CN103433989B - An antique brushed recombined decorative veneer - Google Patents
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Abstract
本发明涉及一种仿古拉丝重组装饰单板，该重组装饰单板的制造方法如下：a、重组装饰单板整理；b、调胶；c、施胶；d、卷筒；e、裁剪；f、铺装组合；g、热压；h、分选；i、拉丝；j、裁边分等打包。本发明具有以下有益效果：1、本发明具有类似天然珍贵木材的凹凸立体木材纹理的特点；2、本发明解决了重组装饰单板在拉丝处理过程中容易开裂的问题；3、本发明解决了重组装饰单板无法拉丝出像天然珍贵木材的凹凸立体木材纹理装饰效果的问题；4、本发明还解决了渗胶问题，保证重组装饰单板的美观。
The present invention relates to an antique drawing recombined decorative veneer. The manufacturing method of the recombined decorative veneer is as follows: a. Finishing of the recombined decorative veneer; b. Glue adjustment; c. Glue sizing; d. Rolling; e. Cutting; f , pavement combination; g, hot pressing; h, sorting; i, drawing; j, trimming and packaging. The present invention has the following beneficial effects: 1. The present invention has the characteristics of concave-convex three-dimensional wood texture similar to natural precious wood; 2. The present invention solves the problem that the recombined decorative veneer is easy to crack during the drawing process; 3. The present invention solves the problem of The problem that the recombined decorative veneer cannot be drawn to produce a concave-convex three-dimensional wood texture decoration effect like natural precious wood; 4. The present invention also solves the problem of glue seepage, ensuring the aesthetic appearance of the recombined decorative veneer.
Description
技术领域 technical field
本发明属于木材加工行业，尤其涉及一种重组装饰单板。 The invention belongs to the wood processing industry, in particular to a recombined decorative veneer.
背景技术 Background technique
随着生活水平的提高，人们对家装板材装饰效果的要求越来越挑剔，对环保、返璞归真的追求也越来越盛行。天然拉丝装饰单板在保留木材自有纹理的基础上赋予单板表面沟痕和起伏等“不规则”的自然特性，使木材表面具有木纹凹凸自然、木质经络明显等特点，增强其立体感，在统一中包含不统一元素，体现出真正的自然感觉。 With the improvement of living standards, people are becoming more and more picky about the decoration effect of home decoration panels, and the pursuit of environmental protection and returning to the original is becoming more and more popular. The natural brushed decorative veneer endows the surface of the veneer with "irregular" natural characteristics such as grooves and undulations on the basis of retaining the natural texture of the wood, so that the surface of the wood has the characteristics of natural unevenness of the wood grain and obvious wood meridians, which enhances its three-dimensional effect , including non-uniform elements in unity, reflecting a real sense of nature.
重组装饰单板（商品名：科技木切片或薄木）是以人工林或普通树种木材的旋切（或刨切）单板为主要原材料，采用单板调色、层积胶合、模压成型等技术制造而成的一种具有天然珍贵树种木材的质感、花纹、色调等特性或其他艺术图案的新型木质装饰板方材，然后再经刨切、旋切或锯解而成的装饰单板。 Recombined decorative veneer (trade name: technical wood slices or veneer) is mainly made of rotary-cut (or sliced) veneer of artificial forest or common tree species, and adopts veneer coloring, lamination and gluing, molding and other technologies It is a new type of wooden decorative board square material with the texture, pattern, color tone and other characteristics of natural precious tree species wood or other artistic patterns, and then planed, rotary cut or sawn to form a decorative veneer.
由于拉丝装饰单板生产工艺的特殊要求，现有技术生产的普通重组装饰单板易开裂和无早晚材软硬区别的缺点，不具备拉丝生产要求，不能使重组装饰单板表面具有类似天然珍贵木材拉丝后木纹凹凸自然、木质经络明显的立体效果。 Due to the special requirements of the production process of the brushed decorative veneer, the ordinary recombined decorative veneer produced by the existing technology has the disadvantages of easy cracking and no difference between the softness and hardness of the early and late wood. After the wood is brushed, the wood grain is concave and convex, and the wood meridians are obvious, and the three-dimensional effect is achieved.
发明内容 Contents of the invention
本发明的目的是为解决上述技术问题提供一种仿古拉丝重组装饰单板，该重组装饰单板具有像天然珍贵木材拉丝后的凹凸立体效果，且在拉丝过程中不易开裂的特点。 The purpose of the present invention is to provide an antique brushed recombined decorative veneer to solve the above technical problems. The recombined decorative veneer has a concave-convex three-dimensional effect like natural precious wood after wire drawing, and is not easy to crack during the wire drawing process.
为了实现上述的目的，本发明采用了以下的技术方案： In order to achieve the above object, the present invention adopts the following technical solutions:
一种仿古拉丝重组装饰单板，该重组装饰单板的制造方法包括下列步骤： An antique brushed recombined decorative veneer, the manufacturing method of the recombined decorative veneer comprises the following steps:
a、重组装饰单板整理：先对重组装饰单板进行分等、分选； a. Arrangement of recombined decorative veneers: first classify and sort the reorganized decorative veneers;
b、调胶：将尿胶、白胶和面粉三者按质量比尿胶:白胶:面粉=100:（40～60）:(5～30)进行混合，搅拌10～20分钟； b. Glue adjustment: mix urine glue, white glue and flour according to the mass ratio of urine glue: white glue: flour = 100: (40-60): (5-30), and stir for 10-20 minutes;
c、施胶：在无纺布或牛皮纸上均匀施胶，施胶量控制在30～50g/m2； c. Sizing: evenly sizing on non-woven fabric or kraft paper, and the amount of sizing is controlled at 30-50g/m 2 ;
d、卷筒：将已施胶的无纺布或牛皮纸卷成筒状，便于裁剪； d. Roll: roll the glued non-woven fabric or kraft paper into a roll for easy cutting;
e、裁剪：将卷筒的无纺布或牛皮纸裁成所需长度规格； e. Cutting: Cut the roll of non-woven fabric or kraft paper into required length specifications;
f、铺装组合：将裁剪好的无纺布或牛皮纸和重组装饰单板铺装组合成板坯；为方便板坯进出热压机，同时防止产品板面被污染以及互相粘牢的现象，需在每个板坯的上下表面垫上耐高温薄膜； f. Paving combination: Combine the cut non-woven fabric or kraft paper and the recombined decorative veneer paving into a slab; in order to facilitate the slab entering and exiting the hot press, and prevent the surface of the product from being polluted and sticking to each other, A high temperature resistant film needs to be placed on the upper and lower surfaces of each slab;
g、热压：将上述板坯送入热压机进行热压，得到半成品； g, hot pressing: the above-mentioned slab is sent into a hot press for hot pressing to obtain a semi-finished product;
h、分选：将半成品按其外观质量进行分等； h. Sorting: classify the semi-finished products according to their appearance quality;
i、拉丝：先调整拉丝机辊筒间距，调节拉丝速度，然后将分选好的半成品进行板面拉丝，再抛光，使板面光洁，质感细腻； i. Wire drawing: first adjust the distance between the rollers of the wire drawing machine, adjust the drawing speed, and then draw the selected semi-finished products on the board surface, and then polish it to make the board surface smooth and delicate;
j、裁边分等打包：将拉丝好的半成品进行裁边，分等，得到本产品，并打包入库。 j. Trimming and grading and packaging: Cut and grade the drawn semi-finished products to obtain this product and pack it into the warehouse.
作为优选，所述的步骤g中，热压时温度为105～130℃，时间为30～120s，压力为0.7Mpa～1.1Mpa。 Preferably, in the step g, the temperature during hot pressing is 105-130°C, the time is 30-120s, and the pressure is 0.7Mpa-1.1Mpa.
作为优选，所述的重组装饰单板厚度为0.2～5.0mm。 Preferably, the thickness of the recombined decorative veneer is 0.2-5.0mm.
作为优选，所述的基材层厚度为0.1～0.3mm。 Preferably, the thickness of the substrate layer is 0.1-0.3 mm.
由于胶粘剂易受环境温度变化影响胶合强度，因此，在实际使用过程中，应当随季节变化调节胶粘剂配比。如：夏季，温度较高，胶粘剂固化较快，采用质量配比为：尿胶:白胶:面粉=100:40:15；而冬季温度较低，胶粘剂固化较慢，则采用质量配比为：尿胶:白胶:面粉=100:60:30。 Since the adhesive is easily affected by the change of ambient temperature, the adhesive strength should be adjusted according to the seasonal changes in the actual use process. For example: in summer, the temperature is higher, and the adhesive cures faster, and the mass ratio is: urine glue: white glue: flour = 100:40:15; while in winter, the temperature is lower, and the adhesive cures slower, then the mass ratio is: : urine glue: white glue: flour=100:60:30.
作为优选，当然本发明的胶黏剂中还可以包括木质素和阳离子表面活性剂，尿胶:白胶:面粉:木质素:阳离子表面活性剂=100:（40～60）:(5～15):（5～15）:（0.1～0.5）。夏季，采用尿胶:白胶:面粉:木质素:阳离子表面活性剂=100:40:5:5:0.1。冬季采用尿胶:白胶:面粉:木质素:阳离子表面活性剂=100:60:15:15:0.5。本发明采用木质素代替部分面粉，不仅能减少面粉的使用量，降低生产成本，而且能吸收胶粘剂中的部分游离甲醛，进一步降低柔性装饰薄木的甲醛释放量。阳离子表面活性剂具有化学稳定性良好，耐热、耐光、耐压、耐强酸强碱等特点，还具有优良的渗透性、乳化性、柔软性、抗静电性和杀菌等性能。阳离子表面活性剂的添加，不仅能使柔性装饰薄木的胶层具有一定的柔韧性，降低了胶层的脆性，避免柔性装饰薄木在使用过程中的破损，而且还能使柔性装饰薄木具有防霉、防腐的功能，延长了产品的使用寿命。 As a preference, of course the adhesive of the present invention can also include lignin and cationic surfactant, urine glue: white glue: flour: lignin: cationic surfactant=100:(40～60):(5～15 ):(5～15):(0.1～0.5). In summer, use urine glue: white glue: flour: lignin: cationic surfactant=100:40:5:5:0.1. Use urine glue in winter: white glue: flour: lignin: cationic surfactant=100:60:15:15:0.5. The invention uses lignin to replace part of the flour, which can not only reduce the amount of flour used and production cost, but also absorb part of the free formaldehyde in the adhesive, and further reduce the formaldehyde emission of the flexible decorative veneer. Cationic surfactants have the characteristics of good chemical stability, heat resistance, light resistance, pressure resistance, strong acid and alkali resistance, etc., and also have excellent permeability, emulsification, softness, antistatic and bactericidal properties. The addition of cationic surfactants can not only make the adhesive layer of flexible decorative veneer have certain flexibility, reduce the brittleness of the adhesive layer, avoid the damage of flexible decorative veneer during use, but also make the flexible decorative veneer have mildew resistance. , anti-corrosion function, prolonging the service life of the product.
作为优选，所述阳离子表面活性剂为十二烷基三甲基氯化铵或十六烷基二甲基苄基氯化铵。 Preferably, the cationic surfactant is dodecyltrimethylammonium chloride or cetyldimethylbenzylammonium chloride.
本发明由于采用了上述的技术方案，在重组装饰单板背面粘贴无纺布或牛皮纸，既增强了重组装饰单板的柔韧性，防止单板在拉丝处理过程中开裂，又增加了产品的整体厚度，节约了木材资源。采用的胶粘剂配比，使产品达到国家标准Ⅱ类浸渍剥离试验要求，经（63±3）℃热水浸渍3h后，置于（63±3）℃干燥箱中干燥3h,胶层无剥离和分层现象；并且施胶量控制在30～50g/m2，在无纺布或牛皮纸上施胶后易迅速表干，能将施好胶后的无纺布或牛皮纸卷筒而不粘合起来，方便进入下一步工序；同时，热压成型后，胶水既不渗透至重组装饰单板上表面，也不渗透至无纺布或牛皮纸下表面，不影响产品外观质量。 Due to the adoption of the above-mentioned technical scheme, the present invention pastes non-woven fabric or kraft paper on the back of the restructured decorative veneer, which not only enhances the flexibility of the restructured decorative veneer, prevents the veneer from cracking during the drawing process, but also increases the overall quality of the product. Thickness, saving wood resources. The adhesive ratio used makes the product meet the requirements of the national standard type II dipping and peeling test. After soaking in hot water at (63±3)°C for 3 hours, it is placed in a drying oven at (63±3)°C for 3 hours. The adhesive layer has no peeling and peeling. Delamination phenomenon; and the amount of sizing is controlled at 30-50g/m 2 , it is easy to dry quickly after sizing on non-woven fabric or kraft paper, and the non-woven fabric or kraft paper roll after gluing can be glued without sticking At the same time, after hot pressing, the glue does not penetrate to the upper surface of the restructured decorative veneer, nor to the lower surface of non-woven fabric or kraft paper, which does not affect the appearance quality of the product.
为使产品达到类似天然珍贵木材的凹凸立体木材纹理，本发明通过优选各种不同软硬材质的钢丝，模拟天然木材早晚材软硬的顺序进行排列，改造原有拉丝机的功能，调节拉丝机的拉丝速度，使重组装饰单板在无早晚材软硬区别的缺点下，拉丝出像天然珍贵木材的凹凸立体木材纹理装饰效果。同时，在拉丝后增加抛光工序，使产品不仅具备良好的视觉效果，而且表面光洁，质感细腻。 In order to make the product achieve the concave-convex three-dimensional wood texture similar to natural precious wood, the present invention optimizes the steel wires of various soft and hard materials, and simulates the order of natural wood's early and late wood soft and hard to arrange, transforms the function of the original wire drawing machine, and adjusts the wire drawing machine. The drawing speed enables the recombined decorative veneer to produce a concave-convex three-dimensional wood texture decoration effect like natural precious wood without the disadvantage of the difference between the hardness of the early and late wood. At the same time, the polishing process is added after the wire drawing, so that the product not only has a good visual effect, but also has a smooth surface and a delicate texture.
本发明通过在重组装饰单板背面复合粘贴无纺布或牛皮纸的方法，增强了重组装饰单板的柔韧性，解决了重组装饰单板在拉丝处理过程中容易开裂的问题；本发明通过优选各种不同软硬材质的钢丝，模拟天然木材早晚材软硬的顺序进行排列的方法改造拉丝机，从而解决了重组装饰单板由于没有早晚材软硬区别的原因，无法拉丝出像天然珍贵木材的凹凸立体木材纹理装饰效果的问题；本发明采用合理的胶粘剂配比及施胶量，解决了施胶后的无纺布或牛皮纸卷筒时容易互相粘合，以及热压成型后产品表面的渗胶问题。 The present invention strengthens the flexibility of the restructured decorative veneer through the method of pasting non-woven fabric or kraft paper on the back of the restructured decorative veneer, and solves the problem that the restructured decorative veneer is easy to crack during the drawing process; the present invention optimizes each Steel wires of different soft and hard materials, imitating the order of soft and hard natural wood early and late materials, and modifying the wire drawing machine, thus solving the problem that the recombined decorative veneer cannot be drawn like natural precious wood because there is no difference between the early and late materials. The problem of concave-convex three-dimensional wood texture decoration effect; the present invention adopts reasonable adhesive ratio and sizing amount, which solves the problem that non-woven fabrics or kraft paper rolls after sizing are easily bonded to each other, and the product surface seepage after hot pressing is formed. glue problem.
综上所述，本发明具有以下有益效果： In summary, the present invention has the following beneficial effects:
1、本发明具有类似天然珍贵木材的凹凸立体木材纹理的特点； 1. The present invention has the characteristics of concave-convex three-dimensional wood texture similar to natural precious wood;
2、本发明解决了重组装饰单板在拉丝处理过程中容易开裂的问题； 2. The present invention solves the problem that the recombined decorative veneer is easy to crack during the drawing process;
3、本发明解决了重组装饰单板无法拉丝出像天然珍贵木材的凹凸立体木材纹理装饰效果的问题； 3. The present invention solves the problem that the recombined decorative veneer cannot be drawn to produce a concave-convex three-dimensional wood texture decoration effect like natural precious wood;
4、本发明还解决了渗胶问题，保证重组装饰单板的美观。 4. The present invention also solves the problem of glue seepage and ensures the aesthetic appearance of the recombined decorative veneer.
附图说明 Description of drawings
图1是为本发明一种仿古拉丝重组装饰单板的结构示意图，图中1为重组装饰单板，2为胶层，3为无纺布或牛皮纸。 Fig. 1 is a structural diagram of an antique brushed recombined decorative veneer of the present invention, in which 1 is a restructured decorative veneer, 2 is an adhesive layer, and 3 is non-woven fabric or kraft paper.
图2是本发明一种仿古拉丝重组装饰单板工艺流程图。 Fig. 2 is a process flow chart of an antique drawing recombined decorative veneer of the present invention.
具体实施方式 Detailed ways
以下结合附图对本发明作进一步详细说明。 The present invention will be described in further detail below in conjunction with the accompanying drawings.
本具体实施例仅仅是对本发明的解释，其并不是对本发明的限制，本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改，但只要在本发明的权利要求范围内都受到专利法的保护。 This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. Those skilled in the art can make modifications to this embodiment without creative contribution as required after reading this specification, but as long as they are within the rights of the present invention All claims are protected by patent law.
实施例1Example 1
如图2所示的一种仿古拉丝重组装饰单板，该重组装饰单板的制造方法包括下列步骤： As shown in Figure 2, a reorganized decorative veneer with antique wire drawing, the manufacturing method of the restructured decorative veneer comprises the following steps:
a、重组装饰单板整理：先对重组装饰单板进行分等、分选，重组装饰单板厚度为0.8mm； a. Arrangement of recombined decorative veneer: first classify and sort the recombined decorative veneer, the thickness of the recombined decorative veneer is 0.8mm;
b、调胶：夏季，将尿胶、白胶和面粉三者按质量比尿胶:白胶:面粉=100:40:15进行混合，冬季将尿胶、白胶和面粉三者按质量比尿胶:白胶:面粉=100:60:30进行混合，搅拌10～20分钟； b. Glue adjustment: In summer, mix urine glue, white glue and flour according to the mass ratio of urine glue: white glue: flour = 100:40:15, and mix urine glue, white glue and flour according to the mass ratio in winter Urine glue: white glue: flour = 100:60:30 for mixing, stirring for 10-20 minutes;
c、施胶：在无纺布上均匀施胶，基材层厚度为0.2mm，施胶量控制在45g/m2； c. Sizing: evenly sizing on the non-woven fabric, the thickness of the substrate layer is 0.2mm, and the amount of sizing is controlled at 45g/m 2 ;
d、卷筒：将已施胶的无纺布卷成筒状，便于裁剪； d. Roll: roll the non-woven fabric that has been glued into a roll for easy cutting;
e、裁剪：将卷筒的无纺布裁成所需长度规格； e. Cutting: Cut the non-woven fabric of the roll into the required length specification;
f、铺装组合：将裁剪好的无纺布和重组装饰单板铺装组合成板坯；为方便板坯进出热压机，同时防止产品板面被污染以及互相粘牢的现象，需在每个板坯的上下表面垫上耐高温薄膜； f. Pavement combination: combine the cut non-woven fabric and the recombined decorative veneer pavement into a slab; in order to facilitate the slab to enter and exit the hot press, and to prevent the surface of the product from being polluted and sticking to each other, it is necessary to The upper and lower surfaces of each slab are covered with a high temperature resistant film;
g、热压：将上述板坯送入热压机进行热压，得到半成品，热压时温度为110℃，时间为60s，压力为0.8Mpa； g. Hot pressing: send the above-mentioned slab into a hot press for hot pressing to obtain a semi-finished product. During hot pressing, the temperature is 110°C, the time is 60s, and the pressure is 0.8Mpa;
h、分选：将半成品按其外观质量进行分等； h. Sorting: classify the semi-finished products according to their appearance quality;
i、拉丝：先调整拉丝机辊筒间距，调节拉丝速度，然后将分选好的半成品进行板面拉丝，再抛光，使板面光洁，质感细腻； i. Wire drawing: first adjust the distance between the rollers of the wire drawing machine, adjust the drawing speed, and then draw the selected semi-finished products on the board surface, and then polish it to make the board surface smooth and delicate;
j、裁边分等打包：将拉丝好的半成品进行裁边，分等，得到本产品，并打包入库。 j. Trimming and grading and packaging: Cut and grade the drawn semi-finished products to obtain this product and pack it into the warehouse.
本发明的产品结构如图1所示，产品达到国家标准Ⅱ类浸渍剥离试验要求，经（63±3）℃热水浸渍3h后，置于（63±3）℃干燥箱中干燥3h,胶层无剥离和分层现象。 The product structure of the present invention is shown in Figure 1. The product meets the requirements of the national standard II dipping and peeling test. After being soaked in hot water at (63±3)°C for 3 hours, it is dried in a drying oven at (63±3)°C for 3 hours. Layer without peeling and delamination.
实施例2Example 2
如图2所示的一种仿古拉丝重组装饰单板，该重组装饰单板的制造方法包括下列步骤： As shown in Figure 2, a reorganized decorative veneer with antique wire drawing, the manufacturing method of the restructured decorative veneer comprises the following steps:
a、重组装饰单板整理：先对重组装饰单板进行分等、分选，重组装饰单板厚度为1.2mm； a. Arrangement of recombined decorative veneer: first classify and sort the recombined decorative veneer, and the thickness of the recombined decorative veneer is 1.2mm;
b、调胶：夏季，将尿胶:白胶:面粉:木质素:阳离子表面活性剂=100:40:5:5:0.1进行混合，冬季将尿胶:白胶:面粉:木质素:阳离子表面活性剂= 100:60:15:15:0.5进行混合，搅拌10～20分钟； b. Glue adjustment: In summer, mix urine glue: white glue: flour: lignin: cationic surfactant = 100:40:5:5:0.1, and mix urine glue: white glue: flour: lignin: cationic surfactant in winter Surfactant = 100:60:15:15:0.5 for mixing, stirring for 10-20 minutes;
c、施胶：在牛皮纸上均匀施胶，基材层厚度为0.3mm，施胶量控制在40g/m2； c. Sizing: evenly sizing on kraft paper, the thickness of the substrate layer is 0.3mm, and the amount of sizing is controlled at 40g/m 2 ;
d、卷筒：将已施胶的牛皮纸卷成筒状，便于裁剪； d. Roll: roll the glued kraft paper into a roll for easy cutting;
e、裁剪：将卷筒的牛皮纸裁成所需长度规格； e. Cutting: Cut the roll of kraft paper into required length specifications;
f、铺装组合：将裁剪好的牛皮纸和重组装饰单板铺装组合成板坯；为方便板坯进出热压机，同时防止产品板面被污染以及互相粘牢的现象，需在每个板坯的上下表面垫上耐高温薄膜； f. Pavement combination: combine the cut kraft paper and the recombined decorative veneer pavement into a slab; in order to facilitate the slab to enter and exit the hot press, and to prevent the surface of the product from being polluted and glued to each other, it is necessary to The upper and lower surfaces of the slab are covered with a high temperature resistant film;
g、热压：将上述板坯送入热压机进行热压，得到半成品，热压时温度为100℃，时间为70s，压力为1.0Mpa； g. Hot pressing: send the above-mentioned slab into a hot pressing machine for hot pressing to obtain a semi-finished product. During hot pressing, the temperature is 100°C, the time is 70s, and the pressure is 1.0Mpa;
h、分选：将半成品按其外观质量进行分等； h. Sorting: classify the semi-finished products according to their appearance quality;
i、拉丝：先调整拉丝机辊筒间距，调节拉丝速度，然后将分选好的半成品进行板面拉丝，再抛光，使板面光洁，质感细腻； i. Wire drawing: first adjust the distance between the rollers of the wire drawing machine, adjust the drawing speed, and then draw the selected semi-finished products on the board surface, and then polish it to make the board surface smooth and delicate;
j、裁边分等打包：将拉丝好的半成品进行裁边，分等，得到本产品，并打包入库。 j. Trimming and grading and packaging: Cut and grade the drawn semi-finished products to obtain this product and pack it into the warehouse.
本发明的产品结构如图1所示，产品达到国家标准Ⅱ类浸渍剥离试验要求，经（63±3）℃热水浸渍3h后，置于（63±3）℃干燥箱中干燥3h,胶层无剥离和分层现象。 The product structure of the present invention is shown in Figure 1. The product meets the requirements of the national standard II dipping and peeling test. After being soaked in hot water at (63±3)°C for 3 hours, it is dried in a drying oven at (63±3)°C for 3 hours. Layer without peeling and delamination.
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