GB2497520A - Method of electroplating a bearing surface - Google Patents

Method of electroplating a bearing surface Download PDF

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Publication number
GB2497520A
GB2497520A GB1121175.2A GB201121175A GB2497520A GB 2497520 A GB2497520 A GB 2497520A GB 201121175 A GB201121175 A GB 201121175A GB 2497520 A GB2497520 A GB 2497520A
Authority
GB
United Kingdom
Prior art keywords
text
bias portion
cathodic
bias
electrolyte
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB1121175.2A
Other versions
GB201121175D0 (en
Inventor
Roohollah T Kachoosangi
John Carey
Wolfgang Hansal
Selma Hansal
Gentiana Qorri
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mahle International GmbH
Mahle Engine Systems UK Ltd
Original Assignee
Mahle International GmbH
Mahle Engine Systems UK Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mahle International GmbH, Mahle Engine Systems UK Ltd filed Critical Mahle International GmbH
Priority to GB1121175.2A priority Critical patent/GB2497520A/en
Publication of GB201121175D0 publication Critical patent/GB201121175D0/en
Priority to JP2014545353A priority patent/JP2015501881A/en
Priority to US14/363,990 priority patent/US20140353161A1/en
Priority to PCT/GB2012/053037 priority patent/WO2013083987A1/en
Priority to CN201280060596.3A priority patent/CN104105821A/en
Priority to EP12806626.3A priority patent/EP2788533A1/en
Priority to BR112014013830A priority patent/BR112014013830A2/en
Publication of GB2497520A publication Critical patent/GB2497520A/en
Withdrawn legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D7/00Electroplating characterised by the article coated
    • C25D7/10Bearings
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D15/00Electrolytic or electrophoretic production of coatings containing embedded materials, e.g. particles, whiskers, wires
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D21/00Processes for servicing or operating cells for electrolytic coating
    • C25D21/12Process control or regulation
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/18Electroplating using modulated, pulsed or reversing current

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Automation & Control Theory (AREA)
  • Sliding-Contact Bearings (AREA)
  • Electroplating Methods And Accessories (AREA)
  • Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)
  • Electroplating And Plating Baths Therefor (AREA)

Abstract

A method of manufacturing a sliding bearing comprising providing a substrate 1 as a cathode in an electrolyte within which a hard particulate is suspended, and depositing a composite layer 5 of hard particulate embedded in a metallic matrix by applying a repeating cycle of bias pulses to the substrate. The cycle comprises a high cathodic bias portion and a further bias portion selected from the group consisting of a low cathodic bias portion, a zero cathodic bias portion and an anodic bias portion, and a sliding bearing manufactured by such a method. The electrolyte may be agitated to maintain the particulate in suspension. The metallic matyrix may be tin (Sn). The hard particulate may be TiCN, SiC, NbC, Si3N4, Al2O3, TiN or B4C.

Description

METHOD OF ELECTROPLATING
The present invention relates to a method of electroplating a sliding bearing with a composite layer of hard particulate incorporated in a metallic matrix, and more particularly, but not exclusively, to bearing shells and thrust washers.
BACKGROUND
Bearing shells for journaled engine bearings typically comprises a strong steel backing layer, a lining layer and an overlay layel that provides the running surface for the journaled shaft, e.g. a hollow generally semi-cylindrical steel backing layer, a copper-based alloy lining layer, and a tin, tin-based alloy or composite overlay layer on the inner surface.
It is desirable to provide increased wear resistance and to improve the fatigue strength of layers in bearing linings, particularly overlay layers. A particular challenge to bearing overlay layer performance is provided by the configuration of vehicle engines to save fuel by using a stop-start operation, in which the engine is stopped each time the vehicle stops, in contrast to conventional engine operation, in which the engine is kept running throughout a vehicle's journey. Engines configured for stop-start operation may restart their engines more than one hundred times more frequently than conventionally configured engines running continuously throughout each vehicle journey. The particular problem that an engine configured for stop-start operation presents arises because engine bearings are conventionally hydrodynamically lubricated, with little or no lubrication initially being provided to the bearings when the engine starts, leading to particularly significant wear during the start-up phase.
It has been proposed to increase the wear resistance of engine bearings by the incorporation of hard inorganic particles, which are substantially insoluble in the electroplating electrolyte, into bearing overlay layers. Exemplary materials are the incorporation of aluminium oxide, silicon nitride, silicon carbide or boron carbide hard particulate into a tin-based alloy matrix. However, the production of such composite layers, with a high concentration of hard particulate, is difficult by conventional electroplating techniques, particularly in a tin-based alloy matrix (e.g. at least 50 %wt tin), and most particularly in the case of a pure tin matrix.
SUMMARY OF THE DISCLOSURE
According to a first aspect, there is provided a method of manufacturing a sliding bearing comprising providing a substrate as a cathode in an electrolyte within which a hard particulate is suspended, and depositing a composite layer of hard particulate embedded in a metallic matrix by applying a repeating cycle of bias pulses to the substrate wherein each cycle comprises a high cathodic bias portion and a further bias portion selected from the group consisting of a low cathodic bias portion, a zero cathodic bias portion and an anodic bias portion.
According to a second aspect, there is provided a sliding bearing manufactured according to the method of the first aspect.
According to a third aspect, there is provided an engine comprising a sliding bearing manufactured according to the first aspect.
The method may further comprise agitating the electrolyte to maintain the hard particulate in suspension.
The further bias portion may be a low cathodic bias portion.
The high cathodic bias portion may have a bias of at least 125 % of the low cathodic bias portion.
The further bias portion may be a zero cathodic bias portion.
The further bias portion may be an anodic bias portion.
The absolute value of the anodic bias portion may be between 0.25 and 3.0 times the absolute value of the high cathodic bias portion (i.e. between 0.25 and 3.0 times the magnitude, but of opposite polarity).
The repeating cycle may have a sawtooth profile in which each cycle comprises a monotonically increasing cathodic bias.
The pulse cycle may have a length of 5 to 200 ms, and preferably of 10 to 100 ms.
The high cathodic bias portion may consist of 10 to 95% of the pulse cycle.
The high cathodic bias portion may have a peak current density of 0.5 to 10 Ndm2.
The mean average cathodic current density of the cycle is lower than 5 AIdm2.
The hard particulate may be selected from the group consisting of TiCN, SiC, NbC, Si3N4, A1203, TiN, and B4C.
The suspension may comprise 20 to 200 g hard particulate per litre of electrolyte, and preferably 40 to 100 g per litre.
The metallic matrix may be a pure metal, apart from incidental impurities.
The metallic matrix may be pure Sn, apart from incidental impurities.
The metallic matrix may be a metal alloy, apart from incidental impurities.
The metallic matrix may be a Sn-based alloy, apart from incidental impurities.
The electrolyte may be a tin methanesulfonic acid electrolyte.
The may electrolyte comprise 15 to 80 gIl Sn.
The electrolyte may comprise brightener.
The sliding bearing may be a bearing shell or a thrust washer.
BRIEF DESCRIPTION OF THE DRAWINGS
Embodiments of the invention are further described hereinafter with reference to the accompanying drawings, in which: * Figure 1 shows a schematic illustration of a bearing shell; * Figure 2 shows a first bias pulse profile; * Figure 3 shows an SEM micrograph of a section of a sliding bearing having an overlay with a B4C hard particulate incorporated into a Sn metallic matrix; and * Figure 4 shows a second bias pulse profile; and * Figure 5 shows a third bias pulse profile.
DETAILED DESCRIPTION
Figure 1 illustrates a hollow generally semi-cylindrical bearing shell 1 having a steel backing layer 2, a copper-based alloy lining layer 3, a nickel or cobalt diffusion barrier 4, and a composite overlay layer 5 of hard particulate incorporated into a Sn matrix.
The bearing shell onto which the composite layer is deposited is provided as a cathode in a bath containing a suspension of hard particulate in an electroplating electrolyte, with an anode formed ot a material corresponding to the metallic matrix, e.g. a high purity tin anode.
The electrolyte is a lead-tree, tin methanesulfonic acid (MSA) electrolyte (tin ions in methanesulfonic acid), which may comprise performance enhancing additives, such as brightener and anti-foaming agent. For example the electrolyte may be the Bright Tin GBF acidic electrolyte system from Schlötter Galvanotechnik, which uses a recipe of Schlötter's ingredients consisting of 13.0 litres Tin Concentrate FS 20 (which contains 310 gil tin(ll)), 6.0 litres GBF 31 Starter (20 to 25 %wt 2-naptholpolyglycolether, ito 2.5 %wt 1,2-dihydroxybenzene, and ito 2.5 %wt methacrylic acid), 0.4 litres GBR 32 Brightener (35 to %wt 2-isopropoxyethanol, and 5 to 10 %wt 4-phenylbut-3-en-2-one), 11.0 litres GBF 33 Make Up Concentrate (which is 45 %wt MSA), and the balance to 100 litres of deionised water. This forms a solution of 30 to 60 gIl tin, although concentrations of 15 to 80 gIl may be used. The suspension is maintained at a temperature of 20 to 30 °C. The chemical composition and pH is maintained during deposition by replenishment of the consumed chemicals.
Hard particulate, such as boron carbide, alumina, silicon nitride, boron nitride, silicon carbide, niobium carbide, titanium nitride, or titanium carbo-nitride, with a particle size of less than 7 pm, is suspended in the solution with a concentration of approximately 60 gil (operation has been demonstrated with 20 to 200 gil hard particulate, and preferably 40 to gil). Ultrasonic andlor mechanical stirring agitation is used to maintain the hard particulate in suspension.
A cathodic bias (i.e. a negative bias is applied to the cathode relative to the anode) creates a cathodic current (i.e. a negative current, with respect to the anode) that drives the positively charged tin ions towards the sliding bearing cathode, and deposits the tin ions onto the cathode surface. To provide an enhanced incorporation of the B4C hard particulate the cathode bias is cyclically pulsed at with a pulse cycle period of 10 to 20 ms (although operation has been demonstrated with a pulse cycle period of 10 to 40 ms). The peak cathodic current density is between 0.5 and 5.0 A!dm2, and the mean average current density across the pulse cycle is up to 3.6 AIdm2.
As illustrated in Figure 2, in one embodiment a bias pulse cycle is used having a high cathodic bias VH pulse portion ti and a zero cathodic bias V0 portion t2. The high cathodic bias portion is applied for up to 95 % of the pulse cycle (preferably between 10 and 95 %), and produces a high cathodic current density.
By using pulsed electroplating, it is possible to uniformly incorporate up to 20 %wt B4C hard particulate into a Sn metallic matrix of a sliding bearing overlay layer. Figure 3 illustrates a sectional view of such a layer, in which the hard particulate 6 appear as dark specks in the metallic matrix of the overlay layer 5.
The rate of metallic matrix deposition under a constant cathodic current is limited by the ionic mobility of the metal ions (e.g. tin ions), due to the presence of a depletion region in the electrolyte, against the cathode surface. Although hard particulate from the suspension adheres onto the surface, slow deposition of the metal ions that occurs under constant cathodic current is inefficient at incorporating the surface particles into the deposited layer, with the particles instead remaining on the surface as the metallic matrix layer grows. In contrast, during the zero cathodic bias portions (and similarly during lower cathodic bias portions or during anodic bias portions), the concentration of metal ions close to the cathode surface is able to increase, leading to a rapid burst of deposition occurring during the high cathodic bias portions, which increases the efficiency of incorporation of the hard particulate into the deposited layer.
Alternatively, as illustrated in Figure 4, the pulse cycle may have an alternating high cathodic bias VH portions t1' and low cathodic bias VL portions 12'. The high cathodic bias VH is at least 1.25 times greater than the low cathodic bias V[. Additionally there may also be a zero cathodic bias portion (also known as off-time), for example following the high cathodic bias portion.
In a yet further embodiment, a double polarity pulse cycle may be used, in which an anodic bias pulse portion (i.e. a reverse bias, relative to the cathodic bias) may be provided. For example, as illustrated in Figure 5, the pulse cycle may have high cathodic bias VH pulse portion t1", an anodic bias VR pulse portion t2", a zero cathodic bias V0 portion t3", and a low cathodic bias VL portion u". The anodic bias portion has a bias that is between -0.25 and - 3.0 times the bias of the high cathodic bias portion (i.e. its magnitude is between 0.25 and 3.0 times the magnitude, but of opposite polarity).
Such anodic bias pulses may de-plate metal ions from the deposited layer, providing a high concentration of ions close to the cathode surface, further increasing the subsequent rate of deposition during the high cathodic bias pulse portion, further enhancing the incorporation of hard particulate into the deposited layer of metallic matrix.
The sliding bearing may be a bearing lining or a thrust washer, which is inserted into the bearing assembly of an engine.
Throughout the description and claims of this specification, the words "comprise" and "contain" and variations of them mean "including but not limited to", and they are not intended to (and do not) exclude other moieties, additives, components, integers or steps.
Throughout the description and claims of this specification, the singular encompasses the plural unless the context otherwise requires. In particular, where the indefinite article is used, the specification is to be understood as contemplating plurality as well as singularity, unless the context requires otherwise.
Features, integers, characteristics, compounds, chemical moieties or groups described in conjunction with a particular aspect, embodiment or example of the invention are to be understood to be applicable to any other aspect, embodiment or example described herein unless incompatible therewith. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least sortie of such features and/or steps are mutually exclusive. The invention is not restricted to the details of any foregoing embodiments. The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.
The reader's attention is directed to all papers and documents which are filed concurrently with or previous to this specification in connection with this application and which are open to public inspection with this specification, and the contents of all such papers and documents are incorporated herein by reference.

Claims (1)

  1. <claim-text>CLAIMS1. A method of manufacturing a sliding bearing comprising providing a substrate as a cathode in an electrolyte within which a hard particulate is suspended, and depositing a composite layer of hard particulate embedded in a metallic matrix by applying a repeating cycle of bias pulses to the substrate wherein each cycle comprises a high cathodic bias portion and a further bias portion selected from the group consisting of a low cathodic bias portion, a zero cathodic bias portion and an anodic bias portion.</claim-text> <claim-text>2. A method according to claim 1, further comprising agitating the electrolyte to maintain the hard particulate in suspension.</claim-text> <claim-text>3. A method according to claims 1 or 2, wherein the further bias portion is a low cathodic bias portion.</claim-text> <claim-text>4. A method according to claim 3, wherein the high cathodic bias portion has a bias of at least 125 % of the low cathodic bias portion.</claim-text> <claim-text>5. A method according to any preceding claim, wherein the further bias portion is a zero cathodic bias portion.</claim-text> <claim-text>6. A method according to any preceding claim, wherein the further bias portion is an anodic bias portion.</claim-text> <claim-text>7. A method according to claim 6, wherein the absolute value of the anodic bias portion is between 0.25 and 3.0 times the absolute value of the high cathodic bias portion.</claim-text> <claim-text>8. A method according to any preceding claim, wherein the repeating cycle has a sawtooth profile in which each cycle comprises a monotonically increasing cathodic bias.</claim-text> <claim-text>9. A method according to any preceding claim, wherein the pulse cycle has a length of 5 to 200 ms.</claim-text> <claim-text>10. A method according to any preceding claim wherein the high cathodic bias portion consists of 10 to 95% of the pulse cycle.</claim-text> <claim-text>11. A method according to any preceding claim, wherein the high cathodic bias portion has a peak current density of 0.5 to 10 AIdm2.</claim-text> <claim-text>12. A method according to any preceding claim, wherein the mean average cathodic current density of the cycle is lower than 5 AJdm2.</claim-text> <claim-text>13. A method according to any preceding claim, wherein the hard particulate is selected from the group consisting of TiCN, SiC, NbC, Si3N4, A1203, TiN, and B4C.</claim-text> <claim-text>14. A method according to any preceding claim, wherein the suspension comprises 20 to g hard particulate per litre of electrolyte.</claim-text> <claim-text>15. A method according to any preceding claim, wherein the metallic matrix is a pure metal, apart from incidental impurities.</claim-text> <claim-text>16. A method according to claim 17, wherein the metallic matrix is pure Sn, apart from incidental impurities.</claim-text> <claim-text>17. A method according to any one of claims 1 to 14, wherein the metallic matrix is a metal alloy! apart from incidental impurities.</claim-text> <claim-text>18. A method according to claim 17, wherein the metallic matrix is a Sn-based alloy, apart from incidental impurities.</claim-text> <claim-text>19. A method according to any preceding claim, wherein the electrolyte is a tin methanesulfonic acid electrolyte.</claim-text> <claim-text>20. A method according to any preceding claim, wherein the electrolyte comprises 15 to gIl Sn.</claim-text> <claim-text>21. A method according to any preceding claim, wherein the electrolyte comprises brightener.</claim-text> <claim-text>22. A method according to any preceding claim, wherein the sliding bearing is a bearing shell or a thrust washer.</claim-text> <claim-text>23. A sliding bearing manufactured according to the method of any preceding claim.</claim-text> <claim-text>24. An engine comprising a sliding bearing manufactured according to any preceding claim.</claim-text> <claim-text>25. A method of manufacturing a sliding bearing substantially as hereinbefore described with reference to the accompanying description and any one of the Figures.</claim-text> <claim-text>26. A sliding bearing manutactured by the method substantially as hereinbefore described with reference to the accompanying description and any one of the Figures.</claim-text> <claim-text>27. An engine comprising a sliding bearing manufactured by the method substantially as hereinbefore described with reference to the accompanying description.</claim-text>
GB1121175.2A 2011-12-09 2011-12-09 Method of electroplating a bearing surface Withdrawn GB2497520A (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
GB1121175.2A GB2497520A (en) 2011-12-09 2011-12-09 Method of electroplating a bearing surface
JP2014545353A JP2015501881A (en) 2011-12-09 2012-12-06 Sliding bearing manufacturing method
US14/363,990 US20140353161A1 (en) 2011-12-09 2012-12-06 Method of manufacture a sliding bearing
PCT/GB2012/053037 WO2013083987A1 (en) 2011-12-09 2012-12-06 Method of manufacture a sliding bearing
CN201280060596.3A CN104105821A (en) 2011-12-09 2012-12-06 Method of manufacturing sliding bearing
EP12806626.3A EP2788533A1 (en) 2011-12-09 2012-12-06 Method of manufacture a sliding bearing
BR112014013830A BR112014013830A2 (en) 2011-12-09 2012-12-06 Production method of a sliding bearing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB1121175.2A GB2497520A (en) 2011-12-09 2011-12-09 Method of electroplating a bearing surface

Publications (2)

Publication Number Publication Date
GB201121175D0 GB201121175D0 (en) 2012-01-18
GB2497520A true GB2497520A (en) 2013-06-19

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Family Applications (1)

Application Number Title Priority Date Filing Date
GB1121175.2A Withdrawn GB2497520A (en) 2011-12-09 2011-12-09 Method of electroplating a bearing surface

Country Status (7)

Country Link
US (1) US20140353161A1 (en)
EP (1) EP2788533A1 (en)
JP (1) JP2015501881A (en)
CN (1) CN104105821A (en)
BR (1) BR112014013830A2 (en)
GB (1) GB2497520A (en)
WO (1) WO2013083987A1 (en)

Cited By (4)

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GB2529384A (en) * 2014-06-23 2016-02-24 Daido Metal Co A plain bearing with composite interplayer
GB2535997A (en) * 2015-02-27 2016-09-07 Daido Metal Co Composite coating for a plain bearing of an internal combustion engine and method of deposition
EP3252191B1 (en) * 2016-06-02 2020-05-06 Mahle International GmbH Sliding component and method
RU2744104C1 (en) * 2020-06-23 2021-03-02 Российская Федерация, от имени которой выступает ФОНД ПЕРСПЕКТИВНЫХ ИССЛЕДОВАНИЙ Turbocharger shaft bearings

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US11466728B2 (en) 2018-03-21 2022-10-11 Tenneco Inc. Bearing and method of manufacturing permitting high temperature heat treatment
CN110983393A (en) * 2019-12-27 2020-04-10 广东电网有限责任公司电力科学研究院 Silver-niobium carbide composite coating and preparation method thereof

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GB2529384A (en) * 2014-06-23 2016-02-24 Daido Metal Co A plain bearing with composite interplayer
GB2535997A (en) * 2015-02-27 2016-09-07 Daido Metal Co Composite coating for a plain bearing of an internal combustion engine and method of deposition
EP3252191B1 (en) * 2016-06-02 2020-05-06 Mahle International GmbH Sliding component and method
RU2744104C1 (en) * 2020-06-23 2021-03-02 Российская Федерация, от имени которой выступает ФОНД ПЕРСПЕКТИВНЫХ ИССЛЕДОВАНИЙ Turbocharger shaft bearings

Also Published As

Publication number Publication date
WO2013083987A1 (en) 2013-06-13
BR112014013830A8 (en) 2017-06-13
CN104105821A (en) 2014-10-15
EP2788533A1 (en) 2014-10-15
US20140353161A1 (en) 2014-12-04
BR112014013830A2 (en) 2017-06-13
GB201121175D0 (en) 2012-01-18
JP2015501881A (en) 2015-01-19

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