GB2522284A - A modular wall assembly and method for constructing a modular wall - Google Patents

A modular wall assembly and method for constructing a modular wall Download PDF

Info

Publication number
GB2522284A
GB2522284A GB1407754.9A GB201407754A GB2522284A GB 2522284 A GB2522284 A GB 2522284A GB 201407754 A GB201407754 A GB 201407754A GB 2522284 A GB2522284 A GB 2522284A
Authority
GB
United Kingdom
Prior art keywords
panel
wall assembly
assembly according
modular wall
modular
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB1407754.9A
Other versions
GB201407754D0 (en
Inventor
Andrew Aird
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of GB201407754D0 publication Critical patent/GB201407754D0/en
Priority to PCT/GB2015/050091 priority Critical patent/WO2015107355A2/en
Publication of GB2522284A publication Critical patent/GB2522284A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84Walls made by casting, pouring, or tamping in situ
    • E04B2/86Walls made by casting, pouring, or tamping in situ made in permanent forms
    • E04B2/8652Walls made by casting, pouring, or tamping in situ made in permanent forms with ties located in the joints of the forms
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84Walls made by casting, pouring, or tamping in situ
    • E04B2/86Walls made by casting, pouring, or tamping in situ made in permanent forms
    • E04B2/8635Walls made by casting, pouring, or tamping in situ made in permanent forms with ties attached to the inner faces of the forms
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84Walls made by casting, pouring, or tamping in situ
    • E04B2/86Walls made by casting, pouring, or tamping in situ made in permanent forms
    • E04B2002/867Corner details
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84Walls made by casting, pouring, or tamping in situ
    • E04B2/86Walls made by casting, pouring, or tamping in situ made in permanent forms
    • E04B2002/8676Wall end details

Abstract

A modular wall assembly is disclosed for an eco-building, comprising at least a first panel having a first bracket extending from a surface thereof and at least a second panel having a second bracket extending from a. surface thereof. The at least first and second panel are spaced apart and arranged face to face. A connector clip is connectable to the first and second bracket so as to maintain a predetermined distance between the at least first and second panel, for receiving settable concrete when in use. One of the panels may have a formed, textured outer surface which may resemble building elements such as bricks or stone. The wall assembly may comprise a plurality of panels in each skin, connected at their edges. Two wall assemblies may be arranged so as to define a cavity therebetween, with additional clips used to hold and space the assemblies.

Description

A modular waU assembly and method for This invention relates to a modular wall assembly, in particular for use with concrete permanent walls used for ecoThuildings.
Traditionally walls for boundaries, dwelflngs and commercial purposes have been built using wood, bric.k or stone and the construction of such walls has been carried out by skilled tradesman.. However, the construction process is slow, costly and hntpered by poor weather conditions, Also traditional construction techniques can be dangerous, especially when using heavy tricks or stones and may also be detrimental to. the construction workers health, for example skin dise.se associated, with skin contact with mortar. There is. also a considerable amount of wasted materials when using the traditional techniques for example mortar waste or cut bricks.
Concrete is a highly versatile material that is used in many forms of man-made structures from bridges to dwellings. It is a strong, extremely durable, sustainable, low maintenance and highly affordable material which is quick and easy to apply, making it a desirable alternative to the more traditional materials used in the past. Its resistance to fire makes it particularly suitable for use in highly populated areas and for structures used in our every day lives. It is also remarkably environmentally friendly. For example, it is generally locafty produced, saving on transport costs and has an energy efficient, production process that is relatively low in 002 emissions. (when compared to some other materials e g quarrying of stone) Further, it ha5 an oxceflont theimal mass enabling the maintenance of internal temperatures of a building and reducing the energy needs for the building he. minimising the use of heating and air conditioning, thereby saving energy consumption over the lifetime of the building. This consequenfly reduces the cost to the habitant of a dweUing, or user of a commercial property.
The aihedo effect is another beneficial property cf concrete, whereby light S is reflected from the surface of concrete resulting in less heat being absorbed by it. This consequently reduces the heat island effect and consequentially further reduces the energy required, for us.e in air conditioning. The ever increasing cost' of energy makes concrete a desirable material to LSP in constwction due to it's energy saving charactedsti'cs.
The ab.overnantioned benefits of using concrete. for the, wails in buildings is well known, making the' material hghly desirable foreco-huHdings However, concrete is generally deemed to be aestheUcally displeasing to the. eye, and therefore is not always readily welcomed for certain applications. The aesthetics of a concrete waU can be improved by the application of panels applied to existing concrete walls.
n WO 99 /43904 the panels were used as moulds and are left in situ to provide extra reinforcement. However to construct such a wall, the panels need to be secured in a suItable foundatlon and props are required to ensure the panels remain in the correct position whHst the concrete harden's. Any misalignment of the props, due to bad weather or human error, has a negative consequence to the orientation: of the wall, for example the wall could ha set oW vertical. This is especially problematic. on sloped. surfhcos. Furthermore, the chipboard panel may need a protective layer applied thereto, or a layer that is more aesthetically pleasing to the eye. This would also apply if the material was to be made of metal. Therefore, the. panet a not only difficult to tnstafl, hut takes further time to provide the required surface finish.
Concrete moulds of the type mentioned i Wa 99 /43904 have a first and second panel separated by a spacer. The spacers are usually fixed between the opposing surfaces cf the two panels. However, this. is problematic since such panels ae constructed i.n a factory resulting in the need for a bulky structure to be transported. the desired site, which can be costly and inconvenient when placing on site..
Wa 2005/01494$ overcomes this problem by having a three part hinged spacing arrangement. The hinge arrangement enables the panels to he.
reconfigured for: storage and transport prior to use. However, the hinge is a compheated arrangement formed of Lost'y compononts Further, tim panels are made of polystyrene and as such are untreated leaving. (herr open to the elements and susceptible to vandahsm. The panels are therefore required. to be rendered and this addition& further process of cladding or tiling the external surface is time-consuming and costly and is best carried out by a skilled labourer.
The energy eFficiency of a concrete wall can he improved further by inserting a cavity within the concrete. It is known to insert tubular members between the two parallel panels prior to inserting the concrete between the panels, but this can complicate the construction of the wall, consequently increasing the time arid the money for ts installation This also requires a skified tradesman. to carry out th.e work..
The present ihventiort is derived from the re&isation that there exists a need to provide a simplified waD assembly for use in eco-buikling that maintains.
the benefits of known concrete arrangements whUst easing constrç:con of the waD and improving the integrity of alignment and strength f the walls. The 5. assembly also enables cavity w&Us to be constructed by a lbwskiflled person in a fast! reliable and easily reproducible manner. The assembly is also safer compared to traditional techniques since heavy stories or bricks are no longer needed to be placed by hand and mortar no longer needs to be touched since the concrete is filled mechanically. There is also less waste associated with the construction, process of the present invention since the panels are precision made and the precise amount cf ready mix concrete can be calculated and ordered to site.
According to the invention there is provided a modular wall assembly for an eco"buikiing, comprising.
at least one first panel haiing a first bracket extending from a surface thereof; at least one second panel having, a second bracket extending from a surface thereof; the at least one first and second panel being spaced apart and arranged face to face; a connector clip connectable to the first and second bracket so as to maintain a predetermined distance between the at least one first and second panel to define a cavity ther&between, the cavity For receiving s.ettahle concrete when in use, wherein the at least one first panet has a formed, textured surface.
C -
In a second embodiment of the invention, there is. provided a modular wall asernb1y for an ow-building, comprising at east one first panel having a first bracket extending from, a surface thereof; at least one second panei ha\ing a second bracket extending from a surface thereof; the at least first and second panel being spaced apart and arranged face to face; a connector dip connectable to the first and second bracket so as to maintain a predetermined distance between the at least one first and second panel to define a cavity there-between, the cavity for receiving setlable concrete when in use, wherein the at least one*first panel has a formed, textured surface.
BenefidaUy the surface on the side which is remote from the bracket is textured.
Desirably, the exterior surface of the panel is textured.
Beneficially, wherein the textured exterior surface of the panel and. the panel are an integral unit. This prevents the need to apply a protective layer subsequent to installation of the waD.
Preferably, wherein the first panel has a contoured side edçe for, in use, being co-operable with a contoured side edge of an adjacent paneL Further preferably, wherein the contoured side edge of the panel define interlocking edges to be interlocked with a co-operable interlocking edge of an adjacent panel.
Desirably, wherein the contoured side edge follows the shape of at east one wall element. The wall element is a textured region on the external surface of the panel. External surface means the part of the pane] that does riot come in:to contact Mth the cementatious. material applied within the cavity.
Beneficiafly, wherein the at least one wall element is a brick element.
Whilst the wall elemcnt may look as though it is a brick, it is actually formed from 6 plestic whilst gMng. the appearance of a bri:k wall.
Alternatively, wher.n* *the at east one wall element is a stone element.
Similarly, whilst the wall element may look, as though its a stone, it is actually formed from plastic to give the appearance of a stone wail, Prererably, wherein' the first and second brackets have a recess for receiving, a correspendingly shaped protrusion located at respective ends of the connector clip. This simplifies the connection means between panels and enables them to be transported from the factory in flatpack.
Desirably, wherein the first and second brackets have end portions configured to extend parallel to. the surface of' the respective panels to which they are connected, whereby the recess is positioned on the side of the end portions thcing the respective panels. This advantageously helps gu,kie the protrusion of the clip into the recess of the first end. second bracket.
Benefiially, heroin tho connector dip and the first and second bracket are configurable to be received together in a snap fiL This provides' a quick, reliable connection between the connector cUp and the brackets, Preferably, wherein the connector clip is. removeab'ly attachable to the first and second bracket. This enables the clip' to he removed from the bracket so as to reposition the panels if necessary.
BeneficiaRy, wherein an outer surface of at least one of the first and second panels has a finished weatherproof surface. This prevents the need for cla4djng or rendering the outer surface, sa.vnq time arid cost.
Desirably, wherein the outer surface is made from a composite materiaL Piefeably including a tap cap attachable to at least part of a too edge of the modular wall assembly to cove.r the space between the first and second panels Additionally, including a side cap attachable to at least part of a side edge of the wall assembly, for preventing the escape of settatie concrete From I U between the first and second panets..
Beneficially, wherein a side edge thereof is configurable tø receive a furthor modular wall assembly I his provides the modular natwe of the wal assembly making it suitable for use in many different applicalions. requiring different dimensions.
IS Desirably, wherein a top edge thereofis configurable to receive a fr.rther modular wall assembly. This enables the height of the wall assembly to be varied as desired, in one embodiment the modular wall system comprises a first corner panel having a first portion and a second portion postioned substantially perpendicidar to the first portion and a second corner panel having a first portion and a sccnd portion positioned substantially perpendicular to the. first portion, the first portions of respective panels and the second portions of respective panels being parallel. This enables a turn in the wall to be created with ease Alternatively, the modular wall ssenbty comprises a first planar panel and a second planar panel configured in a parallel arrangement with respective side edges in alignment..
Eeneficially, ic-eluding at least ne adjustable foot arrangement. This enables the weB assembty to be levelled on ragged terrain.
Desirably., wherein the foot arrangement has a base plate, wall assembly receiving oleans and an adjustor *dflsposed there-between fix varying the distance beiween the base plate and the wall assembly receiving meana.
Prefera4y the wall assembly havin.g a tang which extends: from a first side edge of a. first pane. .F cf a first modular wall assembly and which is receivable in a bracket located at a side edge of a first panel in a second adjacent. modu ar wall assembly.
Preferably the wail assembly having a tongue arrangement along at least part of a first side edge thereof and a groove arrangement arranged along: at least a second side edge thereof.
In a third aspect of the invention there is included a modular wall assembly clip for use with a first and second wail panel, the clip configured to sectre the first and second panel in spaced relation, the clip comprising a first bracket attached or attachable to a surface of a tic-st panel: a second bracket attached or attachable to a surface of a second panel; and a connector portion connectable, there-between by means of a snap fit.
Preferably, wherein the connector portion is releasably attachable to the first and second bracket..
In a fourth aspect of 1t irwenftçp There Is frdude a ca,ity wall assernWy comprising atileastiwo aboveniethoned wall assemblies ccafigwed in a tace:to, fäce spaced apart and parallel arrangement to define a avty there-between..
This further improves the bSaticn pe'esofthewelL Prekrably ifldUdtng: a spacer posftioned; between and attached t the at least two vS assemblies id wherein 9* space Is me above-mendoned :rngdui waft assembly ftp4 tfl fbre the same dip design is used hr the single sWn wSH: assembly and the cavity wail assembly, ensuring the cavity wall assentty can b aeated with, ease.
ins flfth aspeet or'thellwentton there is Includeda melhø4 of con*uctlng a wall, comprising ann9lrig a fist panel having *: tntbvatet extending St a suthce theeø, artd a: fl!,,,,, paStiaving a second bracket: :e9endlng from a sudace taf:W pac&,, relation, eurIng: a on*frw4p heSP Us 4'st and aeco:d bracket so as to tn,iPa4n the p.. letermlne4 distance between the first and second panel to form a cavity there-between; and: pouring:5 aetta!* *4urry beb,ae n th, first and second panel: within: the cavity, wftretn the first panel has a formed textured surface.
In a:$b(ffj aspect cI the inventIOn *ere Is incii,Ie a rne*4 of' Qdñstwcdng a'vS, eomprlóing arranging a. first panel having a first bracket extending fyp,,,,, a sutt thereof and a secnd panel havlhg a second bracket extending from a suface tPkEsP'Jfl spap,a4:relaUon. 10*
securing a connecting clip between the first and, second bracket so as to maintain the predetermined distance between the first and second panel to form a cavity there-between; a rid pouring a settable slurry between the first and second panel within the cavity.
Desirably, the clip is placed over end portions of the first and second bracket so s to enable a snap fit.
Beneficially, the dip is placed over end portk s of the first and second bracket via movement of the clip in an upwards or downwards direction parallel to the planar surface of the panes [he chp may be placed nto posibon subsequent to placing the first and second panel n spaced rolabon and at the predetermined: distance to be maintained. Preferably, comprising adjutinç: the alignment of the first and second panel, using an adjustable foot arrangement.
Beneficia Dy, the method further comprising coupling further modular wall 15.: assemblies until the desired wall height or length is achieved.
Desirably. wherein a top cap is subsequently filled to a top edge of the uppermost first and second panel once the desired wall height is achievect In a seventh asp&t of the invention there is provided a method of constructng a cavity wall, including: arranging a first and second wail assembly according to claim I in a spaced apart and parallel configuration; configuring a connector clip between first and second brackets located on adjacent surfaces of respective first and second wall assemblies, so as to. secure the first and second wall assembly in spaced relation; and ii pouring a settable slurry beLween first and second panels of each wafl assembly.
In a eighth aspecf of the invention there is provided an eqobuHding incorporating the abovernntioned modular assembly.
WhUst. the invention has. been disclosed above it etends to any inventive combination of the features set out above, or in the following description, drawings or cFairns, The invention wifi now be described, hy vvay of example only, with terence to the accompanying drawings in hich> Figure 1 is a perspective view of the wall assembly ci the invention; flgures 2a is a perspective viev of a connector dip formIng part of the wali assembly of Figure 1.; Figure 2b is a perspective view of the. brackets fbrming part of the waU assembly of Figure 1; Figure 2c is a perspective view of Lhe connector clip and the brackets in a connected state: Figure 3 is an exploded perspective view of an internal surface of a panel of the wall assembly of Figure 1; Figure 4a. is a side iew of a secondary fixing means* in an unconnected state; Fi.gure*4b is a side view of a secondary fixing means in a connected state; Figure 5 is a perspective view of the wall assembly of Figure. 1 with. a top cap applied, thereto; Figure 6 is a crosssectional view of the top cap; Figure 7a is a planar vlsw of a corner wall: panel: assembly In the unGennected state;: Figure 7b I a plant view of the corner wall assemby hi the connected state; Figure Ba is a perspecttnlew of en outs suitaceol await panel having a tongu, portioned side edge; Figure Bb isa perspeot4tevlew qf an oiflersurfeof aws*psnel ha ng a groove portioned side edge; Frcesas3s a front vtew of an adjusta*, toot arrngament; Figure 9b Is.a *kk, view:qf$i a4stabtefoota?raPgerttent; Figure 10 is a side vIew at the modbilar waft assembly flgure j? itt use to *s:I,: feet; Figure 11 (5 ccsectlonaFviewofthswsU sern Figure 1 with anendoapatthedateiUwend %4ewtfanendcapofaflrStefflbOdhflentwith groove terminated side edges;: Figure 12b is aperspectWe view Of an end: cap ofaffrst&thnentwith fonguetcinated side edges; Figure iSa Isa perspedtive viewot an endcap of a second embodfrr ant with groove terminated side edges: Figure 1% t$ a p:3peQtIY viewot an enGsa 4 son emhoa*nt with tongue terminated side edgee Ftuie 14 sPo a cross-se4on of an exploded wall assembly with feet and top cap; and Figures 1a to 154 thwhe stepsfot C. nstructlng a wall using the waQ assebly of Figure i the ad$stabte, base p1* or Figures Ga and 9t;, and t!* top cap of Figure 6: i9owe t6 ópow: a cross-set*n øt a. 6*y wait cteated u$jng a pair qf waft assemblies ofFigure 1; Figtsre17$hows as1d4ge otpac*øtqfthewaltassemthyforuse:ina cavity waN; Figure18showstheemaIfa0eofallpaneIMAth:thebriotceffe* Figure 19a shows alrsLend ofawar4am!; to Figure. 19bslyow&a second end of a waiipnl wi*ti i atIlewith the fit end of an adjacent panel: Fkgwe 19c siipwøø n:tvIw øf Us fø1$ paSo 19b; figure 1$d shes anuppasechoaJviwofterecofthewaft pneat ateion nearlo the top of the panel; IS Fkgure Oa shows a ppeøve view t the our surface S an end panel; Figure 20b shows a perspective view of the hrsner:sudace clan end: panet; Fg'a 21a sfrawa t!*frnensf*c of a c**r pans; Figure21b shows an cutersurfaco ofacomerpanel;: Figia 22a, shows an Inner surface Of a corner paneI flgqre 22$ *paan:Qtdersudace etaccwnetpattøi Ftgure23ashowsaperspeot!veviewofafirstendofanendcap; flgn 23bshowsa Pigure 24a shQws a *rst: tOp cap;: Figure 24b shows a second end cap co-operable with the top cap of Figure 24a; Figure 25a srOw a fimt persp,ecUve view of a cornor top cap having a first connecting means; and Figure 25.h shows a second perspectiVe view of the top corner cap having a second connecting means.
Refining firstly to Figure 1, there is shown a modular wall assembly 1 having a first and seccnd planar panel 2a, 2b separated in a pa:uel arrangement by a spacing means a. The respective a ide edges of the panels 2a 1.0 2b are in alignment. The adjacent. surfaces of the. waU assembly are, the internal Eurfaces 4a, 4b of the panels' 2a, 2h which come into contact wfth the settable concrete 5 that is apphed there-behceen. The panels 2a, 2b are left in situ and provide a small reinforcement effect,, although the majority of the strength is borne by the set concrete 5 contained the'reThetween.
The spacing means 3 comprises three parIs 6, 7. 8 as shown in Ficu.re:s 2a to 2c, The first part 6 extends from the internal surface 4a of the first panel 2a and attahe'd thereto, the second part 7 xtends from the internal surface 4b of the second panel 2h and attached thereto and the third part 8, being a linking member or ccnnectir'ig clip 9, is configured to extend between the free end. of the first and second parts 6, 7 so as to maintain a spaced relation between the first and second panel 2a, 2b i:n a face. to face arrangement. Therefore, a predetermined distance is maintained between the first and second panel 2a, 2b. The spacing means 3 is arranged substantially perpendicular to the planar 1$ surfae 0 th first and SCQ nd pane! Z& 2h although otti: r engJes cotS be lrnptementedff desfredc The spacIng S betweei the panels 2a 2b i defineø by the length I th spaSg means 3: implemented Le the width of the walls can be adjusS by 5' using shorter or longer spadng means &The first part of the spadng means 6 is S mfr'dniage of e s nd pan. *f the spadng n*S7;bUt'bo,th qn,":ts:*' :e!ongate bra 1 havIng a su$tantiafly' li4hap$ profit The first bracket 6: extends from the internal surface 4* of the panel Za:to whick it is conneeted perpendicular te the surface of' the'ftrst panel and extending; t,',,.' the se,coM; 10:panel 2a and then turns. atacornerwhereby the bracket extends paraflel tote: panel 2b in a spaced $,:k, therø$h tG 00* 01: 0:1 Pøt*c',' S Tin resulting end'ponton tOa'ofThe"braoket:lsjherefàre thefrea 01' rernotaefld: of the braoket: which Is spaced from the panel 2a to whIch it is connate; Th en4 portion 10548 terminated et its top edge by a lip ii wIth extends towards the beiew'the:lip. Alternatively,the side of'the endportior, faclrtgthe panel to wttti It is øonnected'tomatnsa ceo's thet'eln.
$friI!ady, the second pat: of the spaclhg meant I Is confi"ured sMth that: the lip lOb' extends towards the Internal surface 4b: of the: second panel Zb 1,,,erb' creating, a recess 1gb, Therflre, the tips lQa. lQb, qf respflve: brackets 6, 7 extend away from each. øther The ifS connecticn pailS, or linkIng member isa connector clIp 9 that Is formed of a substantially etongete element: 13 terminated at either önd by arm.
portions Ma, 14b extending pependlcutir to the longitudinal ads of the elongate tlern.ent 1.3.. The connector cUp 9 has a substan.tiafly Ushaped cross section. The internal edges cf the arm portions 14a, 14b. are terminated by a flange or protrusion 15a, 1Gb extending inwardly towards each other. The first flange 15a of the clip 9, and the Up ha and recess 12a of the first bracket 6, are co-operable; and the. second flange 16b of the clip 9, and the lip hlh and recess 12b of the second bracket 7, are co-operable Therefore the first arm portion 14a of the connector clip cooperates with the first bracket 6 and the second arm portion 14b of the connector clip cooperates with the second bracket 7. When connected, the resulting spacing means 3 acts as a brace member located between the first and second pand 2a, 2b. When the panels 2, a are to be separated by a predetermined distance, the flanged ends of the clip 14a, 14b are inserLed paQ the Up' Ia, 11 b and are rec ved m the respe tive recesses 12a. 12b of the brackets in a snap fit. The Up, recess and flange arrangements prevent, separation of the clip 9 from the brackets 6, 7 in the reverse direction of I'S motion so as to form a locked state. An unlocked state may only be achieved if the flange or protrusion iSa, 15b cf the dip 9. is forced to extend past the respective lips ha, ilh of the respective brackets 6, 7, Therefore, on application of a tool, the dip 9 and brackets 6, 7 may he detached prior to the insertion of any satiable concrete between panels so as to reposition panels if necessary.
The distance between the first and second panel 2a, 2b is determined by the width of the clip and bracket arrangement. To optimise the locked state, the recesses. 12a, 12h of the first and second brackets 6,. 7 receive a correspondingly shaped protrusion or flange 15a, 1Gb located at respective ends of the connector clip 9. The clip 9 and the brackets 6,7 are formed of a resilient material that also has the strength to maintain the: desired distance between the first and secpn.d panel 2a, 2b for example plasftc or a. composite materiaL.
FigUre 3 shows that two brackets 6, 7 are appHed to the. inner surfaces 5. 4a, 4h of the. panels 2a, 2b in a spaced apart arrangement such that the first bracket 6a for the first panel 2a is pplied adjacent a first side, edge of the panel and a second bracket Sb on a first panel 2a is ositioned adjacent the other side edge of the panel 2a, although the number of brackets per panel need not be rnted to two and the position of the brackets may differ in vertical height if aesirod, howcver the hiacket arrangement must correspond to the bracket arrangemenLon the partner panel to which ftis to be connected The panels 2a, 2b are finite in size, tierefore. for wail lengths that are greater than the width of a panel multiple panels are to he installed side by side Therefore, Figure 3 also shows a secondary bracket 1.6 forming half of the secondaryfixing means 17, whercby.a tang 16 extending past the side edge ate neighbour panel is to La inserted within the channel. 19 of the secondary bracket, so as to fixably secure the side edge of a first panel to a side edge of a second adjacent panel 2c. The tang 18 is moulded to the internal surface 4a of the first panel and the secondary bracket 16 is. moulded to the internal surface 4c of the second neighbour panel 2c. As shown in Figure 4a and 4b, the tang 16 is an elongate, member, the free end ISa of which extends pi5t the side edge of the panel 2a to which it s affixed. The other end s attached to the internal surface 4a of the panel 2a (or alternatively is an integral part thereof).
The free end of the tang is terminated by a barb 20 and is configured to permit insertion of the teng 1 through the channel 19 of the secondary bracket 16 on apphcation of a force in a first direction, but once the barb 20 extends past the wmote and 19a of the secondary bracket 1$, it returns to its un-biased state and extends. past the outer waR 19h of the secondary bracket 16 so as to prevent extraction of the tang 18 from the secondary bracket 1.6 on application of movemet in a secon.d direction opposing the first direction, as shown in Figure 4b.
Figures 1 and 4 also show the use of a co-operable tongue 21 and çroove 22 arrangement enabling the panel 2a of a first mcduiar wall assembly I to be configured to receive a corresponding side edge of a panel of a further modular wall assembly is. Ultimately, the tongue 21 and groove 22 arrangement permits a tight joint between neighbouring panels 2a, 2c and m.Inimises gaps lher&between:w(d) would allow concrete to escape. The tcngue2l and groove 22 arrangement is applicable to all the edges of the panel and as such is beneficial for arranging, the panels 2a, 2c in. a side to side or in a stacked arrangement. For example, in the side to side assembly shown in Figure 3, the First panel 2a has a tongue 21 which co-operates with a groove 22 of a panel, of a second, adjacent wait assembly 2c. The tongue 21 extends continuously along a significant length of the side edge of the first panel 2a but this need not be the case, whereby an array of spaced tongue portions may instead be implemented along the edge of the panel, the tongue 21 is the. male part of the arrangement and the groove 22 the female part,, whereby the. two parts are co-operable The groove 22 complrnents the shape of the tongue 21 such that a snug filet The tongue therein Is enabled. 9gw. 1 shows that the top ton tie,qende, the en*e width of a first edge (Pfl edge) of the panel 2a and the opposing: edge (base edge) has a grooye with axtetids alonG the en*etyotthewidthdf theplcwJ;attts!u9h1Ssneed notbethecase,and:the tongue and groove may extend along only part of lbs width of the fl$,. It is shown in Fjgure I that sing edges at a panel have different tenninatton p!=ionsHotUsale*vaffdfbronFgtongues 2torooves22Wbe applied to The side edges ala givewpaneI 2w Of course thls arrangement WtuId then requiS two diffemnt types of panel to be made: available4 Figure 1 also 16 sho: that both the fhtt panel a and the secod panel 2c. Pave the tongue arrangement at the upper side edge (top) of the wait and ffi aPrngement at thelowet sIde edge base) of the wall.
t, at to i..... ass th. 4oncrete completety within the wall, thereby cxwe$ng the Space: beten the fiSt aS second panel 2S, 2b a top i5 member 23 may be applied to the top edge of the modular waft: assembly os'er theuppef tongues Zla tpei1tan4seoon4 aflel2a bsqasta*addIethe two tongues 21a and secure the frst and second pasts 2a, b together as shown in Figure 5 Figure 6 shows the top: cap; member 2 to: have a substantially Inverted U-shaped cross seefløti ahd a gflo4e 23* st:* first end and a tongue (r I shown) at the second er4 to permit interlocking and therefore flfty bøefl Sent toi' oap *na The thickness of the Side wafts of thetqpoapmember23arechosenso as to he flushMththsqutersurface:ofthe panels. A plastic 24 extends from the internal surfate of the top cap member 23 so as tostabilise the to cap 3 into the required positicn, by extending into: the settable concrete 5 positioned between the panels 2a, 2b arid allowing the concrete 5: to subsequently set, thereby maintaining the top cap. member 23 in the desired position. The top cap membe.r 23 is of ue to protect the concrete 5 and provides an aesthetically pleasing terminus to the wall 25.
Figures Ia and lb shows. the corner wall assembly 26 whidh is to be implemented with the hefore-described planar wall assembly. it comprises an inner corner wafl panel 26a spaced apart from an outer corner wall panel 26b, The corners create a 90 dogee angie, hut ofhe angles may be mplemented if desired. The inner corner panel 26a has a first portion 2/a and a second portion 27b positihned substantially perpendicular tO the first portion 27a and the cuter corner panel 26b has a first portion 28a and a second portion 28b positioned substantially perpendicular to each other, whereby the first portions 27a, 28a of respecUve panek and the second porhoris 27b 28h of wspechve panels Iba, 2Gb are configured in a parallel arrangement.
Sim.ar to the standard planar wall panel arrangement the inner corner wall panel 26a has a groove 22 at one side edge and a tongue 23 at the other side edge. The. outer corner wall panel 2Gb also has this arrangement, whereby at one end of the corner wall assembly the parallel portions have the same termination type. The secondary fixing. means 17 will also be used to further ensure the corner wall assembly and the planar wall assembfles remain in a secured position. Further, the clip 9 and bracket 6, 7 arrangement maintains the desired distance beiween the inner corner wall panel 26a and the outer carrier wall panel. 26b. The corner wall panel assembly 26 is further joined to the end of a linear wall panel assembly 1 with a spring dowel (not shQwn), or other suitable fixing means.
The outer surface 29 of the panels 2a, 2b., i.e. those which are positioned remotely from the concrete, are finished to look like a desired material. For 5. example. Figures $a and Sb show the composite. face of the wall with a brick effect, Alternafive effects may be implemented, for example stone or wood., The outer surface 29 is weatherproof removing the need for a cladding (or other) process to be applied. In contrast, the internal wall 4a of the. panel 2a is finished with a plain yet roughly textured surface that encourages the concrete 5 to adhere to the internal surfae 4a of the pane.l 2a.
Figures 9a and Yb show the adjustable foot arrangement 30 of the waR assembly 1 whereby a base plate 31 is positioned at the base of the foot and a panel receMng portion 32 is configured at the top of the foot 30 with an adjustor 33, for example a screw and thread arrangement 33a, located there-beteen.
The pan receMng porUon 32 has a slot 34 for rcceivin.g the bae of the weB assembly 2a and for tightly holding, it in place. The screw and thread 33a of the adjustor 33 is rotatable enabling variation in the &tance. between the base plate 31 and the pane] receiving portion 32 so as to level the wall assembly when it s constructed on uneven terrain..
Figure 10 shows how the walt assembly is received in the slot 34 of the panel receiving portion 32.
Simflar to the need to make the top of the wall aesthetically pleasing to the eye, when a wall is. not intended to he joined, to another wall assembly an end cap 35 may be applied as shown in Figure 11. Similar to the top cap 23', this is an elongate portion having a sutstantially ftshaped crosssection so that it can be secured to the end of a waD assembly. The end cap 3.5 prevents the escape of settab.le concrete from between the fIrst and, secopd panels. The elongate ends of the end panel either have the tongue 21 or the groove 22 arrangement to be applied to correspcnding grooves 21 or tongues 22 of the planar 1 or corner watt panels 26. Whilst the lower region & the end cap 35 will have a groove, the top end may have either a tongue Zt or a groove 22 as required and shown in Figures 12a and 12b.. The end cap 35 iS secured to the assembly with a spring dowel (t shown). AlternatIvely, other fixing means may be suitably appiled, e.g. a. rivet. In an alternative arrangement, the, end cap. may be enclosed at its top end as shown hi Figures iSa and 13b.
Fig ure 14 shows the modular aspect of the wall assembly and, importantly, the stackable nature of the panels 2a, 2b. herein the top edge of a panel:j configurable to receive a bottom edge of a panel in. a further modular wall assembly lb. Therefore multiple wall assemblies are coupled together. The foot 30 i's at the lowermost part of the wall arrangement. The grooved end 23a at the base of the panel lower e'nd is inserted into the slot 35 of the panel receiving portion 32 of the foot 30. The walls of the slot 35 extend along the internal and external surface of respective panels 2a, 2b. The connector dllp 9 is 20' then applied by placing the clip over end portions of the first and second bracket' so as to enable' a. snap fit. The clip Is placed over end portion's of the first and second bracket via movement of the clip in an ipwards or downwards duecUon parallel to the planar surface of the panels and subsequent to the panels' being placed in spaced relation and at the predetermined distance to he maintained, Alternafively, the connector clip 9 can be appUed. prior to the panels 2a, 2h being received by the slot 35 of the foot 30. A second panel assembly lb may then be applied to the top edge of the first panel assembly 1, whereby the lower end grooves of the second panel assembly lb receive the. respective upper end (top) tongues of the first panel assembly 1. The connector cUp. 9 is then applied so as to maintain the distance between the planar panels of the second pane]. assembly. Alternatively, the, connector dip 9 can be applied prior to mating the tongues 21 of the first panel assembly I with respective groo'.es 22 of t:he second panel assembly lb. At the top of the stacked wall.: and once the desired wail height has been achieved, a top cap 23 ie positioned. The end result is an instantly installed seamless wall structure.
As shown in Figures 15a, 15b, 1.Sc and 15d, in use, the feet 30 incorporating the panels 2a, 2b are inserted into a trench. The panels 2a, 2b are then locked into position with the connector clip 9 and the: feet. 30 are configured 15: to the desired height sc as to level or align the arrangement Concrete 5 is then poured into the trench up to the top of the trench,. Concrete 5 is also inserted between the panels 2a, 2b untIl a point just below the top of the panels 2a, 2b.
The concrete foundation is then given 48hrs to set. Once the foundation has set, a second rcw of panels 2c, 2d are stacked on top: cf the first row, ensuring that respective tongue 21 and grooves 22 cooperate appropriately. The connecting dips 9 are then inserted in respective brackets 6, 7 and secondary fixing means 17 are applied so as to lock the sewnd row of panels to tho fust row of panels. This continues until the desired height of the wall is achieved.
Concrete 5 is then poured between the panels 2.a, 2b until it reaches just below the top of the top-most row. Fiflafty the top wall cap2 Is fitted Into place and the whoS structure is left torthe concrete 5 t*set This method optimises the ehgnment 0 the waO and cemcves the need IQ Un PEQP$: or other brcki, techniques to keep the wall k the optimum pcsitløn: while the foundation is 30* whh an be tun*e:e, time ConeUnhjhg and ncorrecUy nented A pair of wall a bfle Ia, 1i: may be arranged In a face to face, ap%ed apart, and parallel configuration: to este cavIty 38 there-botwen, Such a ctty wall arrangement 39 is show,: :lfl FIgure 16 arid improves insulatlon:ofthe walL T4 6nb!e this cwork:effecthrnly the adjacent panS 37a lb Of ?espet*r waPasseinbues 4a it haves braet arrangedon bt:th faces therecff as shown in Figure 17. In *dtlition:ttme intem$ walls dtThe cavity wail arrangement 39 wilt:ha plain1 yet rough surfaces on: :oth sides: as the composite fiSh 3* not re4tñred on the lnternai s'uYfaeet This then alloWs; a 1$ connectfrg dip 9: to be applied between tnc:kels so as to lock the adjaant facesSia:37b of theflttand second wall assenbiles ta, tb together In a spaced retation. The conneing dIp 9 and bracket arrangemint 6 8 once agaM acts Mø spacer to fix the distance between wall assemblies; 1:a lb and maintain the width of the:cavlhJ 36. The connect*t dI 9 and 11* brackets?, 38 20; arereceIvedinasnapfitastheprcttonsorflangesor protrSons1$a,1bof the annector dip are received by the recesses In the bs*ckett This Is *chiessd by p g te 411r over th end portion; øt tea ye frac*ets.
Atop cap 23 Is then resized and arranged to: cover the top of the: cavity wail arrangemenf *: lie arrangrnfl provides three chambers 4(Ja, 40b, 40t concrete 518 then. only filled In the external chambers 4Cc1 40b of tha cavity. wail asngemsnt aø sd the *itc*t ot' intermedi* chanter 40c remains a vdd.
This arrangement removes the need to insert swarate tubular Sernonta betWtfl:pan$S1 we can *, a tumbersoqneaM time consuming process: and B the width f t cavity can be: adjusted by merely vavying the length of the can tot dip and bracketassernbly.
Benendwry,, Th$s. wall nsserniiy' enables the pane1s t. be Øllvered flat packed to site and allews awafl thetis aftracfive, robust aSweatherprOOf to be created itistaritly. whereby sucb a wall also benefits: froni the desirable properfies d toitret4 so as tp prpvide an oconamieW stiucture tat. is ae*thétlealty pleashag: io the hb'h tan satisfy building requitemes: In areas of outs'' ding natural beat4 Flgtnsi a 2$b show a. wail panel having a Sot surface, whereby' : texbjrefomta a mock brick thigh 41 tofl: the exteilor surface 42 tfth* panel 15.2a. therefare, the shape of the exterior surface gts, the appaaraaoe. that: the panel aM. made p1 amateal that deP, frøf, U ateda!t*m' which tP$: panel Is aatually formed e.g. in Figure 18 the panel 2a has the appearance of being made from brick, when actualIc it is made from a plastic. The finish qf: the elements would be IA their natural tetyctecl plastic tdeut Ahl'Tht1v4 a composIte material may be used Instead eta plastic.
A thne sv*e' effect. ni.,y bd prøvided instead Sf4 briàk eff ci whereby a stone and mortar finish 1a then: appbed'asa liquid, for exanpies pai*,A stone.
dust is ptesertt: which makes the exterior surface of the panel lock and feet like genuine s1⁄4ne ot',.e thdqWd ffr$shing!ayerckles.
In both cases the external surface of the panel and the panel material itself are an:htegral unit lie. the brici effect is not a result of a separate coating or layer being applied to the panel after the panel has been. installed. This arrangement enables the panel 2a. to remain in situ so as to provide additional 5. strength to the structure, whilst removing the need to. apply a finishing layer to the outer surface of the panel which is a cumbersome and time consuming process.
The textured surface offers a variety of benefits to the resulting wall. For example the plastic panels are stronger due to the textured formations on the external surface which are shaped as b'ckwork or stone blocks This textured formation ultimately provides a backbone which reinforces the structure of the pane].
The resin or paint finish adds an additional waterproofing to the panels to prevent the ingress of damp inside the wails. It also pcevents sun bleaching or weathering, protects against frost and extreme summer he*t contracting and expanding effects on the plaslic, allows graffiti/damage to be covered over with the original stone paint and allows for owners to apply a change of colour to their façade depending on the current fashion trend.
As shown in Figures. 1.9a and lYb, the first panel 2a has a contoured side 20. edge at the front of the panel for, in use, being cooperable with a contoured sde edge at the front (or external side) of an adjacent panel Thetefore, only a part of the side edge of the wail panel needs to be contoured. This helps to align the adjacent fence panels improving the. modular nature of the panels. The contoured side cogo of the panel effectivcly del nes interloc king edges 43a, 43b to be interlocked with a cooperable interlocking edge of an. adjacent panel. This further improves the strength and integrity of the joint between the adjacent panels and the interlockIng brick design eisa hides or masks the joint between two adjacent panels. At least part of an edge of the first panel 2a therefore has a caste.Uated edge 43c rather than a ontinuous Unear edçe. whereby the joint or contoured side edge follows the shape of one end of a wail element.. The wall element my be at least one brick element. In the case of the. stone, surface effect, the wail element is a stone element and the contoured side edge follows the shape of the stone elements located on the external surface of the panel.
Figures l.a and lYb fLtrther show how the: protrusion 44 ci the casteffated edge is arranGed with channel 45 for receiving part of an adjacent paneL The protrusion 44 then exte Ms along a surface of the adjacent panel whereby the external surface 44a of the protrusion lies flush with the external surface 42 of the adjacent panel. Therefore, the part of the adjacent panel that. is received in the. Channel 45 of the protrusion 44 is non4extured and is a part of the panel that has a recess 46 that is cutaway by a thickness matching the channel wall of the protrusion. The prctrusion 44 haa the appearance of one end of a brick element.
ft is also shown that the connector portions are stHl utilised to lock the adjacent panels together, En figures 20a and 20b. the internal surface is shown to be smooth.
Various modifications to the principles described above would suggest themselves to the skified person For example, nstead of being integrally formed with the panel, the brackets and secondary fixing clip may be separate and distinct parts attachable to the internal surface of the panel by a fixing.
means ea 0: physiøaI fixing mn svch as a screw or chen$ca$ iIxIng means suth as an adhesive.
Whoa qnMrut{ng the, w* enforoement rod may also be used to provide extra strength and steet re-enforoernenfl*e mesh: can btfllted prior to 8 fining the *nneabr clips.
Yilhilsx standard wall panels are I fl by 04 m, any Se tpanet may be productbleas desired. Fuither, whilst a planar' and a corner panel aemblyhas been desorlbe4., øther'thapes tan be pt*dqteth tqt exarnple* cun',4 struøure or a tapned corner assembts When considedng a cavity wR arrangement 38, whflst only two wall asseniblles rjay beep dest4bed, Ø)$ than waU nsoni$ies ay be irn$"ented aeaøng itore than 1 vo4: r"oA, thereby' $r 4nçrotg th fr,sulaton charaotedsflc:of the: walL WhUSt. the end 3S' and tbj) p 28 have been desthbed as being svba.tanSl(y 4haped other shapes may be preferred, tø e,ampb 1/ shape. and the corners of the etw cap may be. tared, cwved or sharply ed.
Another'settableslunymateiiaimay be knptementect Instead of concrete.

Claims (26)

  1. C aims 1. A modular wall assembly for an coo-building, comprising at. least one. first panel having a first bracket. extending from a surface thereof; at least, one second, panel having a second bracket extending from a surface thereof: the at least one first and second pane] being spaced apart and 1.0 arrangEd. face to face; a connector clip' connectable to the first and second bracket so as to maintain a pi odoterrmned distanc,e between the at east one first and second pane] to define a cavity therehetween, the cavity for receiving settable. concrete when in use, wherein the first panel has a formed, textured surface.
  2. 2. A nodular wafl assembly for an eco-building. comprising at least one first panel having a first bracket extending from a surface thereof; at least one second panel having a second bracket extending from 2Q a surface thereof; the at least one first and sc.cond panel being spaced apart. and arranged face to face; a connector clip connectable to the. first and second bracket so as to maintain a predetermined distance between the at least one first and second panel to define a cavity therebetween, the cavity for receiving settable concrete when in use.
  3. 3. A modular wall assembly according La claim I or 2,. wherein the surface of the panel on the side remote from the bracket is textured.
    5.
  4. 4. A modular wall assembly accOrding to claim 3, wherein, an extedor surface of panel is textured..
  5. 5. A modular wail assembly according to claim 4 wherein the textured external surface of the panel and the panel are an integral unit.
  6. 6. A modular wall assembly according to any preceding claim, wherein at 10. least part, of a sidd. edge of the first panel is contoured and cc-operable with at least part of a side e:de clan adjacent panel 7 A modular wa'l assembly accorchng to claim 6, wherein the at least part of the wntourod side edge of the frst pane' defines an interlocking edge to be interlocked with a co-operable interlocking edge of an adjacent panel 8. A modular wail assembly according to claim 6 or 7 wherein the contoured side edge follows the shape of at least one wall element of the formed surface.9. A modular wail. assembly according to claim 8. wherein the at least one wall element is a brick element.10A modular wail assembly according. to claim, wherein the zt least one wall ekm.ent Is a stone element.11.. A modular wall assembly according to any preceding claim, wherein the first and second brackets have a recess for receiving a correspondingly shaped protrusion located at respective ends of the connector clip.12. A modular wall assembly according to. claim 11., wherein the first, and second brackets have end portions conflgu.red to extend parallel to the surface or respective panels to which they are connected, whereby the recess is positioned on the side of the end portions, facing the respective panels.13A modular wall assembly according to claim 11 or 12, wherein the connector clip and the first and second bracket are configurable to he recetved together in a snap fit..14.A modular wafl assembly according to any preceding claim, wherein the connector clip is removably attachable, to the first and. second bracket.15A modular wall assembly according to any preceding claim, wherein an outer surface of at least one of the first and second panels has a finished weatherproof surface.16.A modular wall assembly according to claim 15, wherein the Outer surface is made from a composite material.1TA modular wall asse.mt.ly according to any preceding claim., including a top cap attachable to at least part of a top edge of the modular wall assembly to cover the space between the first and second panels.18A modular wall assembly according to any preceding claim, including a side cap attachable to at least part of a side edge of the wail assembly, for preventing the escape of settable concrete from between the first and second panels.19. A modular wall assembly according to any preceding.claim wherein a side edge thereof is configuratle to receive a further modular wail 5. assembly.20. A modular wall assembly according to any preceding daim, Wi erein a top edge thereof is configurable to receive a further modular wall assembly.21. A modular wall assembly according to any: preceding claim, comprisIng.: a first corner panel having a first portion and a second portion positioned substantially perpendicular to the first portion and a second corner panel having a first portion and a second portion positioned substantially perpendicular to the first portion, the first. portions of 1 5 respective panels and the second.poh ions of respective panels being parallel.22,A modular wall assembly according to any preceding daim, wherein the modular wall assernbty comprises a first planar panel and a second planar panel configured in a parallel arrangement, with respective side edges in alignment.23.A modular wall assembly according to any.: preceding claim, further including at least one adjustable foot arrangement, 24.A modular wall assembly according to claim 23, wherein the foot arrangement has a base plate. wall assembly receiving means and an adjustor disposed. therc.-between br varying the distance between the base plate and the wall assembly itceMng means.25.. A modular wall assembly according to eny preceding claim, whereifl the modular wall assembly i.s connectable to at least one further modular wall assembly via a tang and bracket arrangement.26.A modular wall assembly according to any preceding claim, further including a tongue arrangement along at least pan of a first side edge thereof and a groove arrangement arranged along at least a second side edge thereof.27.A modular wall assembly. cUp fOr use with a. first and second. wall.panel, the clip configured to secure the first and second panel in spaced relabon, the clip compnsng a first bracket attached or attachable to a surface of a first panel; a second bracket attached or attachable to a surFace of a second.panel; and a connector portion connectable there-between by. means of a snap fit.2&A modular wall assembly clip according to daim 27, wherein the connector portion is releasably attachable to the first and second bracket.29.A cavity wall assembly comprising at least two wall assemblies of any of claims 1 to 26 configured in a face to face, spaced apart and parallel arrangement to define a cavity therebetween.30.A cavity wafl assembly according to claim 29, incivding a spacer positioned between and attached to the at east two wall assemblies.atA cavity wall assembly according to claim 30, wher&n the spacer is the modular wail assembly clip ci claim 27, 32.A method of constructihg a vall,. comprising arranging a first pne*l having a first bracket extending from a st.irfáce thereof and a second panel havin.g a. second bracket extending from a surface thereof in spaced relation, se:LIring a connecting clip between the first and second bracket so as to maintain a predetermined distance between the first and second panel to terra a cavity therebetween; and pouring a settable slurry between tile first and second panel within the c a' ty, the first panel having a form worked surface prior to arranging the first panel.33A method of constructing a wall. comprising arranging a first panel having a first bracket extending from a surface thereof and a second panel having a second bracket extending from a surface thereof in spaced relation, securing a connecting clip between the first and second bracket so as to maintain a predetermined distance between the first arid second panel to: form a: cavity therebctween and poudrg a settable slurry between the first and second panel within the cavity. $53LA method of constructing a wait: acoonlMg to daim 3: Of 3a compristn pladng the clip iwer end portions of the first. aM secord brackMsoaskoenabieaanpfit.3LA method accrding to ota4m 34 cot prWng placing tile dip over end portions ofthe first and second bracketvia movement of the clipiP an Upnrds or dOW::t a direction paSo): bth: planar Sutt$G tf the pana to 36.4 method according to claim 35. whereIn the clip is placed into pøJtIOP S *q4e:itto the ps'S being: plated ft spa,sd rSdon, and at the predetermined disthwme to be maintSne4.37.,A method:f constmtting a waUt according: to claim 32 t; finEr including flj$ft the alnmeM Of the fust and Sec 4 paS Ushi9 tS. an adustSb foot arran9sment 38.4 method of constructing a wall according to claIm 32 to: 37; fwlher iSluding coupling ftsther modular wall ass*nbllS until the desired wall height or length isactflevecE * A method itonstrnLirg a wall aws'ding to daiS $2 to at whereIn a top cap Is subsequeritty fitted to a top edge ot (tie uppermost. first and second panel once the desired wall height is achieved.* A me*o4 of consM*g a cavfly waL bicludhig; tranging a first and second wall assembly aaccndlng tO claIm. 1 or claim 2 in a spaced apart and paraflel oonhrgtha ion; 3$ confiurng a connector clip between first and second brackets located on adjacent surfaces of respective first and second wall assemblies so as to secure the first and second wall assembfles in a spaced relation; and 5. pouring a settable slurry between fist and second panels of each assembly.*4iAn Eco-Building incorporating a modular waD assembly according to any of dakns. I to 26.42, A modular wall assembly as herein.hetore d.escribe.d with reference to Figures ito 15 and 18 to 25b.43.A modular wall assembly dip as hereinhefore described with reference to Figures 2a, 2b and 2c, 44A cavity wafi assembly as hereinbefore described with reference to Figures 16 and 17.Amendments to the claims have been filed as followsS -Claims 1. A modular wall assembly for an eco-buildirig, comprising at least one first panel having a first bracket extending from a surface thereof; at least one second panel having a second bracket extending from a surface thereof; the at least one first and second panel being spaced apart and arranged face to face; and a connector clip connectable to the first and second bracket so as to maintain a predetermined distance between the at least one first and second panel to define a cavity there-between, the cavity for receiving settable concrete when in use, wherein the modular wall assembly is connectable to at least one further modular wall assembly via a tang and bracket arrangement.2. A modular wall assembly according to claim 1, wherein, the at least e.* * one first panel or at least one second panel comprises a formed, textured surface. * . . * **3. A modular wall assembly according to claim 1 or 2, wherein the surface of the panel on the side remote from the bracket is textured.4. A modular wall assembly according to claim 3, wherein an exterior surface of the panel is textured.5. A modular wall assembly according to claim 4 wherein the textured external surface of the panel and the panel are an integral unit. I.6. A modular wall assembly according to any preceding claim, wherein at least part of a side edge of the first panel is contoured and co-operable with at least part of a side edge of an adjacent panel.
  7. 7. A modular wall assembly according to claim 6, wherein the at least part of the contoured side edge of the first panel defines an interlocking edge to be interlocked with a co-operable interlocking edge of an adjacent panel.
  8. 8. A modular wall assembly according to claim 6 or 7 wherein the contoured side edge follows the shape of at least one wall element of the formed surface.
  9. 9. A modular wall assembly according to claim 8, wherein the at least one wall element is a brick element.
  10. 10.A modular wall assembly according to claim 8, wherein the at least one wall element is a stone element.
  11. 11.A modular wall assembly according to any preceding claim, wherein * *. the first and second brackets have a recess for receiving a * * 0 ** S correspondingly shaped protrusion located at respective ends of the * * connector clip.
  12. 12.A modular wall assembly according to claim 11, wherein the first and *. 20 second brackets have end portions configured to extend parallel to the )* surface of respective panels to which they are connected, whereby the recess is positioned on the side of the end portions facing the respective panels.
  13. 13.A modular wall assembly according to claim 11 or 12, wherein the connector clip and the first and second bracket are configurable to be received together in a snap fit.
  14. 14.A modular wall assembly according to any preceding claim, wherein the connector clip is removably attachable to the first and second bracket.
  15. 15.A modular wall assembly according to any preceding claim, wherein an outer surface of at least one of the first and second panels has a finished weatherproof surface.
  16. 16.A modular wall assembly according to claim 15, wherein the outer surface is made from a composite material.
  17. 17.A modular wall assembly according to any preceding claim, including a top cap attachable to at least part of a top edge of the modular wall assembly to cover the space between the first and second panels
  18. 18.A modular wall assembly according to any preceding claim, including a side cap attachable to at least part of a side edge of the wall assembly, for preventing the escape of settable concrete from between the first and second panels.
  19. 19.A modular wall assembly according to any preceding claim, wherein a side edge thereof is configurable to receive a further modular wall assembly.
  20. 20.A modular wall assembly according to any preceding claim, wherein a top edge thereof is configurable to receive a further modular wall assembly.
  21. 21.A modular wall. assembly according to any preceding claim, comprising: a first corner panel having a first portion and a second portion positioned substantially perpendicular to the first portion and a second corner panel having a first portion and a second portion positioned substantially perpendicular to the first portion, the first portions of respective panels and the second portions of respective panels being parallel.
  22. 22.A modular wall assembly according to any preceding claim, wherein the modular wall assembly comprises a first planar panel and a second planar panel configured in a parallel arrangement, with respective side edges in alignment.
  23. 23.A modular wall assembly according to any preceding claim, further *:*. including at least one adjustable foot arrangement.
  24. 24.A modular wall assembly according to claim 23, wherein the foot ::::. arrangement has a base plate, wall assembly receiving means and an adjustor disposed there-between for varying the distance between the base plate and the wall assembly receiving means.
  25. 25.A modular wall assembly according to any preceding claim, further including a tongue arrangement along at least part of a first side edge thereof and a groove arrangement arranged along at least a second side edge thereof.A26.A cavity wall assembly comprising at least two wall assemblies of any of claims 1 to 25 configured in a face to face, spaced apart and parallel arrangement to define a cavity there-between.27.A cavity wall assembly according to claim 26, including a spacer positioned between and attached to the at least two wall assemblies.28.A cavity wall assembly according to claim 27, wherein the spacer is a modular wall assembly clip having a first bracket attached or attachable to a surface of a first panel; a second bracket attached or attachable to a surface of a second panel; and a connector portion connectable there-between by means of a snap fit.29.A cavity wall assembly according to claim 28, wherein the connector *:*.; portion is releasably attachable to the first and second bracket.30.A method of constructing a wall, comprising arranging a first panel having a first bracket extending from a surface thereof and a second panel having a second bracket extending from a surface thereof in spaced relation, securing a connecting clip between the first and second bracket so as to maintain a predetermined distance between the first and second panel to form a cavity there-between and pouring a settable slurry between the first and second panel within the cavity.31.A method of constructing a wall according to claim 30, wherein the first panel has a form worked surface prior to arranging the first panel.32. A method of constructing a wall according to claim 30 or 31, comprising placing the clip over end portions of the first and second bracket so as to enable a snap fit.33.A method according to claim 32, comprising placing the clip over end portions of the first and second bracket via movement of the clip in an upwards or downwards direction parallel to the planar surface of the panels.34.A method according to claim 33, wherein the clip is placed into position subsequent to the panels being placed in spaced relation and at the predetermined distance to be maintained.35.A method of constructing a wall according to claim 30 to 34, further *:*. including adjusting the alignment of the first and second panel using an adjustable foot arrangement.36.A method of constructing a wall according to claim 30 to 35, further including coupling further modular wall assemblies until the desired wall height or length is achieved.37.A method of constructing a cavity wall, including: arranging a first and second wall assembly according to claim 1 or claim 2 in a spaced apart and parallel configuration; configuring a connector clip between first and second brackets located on adjacent surfaces of respective first and second wall assemblies so as to secure the first and second wall assemblies in a spaced relation; and pouring a settable slurry between first and second panels of each assembly.38.An Eco-Building incorporating a modular wall assembly according to any of claims 1 to
  26. 26.39.A modular wall assembly as hereinbefore described with reference to Figures ito 15 and 18 to 25b.40.A cavity wall assembly as hereinbefore described with reference to Figuresl6andl7. * ** * . 0SS..... * S *0 * * . . * ** * *5 * * * *.*. ** *
GB1407754.9A 2014-01-16 2014-05-02 A modular wall assembly and method for constructing a modular wall Withdrawn GB2522284A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/GB2015/050091 WO2015107355A2 (en) 2014-01-16 2015-01-16 A modular wall assembly and method for constructing a modular wall

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB1400700.9A GB2522208A (en) 2014-01-16 2014-01-16 A modular wall assembly and method for constructing a modular wall

Publications (2)

Publication Number Publication Date
GB201407754D0 GB201407754D0 (en) 2014-06-18
GB2522284A true GB2522284A (en) 2015-07-22

Family

ID=50239015

Family Applications (2)

Application Number Title Priority Date Filing Date
GB1400700.9A Withdrawn GB2522208A (en) 2014-01-16 2014-01-16 A modular wall assembly and method for constructing a modular wall
GB1407754.9A Withdrawn GB2522284A (en) 2014-01-16 2014-05-02 A modular wall assembly and method for constructing a modular wall

Family Applications Before (1)

Application Number Title Priority Date Filing Date
GB1400700.9A Withdrawn GB2522208A (en) 2014-01-16 2014-01-16 A modular wall assembly and method for constructing a modular wall

Country Status (2)

Country Link
GB (2) GB2522208A (en)
WO (1) WO2015107355A2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111472562A (en) * 2020-04-17 2020-07-31 上海建工四建集团有限公司 Fair-faced concrete shear wall protection device

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106812280B (en) * 2016-12-29 2022-08-16 佛山市盛画世纪建材有限公司 U-shaped component suitable for splicing and installing between brick boards
US11338524B1 (en) 2018-10-26 2022-05-24 Afl Telecommunications Llc Method of forming a foldable or collapsible plastic and/or composite utility enclosure
US11349281B1 (en) 2018-10-26 2022-05-31 Afl Telecommunications Llc Foldable and/or collapsible plastic/composite utility enclosure
US11374386B2 (en) 2018-10-26 2022-06-28 Afl Telecommunications Llc Foldable and/or collapsible plastic/composite utility enclosure
EP4090802A4 (en) 2020-01-14 2024-01-10 Afl Telecommunications Llc Flared hinged-fording utility vault device
WO2022236390A1 (en) * 2021-05-14 2022-11-17 Filho Joao Batista Correa Modular blocks made from concrete or plaster panels
AU2021203907A1 (en) * 2021-06-11 2023-01-05 Mark Andrew Fraser Modular wall system

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1996007799A1 (en) * 1994-09-05 1996-03-14 Robert Sterling Building panel
DE19904431A1 (en) * 1999-02-04 2000-08-10 Hans Schuller Spacer for thin wall plates has moulded connectors on facing insides of wall plates to hold counter connectors of rod-like spacers which adapt to required wall thickness
WO2000065167A1 (en) * 1999-04-23 2000-11-02 The Dow Chemical Company Insulated wall construction and forms and methods for making same
US6314694B1 (en) * 1998-12-17 2001-11-13 Arxx Building Products Inc. One-sided insulated formwork
WO2002090683A2 (en) * 2001-05-04 2002-11-14 Polyform A.G.P. Inc. Improvements in a stackable construction panel system
DE10200251A1 (en) * 2002-01-05 2003-07-24 Elisabeth Bayerlein Shuttering fastening system for use in construction of poured concrete building has rails on inside surfaces of shuttering panels accommodating sliders with hooks for bent ends of spacer rods
US20080236083A1 (en) * 2007-03-31 2008-10-02 Aldo Banova Modular Concrete Wall System

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1564963A (en) * 1968-03-08 1969-04-25
DE2344373C3 (en) * 1973-09-03 1983-11-17 Rigips GmbH, 3452 Bodenwerder Height-adjustable floor connection of movable multi-layer wall elements
EP0117443B1 (en) * 1983-01-28 1986-11-12 Gebrüder Rhodius GmbH & Co. KG Heat insulated permanent form for wall constructions
DE8503768U1 (en) * 1985-02-12 1985-05-09 BMF-Baubeschläge Bentsen GmbH & Co KG, 2390 Flensburg DEVICE FOR HOLDING A POST
FR2647839B1 (en) * 1989-05-31 1991-09-20 Durand Philippe PREFABRICATED FORMWORK ELEMENTS AND WALL CONSTRUCTION METHOD
US6178711B1 (en) * 1996-11-07 2001-01-30 Andrew Laird Compactly-shipped site-assembled concrete forms for producing variable-width insulated-sidewall fastener-receiving building walls
CA2219414A1 (en) * 1996-11-26 1998-05-26 Allen Meendering Tie for forms for poured concrete
JP2000213087A (en) * 1999-01-20 2000-08-02 Tsuneji Kokubu Wall face constructing member, and wall face constructing method using the same
US6240692B1 (en) * 2000-05-26 2001-06-05 Louis L. Yost Concrete form assembly
KR100732603B1 (en) * 2006-02-08 2007-06-27 김성모 Block for building's wall
CA2597832A1 (en) * 2007-08-28 2009-02-28 Green Built Manufacturing Inc. Building elements formed using straps
US8567750B2 (en) * 2008-01-11 2013-10-29 Victor Amend Device having both non-abrading and fire-resistant properties for linking concrete formwork panels

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1996007799A1 (en) * 1994-09-05 1996-03-14 Robert Sterling Building panel
US6314694B1 (en) * 1998-12-17 2001-11-13 Arxx Building Products Inc. One-sided insulated formwork
DE19904431A1 (en) * 1999-02-04 2000-08-10 Hans Schuller Spacer for thin wall plates has moulded connectors on facing insides of wall plates to hold counter connectors of rod-like spacers which adapt to required wall thickness
WO2000065167A1 (en) * 1999-04-23 2000-11-02 The Dow Chemical Company Insulated wall construction and forms and methods for making same
WO2002090683A2 (en) * 2001-05-04 2002-11-14 Polyform A.G.P. Inc. Improvements in a stackable construction panel system
DE10200251A1 (en) * 2002-01-05 2003-07-24 Elisabeth Bayerlein Shuttering fastening system for use in construction of poured concrete building has rails on inside surfaces of shuttering panels accommodating sliders with hooks for bent ends of spacer rods
US20080236083A1 (en) * 2007-03-31 2008-10-02 Aldo Banova Modular Concrete Wall System

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111472562A (en) * 2020-04-17 2020-07-31 上海建工四建集团有限公司 Fair-faced concrete shear wall protection device
CN111472562B (en) * 2020-04-17 2021-07-20 上海建工四建集团有限公司 Fair-faced concrete shear wall protection device

Also Published As

Publication number Publication date
GB2522208A (en) 2015-07-22
WO2015107355A3 (en) 2016-01-21
GB201407754D0 (en) 2014-06-18
WO2015107355A2 (en) 2015-07-23
GB201400700D0 (en) 2014-03-05

Similar Documents

Publication Publication Date Title
GB2522284A (en) A modular wall assembly and method for constructing a modular wall
CN105297887B (en) The D light Steel Structure that two-way continuous twin beams is constituted
US6857248B2 (en) Panel, a kit and a method for forming a masonry wall
US10760281B2 (en) Veneer connectors, wall blocks, veneer panels for wall blocks, and walls
US20140041331A1 (en) Universal corner panel
US20180044917A1 (en) Prefabricated panel formwork, suitable for being used in the construction of buildings and gardens
US20070199266A1 (en) Insulated concrete form system
AU2009307016A1 (en) Concrete form module and form panel structures
US11712007B2 (en) Flush front landscape edging system
CN104295009A (en) Deformation joint structure of planted roof
CN204174846U (en) A kind of planted roof deformation joint structure
Sarkar Indian vernacular planning
CN108884675A (en) Convenient for the external insulation integrated thermal-insulation block system and its construction method of dry method decoration
US1852049A (en) Building construction
EP2990558B1 (en) Wall building system and method for builing said wall system
KR20110011623U (en) A prefabricated brick which is able to insert and combine
RU66371U1 (en) SANDWICH PANEL
CN102011440B (en) A thermal insulation building element integrating moldboard, interior wall and outer wall
CN109779384A (en) Integral type concrete earthen wall
US20200048898A1 (en) Interlocking construction block
CN103306419A (en) Anti-seismic energy-saving interlocking building block
RU56424U1 (en) EXTERIOR WALL OF THE BUILDING (OPTIONS)
Cosh et al. The dating of building 2, insula XXVII, at Verulamium: a reassessment
CZ345596A3 (en) Heat-insulating wall, process of making such heat-insulating wall and a heat-insulating block
CN207348185U (en) A kind of assembled concrete square frame shaft structure

Legal Events

Date Code Title Description
WAP Application withdrawn, taken to be withdrawn or refused ** after publication under section 16(1)