GB2541764A - System and method for configuration of buildings or storage - Google Patents

System and method for configuration of buildings or storage Download PDF

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Publication number
GB2541764A
GB2541764A GB1606677.1A GB201606677A GB2541764A GB 2541764 A GB2541764 A GB 2541764A GB 201606677 A GB201606677 A GB 201606677A GB 2541764 A GB2541764 A GB 2541764A
Authority
GB
United Kingdom
Prior art keywords
container
containers
wheels
rails
load handling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB1606677.1A
Other versions
GB2541764B (en
Inventor
Clarke Paul
Sverker Ture Lindbo Lars
Angel Jonty
Waddilove James
John Ingram-Tedd Andrew
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ocado Innovation Ltd
Original Assignee
Ocado Innovation Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from GBGB1506365.4A external-priority patent/GB201506365D0/en
Priority claimed from GBGB1514428.0A external-priority patent/GB201514428D0/en
Priority claimed from GBGB1518094.6A external-priority patent/GB201518094D0/en
Priority claimed from GBGB1602332.7A external-priority patent/GB201602332D0/en
Priority claimed from GBGB1603328.4A external-priority patent/GB201603328D0/en
Application filed by Ocado Innovation Ltd filed Critical Ocado Innovation Ltd
Priority to GB1803172.4A priority Critical patent/GB2558798A/en
Publication of GB2541764A publication Critical patent/GB2541764A/en
Application granted granted Critical
Publication of GB2541764B publication Critical patent/GB2541764B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/0492Storage devices mechanical with cars adapted to travel in storage aisles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G63/00Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations
    • B65G63/04Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations with essentially-horizontal transit by bridges equipped with conveyors
    • B65G63/042Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations with essentially-horizontal transit by bridges equipped with conveyors for articles
    • B65G63/045Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations with essentially-horizontal transit by bridges equipped with conveyors for articles for containers
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G31/00Soilless cultivation, e.g. hydroponics
    • A01G31/02Special apparatus therefor
    • A01G31/06Hydroponic culture on racks or in stacked containers
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62CFIRE-FIGHTING
    • A62C2/00Fire prevention or containment
    • A62C2/06Physical fire-barriers
    • A62C2/24Operating or controlling mechanisms
    • A62C2/246Operating or controlling mechanisms having non-mechanical actuators
    • A62C2/247Operating or controlling mechanisms having non-mechanical actuators electric
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62CFIRE-FIGHTING
    • A62C3/00Fire prevention, containment or extinguishing specially adapted for particular objects or places
    • A62C3/002Fire prevention, containment or extinguishing specially adapted for particular objects or places for warehouses, storage areas or other installations for storing goods
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62CFIRE-FIGHTING
    • A62C35/00Permanently-installed equipment
    • A62C35/58Pipe-line systems
    • A62C35/68Details, e.g. of pipes or valve systems
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62CFIRE-FIGHTING
    • A62C99/00Subject matter not provided for in other groups of this subclass
    • A62C99/0009Methods of extinguishing or preventing the spread of fire by cooling down or suffocating the flames
    • A62C99/0018Methods of extinguishing or preventing the spread of fire by cooling down or suffocating the flames using gases or vapours that do not support combustion, e.g. steam, carbon dioxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D33/00Superstructures for load-carrying vehicles
    • B62D33/02Platforms; Open load compartments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/18Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/50Containers, packaging elements or packages, specially adapted for particular articles or materials for living organisms, articles or materials sensitive to changes of environment or atmospheric conditions, e.g. land animals, birds, fish, water plants, non-aquatic plants, flower bulbs, cut flowers or foliage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D88/00Large containers
    • B65D88/74Large containers having means for heating, cooling, aerating or other conditioning of contents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/0464Storage devices mechanical with access from above
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/0478Storage devices mechanical for matrix-arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/06Storage devices mechanical with means for presenting articles for removal at predetermined position or level
    • B65G1/065Storage devices mechanical with means for presenting articles for removal at predetermined position or level with self propelled cars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/137Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • B65G1/1373Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00Stacking of articles
    • B65G57/02Stacking of articles by adding to the top of the stack
    • B65G57/03Stacking of articles by adding to the top of the stack from above
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G63/00Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations
    • B65G63/002Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations for articles
    • B65G63/004Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations for articles for containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G67/00Loading or unloading vehicles
    • B65G67/02Loading or unloading land vehicles
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34807Elements integrated in a skeleton
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/92Protection against other undesired influences or dangers
    • E04B1/94Protection against other undesired influences or dangers against fire
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/74Removable non-load-bearing partitions; Partitions with a free upper edge
    • E04B2/7401Removable non-load-bearing partitions; Partitions with a free upper edge assembled using panels without a frame or supporting posts, with or without upper or lower edge locating rails
    • E04B2/7403Removable non-load-bearing partitions; Partitions with a free upper edge assembled using panels without a frame or supporting posts, with or without upper or lower edge locating rails with special measures for sound or thermal insulation including fire protection
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/74Removable non-load-bearing partitions; Partitions with a free upper edge
    • E04B2/7407Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
    • E04B2/7409Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts special measures for sound or thermal insulation, including fire protection
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H3/00Buildings or groups of buildings for public or similar purposes; Institutions, e.g. infirmaries or prisons
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H5/00Buildings or groups of buildings for industrial or agricultural purposes
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H6/00Buildings for parking cars, rolling-stock, aircraft, vessels or like vehicles, e.g. garages
    • E04H6/08Garages for many vehicles
    • E04H6/12Garages for many vehicles with mechanical means for shifting or lifting vehicles
    • E04H6/18Garages for many vehicles with mechanical means for shifting or lifting vehicles with means for transport in vertical direction only or independently in vertical and horizontal directions
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/08Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • G06Q10/087Inventory or stock management, e.g. order filling, procurement or balancing against orders
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G9/00Cultivation in receptacles, forcing-frames or greenhouses; Edging for beds, lawn or the like
    • A01G9/02Receptacles, e.g. flower-pots or boxes; Glasses for cultivating flowers
    • A01G9/022Pots for vertical horticulture
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G9/00Cultivation in receptacles, forcing-frames or greenhouses; Edging for beds, lawn or the like
    • A01G9/14Greenhouses
    • A01G9/16Dismountable or portable greenhouses ; Greenhouses with sliding roofs
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G9/00Cultivation in receptacles, forcing-frames or greenhouses; Edging for beds, lawn or the like
    • A01G9/18Greenhouses for treating plants with carbon dioxide or the like
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L7/00Suction cleaners adapted for additional purposes; Tables with suction openings for cleaning purposes; Containers for cleaning articles by suction; Suction cleaners adapted to cleaning of brushes; Suction cleaners adapted to taking-up liquids
    • A47L7/0047Furniture or stationary devices with suction openings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D33/00Superstructures for load-carrying vehicles
    • B62D33/02Platforms; Open load compartments
    • B62D33/0207Connections of movable or detachable racks or stanchions to platforms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D21/00Nestable, stackable or joinable containers; Containers of variable capacity
    • B65D21/02Containers specially shaped, or provided with fittings or attachments, to facilitate nesting, stacking, or joining together
    • B65D21/0209Containers specially shaped, or provided with fittings or attachments, to facilitate nesting, stacking, or joining together stackable or joined together one-upon-the-other in the upright or upside-down position
    • B65D21/0212Containers presenting local stacking elements protruding from the upper or lower edge of a side wall, e.g. handles, lugs, ribs, grooves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/0407Storage devices mechanical using stacker cranes
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    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0235Containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65G2207/00Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
    • B65G2207/22Heat or fire protection
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2207/00Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
    • B65G2207/40Safety features of loads, equipment or persons
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B9/00Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
    • E06B9/56Operating, guiding or securing devices or arrangements for roll-type closures; Spring drums; Tape drums; Counterweighting arrangements therefor
    • E06B9/68Operating devices or mechanisms, e.g. with electric drive
    • E06B2009/6809Control
    • E06B2009/6818Control using sensors
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B9/00Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
    • E06B9/56Operating, guiding or securing devices or arrangements for roll-type closures; Spring drums; Tape drums; Counterweighting arrangements therefor
    • E06B9/68Operating devices or mechanisms, e.g. with electric drive
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/25Greenhouse technology, e.g. cooling systems therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/14Measures for saving energy, e.g. in green houses
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/20Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
    • Y02P60/21Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S901/00Robots
    • Y10S901/01Mobile robot

Abstract

A modular building system or storage system is described. The system comprises a number of stacks 400 of containers 1, 40 the stacks being positioned within a frame structure comprising uprights 280 and a horizontal grid 300 disposed above the stacks, the grid comprising substantially perpendicular rails on which load handling devices 310 can run. At least one load handling device comprises a body mounted on wheels, a first set of wheels 314 and a second set of wheels 316. Each set of wheels can be lifted and lowered, so that either the first set of wheels or the second set of wheels is engaged with the respective set of rails at any one time. Containers having functions associated with a number of residential or commercial uses are moved in to and out of the stacks by robotic handling devices running on the grid. The containers disposed in the stacks are selected by function on demand by a user. In this way the building is reconfigurable to take in to account required uses.

Description

SYSTEM AND METHOD FOR CONFIGURATION OF BUILDINGS OR
STORAGE
The present invention relates to a system and method for configuration of buildings and rooms within buildings or storage. More specifically but not exclusively, it relates to a mechanised system for storing goods associated with buildings or changing the arrangement of rooms within a building or moving portions of a building to a different location.
This application claims priority from UK Patent Application Nos. GB1506365.4 filed 15‘f’ April 2015, GB1514428.0 filed 13‘^’ August 2015, GB1518089.6 filed 13**’
October 2015, GB1602332.7 filed 9‘^’ February 2016, GB1518091.2 filed 13**’
October 2015, GB1518094.6 filed 13‘^’ October 2015, GB1518111.8 filed 13**’
October 2015, GB1518115.9 filed 13‘^’ October 2015, GB1518117.5 filed 13**’
October 2015 and GB1603328.4 filed 25*^ February 2016 the content of all these applications hereby being incorporated by reference.
Modular buildings are known. For example, to aid fast assembly and construction of buildings, rooms may be laid out in an identical fashion and manufactured with all services and fixtures integrally formed and assembled together in a location where the building is required. For example, hotels may be manufactured in modules and assembled on site, the final hotel comprising a series of identical rooms mounted in a building structure.
Other forms of modular buildings are know where a structure comprising a number of building modules is located in a given location and on request from a user, a particular module can be removed and transported to a different location. See for example kasita.com where a building support structure carries a small number of building modules that may be removed and transported to alternative locations.
In all such buildings, additional storage will be required.
According to the invention there is provided a reconfigurable modular building system comprising a plurality of property containers, the containers being disposed in stacks within a frame work structure, the frame work structure comprising a series of substantially vertical uprights having a substantially horizontal grid mounted thereon, the grid comprising two substantially perpendicular sets of rails on which at least one load handling device is operable, the load handling device comprising a body mounted on wheels, a first set of wheels being arranged to engage with at least two rails of the first set of rails, the second set of wheels being arranged to engage with at least two rails of the second set of rails, the first set of wheels being independently moveable and driveable with respect to the second set of wheels such that when in motion only one set of wheels is engaged with the grid at any one time thereby enabling movement of the load handling device along the rails to any point on the grid by driving only the set of wheels engaged with the rails in which the containers comprise an interior structure arranged to have a given function, the interior function being selected from a plurality of available functions, such that a stack may be configured to comprise containers of a number of different functions, the stack being reconfigurable on demand to include containers of alternative functions the containers being arranged such that each container supports the container immediately above in the stack.
According to the invention there is further provided a robotic storage system comprising a plurality of containers, the containers being disposed in stacks within a frame work structure, the frame work structure comprising a series of substantially vertical uprights having a substantially horizontal grid mounted thereon, the grid comprising two substantially perpendicular sets of rails on which at least one load handling device is operable, the or each load handling device comprising a body mounted on wheels, a first set of wheels being arranged to engage with at least two rails of the first set of rails, the second set of wheels being arranged to engage with at least two rails of the second set of rails, the first set of wheels being independently moveable and driveable with respect to the second set of wheels such that when in motion only one set of wheels is engaged with the grid at any one time thereby enabling movement of the load handling device along the rails to any point on the grid by driving only the set of wheels engaged with the rails in which the containers comprise self-storage units accessible by at least one user, the storage system further comprising means for accessing at least one predetermined container, the user being provided with said means for accessing the or each container required, the containers being arranged such that each container supports the container immediately above in the stack.
According to the invention there is further provided a method of reconfiguring a building comprising the steps of: providing a series of containers each having an interior defined by a predetermined function; stacking a plurality of containers within a framework, providing a robotic load handling device on a grid above the stacks of containers; moving or removing the containers as required, the reconfiguration of the building occurring as a result of moving containers having different functions to different locations within the building.
The key benefits over the prior art of known modular buildings is the ease of which rooms or whole properties may be rearranged or transported to alternative locations, even worldwide.
Preferably, standardised container sizes are used to enable the rooms or entire properties, depending on the configuration used, to be easily transported on existing vehicles or platforms such as container ships.
With regard to the storage of items associated with the reconfigurable buildings, it will be appreciated that the density of storage is greatly increased by removal of corridors or access points within a building to access storage rooms.
The invention will now be described with reference to the accompanying diagrammatic drawings in which:
Figure 1 shows a schematic perspective view of one form of the invention in which a container comprises an interior arranged in the format of a property including a living area, a dining area, a kitchen area and a bedroom area;
Figures 2a, 2b and 2c show schematic perspective views of a building comprising a number of container properties as shown in Figure 1 arranged in a building structure. Figures 2a and 2c showing a robotic load handling device and a vehicle delivering a container property to be added to the building structure;
Figure 3 shows a schematic perspective view of a storage area for container properties as shown in Figure 1, the container properties being removeable and re-arrangeable by a robotic load handling device;
Figure 4 shows a schematic perspective view of a robotic storage system in accordance with a further form of the invention, the storage system comprising containers for storing goods associated with the modular buildings of Figures 1 to 3;
Figure 5 shows a schematic perspective view of two forms of storage system of Figure 4 associated with a residential property, a vehicle storage system in accordance with one form of the invention and a storage system for items requiring storage for users of the building in accordance with a further form of the invention;
Figure 6 shows a schematic perspective view of one form of storage container for use in a robotic self-storage system; and
Figure 7 shows a schematic perspective view of one form of robotic self-storage system in accordance with a further form of the invention, the system comprising containers of Figure 6.
Figure 1 shows a container 1 having an interior arranged as living accommodation. The container 1 comprises a structure having four supporting uprights 2 linked by external walls 3. The external walls 3 may comprise solid members as shown in Figure 1a or may comprise members having windows and or doors formed therein.
The interior of the container 1 may comprise internal walls to divide the space therein to separate areas to form a living area 4, a kitchen area 5, a sleeping area 6 and a bathroom area 7, thereby forming a container property 40. Alternatively the whole container may be arranged in an open plan manner. The container property 40 may be provided with linkages to enable the property 40 to be connected to the appropriate services when the container 1 is docked in to an appropriate container property 40 structure to form a modular container property 40 building, as described in more detail below. A modular container building is constructed that comprises a number of container properties 40 stacked one on top of another. Such a container building is shown in Figure 2. As shown in Figure 2, the stacks 400 of container properties 40 are located within a framework structure. The structure comprises a plurality of upright members 280 that support horizontal members 300a, 300b. A first set of parallel horizontal members 300a is arranged substantially perpendicularly to a second set 300b of parallel horizontal members to form a horizontal grid structures 300 supported by the upright members 280. The members 280, 300a, 300b, 300 are typically manufactured from metal and comprise girders, RSJs or metal joists or the like. The container properties 40 are stacked between the members 280 of the frame structure.
The top level of the frame structure includes rails 300a, 300b arranged in a grid pattern across the top of the stacks 400. The grid structure 300 supports a plurality of robotic load handling devices 310. A first set of substantially parallel rails guide movement of the load handling devices 310 in a first direction (X) across the top of the frame structure, and a second set of substantially parallel rails, arranged substantially perpendicular to the first set, guide movement of the robotic load handling devices 310 in a second direction (Y), substantially perpendicular to the first direction. In this way, the rails allow movement of the load handling devices 310 in two dimensions in the X-Y plane, such that a load handling device 310 can be moved into position above any of the stacks 400.
Each load handling device 310 comprises a vehicle which is arranged to travel in the X and Y directions on the rails of the frame structure, above the stacks 400. A first set of wheels 314, consisting of a pair of wheels 314 on the front of the vehicle and a pair of wheels 314 on the back of the vehicle, are arranged to engage with two adjacent rails of the first set of rails. Similarly, a second set of wheels 316, consisting of a pair of wheels 316 on each side of the vehicle 310, are arranged to engage with two adjacent rails of the second set of rails. Each set of wheels 314, 316 can be lifted and lowered, so that either the first set of wheels 314 or the second set of wheels 316 is engaged with the respective set of rails at any one time.
When the first set of wheels 314 is engaged with the first set of rails and the second set of wheels 316 are lifted clear from the rails, the wheels 314 can be driven, by way of a drive mechanism (not shown) housed in the vehicle, to move the load handling device 310 in the X direction. To move the load handling device 310 in the Y direction, the first set of wheels 314 are lifted clear of the rails, and the second set of wheels 316 are lowered into engagement with the second set of rails. The drive mechanism can then be used to drive the second set of wheels 316 to achieve movement in the Y direction.
In this way, one or more robotic load handling devices 310 can move around the grid above the top surface of the stacks 400 on the frame structure under the control of a central control system (not shown). Each robotic load handling device 310 is provided with means for lifting out one or more container properties 40 from the stack 400. In the instance where multiple robotic load handling devices 310 are used, it will be appreciated that multiple containers 40 may be placed in to the storage system or removed from the storage system at any one time.
The robotic load handling devices 310 act in a co-operative fashion to remove the desired container properties 40. For example, if a container property 40 in the second level down is required, a first load handling device 310 removes the container property 40 immediately above the target container property 40 and places it in an alternative vacant location. A further load handling device 310 can then access the target container property 40 and remove it to the vehicle loading area for transport to an alternative location or to the required location within the existing building.
In the first embodiment described above, each container property is an individual ‘home’ that may be removed from a given container property 40 building structure and transported to an alternative container property building structure located in another town, city or even country. The container property 40 may be treated as any other shipping container and transported in such a fashion.
It will be appreciated that prior to removal from the container property building, all services will need to be disconnected and all interior fixtures and fitting secured as required to prevent damage.
In a second embodiment of the invention described above, it will be appreciated that as the container properties 40 are located in a container property building comprising load handling devices 310 operable on a grid above the stacks of container properties, the container properties 40 may be moved around within the building to provide a reconfigurable building.
In the second embodiment of the invention, each of the container properties 40 has a different use. For example, a first container comprises a kitchen diner area, a second container comprises a sleeping area and a third container comprises a gymnasium and recreation area. In this way a larger property can be envisaged comprising a plurality of container rooms reconfigurable as required. For example, a user may only normally require a container property 40 as described in the first embodiment but may need extra sleeping areas when visitors are expected. Using this modular reconfigurable approach, an additional container room comprising additional sleeping areas may be ordered and delivered above, or adjacent the existing container property to provide additional sleeping areas.
Furthermore, a gym or recreation container room may be ordered for shorter periods of time, for example for a gathering over a weekend, to enable additional entertaining space. Each of these additional rooms could be rented on a predetermined length of time basis and may be booked in advance to enable correct repositioning. However, at short notice, rooms may be reconfigured to be placed in adjacent positions as required by the load handling devices 310 operable on the grid.
It will be appreciated that in this way a building may be created with bespoke and adaptable topology, layout and functionality. The reconfigurable nature of the container rooms allows for storage, garages, numbers of living rooms, bathrooms and entertaining spaces to be changed at will. Furthermore, corridors and hallway containers may be envisaged to link the container rooms and properties in the building at any one time. The framework structure also enables lifts and lift shafts to be catered for as required, between container properties 40.
It will also be appreciated that rooms with special functionality that may not be used often or may only be needed for a predetermined time, for example gyms, saunas, nursery rooms or invalid accommodation may be stored off site and input in the building when required or ordered by a user.
It will be appreciated that the modular reconfigurable approach above introduces the concept of pay-per-use accommodation, so only the accommodation or rooms required are paid for as they are needed.
It will further be appreciated that special doors and or windows with interlock mechanisms may be required to ensure that no opening may be activated or used unless the correct configuration of container properties is in place.
In this way, it will be appreciated that there above method of reconfiguring buildings enables continuous upgrading of buildings to be undertaken such that the building does not become obsolete.
It will further be appreciated that the above system enables views and positions of rooms within buildings to be changed. This provides the opportunity to auction specific locations having desirable views or proximity to other communal container modules.
Moreover, it will be appreciated that the system described above may be used in the manner of a timeshare property. A given customer may own the container property 40 but want it located in different countries or different locations within a given country at different times of the year. For example, a beach front property in the warmer months and a skiing property in the winter. The reconfigurable and moveable nature of the property described above enables this.
Furthermore, the system described above is not limited to residential properties but may be used to create reconfigurable commercial properties. These may include, but not be limited to shopping malls, hospitals, hotels, prisons and any other building arrangement where the configuration of the rooms may require changing in response to external influences.
In the case of a reconfigurable shopping centre or mall, it would be possible to auction the locations with the best footfall or reconfigure the mall to have different shops for different seasons, restaurants and temporary pop up shops. Alternatively, there could be a single location where goods are purchased, the remaining containers being used as fitting rooms, storage for goods, try before you buy rooms, or display rooms.
In another example, a hospital may be envisaged having reconfigurable rooms, such as wards, operating theatres, clinic rooms and clean rooms. In an additional embodiment, rooms such as operating theatres could be used once then removed and replaced by an already cleaned and sanitised theatre, the previously used one being removed for cleaning and sanitising and placed in to storage awaiting the next use. Wards could be added and removed as required depending on the numbers of patients forecast for admission.
In a further example, university accommodation may be reconfigured for different uses in term time and in vacation time, enabling additional living, working or laboratory space to be generated as required. In vacation time, lecture theatre space could be converted to living accommodation for visitors or to hotel rooms.
It will be appreciated that in all the examples described above, the framework structure and uprights 280 may be required to route or provide services to the container rooms or properties. Such services may comprise for example, electricity, water, power, compressed air, cable or television services or any other service required by the property. UK Patent Application No GB1518115.9, hereby incorporated by reference, details a system and method by which services and utilities may be transmitted and supplied round a framework of the nature described above.
As described above, the framework in which the modular building components are located comprises a series of metallic uprights 280 having a substantially horizontal grid structure 300 mounted thereon. The container properties 40 comprising the buildings, rooms or otherwise are located within the framework. It will be appreciated that services such as power, may be routed via appropriate cabling throughout the framework structure. The cabling may be routed within the extrusion comprising the framework but may also be retrofitted to existing framework structures. The services routed via the framework and grid need not be limited to power but could include telecommunications or light via fibre optics.
In a similar manner it is possible to route water via pipework mounted on or within the framework structure 16. It will be appreciated that water may be required for plumbing, sprinkler systems, heating and other potential uses, particularly in hospital or leisure environments.
In one example, power may be transmitted along suitable cables routed on the framework structure. Depending on the use of the storage system, the building module may require power. Individual building modules comprising container properties 40 may comprise heating means, cooling means, freezing means or lighting means. These services would require power that may be transmitted round the framework. It will be appreciated that due to the nature of operation of the system it is preferable that the containers are not in fixed contact with the framework an accordingly, all connections between the modular buildings and the framework may be remotely releasable, or may comprise telescopic type umbilical connections or any other suitable form of connections.
However, it will be appreciated that non-contacting methods of transmitting the required power to individual containers 10 may be used, for example magnetic induction or RF induction. In this way, power is supplied to the service means in individual modular buildings without the need for the container to be in contact with the upright. The uprights 280 are located adjacent the corners of the containers and each upright has guiderails for the corners of the modular building. It will be appreciated that there will be some tolerance between the guiderails and the stacks 400 comprising container properties 40 or rooms creating the modular buildings.
The robotic load handler 310 comprises a gripper, the gripper being larger than the container property 40 or rooms and ensuring that the container property 40 or room is always guided squarely on top of the container 40 located below in a given stack. In this arrangement, it will be appreciated that it is possible to provide contact brushes between the container properties 40 in a stack 400 and the framework uprights 280. It will be appreciated that these contact brushes may be located along the edge of each container comprising the modular building.
These stackable container properties 40 may be provided with electrical connections between container properties 40 in a stack 400. These may comprise electrically conductive pads on co-operating surfaces of adjacent container properties 40. In this way power transmitted to a stack 400 via a single noncontacting point between the upright 280 and a container 40 may be transmitted throughout the stack 400. Furthermore, the container properties 40 in a stack 400 may be provided with releasable latching mechanisms to physically and/or electrically connect adjacent container properties 40 in a stack 400 together. Such latching mechanisms may comprise magnetic or electromagnetic latching means or any other suitable form of releasable latching mechanism.
In a third aspect of the invention, the framework carries physical services such as fluids around the system. Pipes may be routed around the framework carrying water or gas. The pipework may be arranged to route fluids to individual container properties 40. Alternatively, fluids may be releasable in to the atmosphere in the vicinity of the stacks 400. For example, certain containers 10 may contain ignitable products such as matches. In the event that the matches ignite, sensors within the framework would detect the heat, fire or smoke, and a visual inspection via a camera may identify an individual container 10. Water may be directed in to that individual container 10. In this way, a fire may be contained within a single container 10 or a few containers.
In a conventional warehouse situation, sprinklers may be deployed from the roof of the warehouse. In a modular building system as described herein, such a sprinkler system may be routed to the interior of each container 40 and may cover a large area.
Other fire suppressant means utilise gases such as nitrogen to starve any fire of oxygen. As an alternative to water, fire suppressant gases may be routed round the container buildings 1. In the event of a gas deployment, again this could be directed at individual container properties 40 but may also be in the vicinity of a stack 400 or a number of stacks 400. It will be appreciated that a lack of oxygen in the atmosphere in a given area of the system may cause danger should maintenance be required by personnel. Use of gas sensors within the framework may be envisaged will establish if the environment is safe to inspect.
The uprights 280 and the underside of the grid 300 may be provided with connectors for connection of the container properties 40 or the stacks 400 of container properties 40 to the framework. For example, provision of power, data, signals and services on the framework requires connection to the containers via suitable connections, if the services are to be utilised by the container properties 40. Any suitable connection means may be used that can connect to a container 40 or to which container properties 40 can releasably connect. For example telescopic umbilical connectors may be used that can extend to connect the container properties 40 to the framework.
The uprights 280 and the framework may be provided with sensing means capable of identifying individual container properties 40, stacks 400 of container properties 40 or objects contained within the container properties 40. Sensing means may comprise barcodes on the container properties 40 and barcode readers on the uprights 280, alternatively camera means may be utilised. Any suitable method of labelling individual container properties 40 and reading said labels may be used to achieve the same objective.
In use, the identification and the location of given container properties 40 by sensing means on the framework 14 enables the system to establish the identity, and hence contents, of individual container properties 40 adjacent to sensors, connectors and service means. In this way individual container properties 40 may be controlled, monitored or treated by means provided on the framework or the grid. For example said sensor and controlling means may control the temperature in individual container properties 40; control the level of nutrients applied to the content of individual container properties 40 in the case of a garden container 40; communicate with the content of individual container properties 40; and transmit data via the content of individual container properties 40.
It will be appreciated that due to the presence of the load handling devices 130 on the grid 300 that the services provided within the framework via the uprights 280 may need to be routed from the base of the storage system.
It will be appreciated that in all aspects of the invention, the services provided on the framework are not limited to those specifically described and that and service that may be routed via the uprights 280 and the underside of the grid 300 may be installed.
It will be appreciated that all the above embodiments are described with reference to the rooms or properties being sized as shipping containers. However, it will be appreciated that any suitably sized container may be used that can fulfil the desired function and be moved and transported by appropriately sized load handling devices and vehicles for movement to alternative locations.
For example, a hotel with reconfigurable rooms may be envisaged where it is possible to check in in one location and sleep whilst your container is moved to an alternative location. This would require the containers to be a smaller size.
It will be appreciated in all the above examples that when rooms or properties are not required, they need to be stored in a location remote from the container building. Figure 3 shows one form of container property storage system. It will be appreciated that the storage area operates in a similar manner to that described above for the buildings per se but that there is no requirement for interconnectivity or for the uprights or grid structure to provide services.
Rooms and properties of different applications and sizes may be stored in a single location, although different load handling devices and grid structures would be required for different sized properties. However, they may still be stored in a single location.
In a similar manner to that described above, when a given room type or property is required, a load handling device or a combination of a plurality of load handling devices accesses the required container and removes it to a output port of the storage system. From this point it is loaded on to an appropriately sized vehicle for onward transport to the reconfigurable building location.
Figure 3 shows a container property or container room storage system as described above, the system showing a single load handling device 310 active above the stacks 400 of containers 1. It will be appreciated that in larger storage facilities a plurality of load handling devices 310 may act on the tracks above the grid to enable multiple container properties to be moved at any given time.
It will be appreciated that any form of load handling 310 device may be in use and that any number of robotic load handling devices may be used. The container property storage system as shown in Figure 3 is representative only. Moreover, the nature and size of container properties 40 may require a larger facility that that shown in Figure 3.
The grid structure of the storage area comprises a grid structure 300 on which robotic load handling devices 310 are operative. The container properties 40 are disposed beneath the grid 300 in stacks. The stacks 110 are arranged such that a single stack of containers is located beneath a grid spacing in the grid such that the robotic load handling devices 310 may raise and lower the container rooms and properties in to and out of the stacks through the grid spacing.
In this way, the container rooms or properties are stored in an efficiently packed manner in a location remote from the modular building when not required. In this way a modular building in a densely inhabited area such as a city centre may be efficiently used by moving and reconfiguring the rooms and properties container therein, the unused rooms or properties being stored in a cheaper or less densely inhabited or less desirable location
It will be appreciated that in all the examples described above, fixtures and fittings that are not fixedly attached to the container property or room would need to be removed prior to movement of the container. In a further embodiment of the invention as shown in Figure 4, a storage system is envisaged that may be located adjacent the reconfigurable building as shown in Figure 5. The storage system is of a similar format to that described above with reference to the container properties and rooms but the containers 1 and load handling devices are of a smaller size.
It will be appreciated that items requiring storage would be removed from the container rooms or properties 1 and placed in to storage containers 1. The storage containers 1 would be located in stacks as described above within a framework of uprights. The uprights support a grid comprising two sets of perpendicular rails, a plurality of load handling devices operable on the rails above the stacks.
In use, the items to be stored are placed in to stackable containers 1. The containers 1 may be loaded manually or robotically or via vehicles such as fork lift trucks at loading stations within the grid. At the loading stations, robotic load handling devices collect the containers 1 and put them in to the storage system in one of the stacks.
In this way, items that cannot be secured in the container properties 40 or rooms may be stored in proximity to the modular building awaiting use.
It will be appreciated that the items to be stored may comprise items closely associated with the function of the modular building. For example, if the modular building is a hospital with reconfigurable wards, operating theatres and clean rooms it will be appreciated that if more operating theatres are required and placed in to the modular building, there may be a requirement for additional equipment associated with performing additional operations. This may include additional trolleys or operating tables or lamps that can be stored on site in a modular storage system and accessed via load handling devices as and when required. If patient wards have been removed there may be a surplus of beds that require storage. These may be stored in stacked containers within stacks in such a mechanised storage system accessible via the load handling devices as and when required.
In the case of a hospital, it will be appreciated that a modular storage system may be used as a morgue, each of the containers comprising a location for storage. It will be appreciated in this example that the container may require a deoxygenated, or nitrogen rich, or chilled environment. In this case, the required services would be routed via the uprights of the framework and the grid.
In another example associated with a hospital modular building, a mechanised container storage system may be used for pharmaceuticals, drugs, bandages, and other medical equipment.
If the modular building is a residential apartment block it will be appreciated that an associated storage system may be required to store furniture not required by the current configuration but that may be required at short notice should the building require reconfiguration.
Furthermore, a storage system suitable for storing vehicles such as cars, vans, bicycles, scooters or any other form of vehicle could be located in a position associated with the residential apartment modular building such that occupiers may easily access their vehicles as required.
If the modular building is a commercial building such as a shopping centre or mall then the co-located modular storage system may comprise means for storing goods to be sold in the shopping centre. These may comprise small items to be stored in bulk that may be stored in small or micro versions of the modular mechanised storage system.
If the modular building comprises a library container rooms, books, journals or magazines may be located within an associated storage facility operating in the same manner.
It will be appreciated that any number of uses for such a storage system could be envisaged and the uses are not limited to those described above.
Any size of item may be stored in such a storage system, and the containers 1 and load handling devices may be sized to fit the items to be stored.
It will further be appreciated that a purpose built self-storage depot may be envisaged configured in the manner described above. In this embodiment of the invention a user may purchase or rent one or more container within the storage system and access their container via a suitable access code. When the user requires access to their storage container, the access code is entered at an appropriate code entry device and load handling devices co-operate in as efficient manner as possible and remove the required container from the stack in which it is stored and transport the container to an access point at which the user can access their storage container as required. It will be appreciated that this self-storage solution provides a more efficiently packed system as corridors and access points can be reduced in size and quantity.
In all of the examples above, it is a requirement that the location of the item being stored, whether a container property or an item such as a book or a bicycle, is known and traceable in order to facilitate the removal of the item from the modular building or storage system. The storage system further comprises a control system, the control system comprising identifying means, monitoring means and locating means, the identifying means identifying a container to be located in the system, monitoring means, for associating a given container having a specific function or content with a given location within the storage system or building, and locating means for locating the container 1 within the stack 110 to enable a load handling device 310 to retrieve a given container 1 on demand.
It will be appreciated that a robotic storage system as described may be used to store any item or items capable of storage in a container and the items to be stored are not limited to those described above.
Furthermore, the items to be stored need not be co-located with the reconfigurable building described above but may be located completely independently of such a building.
It will be appreciated that the container properties and rooms described above need not be limited to the functions described and that any other suitable function may be envisaged. The functions described are examples only.
It will be appreciated that services will need to be supplied via the framework and uprights and these services are not limited to those desaibed but may include other services governed by the use of the building, property or room.

Claims (14)

1. A reconfigurable modular building system 1 comprising a plurality of containers 40, the containers 40 being disposed in stacks 400 within a framework structure, the framework structure comprising a series of substantially vertical uprights 280 having a substantially horizontal grid 300 mounted thereon, the grid 300 comprising two substantially perpendicular sets of rails 300a, 300b on which at least one load handling device 310 is operable, the load handling device 310 comprising a body mounted on wheels, a first set of wheels being arranged to engage with at least two rails of the first set of rails, the second set of wheels being arranged to engage with at least two rails of the second set of rails, the first set of wheels being independently moveable and driveable with respect to the second set of wheels such that when in motion only one set of wheels is engaged with the grid at any one time thereby enabling movement of the load handling device 310 along the rails 300a, 300b to any point on the grid 300 by driving only the set of wheels engaged with the rails in which the containers 40 comprise an interior structure arranged to have a given function, the interior function being selected from a plurality of available functions, such that a stack 400 may be configured to comprise containers 40 of a number of different functions, the stack 400 being reconfigurable on demand to include containers 40 of alternative functions, the containers 40 being arranged such that each container 40 supports the container 40 immediately above in the stack 400.
2. A modular building system according to claim 1 in which the interior functions of the containers 40 comprise areas having functions such as hospital wards, living rooms, recreation rooms, gymnasiums, bedrooms, shops, bathrooms, lecture theatres, operating theatres, clean rooms, garages, storage rooms, entire properties, offices, or holiday homes.
3. A modular building system as described in claim 1 or 2 in which the containers 40 are configurable in any number or arrangements as required by users of the system.
4. A modular building system according to any preceding claim in which supports form the corners of the containers 1 each container supporting the container 40 above, the supports being the load bearing members of the building structure. .
5. A modular building system according to any preceding claim in which the system comprises more than one load handling device 310, at least one of the load handling devices being sized so as to accommodate living accommodation.
6. A modular building system according to any preceding claim in which the system further comprises a control system, the control system comprising identifying means, monitoring means and locating means, the identifying means identifying a container 40 to be located in the building, monitoring means, for associating a given container 40 having a specific function with a given location within the building, and locating means for locating the container 40 within the stack 400 to enable a load handling device 310 to retrieve a given container 40 on demand.
7. A modular building system according to any preceding claim in which building is reconfigurable by rearranging the order in which the containers are located within the stacks 400.
8. A modular building system according to any preceding claim in which the framework structure comprises means for supplying services to the containers, said services including at least power and water.
9. A modular building system according to any preceding claim in which the containers comprise shipping containers of predetermined and standard sizes.
10. A storage system for containers 1 according to any preceding claim.
11. A robotic storage system comprising a plurality of containers 1, the containers 1 being disposed in stacks 400 within a frame work structure, the frame work structure comprising a series of substantially vertical uprights having a substantially horizontal grid mounted thereon, the grid comprising two substantially perpendicular sets of rails on which at least one load handling device 310 is operable, the or each load handling device 310 comprising a body mounted on wheels, a first set of wheels being arranged to engage with at least two rails of the first set of rails, the second set of wheels being arranged to engage with at least two rails of the second set of rails, the first set of wheels being independently moveable and driveable with respect to the second set of wheels such that when in motion only one set of wheels is engaged with the grid at any one time thereby enabling movement of the load handling device 310 along the rails to any point on the grid by driving only the set of wheels engaged with the rails in which the containers 1 comprise self-storage units accessible by at least one user, the storage system further comprising means for accessing at least one predetermined container, the user being provided with said means for accessing the or each container required, the containers being arranged such that each container 1 supports the container 1 immediately above in the stack 400.
12. A method of reconfiguring a building comprising the steps of: providing a series of containers each having an interior defined by a predetermined function; stacking a plurality of containers within a framework, providing a robotic load handling device on a grid above the stacks of containers; moving or removing the containers as required, the reconfiguration of the building occurring as a result of moving containers having different functions to different locations within the building.
13. A method according to claim 12 further comprising the step of removing a container from a stack and replacing the container with a container having a different interior function.
14. A modular building system or storage system or method as hereinbefore described with reference to the accompanying diagrammatic drawings.
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GBGB1506365.4A GB201506365D0 (en) 2015-04-15 2015-04-15 Object handling system and method
GBGB1514428.0A GB201514428D0 (en) 2015-08-13 2015-08-13 Robotic Parking Device and Handling Method
GBGB1518094.6A GB201518094D0 (en) 2015-04-15 2015-10-13 Plant growing systems and methods
GBGB1518091.2A GB201518091D0 (en) 2015-04-15 2015-10-13 Storage systems and methods
GBGB1518111.8A GB201518111D0 (en) 2015-04-15 2015-10-13 Robotic picking systems, devices and methods
GBGB1518115.9A GB201518115D0 (en) 2015-04-15 2015-10-13 Storage systems and methods
GBGB1518117.5A GB201518117D0 (en) 2015-04-15 2015-10-13 Storage systems and methods
GBGB1518089.6A GB201518089D0 (en) 2015-04-15 2015-10-13 Robotic container handling device and method
GBGB1602332.7A GB201602332D0 (en) 2015-04-15 2016-02-09 Robotic container handling device and method
GBGB1603328.4A GB201603328D0 (en) 2016-02-25 2016-02-25 System and method for configuration of buildings or storage
PCT/EP2016/058407 WO2016166324A1 (en) 2015-04-15 2016-04-15 System and method for configuration of buildings or storage

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WO2016166324A1 (en) 2016-10-20
KR20170137718A (en) 2017-12-13
EP3283700B1 (en) 2020-01-15
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EP3633115A1 (en) 2020-04-08
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