GB2402386A - Nested cup dispensing mechanism - Google Patents

Nested cup dispensing mechanism Download PDF

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Publication number
GB2402386A
GB2402386A GB0312712A GB0312712A GB2402386A GB 2402386 A GB2402386 A GB 2402386A GB 0312712 A GB0312712 A GB 0312712A GB 0312712 A GB0312712 A GB 0312712A GB 2402386 A GB2402386 A GB 2402386A
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United Kingdom
Prior art keywords
cup
scrolls
dispensing
splitting
dispenser according
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB0312712A
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GB2402386B (en
GB0312712D0 (en
Inventor
David Hester
Glenn Harrison
Martin Morris
John Charles Cooke
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Mars Inc
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Mars Inc
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Application filed by Mars Inc filed Critical Mars Inc
Priority to GB0312712A priority Critical patent/GB2402386B/en
Publication of GB0312712D0 publication Critical patent/GB0312712D0/en
Priority to DE102004027530.0A priority patent/DE102004027530B4/en
Priority to FR0451086A priority patent/FR2855813B1/en
Publication of GB2402386A publication Critical patent/GB2402386A/en
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Publication of GB2402386B publication Critical patent/GB2402386B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G59/00De-stacking of articles
    • B65G59/10De-stacking nested articles
    • B65G59/107De-stacking nested articles by means of rotary devices or endless elements
    • B65G59/108De-stacking nested articles by means of rotary devices or endless elements the axis of rotation being substantially parallel to the axis of the stack
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47FSPECIAL FURNITURE, FITTINGS, OR ACCESSORIES FOR SHOPS, STOREHOUSES, BARS, RESTAURANTS OR THE LIKE; PAYING COUNTERS
    • A47F1/00Racks for dispensing merchandise; Containers for dispensing merchandise
    • A47F1/04Racks or containers with arrangements for dispensing articles, e.g. by means of gravity or springs
    • A47F1/08Racks or containers with arrangements for dispensing articles, e.g. by means of gravity or springs dispensing from bottom
    • A47F1/10Racks or containers with arrangements for dispensing articles, e.g. by means of gravity or springs dispensing from bottom having mechanical dispensing means, e.g. with buttons or handles
    • A47F1/106Racks or containers with arrangements for dispensing articles, e.g. by means of gravity or springs dispensing from bottom having mechanical dispensing means, e.g. with buttons or handles for nested articles, e.g. cups, cones
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/44Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation from supply magazines
    • GPHYSICS
    • G07CHECKING-DEVICES
    • G07FCOIN-FREED OR LIKE APPARATUS
    • G07F13/00Coin-freed apparatus for controlling dispensing or fluids, semiliquids or granular material from reservoirs
    • G07F13/10Coin-freed apparatus for controlling dispensing or fluids, semiliquids or granular material from reservoirs with associated dispensing of containers, e.g. cups or other articles

Abstract

A cup dispenser comprising a plurality of dispensing mechanisms for dispensing cups from a corresponding plurality of nested cup stacks, each said mechanism comprising four or more cup splitting scrolls 18, 20 defining a circular cup dispensing aperture, and wherein adjacent dispensing mechanisms are closely spaced in the dispenser such that the smallest distance between adjacent cup dispensing apertures is about 25mm or less. Typically, the dispenser is a carousel-type cup dispenser wherein the cup dispensing mechanisms are be located around cup stack stations of a carousel-type cup dispenser in a reduced space, thereby reducing the size of the carousel and/or allowing more beverage selections in a predetermined space. Features enabling the close spacing of the mechanisms include arranging the scrolls 18,20 in a trapezium configuration with the inner scrolls 20 closer together than the outer ones 20; having cam sections of different pitches on each scroll and having toothless sections between the scrolls on a ring gear 30 which drives them. Cup guides 48 may be provided. The drive ring 30 has a projection 34 for engagement by an actuator.

Description

DISPENSING MECHANISM
The present invention relates to a cup dispensing mechanism, and to a carousel-type cup dispenser incorporating such a mechanism.
In-cup vending systems are based on stacks of disposable cups, each containing a portion of beverage making ingredients in its base. The cups are snap-fitted together in the stack, and the stack is then packaged, stored and transported conveniently by the vending operator. In use, the stack is removed from its packaging and loaded into the dispenser of a vending machine. In response to a vending command, the machine automatically splits a cup from the bottom of the stack and fills it with hot water to form the desired beverage.
Most beverage vending machines contain a number of cup stacks, at least one such stack being provided for each beverage supplied by the machine. In such machines, the plurality of cup stacks are usually arranged in a carousel, so that rotating the carousel brings the desired cup stack to a dispensing position.
Carousel-type cup dispensers are known, for example, from GB-A-1368208 and WO01/82249. These particular dispensers use multiple spiral scroll splitters (also called snail cams) for splitting individual cups from the bottoms of the stacks. The scroll splitters (usually four in number) are equally spaced around the perimeter of the cups, and are equally driven by a single servo by means of a rack-and- pinion frame, or a ring-gear mechanism.
Although the above described cup dispensers can reliably feed individual cups ready for filling with water or the like, they are bulky. This is because a cup dispensing mechanism needs to be positioned around each stack of cups, thereby requiring the stacks of cups to be spaced apart by a distance sufficient to accommodate the mechanism.
It would be desirable to provide a cup dispenser for in-cup vending having a higher cup packing density than a conventional carousel dispenser, so as to enable more cup stacks to be fitted into a vending machine of a predetermined dimensions. This would allow the range of beverages on offer to be increased andlor reduce the frequency of reloading of the vending machine. Furthermore, it would be desirable to simplify the mechanism of cup dispensers, in particular by minimising the number and bulk of components. It would also be desirable if a single servo-driven mechanism located at a fixed location in the machine could drive the cup splitting from all the stacks in the machine, thereby minimising duplication of components between stacks.
S According to a first aspect of the present invention there is provided a cup dispenser comprising a plurality of dispensing mechanisms for dispensing cups from a corresponding plurality of nested cup stacks, each said mechanism comprising four or more cup splitting scrolls defining a cup dispensing aperture, and wherein adjacent dispensing mechanisms are closely spaced in the dispenser such that a smallest distance between adjacent cup dispensing apertures is about 25mm or less. ' The term "cup dispensing aperture" refers to the imaginary circle having a radius equal to! the maximum radius of the cups to be dispensed, through which the cups drop when dispensed by the mechanism. The mechanism will, of course, normally comprise and actual aperture of slightly greater size through which the cups drop, for example the aperture in the center of the drive ring described below. The above distance of 25mm or less is measured between the closest points on the cup dispensing aperture. Preferably, the distance is 20mm or less, more preferably 16mm or less, and most preferably 12mm or less.
Preferably, there are only four scrolls in each cup dispensing mechanism. Preferably, each of the dispensing mechanisms comprises two outer scrolls positioned on a first half of a perimeter of a cup dispensing aperture, the two outer scrolls being spaced apart from each other by a first distance, and two inner scrolls positioned on a second half of the aperture, I spaced apart from each other by a second distance, wherein the second distance is less than the first distance. This enables cup dispensing mechanisms, when positioned around apertures of a circular carousel, to be arranged closer to each neighbouring cup dispensing mechanism around the carousel. This will permit a smaller carousel for a given number of stacks, or a larger number of stacks in a standard carousel.
Preferably each scroll has an outermost diameter of less than about 32mm, more preferably less than about 30mm. Most preferably, the scrolls have an outermost diameter of about 28mm to about 29mm.
The term "scroll" refers to a spiral cam or snail cam, that is to say a substantially cylindrical body mounted on a substantially vertical cylinder axis about which it can rotate, and having on an outer surface thereof a wedge-shaped projection (i.e. wedge-shaped when viewed in plan developments of the scroll surface) extending partially around the cylinder, typically from about 150 to about 300 degrees, preferably about 160 to about 200 degrees around the cylinder. The wedge-shaped projection is configured for insertion between and abutment against both the top surface of the lip (i.e. rim) of a bottom cup in the stack and the bottom surface of the lip of the next adjacent cup in the stack, so as to split the bottom cup from the stack as the cam is rotated.
It is a feature of certain in-cup vending systems that the vertical spacing (known as the cup pitch) between successive cups in the stack may vary, for example from about 5mm to about 20mm. Preferably, the wedgeshaped projection has sufficient length to split cups having a cup pitch anywhere in this range. It will be appreciated that the wedge-shaped projection may be hollow or interrupted without loss of function.
The wedge preferably comprises a substantially horizontal top surface and a substantially helical bottom surface. The wedge angle (helix angle) between the bottom surface and the horizontal (where "horizontal" is the plane perpendicular to the axis of the scroll splitter) may be constant. However, in certain preferred embodiments, the angle of the wedge may not be constant. For example, the wedge may have a cup splitting region with a relatively low angle (say 18 to 22 , preferably about 21 ) to provide maximum effectiveness in breaking the snap fitting between cups, followed by a relatively high angle region (say 30 to 45 ) to push the bottom cup away against friction and suction forces after the snap fitting has been broken. Preferably, the relatively low angle region extends from about 100 to about 230 degrees around the cylinder, preferably about 120 to about 180 degrees around the cylinder in order to provide effective splitting of cup stacks having a wide range of cup pitches. Preferably, the relatively high angle region extends from about 10 to about 30 degrees around the cylinder, preferably about 20 degrees around the cylinder in order to provide rapid separation of the bottom cup. The wedge may additionally comprise a second high angle region (say 30 to 45 ) adjacent to the leading tip of the wedge, to minimize the length of the wedge that does not engage with the cups. Preferably, the second relatively high angle region extends from about 5 to about 25 degrees around the cylinder, preferably about 10 degrees around the cylinder. Preferably the wedge has a mean angle over its whole length of less than about 25 . More preferably, the mean angle is from about 20 to about 23 .
Other suitable examples of scroll splitters having more than one wedge angle are described in GB-A-2333289, the entire content of which is incorporated herein by reference.
The scrolls further comprise a support detent located below the top of the wedge projection and radially spaced from the wedge projection for supporting the bottom cup of the stack before operation of the scroll to split the cup from the stack, i.e. between dispensing operations. The support detent is typically a radially extending ledge for abutment under the lip of the bottom cup.
Preferably, one or more cup guides are placed between one or more of the scrolls where the scrolls are spaced apart. The cup guides are normally positioned and dimensioned to abut the outside of the lip of at least the bottom cup (or preferably at least the bottom 2 or 3 cups) of the stack while the bottom cup is being split from the stack by the scrolls. In other words, the cup guides have abutment surfaces lying on the cup dispensing aperture to guide the cup dispensing. The cup guides may be fixed, or may be able to rotate, but in any case they define a fixed radius substantially equal to the maximum radius of the cups to reduce rocking or squeezing of the cups in the stack during splitting and during feeding of the cups after splitting. This prevents cups from slipping past the scrolls. Slipping past the scrolls would constitute a misdeed.
In certain embodiments, the cup guides are substantially vertical posts, preferably cylindrical posts, which may be rotatable. In other embodiments, the cup guides are fixed wall sections having cowed internal surfaces that are radiused to match the outside radius of the cup stack. Preferably one or more cup guides are positioned around the perimeter of the cup dispensing aperture between the outer scrolls. Preferably one or more cup guides are positioned around the perimeter of the cup dispensing aperture between each outer scroll and its neighbouring inner scroll. t
Preferably the scrolls for dispensing a given cup stack are all driven by a single drive member, preferably a ring gear, which preferably is permanently mounted to the scrolls.
The radially inner surface of the ring gear may then define part of the aperture through which the cups drop as they are dispensed by the mechanism. Preferably, the radially outer surface of the ring gear is toothed for engagement with the scrolls. In certain embodiments, the gear teeth do not extend all around outer surface of the gear ring.
Instead, a region of the gear ring between the inner and outer scrolls is substantially free of teeth so as to enable the cup splitters to be packed more closely together around the carousel without contact between the gear teeth on adjacent ring gears.
Preferably, the cup dispenser according to the present invention is a carousel-type cup dispenser. That is to say, it comprises a plurality of cup dispensing mechanisms radially spaced around a carousel axis. The dispensing mechanisms are fixed in relation to each other, but rotatable around the carousel axis. For example, the dispensing mechanisms may be located at fixed locations around the periphery of a rotatable circular base plate of the dispenser.
The mechanisms are located adjacent the bottom of each cup stack station of the carousel.
Preferably there are at least twelve, more preferably at least sixteen cup stack stations on the carousel, still more preferably at least eighteen cup stack stations on the carousel.
As already noted, the four scrolls of each mechanism are preferably driven by a ring gear.
The ring gear may be driven by a servo through an idler gear, for example as described in WO01/82249. However, preferably the ring gear has a cam thereon, and the cam is selectively operable by an actuator positioned outside or inside the carousel. The cam- driven ring gear provides the advantages that a single actuator, not mounted to the carousel, can be used to drive the mechanism on any stack - it is not necessary to have a separate driver for each stack splitting mechanism. A further advantage is that the actuator can be arranged so that it does not block the rotation of the carousel that is needed to bring different stacks to the dispensing location. The actuator preferably drives the cam in a reciprocating movement from a storage position (in which the bottom cup of the stack is supported by the support detent on the scroll as described above), to a dispensed position (in which the bottom cup has been dispensed and the next cup in the stack is supported on the top of the wedge projection), and back to the storage position (in which the previously next cup is now the bottom cup supported on the support detent). In certain embodiments, the cam projection is situated between the outer scrolls, and the cam actuator will then be situated radially outside the carousel. In other embodiments, the cam projection is situated between the inner scrolls, in which case the cam actuator will be situated radially inside the carousel, and the cam projection will normally be situated above or below the plane of the scroll splitters in order to remain clear of the inner scrolls. It will be appreciated that alternative cam-driven mechanisms for rotating the scrolls, different from the ring gear, for example a belt-driven mechanism, could be contemplated within the scope of the present I O invention.
In certain embodiments, the manner in which the actuator rotates the ring gear results in a degree of lateral force being translated through to the cup splitting mechanisms. This 9 effect is more evident when overcoming a high cup interlock force. To counteract this radial force the mechanism and system according to the present invention preferably further comprises one or more locking features operatively associated with the actuator to block or restrict lateral movement of the cup splitting mechanism while the cup is being split from the stack. The term "lateral movement" refers to relative movement of the actuator and the cup dispensing mechanism in the plane of the cup dispensing aperture i.e. horizontal. It may comprise movement in the direction of the actuator motion (y-axis movement), and/or movement of the cup splitting mechanism towards or away from the actuator (x-axis movement).
In certain embodiments of this type, a locking feature is provided by abutment between an outer surface of the actuator and a locking surface of the cup splitting mechanism. For example, the actuator may comprise an outer surface, such as a drive ring surface, wherein the outer surface abuts a complementary surface on the cup splitting mechanism or carousel adjacent to the actuator while cup splitting is taking place. This provides y direction locking throughout the cup split in addition to a degree of actuator/base alignment.
Alternatively or additionally, a locking element mounted on, or driven by, the cup splitting actuator engages with a complementary locking element on the cup splitting mechanism to provide both x- and y-direction control only when the cup splitting is taking place. For example, the locking element may comprise a projection (z-direction) on the actuator mechanism that is rotated into engagement with a complementary recess on the cup splitting mechanism or the carousel when the actuator is driven to the cup splitting position. In other embodiments, a cam on the actuator may drive a locking arm into engagement with a suitable recess on the cup splitting mechanism or the carousel when the actuator is driven to the cup splitting position.
The present invention will now be described by way of example with reference to the accompanying drawings in which: Figure I shows a perspective view of a cup dispensing mechanism for a cup dispenser according to a first aspect of the present invention; Figure 2 shows a side elevation view of one of the scrolls of the mechanism of Fig. 1; Figure 3 shows a top plan view showing part of a mechanism of a second embodiment similar to that of Figure I (with certain elements omitted for clarity) and part of an actuator mechanism of the dispensing system; Figure 4 shows a schematic top plan view of a carousel cup dispenser in accordance with the present invention incorporating a number of the mechanisms of Fig. I or Fig. 2; Figure 5 shows a perspective view of a portion of a cup splitting mechanism according to a further embodiment, in particular to illustrate the engagement between a locking projection on the actuator and a complementary recess on the carousel; and Figure 6 shows a further perspective view of a part of the system of Fig. 5, showing a locking element driven by the cup splitting actuator.
Referring to Figure 1, the embodiment comprises four identical scrolls 18, 20 rotatably mounted between a base plate 16 and a top plate 12 around apertures 22 in the base plate and the top plate large enough to allow passage of the desired cups. The top plate and the base plate 12,16 are held in fixed, spaced, parallel relation by posts 14. The top plate 12 and the base plate 16 are trapezium shaped in plan for insertion into a carousel as will be seen below. Two of the scrolls are outer scrolls 18 and two of the scrolls are inner scrolls I 20. The four scrolls 18,20 are positioned so that a selected in-cup vending drinks cup, for example a KLIX (Registered Trade Mark) cup, for dispensing by the cup dispensing mechanism, will fit between, but will not fall past, the scrolls without activation of the cup dispensing mechanism. KLIX cups have tapered conical sides with an outside diameter just I below the lip of 69mm, and a lip extending outwardly about 2mm from the sides. Cups having different diameters will require the scrolls 18,20 to be spaced around a differently sized imaginary circle. A skilled person will be able to determine the appropriate size of that circle for a particular cup size by simple experimentation. In fact, the scrolls could be adjustably mounted on the base plate 16 for use with differently sized cups. For example, they could be bolted into radial slots in the top plate 12 and the base plate 16. Generally speaking, however, the ideal positions for the scrolls is such that the cups will dispense, one at a time, from the stack when using the scrolls but without misdeeds.
Figure I shows the scrolls in a non-dispensing or storage orientation. In this orientation, support ledges 43 provided on each of the scrolls 18, 20 would support the rim of the bottom cup if a stack of cups were to be placed between the scrolls 18, 20.
The two inner scrolls 20 are positioned closer together than the two outer scrolls 18. It can thus be seen that the four scrolls are positioned at the corners of a trapezium. The angles of the trapezium are optimized for close packing of the mechanisms in a carousel, wherein the axis of symmetry of the trapezium lies along a radius of the carousel. For example, the internal angle of the trapezium for a carousel having n stacks is desirably 90 + (180/n) degrees, i.e. 100 for an 18-stack carousel.
Referring to Figs. I and 2, each scroll 18, 20 has a gear teeth 28 at its base. The teeth 28 engage with teeth of a ring gear 30 that is coaxial with, the imaginary circle on which the scrolls are located. The ring gear 30 has a radially inner surface defining a circular aperture 32, also larger than the maximum cup diameter, for allowing a cup to pass therethrough without resistance.
The radially outside surface of the ring gear 30 comprises teeth for engaging with the gear teeth 28 of the scrolls. The radially inner surface of the ring gear 30 is smooth. The teeth are only provided as required in the vicinity of the scrolls. The region of the ring gear between the inner and outer scrolls is free of projecting teeth. This region is where the ring gears on adjacent dispensing mechanisms approach most closely together, and the elimination of gear teeth in these regions enables closer packing of the mechanisms without interference between gear teeth on adjacent gear rings.
The four scrolls 18,20 each are rotatable about their axes, all of which axes are parallel to the axis of the cup stack and the ring gear 30. Similarly, the ring gear 30 is rotatable about its axis. Rotation of the ring gear 30 causes the four scrolls 18,20 all to rotate simultaneously.
The ring gear 30 has a cam 34 for engaging with an actuator 36 (shown in Figure 3) for actuating the cup dispensing mechanism by rotation of the ring gear 30 and therefore the four scrolls 18, 20. In this embodiment, the cam 34 is situated between the two outer, more widely spaced scroll splitters 18.
Referring now to Figure 2, a single scroll is shown. The scroll has the gear teeth 28 proximate its base. The remaining part of the scroll 18,20 is generally cylindrical. However it has a wedge shaped projection 42 extending approximately 240 around its sidewall and a cup rim support ledge 43 extending approximately 120 around the sidewall.
It can be seen that the wedge shaped projection has a substantially flat top surface and an inclined bottom surface 44. The wedge comprises a first region 47 proximate to the tip 46, extending about 11 radially, and having a pitch angle of about 31 . This is the initial lead in region that does not encounter the bottom cup in use. The wedge comprises a second region extending about 146 radially and having a pitch angle of about 21 . This is the region of the wedge that engages between the bottom cup and adjacent cup of the stack to break the interlock between the cups. The length of this region enables the scroll to be used to split relatively widely spaced (large cup stack pitch) cups. The wedge comprises a third region extending about 14 radially and having a pitch angle of about 38O, to overcome frictional and suction resistance to release of the bottom cup from the stack following breaking of the interlock. Finally, the wedge comprises a fourth region of zero pitch. In this region, the bottom cup of the stack has fallen away and the next cup of the stack is resting on the flat top surface of the wedge.
The cup rim support ledge 43 has a level top surface for supporting the bottom cup of a stack prior to operation of the splitting mechanism to split the cup.
The above-described efficient design of the wedge projection allows the scroll to be made with an outermost diameter d of 28.5mm. Prior art scrolls have had diameters generally of 31.3mm or more. The advantage of a smaller diameter is that it is more compact and therefore takes up less room on the carousel.
Referring again to Fig.l, the mechanism further comprises cup guides 48 fixed to, and depending from the top plate 12. The cup guides 48 prevent cups from distorting, rocking or falling past the scrolls 18, 20 when the scrolls 18, 20 are rotated. There are two cup guides 48 positioned between the two outer scrolls 18. Further there are two cup guides 48 positioned between each outer scroll 18 and its neighbouring inner scroll 20. The cup guides are positioned to allow undistorted cups to drop freely through the dispenser, but to restrict or prevent distortion or rocking of the cup stack that could cause a misdeed.
The cup guides 48 are approximately equi-spaced between the scrolls 18, 20. By equally spacing the cup guides 48 between the scrolls 18, 20, they will tend to support the cups as they are fed or split from the stack of cups. The cups, therefore, when being separated by the scrolls from the stack of cups, will be well supported. This further prevents misdeeds.
Referring now to Figure 3, a mechanism similar to that of Figs. I and 2 is shown with the scrolls 18, 20 in a dispensed state together with an actuator 36 in a disengaged position. In this embodiment, the actuator would be located outside the circumference of the carousel into which the splitting mechanism is fitted. There is also shown a rim 37 of a cup resting on the top of the wedge projections of the scrolls 18, 20. The dispensed cup will have fallen away below it.
In this embodiment, the actuator 36 comprises a disc having a recess therein. The recess defines a pair of radial surfaces 38,40.
The sequence of operation of the actuator will now be described. It starts with the scrolls 18, 20 in their non-dispensing orientation, as shown in Figure 1, with the actuator 36 in its disengaged position, as shown in Figure 3. The bottom cup of the stack is supported on the support ledges 43 of the scrolls by its projecting top lip.
The first radial surface 38 of the actuator 36, upon rotating anticlockwise, will engage with the cam 34 of the ring gear 30. This will cause the ring gear 30 to rotate clockwise.
This will, in turn, cause the four scrolls 18,20 to rotate anti-clockwise, thereby driving the wedge projection between lip of the bottom cup and the lip of the next adjacent cup of the stack to split the bottom cup from the stack.
Typically, the scrolls rotate anti-clockwise by up to 300 from their nondispensing orientation. However, in the embodiment shown, the scrolls will rotate by about 290 . Any more than 360 of rotation could cause a second cup to start to be dispensed. This, of course, is undesirable. Therefore a known rotation stop mechanism is provided to prevent such rotation.
After dispensing a cup, the scrolls 18, 20 and the cam 34 are in the orientation shown in Figure 3. The next cup on the stack is resting on the top of the wedge projection on the scrolls. The actuator 36 is then rotated backwards, i.e. clockwise, so that the second radial surface 40 of the actuator 36 engages the cam 34 of the ring gear 30 to return the ring gear 30 from its actuated position shown in Figure 3 to its reset position shown in Figure 1.
This causes the next cup on the stack to drop down onto the support detent 43, ready for dispensing. Then the actuator 36 can be returned to its disengaged position as shown in Fig.3.
It can also be seen that the embodiment of Figure 3 has a radiused surface 45 that abuts against an outside surface 46 of the actuator 36 while the actuator 36 is engaged with the cam 34, thereby helping to reduce relative movement between the cup splitting mechanism and the actuator 36.
The disengaged position for the actuator 36 is such that the outermost tips of the first and second radial surfaces 38,40 do not extend into the carousel base plate 10. This allows the carousel to be rotated for selecting a particular stack of cups for dispensing a cup therefrom.
Referring to Figure 4, the carousel dispenser according to this embodiment of the invention comprises a carousel having 16 cup stack stations, each cup stack station having proximate its base its own mechanism comprising a set of four scrolls 18,20 as described above in relation to Figs. I, 2 or 3. Shaped ribs 50 are provided extending upwardly from the base plate, as is conventional in the art, for entraining the stacks of cups upon inserting them into the carousel. However, because the scrolls are arranged non equi-spaced, the cup stack stations can be located circumferentially closer together than in previous carousels.
Each cup stack station may, for example, comprise cups containing different dry ingredients - e.g. for tea, coffee, chocolate or soup.
Referring to Figure 5, the illustrated embodiment has an actuator 52 located inside a carousel 54 of cup splitting mechanism similar to that described in relation to Fig. 4.
However, in this embodiment, the actuator 52 is situated inside the carousel, and drives a cam projection (not shown) that is located between and below the two innermost scroll splitters 56, 58 of the cup splitting mechanism on the carousel 54. The actuator 52 operates in generally the same fashion as the actuator 36 shown in Figure 3. However, the actuator 52 has the additional feature of upwardly projecting cylindrical wall section 60 that is received into a slot 62 in the inside wall of the carousel 54 when the actuator 52 is engaged with the cam projection on the cup spliffing mechanism. This engagement between the wall section 60 on the actuator and the slot 62 in the carousel substantially prevents relative movement between the actuator 52 and the carousel 54, in particular radial movement of the carousel away from the actuator 52.
Figure 6 shows an alternative view of the embodiment of Figure 5, to illustrate a further mechanism for locking the relative position ofthe actuator 52 and the carousel 54 when the actuator 52 is engaging the cam on the cup spliffing mechanism. The further locking means comprises a locking peg 64 linked to a tracking pin 66 that is received in a tracking slot 68 extending around the actuator, whereby the tracking pin 66 and thetracking slot 68 are in a tracked cam engagement, whereby rotation of the actuator to a position where the actuator is engaged with the cam on the cup splitting mechanism causes the pin and slot 66, 68 to lift the locking peg 64 into engagement with a complementary socket (not shown) on the carousel to prevent relative movement of the actuator and the carousel in X or Y directions while the actuator is engaged with the cam on the splitting mechanism. t The present invention has been described above purely by way of example. Modifications in detail may be made within the scope of the invention as defined in the claims.

Claims (21)

1. A cup dispenser comprising a plurality of dispensing mechanisms for dispensing cups from a corresponding plurality of nested cup stacks, each said mechanism comprising four or more cup splitting scrolls defining a circular cup dispensing aperture, and wherein adjacent dispensing mechanisms are closely spaced in the dispenser such that the smallest distance between adjacent cup dispensing apertures is about 25mm or less.
2. A cup dispenser according to clam 1, wherein the distance is between adjacent cup dispensing apertures is about 20mm or less, preferably about 16mm or less, and more preferablyl2mmorless
3. A cup dispenser according to clam I or 2, wherein each cup dispensing mechanism comprises two outer cup splitting scrolls positioned on a first half of a perimeter of the cup dispensing aperture, the two outer scrolls being spaced apart from each other by a first distance, and two inner cup splitting scrolls positioned on a second half of the aperture, spaced apart from each other by a second distance, wherein the second distance is less than the first distance.
4. A cup dispenser according to claim 1, wherein the inner and outer scrolls are positioned substantially at the corners of a trapezium surrounding said cup dispensing aperture.
5. A cup dispenser according to any preceding claim, wherein the scrolls have an outermost diameter of about 28mm to about 30mm.
6. A cup dispenser according to any preceding claim, wherein the scrolls have a: projecting wedge for splitting a bottom cup from a cup stack, wherein the wedge comprises a relatively low angle region to provide effective splitting of a bottom cup from I a cup stack, and a relatively high angle region to provide rapid separation of the bottom cup after it has been split from the stack.
7. A cup dispenser according to claim 6, wherein the wedge additionalb comprises a second high angle region adjacent to a leading tip of the wedge, to minimize the length of the wedge that does not engage with the cup stack.
8. A cup dispenser according to any preceding claim, wherein the scrolls have a projecting wedge for splitting a bottom cup from a cup stack, wherein the wedge has a mean angle averaged over its whole length of less than about 25 .
9. A cup dispenser according to any preceding claim, further comprising one or more fixed cup guides located between one or more of the scrolls around the perimeter of at least one dispensing aperture and configured to abut a cup stack during splitting and thereby reduce rocking or squeezing of the cup stack during splitting, and during feeding of the cups after splitting.
lo. A cup dispenser according to any preceding claim, wherein each dispensing mechanism comprises a ring gear adapted to drive the scrolls of that dispensing mechanism.
ll. A cup dispenser according to claim 10, wherein a region of the radially outer surface of the ring gear is toothed for engagement with gear teeth on the scrolls, and another region of the radially outer surface of the gear ring between scrolls is substantially free of teeth so as to enable the cup splitters to be packed more closely together without contact between the gear teeth on adjacent ring gears.
12. A cup dispenser according to claim 10 or 11, wherein each ring gear is provided with a cam projection whereby moving the cam projection from a first position to a second position drives the dispensing of a single cup.
13. A cup dispenser according to claim 12, further comprising a cam actuator adapted to move the cam projection in a reciprocating fashion between the first and second positions.
14. A cup dispenser according to claim 13, wherein the cam actuator is a single cam actuator at a fixed location in the dispenser for driving cup splitting from a plurality of cup splitters.
15. A cup dispenser according to claim 13 or 43, which further comprises one or more locking features operatively associated with the actuator to block or restrict lateral movement of the cup splitting mechanism in the plane of the cup dispensing aperture while a cup is being split from the stack.
16. A cup dispenser according to claim 15, wherein the locking feature is provided by abutment between an outer surface of the actuator and a locking surface of the cup splitting mechanism.
17. A cup dispenser according to claim 15 or 16, wherein the locking feature comprises a locking element mounted on, or driven by, the cup splitting actuator that engages with a complementary locking element on the cup splitting mechanism when the cup splitting is taking place.
18. A cup dispenser according to any preceding claim, which is a carouseltype cup dispenser.
19. A cup dispenser according to claim 18, wherein there are at least sixteen cup stack stations on the carousel, preferably at least eighteen cup stack stations on the carousel.
20. A cup dispenser according to claim 18 or 19, wherein the scrolls of each mechanism are driven by a ring gear, the ring gears each have a cam thereon, and the cams on a plurality of said mechanisms are selectively operable by a single actuator positioned outside or inside the carousel.
21. A cup dispenser according to claim 20, wherein the cam and the actuator are located above or below the plane of the gear ring to reduce crowding in the plane of the gear ring.
GB0312712A 2003-06-03 2003-06-03 Dispensing mechanism Expired - Lifetime GB2402386B (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
GB0312712A GB2402386B (en) 2003-06-03 2003-06-03 Dispensing mechanism
DE102004027530.0A DE102004027530B4 (en) 2003-06-03 2004-06-02 cup dispenser
FR0451086A FR2855813B1 (en) 2003-06-03 2004-06-02 DISPENSER OF TILES.

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB0312712A GB2402386B (en) 2003-06-03 2003-06-03 Dispensing mechanism

Publications (3)

Publication Number Publication Date
GB0312712D0 GB0312712D0 (en) 2003-07-09
GB2402386A true GB2402386A (en) 2004-12-08
GB2402386B GB2402386B (en) 2006-07-19

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GB0312712A Expired - Lifetime GB2402386B (en) 2003-06-03 2003-06-03 Dispensing mechanism

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DE (1) DE102004027530B4 (en)
FR (1) FR2855813B1 (en)
GB (1) GB2402386B (en)

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EP2748089A4 (en) * 2011-08-26 2015-05-20 Crane Merchandising Sys Inc Planetary gear drive cup turret for cup drop unit in beverage vending machine
ITUA20161735A1 (en) * 2016-03-16 2017-09-16 N&W Global Vending S P A GLASS DISPENSER FOR AN AUTOMATIC BEVERAGE DISTRIBUTOR
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EP2748089A4 (en) * 2011-08-26 2015-05-20 Crane Merchandising Sys Inc Planetary gear drive cup turret for cup drop unit in beverage vending machine
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IT201900011535A1 (en) 2019-07-11 2021-01-11 Evoca Spa GLASS DISPENSER FOR A VENDING BEVERAGE DISTRIBUTOR
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WO2021116662A1 (en) 2019-12-12 2021-06-17 Lavazza Professional Uk Limited Beverage vending machine, cup dispensing assembly therefor, and related methods

Also Published As

Publication number Publication date
GB2402386B (en) 2006-07-19
GB0312712D0 (en) 2003-07-09
DE102004027530A1 (en) 2004-12-30
FR2855813A1 (en) 2004-12-10
DE102004027530B4 (en) 2016-10-20
FR2855813B1 (en) 2008-07-18

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