GB2400383A - Translucent roofing panel - Google Patents

Translucent roofing panel Download PDF

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Publication number
GB2400383A
GB2400383A GB0313266A GB0313266A GB2400383A GB 2400383 A GB2400383 A GB 2400383A GB 0313266 A GB0313266 A GB 0313266A GB 0313266 A GB0313266 A GB 0313266A GB 2400383 A GB2400383 A GB 2400383A
Authority
GB
United Kingdom
Prior art keywords
panel
sheet
translucent
spacer
support plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB0313266A
Other versions
GB2400383B (en
GB0313266D0 (en
Inventor
James Carolan
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kingspan Research and Developments Ltd
Original Assignee
Kingspan Research and Developments Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from IE2003/0270A external-priority patent/IE83947B1/en
Application filed by Kingspan Research and Developments Ltd filed Critical Kingspan Research and Developments Ltd
Publication of GB0313266D0 publication Critical patent/GB0313266D0/en
Publication of GB2400383A publication Critical patent/GB2400383A/en
Application granted granted Critical
Publication of GB2400383B publication Critical patent/GB2400383B/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D13/00Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage ; Sky-lights
    • E04D13/16Insulating devices or arrangements in so far as the roof covering is concerned, e.g. characterised by the material or composition of the roof insulating material or its integration in the roof structure
    • E04D13/1606Insulation of the roof covering characterised by its integration in the roof structure
    • E04D13/1643Insulation of the roof covering characterised by its integration in the roof structure the roof structure being formed by load bearing corrugated sheets, e.g. profiled sheet metal roofs
    • E04D13/1656Closure strips or elements filling the spaces between the corrugated sheets and a supporting wall
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/02Roof covering by making use of flat or curved slabs or stiff sheets of plane slabs, slates, or sheets, or in which the cross-section is unimportant
    • E04D3/06Roof covering by making use of flat or curved slabs or stiff sheets of plane slabs, slates, or sheets, or in which the cross-section is unimportant of glass or other translucent material; Fixing means therefor
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/54Slab-like translucent elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/24Roof covering by making use of flat or curved slabs or stiff sheets with special cross-section, e.g. with corrugations on both sides, with ribs, flanges, or the like
    • E04D3/28Roof covering by making use of flat or curved slabs or stiff sheets with special cross-section, e.g. with corrugations on both sides, with ribs, flanges, or the like of glass or other translucent material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/35Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/35Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation
    • E04D3/357Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation comprising hollow cavities

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)
  • Table Devices Or Equipment (AREA)
  • Laminated Bodies (AREA)
  • Mechanical Treatment Of Semiconductor (AREA)

Abstract

A rooflight comprising a profiled outer weather sheet 1 of translucent glass reinforced plastic and an internal sheet 2 of a translucent polycarbonate multi-wall material. The sheets 1, 2 define a void space therebetween. Spacers in the form of blocks 3 of a high density ethylene propylene diene monomer (EPDM) are provided at the ends of the panel. Spacer/filler blocks 3 are provided at the ends of the panel and, if necessary, intermediate the ends. Fixing to supports 10 is by valley fixing through the sheets and filler block.

Description

"A PANEL"
Introduction
The invention relates to a translucent roof panel.
In general, translucent roof panels (also called rooflights) comprise an outer translucent weather sheet and an inner translucent liner sheet.
0 One of the problems with conventional rooflights is that they are not efficient insulators and the rate of heat loss through the rooflights is relatively high.
This invention is directed towards providing a translucent panel with enhanced insulation properties.
Statements of Invention
According to the invention there is provided a translucent panel comprising: a profiled outer weather sheet of translucent glass reinforced plastic; an inner liner sheet of a translucent polycarbonate multi-wall material; and spacer means between the inner and outer sheets.
In one embodiment the spacer is of an insulating polymeric material.
The spacer may be of ethylene propylene diene monomer.
In one embodiment the spacers extend transversely between the inner and outer sheets.
The spacer means may comprise at least two blocks of insulating material which are longitudinally spaced-apart along the panel.
In one embodiment the outer sheet comprises a free overlap portion for overlapping with an adjacent panel. The panel may comprise a support for the overlap portion.
The support may comprise a support plate applied over the side marginal edge of the filler. In one arrangement the support plate is attached to the outer sheet and the inner sheet. The support plate may be attached by means of an adhesive tape.
The invention also provides a roof structure incorporating a panel of the invention.
Brief Description of the Drawings
The invention will be more clearly understood from the following description thereof given by way of example only, with reference to the accompanying drawings, in which: Fig. 1 is a perspective view of a translucent panel according to the invention; Fig. 2 is a cross sectional view in the direction of the arrows II - II in Fig. 1; Fig. 3 is an enlarged perspective view of a detail of the panel; Fig. 4 is a perspective view of portion of a filler/spacer block used in the panel; and - 3 Fig. 5 is a cross sectional view of another translucent panel according to the invention.
Detailed Description
Referring to the drawings and initially to Figs. 1 to 4 thereof there is illustrated a rooflight according to the invention comprising a profiled outer weather sheet 1 of translucent glass reinforced plastic and an internal sheet 2 of a translucent lo polycarbonate multi-wall material. The sheets 1, 2 define a void space therebetween.
Spacers in the form of blocks 3 of a high density ethylene propylene diene monomer (EPDM) are provided at the ends of the panel. Spacer/filler blocks 3 are provided at the ends of the panel and, if necessary, intermediate the ends. Fixing to supports 10 is by valley fixing through the sheets and filler block.
The external sheet 1 in this case is a 2.4kg/m2 Class 3, 35mm nominal depth profiled glass reinforced polyester (GRP) sheet. The external weather sheet 1 is protected using Dupont UV resistant polyester film. This material gives good UV and chemical protection. The GRP sheet has exaggerated underlap side profile 5 in order to fix to the internal liner 2.
The internal liner 2 in this case is a kg/m2 Class Lexan Thermoclear multi-wall polycarbonate sheet available from GE structured products. In this case it has a 10mm X-wall structure x 1000mm wide. This material is highly resistant to sheet covering discoloration, loss of light transmission and loss of strength due to weathering.
Referring in particular to Fig. 2, the panels are end sealed using the high density ethylene propylene diene monomer (EPDM) blocks 3 and silicone sealant. The GRP sheet 1 and the polycarbonate sheet 2 are also bonded using a VHB acrylic foam tape 6 supplied by 3M. The tape 6 is used on both the under lap and over lap sides of the panel. - 4
A O.9mm PVC support plate 7 is integrated into the panel to add deflection and fit to an insulated panel. 45mm vented and blocking tapes 15 are applied to either ends of the polycarbonate backing tray 2 to reduce the risk of condensation.
For fixing requirements an integrated 0.5mm steel fastening strip is fitted to the underlap crown of the panel along with integrated 0.5mm endlap fastening plates. A rivet fixed extruded PVC overlap support plate is also to be fitted to the panel.
lo The panel of Figs. 1 to 4 may have air space gaps between the sheets of typically 28mm, 38mm or 48mm corresponding to panel thickness of 40mm, 50mm and 60mm.
Referring to Fig. 2 there is illustrated another rooflight according to the invention is which parts similar to those illustrated in Fig. 1 are assigned the same reference numerals. In this case the internal liner 2 is a 2.7 Kg/m2 class 1Y Lexan Thermoclear multi-wall polycarbonate sheet available from GE Structured Products. It has a 16mm x 18mm wall structure x 1,000mm wide. The properties of this sheet include a light transmission of 64% with a U value of 2.4 stand alone. This panel construction may be used for thicker panels such as a panel thickness of 80mm.
The rooflights may be provided in a range of thicknesses such as 40mm/50mm/60mm/and 80mm with U-values in the range of 1.7 to 2.0 watts per square meter per degree Celsius/Kelvin (Wm2K).
The rooflights of the invention have excellent U-value ratings, do not suffer from the effects of thermal expansion and provide excellent light transmission properties.
The invention is not limited to the embodiments hereinbefore described which may be varied in detail. - 5

Claims (12)

  1. Claims 1. A translucent panel comprising: a profiled outer weather sheet
    of translucent glass reinforced plastic; an inner liner sheet of a translucent polycarbonate multi-wall material; and spacer means between the inner and outer sheets.
  2. 2. A panel as claimed in claim 1 wherein the spacer is of an insulating polymeric material.
  3. 3. A panel as claimed in claim 2 wherein the spacer is of ethylene propylene diene monomer.
  4. 4. A panel as claimed in any of claims 1 to 3 wherein spacers extend transversely between the inner and outer sheets.
  5. 5. A panel as claimed in any of claims 1 to 4 wherein the spacer means comprise at least two blocks of insulating material which are longitudinally spaced-apart along the panel.
  6. 6. A panel as claimed in any preceding claim wherein the outer sheet comprises a free overlap portion for overlapping with an adjacent panel.
  7. 7. A panel as claimed in claim 6 wherein the panel comprises a support for the overlap portion. - 6
  8. 8. A panel as claimed in claim 7 wherein the support comprises a support plate applied over the side marginal edge of the filler.
  9. 9. A panel as claimed in claim 8 wherein the support plate is attached to the outer sheet and the inner sheet.
  10. 10. A panel as claimed in claim 9 wherein the support plate is attached by means of an adhesive tape.
    lo
  11. 11. A panel substantially as hereinbefore described with reference to the accompanying drawing.
  12. 12. A roof structure incorporating a panel as claimed in any preceding claim.
GB0313266A 2003-04-09 2003-06-10 A panel Expired - Fee Related GB2400383B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
IE2003/0270A IE83947B1 (en) 2003-04-09 A translucent roof panel

Publications (3)

Publication Number Publication Date
GB0313266D0 GB0313266D0 (en) 2003-07-16
GB2400383A true GB2400383A (en) 2004-10-13
GB2400383B GB2400383B (en) 2006-10-04

Family

ID=32865994

Family Applications (1)

Application Number Title Priority Date Filing Date
GB0313266A Expired - Fee Related GB2400383B (en) 2003-04-09 2003-06-10 A panel

Country Status (5)

Country Link
EP (1) EP1467041B1 (en)
AT (1) ATE433021T1 (en)
DE (1) DE602004021310D1 (en)
GB (1) GB2400383B (en)
IE (1) IES20040254A2 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202006001846U1 (en) * 2006-02-07 2006-05-11 Hamel, Werner System for covering the soiling areas of plastic light panels
US7614186B2 (en) * 2006-11-09 2009-11-10 Sabic Innovative Plastics Ip B.V. Multiwall polymer sheet with cells having liquid affecting solar and light transmission
ITMI20130442A1 (en) * 2013-03-22 2014-09-23 Polypiu S R L PANEL FOR THE CREATION OF SKYLIGHTS ON ROOFS
US10538934B2 (en) * 2018-02-02 2020-01-21 Gerard Buonpane Protection panel systems and methods

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2297986A (en) * 1995-02-14 1996-08-21 Kingspan Res & Dev Ltd A panel, e.g. a transparent roof panel.
DE9018160U1 (en) * 1990-12-31 1997-01-16 Fa. J. Eberspächer, 73730 Esslingen Translucent roof element

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3638615A1 (en) * 1986-11-12 1988-05-26 Imc Acrylguss Gmbh Façade or roof element
FR2655077B1 (en) * 1989-11-27 1993-05-28 Soplachim LIGHTING TRAY.
FR2660683B1 (en) * 1990-04-05 1992-07-31 Haras Ind DOUBLE SKIN LIGHTING PANEL FOR COVERING OR CLADDING.
DE4042265A1 (en) * 1990-12-31 1992-07-02 Eberspaecher J Translucent member for sloping roofs - pref. has outer and inner layers of polycarbonate double-skin sheet and intermediate layer of glass fibre mat pref. plus water-glass
NL9201123A (en) * 1992-06-25 1994-01-17 Jelle Horeman TRANSPARENT ELEMENT FOR A ROOF CONSTRUCTION.

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE9018160U1 (en) * 1990-12-31 1997-01-16 Fa. J. Eberspächer, 73730 Esslingen Translucent roof element
GB2297986A (en) * 1995-02-14 1996-08-21 Kingspan Res & Dev Ltd A panel, e.g. a transparent roof panel.

Also Published As

Publication number Publication date
GB2400383B (en) 2006-10-04
EP1467041B1 (en) 2009-06-03
ATE433021T1 (en) 2009-06-15
GB0313266D0 (en) 2003-07-16
EP1467041A1 (en) 2004-10-13
IE20030270A1 (en) 2004-10-20
IES20040254A2 (en) 2004-11-03
DE602004021310D1 (en) 2009-07-16

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Legal Events

Date Code Title Description
PCNP Patent ceased through non-payment of renewal fee

Effective date: 20130610