GB2293361A - Freight handling plant - Google Patents

Abstract

The plant is mainly designed to increase the productivity of freight handling operations - for instance containers, in any kind of depot - to simplify the engineering works supporting the mobile crane (1) having a transversal boom (2), to eliminate stressing working conditions for the operator of the mobile crane (1) and to make essentially automatic the freight handling operations; said mobile crane (1) runs on a track (11) placed at the top of a fixed longitudinal frame (10) having stanchions (20) which transmit the loads to the ground at fixed positions constituted advantageously by foundation plinths (21) on piles (22); the cabin (12) is independent of the upper trolley (3) of the mobile crane (1); an intermediate trolley (13) receives the containers (7) from a shuttle trolley running longitudinally on a shelf (9) of said frame (10) and transfer them onto lorries (16) and/or trolleys (17) of a conveyor ring (18) of the depot assisted by bridge cranes; in maritime depots, the hold covers of ships may be stored on supporting elements (24) of said frame (10); the plant may be installed in newly builded or existing maritime, lake side, riverside, railway or terrestrial depots. <IMAGE>

Description

FREIGHT HANDLING PLANT IN DEPOTS AND RELATED DEPOTS The invention concerns a freight handling plant in depots and related depots, that is, a coordinated arrangement of devices, machines and structures that carry out the loading, unloading, transfer and parking of freight, for example containers, of even 40 tons or more, in maritime, lake and riverside docks, railway goods stations and terrestrial depots in general, both merchant and military; the entire engineering works of the depot that includes the plant also being included in the application for patent rights.

The state of the art, as regards maritime docks which represent the most imposing and exacting of freight handling plants, includes colossal, complex and enormously expensive structures entailing, principally, the construction of breakwaters to protect the docked ships from wave motion and the construction of the mooring wharf, with extremely long construction times and huge investments.

The construction of the said wharf in particular is extremely onerous as, as well as the thrust of the backfill of the embankment of the dock area - increased by the weight of the stored containers and the weight of the handling machinery, it has to take the dynamic loading caused by the movements of each crane (for example between 700 and 1 200 ton or more), loading which can reach 50 ton/m or more, thereby severely stressing the structure of the wharf, considering also that the crane rail has to pass just a few metres from the edge of the wharf itself.

As a result the construction times and costs are extremely onerous, further worsened by the necessity of filling in areas originally occupied by the sea, areas subsequently used for dock services, by transporting backfill from sites in the hinterland: this sometimes requires mountainous terrain to be levelled and, in any case, requires very long works times and entails very high costs, with, furthermore, intolerable delays and danger for traffic.

Furthermore, the management of a container handling plant, wherever it is situated, entails a rather limited productivity because of a series of difficulties associated with traditional structures and plant and their operational cycles.

For example, in maritime docks, the average level of productivity in loading and unloading ships is of between 43 and 54 containers per hour depending on the type of plant, with the movement of the containers by mobile crane being in a direction contained in a vertical plane that passes essentially through the centre line of the boom of the crane itself.

The level of productivity is limited in particular by the transfer logistics currently employed that depends on the type and use of a crane that has boom support stanchions as high as 60 m, moving along the wharf, on a ground level rail track, to each row of containers stowed in the ship, causing very high dynamic loads on the wharf even when crane speeds are rather low.

Furthermore the operator, positioned in a cabin fixed to the upper trolley of the spreader, is made to follow each stressful movement of the trolley itself, from the vertical lifting of each container in the hold to its transfer onto a land based means of transport, the shifts for such an operator being necessarily limited to a few hours.

Furthermore, the use of a mobile crane on a ground level rail track does not permit the precise positioning of the awaiting transport means and constitutes a danger for persons, vehicles and structures on the wharf.

Such prior art may be subject to considerable improvements with a view to eliminating, or even considerably reducing, the said limitations and drawbacks.

From the foregoing emerges the need to resolve the technical problem of improving handling plants for containers and for freight in general, wherever they are situated, particularly as regards the associated transfer logistics.

Further aspects of the technical problem are: - to simplify the engineering works supporting the plant; - to increase the productivity of the plant; - to guarantee maximum safety for persons and vehicles circulating in the freight handling area and for the structures; - to improve the working conditions of the workers; - to make the freight handling essentially automatic in order to achieve constant and shorter handling times; - to permit automatic control of the goods in stock also operating in conjunction with other parts of the plant and with devices to distribute and transport the goods to and from outside the depot.

In the most general sense the invention resolves the said technical problem by adopting a freight handling plant in which the track along which at least one mobile crane moves is supported on an intermediate structure, for example, a fixed longitudinal frame which transmits the loads to which it is subjected to the ground at predefined fixed positions, said positions being independent of the position of said at least one mobile crane.

This enables the supporting structure to be drastically reduced and simplified, due to the reduction in the dynamic loads, for example to 1/10 or more, and eliminates the danger of collisions with persons and vehicles circulating at ground level and with other structures on the wharf.

In a further embodiment of the invention, the path taken by each item, in passing from a first carrier to a second carrier, can shift away from the said vertical plane essentially passing through the centreline of the boom of the crane.

Deriving from this the advantage of being able to transfer the items from a first to a second carrier, or positions, that are not vertically aligned without having to move the crane.

The transverse spacing of the stanchions of the said fixed longitudinal frame is such as to allow the passage between them of one or more ground level handling devices, including possibly automatic handling devices for the stockyard.

Each mobile crane can advantageously be provided with a cabin for the operator that is made to move independently of the upper trolley, for example along a track parallel to that of the upper trolley that has, for example, devices for gripping the containers called "spreaders " .

The working conditions thereby obtained for the operator in the cabin are not stressful with consequently easier manoeuvering conditions, fewer errors and the possibility of adopting normal shifts.

Having separated the cabin from the upper trolley enables the cabin to be independent of upper trolley movements and to employ the operator in an area of the crane other than that in which the upper trolley is operating to carry out every possible and additional task.

The said upper trolley also being able to serve directly the container handling devices at ground level and to transfer the hold covers from the holds to a support positioned between an intermediate trolley and the top of the fixed longitudinal frame above it, or even on the ground in an area opposite the wharf.

The said fixed longitudinal frame has, on the loading and unloading side of the mobile crane at a first intermediate elevation, an intermediate longitudinal track for cargo transfer devices having variable stroke, for example, at least a shuttle trolley or a motorized roller conveyor or a belt conveyor, that operate in conjunction with the spreader of the upper trolley or that of the intermediate trolley that can move in a transverse direction for loading and unloading containers on and from ground level handling devices: the said intermediate trolley being positioned at a second intermediate elevation, advantageously higher than the first.

In a further embodiment, advantageous in the case of pre-existent plants, the mobile crane runs on ground level tracks shifting the loads away from a vertical plane central to the boom using an auxiliary trolley than can also move in a longitudinal direction.

This affording the further advantage of making the position of the overhead boom of the mobile crane independent of the position of the cargo handling devices on the ground: the said position can be predetermined, thereby further improving safety and productivity, given that, in this way, the ground level handling devices will wait in a predetermined location, thereby minimizing movements.

All this making it possible to carry out continuous automatic loading and unloading cycles, during which the operator intervenes at most to position the spreader of the upper trolley only on the first container of a row, in the absence of automatic positioning devices equipped with optical and/or electronic homing and positioning means that enable the whole cycle to be made automatic.

In a still further embodiment of the invention, the plant comprises at least one overhead travelling-crane cooperating with the mobile crane, said overhead travelling-crane running on overhead tracks supported by a supporting frame, said supporting frame being equipped with a longitudinal shelf protruding from the side of the supporting frame facing the mobile crane.

This making possible to transfer loads from a first carrier, for instance a ship. to the overhead travelling-crane on said first longitudinal shelf, by means of the load lifting devices of the upper trolley of the mobile crane without being obliged to transfer the loads at ground level.

In addition, an accurate positioning of the mobile crane with respect to the overhead travelling-crane is not required.

In a further embodiment of the invention the overhead travellingcrane cooperates with a load transfer device, for instance a shuttle trolley, running longitudinally on said first longitudinal shelf.

This affords the advantage of allowing a more rapid transfer of loads from the mobile crane to the overhead travelling-crane, because the overhead travelling-crane may be kept in a stationary position with respect to the longitudinal shelf, the longitudinal displacement of loads during the transfer from the mobile crane to the overhead travelling-crane being obtained by means of said load transfer device.

In a further embodiment of the invention, said overhead travellingcrane comprises an overhead trolley running on said overhead tracks in a direction perpendicular to said longitudinal shelf and an auxiliary trolley slidably supported to said overhead trolley, said auxiliary trolley being slidable in a direction parallel to said lonfgitudinal shelf and being equipped with a load lifting device.

In a further embodiment of the invention, the mobile crane is equipped with a longitudinal shelf protruding from a side of the load bearing structure of the crane facing towards said first carrier, for instance a ship, said longitudinal shelf cooperating with a load transfer device suitable for taking loads from the longitudinal shelf of the crane and transferring them to the longitudinal shelf protruding from the frame of the overhead travelling crane, or to ground level handling devices.

This affords the advantage of speeding the transfer of loads from the mobile crane to the overhead travelling-crane or to ground level handling devices by shortening the stroke of the upper trolley and/or the load lifting device of the mobile crane.

In a further embodiment of the invention said load transfer device comprises a first trolley running on first tranversal tracks supported to the load bearing structure of the crane at an intermediate height between the boom of the mobile crane and said longitudinal shelf, said first trolley supporting second transversal tracks, parallel to said first transversal tracks, on which a second trolley runs, which is equipped with a load lifting device.

This affords the advantage of speeding and making easier the transfer of loads from said second longitudinal shelf to said first longitudinal shelf.

The plant can comprise one or more automatic freight distribution and collection rings, for example for distributing and collecting containers to and from corresponding islands contained within the area of the ring, positioned on the opposite side to that served by the said mobile crane: each ring, which has a continuous motorized chain of lower trolleys, on wheels or rail, designed to carry one or more items, having one side that passes under the said fixed longitudinal frame by at least one of the said intermediate trolleys that loads and unloads the containers on and from the said ring at a predetermined point.

Alternatively, each lower trolley, self-propelled, can be part of a ring using guiding devices with eiectronic or retroreflector control systems, or driven by a linear motor.

The area of each ring is served by a bridge crane on rails, of even various heights, to transfer freight to the stockyard area and between adjacent rings.

To enable a more rapid circulation and advantageous positioning of lorries and other means of transport between the storage islands of the depot, as an alternative to and/or integrated with the automatic handling devices, there are suitable tracks or carriageways served by bridge cranes.

Each conveyor ring can be associated, for transferring the freight, with lines of transport, even railways, with corresponding bridge cranes for loading and unloading freight.

Storing the containers in the depot can also be achieved by transferring them making use of the fixed longitudinal frame operating in conjunction with an overhead travelling crane on aerial carriageways .

In the case of dock installations, particularly if maritime, both the area supporting the fixed longitudinal frame and, possibly, that of the depot and those supplementary to the entire installation, can advantageously be supported on a reinforced cement slab supported, possibly, on beams interconnecting steel or reinforced concrete columns constituting the foundation piles: the said piles being located in positions corresponding to the predetermined fixed points for the connection, on the corresponding plinth, of the stanchions of the said fixed longitudinal frame.

Again in maritime port installations, the fixed longitudinal frame can have - on its top side - supporting elements for hold covers.

This enabling the transfer path of the said covers to be shortened with respect to their being transferred to ground level.

Further advantages of the present invention are: - as regards productivity, levels can reach, for example, even 6070 containers per hour; - reduced overall longitudinal dimensions of the wheel carriages of the mobile cranes, with consequently the possibility of positioning them closer together, enabling, for example, simultaneous loading and unloading of containers in alternate rows in holds which are close to each other.

Some embodiments of the invention are illustrated, by way of example in the thirty-eight tables of drawings attached, in which: Figure 1 is a schematic transverse section of a dock installation for loading and unloading containers of up to 40 feet or more in length with foundations on the ground, showing the positions of the upper trolley vertically above the shuttle trolley and above an automatic handling device at ground level; Figure 2 is a schematic transverse section as in Figure 1, but in the version with foundations on piles and with bridge cranes for stowing and retrieving containers, showing the positioning of the covers of the ship's holds on the structure of the fixed longitudinal frame, it also being possible to position them on the ground;; Figure 3 is a schematic view from the right of Figure 1 that shows the movements of the upper and intermediate trolleys with spreaders, of the crane and of the shuttle trolley; Figure 4 is a front view of the extremity of the boom of the crane with the upper trolley and the independent operator's cabin; Figure 5 is a view from the right of Figure 4; Figure 6 is the plan view of the lifting winch for the upper trolley; Figure 7 is the cable layout diagram for the winch in Figure 6; Figure 8 is the plan view of the lifting winch for theintermediate trolley; Figure 9 is the cable layout diagram for the winch in Figure 8; Figure 10 is the plan view of the translation winch for the upper trolley; Figure 11 is a cable layout diagram for the winch in Figure 10; Figure 1 2 is the plan view of the winch for lifting the boom of the mobile crane;; Figure 1 3 is a cable layout diagram for the winch in Figure 1 2; Figure 14 is the side view of the wheel carriage of the mobile crane on the sea side; Figure 1 5 is the view from the left of Figure 14; Figure 1 6 is a view as in Figure 14, but of the wheel carriage on the land side; Figure 1 7 is the view from the left of Figure 1 6; Figure 1 8 is a partial side view of the shuttle trolley's drive unit; Figure 1 9 is the view from the top of Figure 18; Figure 20 is a schematic plan view of an automatic distribution ring for the container depot with bridge cranes and with transfer by railway: in the case of a port installation, in loading and unloading the so called "Panamax" ships, for example, up to 200 m in length, and the longer "Post Panamax" ships, for example, up to 300 or more metres in length, the number of mobile cranes for each ship can be six or more with each crane having a range of movement of, for example, 50 m; Figure 21 is analogous to Figure 20, but showing the possibility of loading the containers on the lower trolleys of the depot distribution rings and onto lorries or other vehicles; Figure 22 is the schematic plan view of the drive unit for the drive chain for the lower trolleys for handling the containers in the depot; Figure 23 is a vertical transverse section of the towing trench for the lower trolleys showing the device driving the chain; Figure 24 is a schematic side view of the lower trolleys towed by the said chain;; Figure 25 is a view from the left of Figure 24; Figures 26 and 27 are respectively the side views of a high bridge crane and of a lower bridge crane for depositing and retrieving containers in the depot; Figures 28 and 29 are the views from the left of the bridge cranes of respectively Figures 26 and 27; Figures 30 and 31 are respectively the side views of the wheel carriages of the bridge cranes of Figures 28 and 29; Figure 32 is the schematic plan view of a revolving platform of the bridge crane instailed on a trolley that is linearly mobile on the bridge; Figure 33 is the plan view of the lifting winch of the bridge crane; Figure 34 is the cable layout diagram of the winch in Figure 33; Figure 35 is the plan view of another lifting winch for a bridge crane; Figure 36 is the cable layout diagram of the winch in Figure 35;; Figure 37 is an enlarged detail of the drive unit for the linearly mobile trolley of the bridge cranes of Figures 28 and 29; Figure 38 is the plan view of a three column foundation plinth in water; Figure 39 is as Figure 38, but with five columns; Figure 40 is a vertical section of a part of the apron by a foundation plinth supporting a stanchion of the fixed longitudinal frame; Figures 41, 42, 43 correspond to Figures 38, 39, 40, but in the case of a foundation on ground; Figure 44 is a view as in Figure 1, but showing a lowered version of the mobile crane, for example, in the case where the covers of the hold do not need to be moved and in the case of a foundation on ground; Figure 45 is a view as in Figure 44, but in the version with pile foundations; Figure 46 is a view from the right of Figure 44;; Figure 47 is the enlarged front view of the detail of Figure 46 concerning the transverse beam of the spreader at the trolley; Figure 48 is the view from the right of Figure 47; Figure 49 is the plan view of a device for controlling the inclination of a load transferred by the trolley of a bridge crane; Figure 50 is the elevated view of Figure 49; Figure 51 is the plan view of the device for limiting the oscillation of the spreader of a trolley of the bridge crane; Figure 52 is the elevated view of Figure 51; Figure 53 is a schematic transverse section of a mobile crane with a ground level rail that has, as well as an independent cabin, an intermediate trolley that can move in a transverse direction and in a longitudinal direction;Figure 53a is the view from the left of Figure 53; Figure 54 is a schematic side view of self-propelled wire guided lower trolleys; Figure 55 is the view from the left of Figure 54; Figure 56 is a view as in Figure 1 of a loading and unloading plant as described with a mobile crane operating in conjunction with a bridge crane in the depot; Figure 57 is a block diagram of a sea port with a plant as described showing cargo flows; Figure 58 is a section as in Figure 53 showing a second version of a mobile crane with ground level rail; Figure 59 is a view from the left of Figure 58; Figure 60 is a schematic transverse section of a mobile crane with a ground level rail cooperating with a overhead travelling-crane; Figure 61 is a schematic transverse section of a mobile crane as in Fig. 60, said mobile crane being equipped with a load trasfer device;; Figure 62 is an enlarged view of a detail of Figures 60 and 61 showing the overhead travelling-crane; Figure 63 is a view from above of Figure 62; Figure 64 is an enlarged view of a detail of the lower portion of the mobile crane, shoving the load transfer device; Figure 65 is a plan view of the load transfer device shown in Figure 64.

The figures refer by way of example to the case of a sea port, for example, also for loading and unloading two aligned ships of the longer type "Post Panamax" at the same time, but the invention is applicable to installations, even smaller in size, situated in a different context.

Fig. 1 shows a first embodiment of a freight handling plant according to the invention comprising at least one mobile crane 1 having a boom 2, that can be lifted up to a safety position 2a by rotating around a pair of hinges 35 (Figure 5), said boom carrying a mobile upper trolley 3 with spreader 4 hung on a system 5 of cables of a winch, the said upper trolley being able to operate, in particular, over the holds of the ship 6 loaded with rows of containers 7, in positions 3a, 3b, 3c, (Figures 1, 2) said positions being respectively vertically above a shuttle trolley 8, vertically above a device for automatically transferring the containers to the depot and vertically above a stowing position for the covers of the holds, as well as vertically above traditional means of transport.

The boom 2 carries a cabin 1 2 for the operator of the upper trolley 3, that can move along the boom independently of the trolleyitself and parallel to it.

The mobil crane 1 is movable on rail elements 11 situated at the top of a fixed longitudinal frame 10, advantageously modular, constituted by a plurality of stanchions 20 interconnected by transverse beams 20a and longitudinal beams 20b (Figure 3), the bottom end of each stanchion being fixed in a foundation plinth 21 of piles 22 driven into the ground 23: in this way, the loads to which the frame is subjected are transmitted to the ground at predefined fixed points. In modular configuration, the fixed longitudinal frame 10 consists of a plurality of adjacent sections having substantially the same length and joined together by joints G (Figure 21) placed, for example, at a distance of 100 m from each other.

A longitudinal shelf 9 protruding laterally from the fixed longitudinal frame 10, at a first intermediate elevation, carries the track of said shuttle trolley 8.

The longitudinal frame 10 is equipped with at least an intermediate trolley 1 4 carrying a whinch 1 3, said intermediate trolley being able to move in a transverse direction on upper transverse beams 1 5 of the longitudinal frame 10, at an intermediate elevation, to transfer the containers 7 from the shuttle trolley 8 to traditional means of transport, for example, lorry 1 6 and/or to automatic container transfer devices, the movements of the intermediate trolley 1 4 being controlled by an operator in a cabin 1 9 fixed correspondingly to the longitudinal frame 10.

Said automatic transfer devices, for example, comprise lower trolleys 17, preferably with tyre wheels, mobile on a distribution and handling conveyor ring 1 8 of the depot, said ring constituting a lane or track with or without rails.

The longitudinal frame 10 is further equipped with a supporting element 24, for example a platform, supported at the top of the frame 10, to carry the hold covers 25, alternatively their being stored at ground level.

The plant according to the invention comprise one or more distributor and handling conveyor rings 1 8 associated to storage areas served by said lower trolleys 1 7. Bridge cranes 26 and 27, or gantry cranes, position and retrieve containers 7 in and from said storage areas: in fig. 2 a tall bridge crane 26 and a low brigde crane 27 are shown.

In the case of dock installations, particularly if maritime, both the area supporting the fixed longitudinal frame and, possibly, that of the depot and all the other areas of the installation, are supported on a reinforced concrete slab 28 supported on beams connecting plinths 21 at the top of piles 22, constituting a pile foundation in water 32.

Figures 3 to 1 9 illustrate constructional details of the mobile crane 1 and the fixed longitudinal frame 10.

Figures 3, 14, 1 5 illustrate the articulated wheel carriages 30 of the mobile crane 1 on the sea side, whilst Figures 16, 1 7 iliustrate the articulated wheel carriages 59 on the land side of the mobile crane 1 equipped with anti-toppling devices 60, for example a roller running under an auxiliary rail 61 supported on stirrup 62.

Figures 4, 5 illustrate a detail of the boom 2 of the mobile crane 1 on which the upper trolley 3 and the operator's cabin 1 2 are supported.

The upper trolley 3, which is equipped with a transverse beam 31 supporting the spreader 4, hung from a system 5 of cables, runs on a bilateral track 32 of the boom 2.

The boom 2 is further provided with a series of brackets 34 projecting laterally from the boom, that support, beneath them, a pair of rails 34a, having for example an inverted T-section, on which the cabin 1 2 slide by means of roll pairs, the cabin being made, for example, self-propelled by an in line motor reducer.

Figures 6, 7 illustrate how the spreader 4 is operated: a parallel axis speed reducer 36 operates, by means of motors 37, for example electric, with interposed joints and brake 38, a pair of opposed drums 39 located in an engine room 41 that activate cables 40 of the system 5 of cables to which the transverse beam 31 is hung; said cables 40 have fixed ends 40a and are wound on pulleys 40b, that can be positioned by devices 40c, for example hydraulic, to regulate the orientation of the transverse beam 31.

Figures 8, 9 illustrate how the whinch 1 3 carried by the intermediate trolley 14 is operated: a parallel axis speed reducer 42 driven by motors 43, for example electric, with interposed joints and brake 44 rotates a pair of opposed drums 45 that activate the cables 46 of the winch 13: to orientate the underlying transverse beam 31 there being orientating devices 46a, for example mechanical.

Figures 10, 11 illustrate how the upper trolley 3 is driven: a speed reducer 47, driven by electric motor 48 with interposed joints and brake 49, rotate a drum 50 to drive the upper trolley 3 by means of cables 51, the tension of the cables 51 being regulated by hydraulic tensioning devices 52.

Figures 1 2, 1 3 illustrate how the boom 2 is lifted: a reducer 53 driven by a motor 54, for example electric, with joint and brake 55 rotates a drum 56 of a winch designed to lift the boom 2 to position 2a, a pair of cables 57 being wound on said drum 56 to activate a pair of tackles 58.

Figures 18, 1 9 illustrate how the shuttle trolley 8 is driven: each wheel 66 of the shuttle trolley 8 is driven by a reducer 65 operated by a motor 63, for example a direct current electric motor, through coupling and brake 64, the reducer 65 being fixed to the structure of the trolley by means of a torque arm 65a.

Figure 20 illustrate an automatic distribution and handling conveyor ring 1 8 to distribute the containers 7 in a plurality of storage areas A inside the conveyor ring and in a storage area B located aside railway tracks 68 outside the conveyor ring 1 8.

Storage areas A and B are served by bridge cranes 26, 27, running on tracks 67 located inside the conveyor ring 1 8 and parallel to the railway tracks 68.

The bridge cranes 26 or 27 transfer the containers 7 from the lower trolleys 1 7 of the conveyor ring 1 8 to the storage areas A and B and onto wagons 69 aligned on the railway tracks 68; furthermore, storage areas A and B may be served by lorries 1 6 or handling devices in general, running along respective lanes, tracks or carriageways 69a.

Figures 22, 23 illustrate the driving means of the lower trolleys 17, said driving means comprising: a horizontal towing chain 70, installed in a trench 71, which moves the lower trolleys 17 by pushing on their corresponding central lower appendages 77 connected to the chain by means of socket 70b and guided by a pair of opposing wheels 77b that run along longitudinal tracks 77c of the trench 71. The towing chain 70 is towed by an auxiliary chain 75 equipped with towing teeth 75a, said towing chain being driven by a motor 72, for example electric, through a reducer 73: the output shaft74a of the reducer 73 rotates a driving gearwheel 74, on which the auxiliary chain 75 is wound, the auxiliary chain being further wound on a driven gearwheel rotating around a shaft 76a.

Figures 26, 27, 28, 29 show the trolleys 78 for the transfer of the containers 7 along the bridge of the bridge cranes 26, 27 of the deposit, said trolleys being equipped with a lifting device with a spreader 79 hung to a transverse beam by means of a system 82 of cables.

The trolleys 78 and the respective lifting devices are operated by an operator lodged in a cabin 80 of the bridge crane.

The trolleys 78 may be provided with a revolving platform 81 equipped with two pairs of wheels 87 revolving on a circular rail 86 (Figure 32) provided on said trolley 78. One of said two pairs of wheel is driven by a pair of motor reducers 88 whose output shaft is splined to the axis of the corresponding wheel.

Figures 30, 31 illustrate the articulated wheel carriages 83, 84 respectively of a high bridge crane 26 and a low bridge crane 27 provided with a ground anchoring pin 83a.

Said bridge cranes 26, 27 are provided with a gathering device 85 (Figures 28, 29) for gathering in the power supply cable for the bridge crane.

Figures 33, 34 illustrate how the spreader 79 is operated: a drive unit 89, for example an electric drive unit, equipped with a reducer having parallel output shafts, drives a pair of drums 90, each drum activating a pair of cables 91 that go to the pulleys 92 of the quick-release transverse beam of spreader 79, not shown.

Figures 35, 36 illustrate how the lifting device of a trolley 78 is operated, when the trolley is not equipped with a revolving platform 81: two motors 93, for example electric motors, drive through flexible coupling and brake 94 a parallel axis reducer 95, which rotates two lifting drums 96 having opposing axes, said axes being coupled to said reducer by means of geared couplings 97 to make the coupling isostatic, said drums activating cables 98 to manoeuvre the transverse beam of the spreader 79, said cables being connected to devices 98a for the orientation of the underlying transverse beam.

Figure 37 illustrate the driving means of a trolley 78: the shaft 102 of each wheel 103 of the trolley 78 is operated by a reducer 99 driven by a motor 100, for example electric, through a cardan joint 101.

Figures 38 to 43 illustrate in greater detail an element of the foundation system supporting the fixed longitudinal frame 10 and the other installations of the plant according to the invention.

Figures 38 to 40 refer to foundations in water whilst Figures 41 to 43 refer to foundations in the ground. Each element comprise a plinth 104 with three piles 22 or a plinth 105 with five piles 22, each plinth 104 or 105 supporting a stanchion 20 of the fixed longitudinal frame 10.

Figures 44, 45 illustrate a further embodiment of the plant according to the invention comprising at least one mobile crane 106 analogous to mobile crane 1, but in a lowered version, that may be used, for example, when it is not necessary to provide stowing space for hold covers 25 on the fixed longitudinal frame 10.

Figures 47, 48 illustrate in greater detail the transverse beam 31 of a spreader 4 carried by the upper trolley 3, or of a spreader 79 of bridge cranes 26 or 27: the transverse beam 31 is equipped with two pairs of pulleys 107, designed to receive the cables to which the transverse beam is hung, and with rapid-release locking pins 108 for connecting the transverse beam to the underlying spreader 4 or 79.

Figures 49, 50 illustrate in detail the transverse beam 1 08a for suspending the spreader of the winch 1 3 of the intermediate trolley 14: the tranverse beam 108a is suspended on cables 109 of said winch 1 3, wound on pulleys 110, said cables 109 having cable ends 111 provided with a load limiting cells connected to screw jacks 11 2, said screw jacks being driven by motors 113, for example electric, to rotate the spreader around its horizontal and vertical axes, for example, by five degrees each way to make connecting and disconnecting the containers 7 easier.

The motors 11 3 are supported to the transverse beam 1 08a by means of supports 114.

Figures 51, 52 illustrate a device for limiting the oscillation of the spreader 79 carried by the trolley 78 of a bridge crane 26 or 27.

The device comprises motor reducer units and drums 11 5 operating four cables constituting a anti hunting system of the transverse beam 11 6 carrying the spreader 79.

Figures 54, 55 illustrate a further embodiment of the lower trolleys of a distribution and handling conveyor ring 18: each lower trolley 11 8 is of a self-propelled type and is guided by a wire 11 9 transmitting control and guiding signals, said wire being placed inside an underground protective tube 120, for example made of plastic, said trolley being provided with a computerized transceiver unit 121 having a suitable sensor co-operating with the wire 11 9.

Figure 56 illustrate a further embodiment of the plant according to the invention wherein the mobile cranes 1 co-operate with overhead travelling cranes 1 23 . In said further embodiment of the invention the fixed longitudinal frame 10 is provided with a further longitudinal shelf 1 22 positioned at an elevation substantially corresponding to that of the longitudinal shelf 9 and protruding laterally from the side of the fixed longitudinal frame 10 opposite to the side from which the longitudinal shelf 9 protrudes. Said further longitudinal shelf 1 22 is designed to receive containers 7 from the upper trolley 3 brought to position 3d, the containers being then collected by an overhead travelling crane 123, that run on aerial carriageways 1 24 supported on columns 125, and deposited on the ground by said overhead travelling crane and vice versa.

Figures 53, 53a illustrate a still further embodiment of the plant according to the invention particularly suitable to be used in existing depots. The plant comprises at least one mobile crane 1 26 running on ground level rails 127, the mobile crane being equipped with an upper trolley 3 and an operator's cabin 1 2 both running on a boom 1 28 independently of each other.

A longitudinal shelf 129, designed to receive containers 7 taken out of the ship 6 by the upper trolley 3, is provided on the supporting structure 1 30 of the said mobile crane 126, said shelf 1 29 being positioned at an intermediate elevation between the boom 1 28 and the ground.

The mobile crane 1 26 is further provided with a first intermediate trolley 1 31 and a second intermediate trolley 133: the first intermediate trolley runs longitudinally on intermediate runways 1 32, positioned at an elevation that is higher than that of the shelf 1 29, whilst the second intermediate trolley 1 33 runs transversely on the first intermediate trolley 131 and carries a winch 134 topick up containers 7 from the shelf 1 29 and to place them on transfer vehicles 1 6.

Figures 58, 59 illustrate a further embodiment of the mobile crane 126, wherein the mobile crane is provided with a first intermediate trolley 1 35 that run transversely on carriageways 1 36 (Figure 59) positioned at an elevation that is higher than that of shelf 1 29 and with a second intermediate trolley 1 37 that runs longitudinally on the first intermediate trolley 1 35 to position containers 7 on underlying ground level handling devices without having to move the entire crane 1 26.

Figure 57 illustrate flows of laods, for instance containers, in a plant according to the invention wherein loads are transferred from a ship N or, in general, a first loading and unloading carrier to a second carrier C by means of a device CS that effects longitudinal displacements of the loads, i.e. displacements in a direction substantially perpendicular to the boom of the mobile crane: said second carrier C may be a lorry or other means for transferring loads at ground level to storage areas A enclosed in an automatic conveyor ring 1 8 or to storage areas B positioned between storage areas A and a railway F.

Figures 60, 62, 63 illustrate a further embodiment of the plant according to the invention wherein the mobile crane 1 26 cooperates with an overhead travelling crane running on overhead tracks 1 41 supported by the stanchions 1 42 of a supporting frame 140, said supporting frame 140 being equipped with a longitudinal shelf 1 39 protruding from the side of the supporting frame 1 40 facing towards the mobile crane 1 26; The overhead travelling-crane cooperates with a load transfer device 138, for instance a shuttle trolley, running longitudinally on said longitudinal shelf 1 39.

Said overhead travelling-crane comprises an overhead trolley 143 running on said overhead tracks 141 in a direction perpendicular to said longitudinal shelf 1 39 and an auxiliary trolley 144 slidably supported to said overhead trolley 143, said auxiliary trolley 144 being slidable in a direction parallel to said longitudinal shelf 1 39 and being equipped with a load lifting device 145, 146.

The load lifting device may be, for instance, a winch 145 comprising a pair of drums 1 45c driven by electric motors 1 45a through a speed reducer 145b, each drum 1 45c activating a pair of cables 145d carrying a spreader 146.

Figures 61, 64, 65 illustrate another embodiment of the invention, according to which the mobile crane 1 26 is equipped with a longitudinal shelf 147 protruding from a side of the load bearing structure of the crane facing towards said first carrier 6, for instance a ship, said longitudinal shelf 147 cooperating with a load transfer device suitable for taking loads 7 from said longitudinal shelf 147 and transferring them to longitudinal shelf 1 39 or to ground level handling devices 1 6.

Said load transfer device comprises a first trolley 149 running on first tranversal tracks 148 supported to the load bearing structure of the crane 1 26 at an intermediate height between the boom 1 28 of the crane and said longitudinal shelf 147, said first trolley 1 49 supporting second transversal tracks 150, parallel to said first transversal tracks 148, on which a second trolley 1 51 runs, which is equipped with a load lifting device.

the load lifting device of the second trolley 1 51 comprises a pair of drums 1 51 c driven by electric motors 1 51 a through a speed reducer 1 51 b, said drums 151 c activating a system of cables 152 carrying a spreader 1 53.

The main operating cycle of the complete plant, with reference to the embodiment comprising mobile cranes 1, 106 running on a carriageway 11 located on an intermediate structure 10 fixed to the ground, may be summarized as follows: - removing a load from a first carrier, transferring the load along the transverse boom of the mobile crane and placing the load on a shuttle trolley mobile in a longitudinal direction; - translating the said shuttle trolley along said longitudinal direction over a distance required to bring it to the spreader of an intermediate trolley, having a fixed position in said longitudinal direction, without requiring any longitudinal displacement of the mobile crane;; - removing the load from said shuttle trolley and placing it, by means of the spreader of the intermediate trolley, on a lower trolley of a second carrier such as a depot conveyor ring, or on a lorry, or other means suitable to transport the load outside the depot; - transferring automatically the load by means of said conveyor ring, to an assigned lot in a storage island enclosed in the area circumscribed by the conveyor ring itself;; - transferring loads, if required, by means of lifting devices, from a storage island in an area enclosed in a conveyor ring to another storage island in the same area, or from a storage island in an area enclosed in a conveyor ring to another storage island in another area enclosed in another conveyor ring, or from a storage island in an area enclosed in a conveyor ring to another area outside the conveyor ring and from said area to means of rail or wheel transport; - in particular, in the case of maritime docks, it is possible to transfer loads from a ship to a railway or other means and viceversa.

It is to be noted that the direction of load transfer may be reversed.

Furthermore the prearrangement for the most complete cycle can also be used only in part.

Finally, the stockyard with conveyor rings can be substituted with a stockyard served by vehicles not under automatic control.

In practice, the materials, dimensions and details of execution may be different from but technically equivalent to those described without departing from the juridical domain of the present invention.

As such the devices described and illustrated can be of different form and composition.

Claims (37)

1. A plant for handling freight in depots, including at least one crane for transferring a load or a group of loads from a first carrier to a second carrier, or vice versa, the crane being mobile on a carriageway in a direction of movement substantially parallel to a direction as defined by the major dimension of the said group of loads and having a boom extending in a direction essentially perpendicular to the direction of movement, the said boom supporting a mobile upper trolley running substantially along the centre line of the said boom, the said upper trolley having a first lifting device for lifting the loads, characterized in that, the carriageway (11) is supported on an intermediate structure (10) that transmits the loads to which it is subjected to the ground at predefined positions independent of the position of said at least one crane.

2. Plant, as claimed in claim 1, wherein said intermediate structure is a fixed frame (10) including a number of stanchions (20) interconnected by first transverse beams (20a) and longitudinal beams (20b).

3. Plant, as claimed in the preceding claim, wherein the stanchions (20) are anchored at their lower ends to pile shaped foundation elements (21, 22, 104, 105).

4. Plant, as claimed in one of the preceding claims, wherein the intermediate structure (10) has, at a first intermediate elevation, an intermediate carriageway (9) parallel to the direction of movement, onto which is coupled a transfer means (8) for transferring loads operating in co-operation with the upper trolley (3).

5. Plant, as claimed in claim 4, wherein the said transfer means (8) covers variable operating distances, from a first position essentially vertically in line with one of the booms (2) to a second position accessible for at least one intermediate trolley (14).

6. Plant, as claimed in claim 4, or 5, wherein said transfer means is selected from a group including: a motorized shuttle trolley (8), a motorized roller conveyor, a conveyor belt.

7. Plant, as claimed in one of the preceding claims, wherein the said longitudinal beams (20b) are interconnected, at a second intermediate elevation higher than the said first intermediate elevation, by upper transverse beams (15) each one of which supporting slidably said intermediate trolley (14) that has a second lifting device (13) for lifting and lowering loads.

8. Plant, as claimed in one of the preceding claims, wherein at the top of the frame (10) elements (24) for supporting hold covers (25) are provided.

9. Plant, as claimed in one of the preceding claims, wherein a cabin (12) for the operator is slidably supported on the said boom (2), said cabin (12) moving along said boom (2) independently of the upper trolley (3).

10. Plant, as claimed in claim 9, wherein the said operator's cabin (12) runs on a pair of rails (34a) supported on a series of brackets (34) projecting laterally from the boom (2) of the mobile crane (1).

11. Plant, as claimed in one of the preceding claims, wherein it further comprises at least one storage area (A, B) is included within at least one conveyor ring (18) having one stretch positioned inside the said intermediate structure (10), said at least one conveyor ring (18) having transferring devices (17, 70, 70a, 72, 73, 74, 74a, 75, 75a, 76, 77, 77a, 77b, 77c; 118, 119, 120, 121) for transferring loads and co-operating with at least one of said first lifting device (5) and second lifting device (13) for lifting and lowering the loads.

1 2. A plant for handling freight in depots, including at least one crane for transferring a load or a group of loads from a first carrier to a second carrier, and vice versa, characterized in that it further comprises at least one storage area (A, B) included within at least one conveyor ring (18) having transferring devices (17, 70, 70a, 72, 73, 74, 74a, 75, 75a, 76, 77, 77a, 77b, 77c; 118, 119, 120, 121) to transfer loads and co-operating with the said at least one mobile crane (1).

1 3. Plant, as claimed in claims 1 to 11, or 12, wherein said transferring devices include at least one lower trolley (17, 118) selected from a group including: wheeled trolleys, trolleys on rails, wire guided trolleys.

14. Plant, as claimed in claims 13, wherein said transferring devices include an horizontal towing chain (70), positioned in a trench (71) along at least one conveyor ring (18), coupled to driving devices (70a, 72, 73, 74, 74a, 75, 75a, 76, 77, 77a, 77b, 77c) and joined to a number of lower trolleys (17).

1 5. Plant, as claimed in the preceding claim, wherein the said horizontal towing chain (70) is driven by at least one auxiliary horizontal chain (75), forming a closed loop around a pair of cogwheels (74, 76), one of which is motorized.

16. Plant, as claimed in claim 14, or 16, wherein each lower trolley (17) has a lower appendage (77) engaged in a hub (77a), connected below to a connecting element (70a) of a link of the horizontal chain (70), and guided by a pair opposing wheels (77b) running on lateral tracks (77c) in said trench (71).

1 7. Plant, as claimed in claim 13, wherein the said transferring devices (118, 119, 120, 121) include a number of self-propelled lower trolleys (118) guided by a wire (119) transmitting control and guidance signals, said wire being placed inside a protective element (120) buried underground, each one of the said selfpropelled trolleys (118) having a computerized transceiver device (121) with a sensor co-operating with the said wire (1 19).

18. Plant, as claimed in claims 14 to 17, wherein at least one conveyor ring (18) has a plan view shape that is essentially rectangular with rounded corners.

19. Plant, as claimed in the preceding claim, wherein at least two adjacent conveyor rings (18) are envisaged with corresponding parallel sides.

20. Plant, as claimed in the preceding claim, wherein one or more lanes, tracks or carriageways for lorries or other ground-level load handling device are provided between at least one pair of said corresponding parallel sides.

21. Plant, as claimed in one of claims 12 or claims 13 to 20, wherein the said at least one conveyor ring (18) is made to cooperate with at least one bridge crane (26, 27).

22. Plant, as claimed in one of the preceding claims, wherein it is provided with a remote controlling system for automatically locking on and releasing the loads on the said first and second carrier.

23. Plant, as claimed in the preceding claim, wherein the said remote controlling system is a remote controlling optical system.

24. Plant, as claimed in one of the preceding claims, wherein it includes an overhead travelling crane (123), co-operating with said mobile crane (1), running on aerial carriageways (124); said fixed frame (10) having a longitudinal shelf (122) positioned at an elevation essentially corresponding to that of said carriageway (9).

25. A plant for handling freight in depots, including at least one crane for transferring a load, or a group of loads, from a first carrier to a second carrier, or vice versa, the crane being mobile on a carriageway in a direction substantially parallel to a direction as defined by the major dimension of the said load or group of loads and having a boom extending in a direction substantially perpendicular to the the direction of movement, the said boom supporting a mobile upper trolley running essentially along the centre line of the said boom, the said trolley having a first lifting device for lifting the loads, characterized in that a cabin (12) for the operator is slidably supported on the said boom (2, 128) and moves along it independently of the upper trolley (3).

26. Plant, as claimed in the preceding claim, wherein the said operator's cabin (12) runs on a pair of rails (34a) supported on a series of brackets (34) projecting laterally from the boom (2, 128) of the mobile crane (1), the said cabin (12) being of the selfpropelled type.

27. Plant, as claimed in claim 25, or 26, wherein an auxiliary load transfer device (131, 132, 133; 135, 136, 137) is envisagedthat transfers the loads from a first vertical plane essentially passing through the said centre line to a second vertical plane essentially parallel to the said first vertical plane.

28. A plant for handling freight in depots, including at least one crane for transferring a load, or a group of loads, from a first carrier to a second carrier, or vice versa, the crane being mobile on a carriageway in a direction substantially parallel to a direction as defined by the major dimension of the said load or group of loads and having a boom extending in a direction substantially perpendicular to the direction of movement, the said boom supporting a mobile upper trolley running substantially along the centre line of the said boom, the said trolley having a first lifting device for lifting the loads, characterized in that an auxiliary load transfer device (131, 132, 133; 135, 136, 137) is envisaged that transfers the loads from a first vertical plane essentially passing through the said centre line to a second vertical plane essentially parallel to the said first vertical plane.

29. Plant, as claimed in claim 27 or 28, wherein the said auxiliary load transfer device (131, 132, 133) includes a first intermediate trolley (131) that runs on intermediate carriageways (132) parallel to the said direction in which the mobile crane (126) runs, and a second intermediate trolley (133) that runs on the said first intermediate trolley (131) in a direction that is perpendicular to the said intermediate carriageways (132); the said first intermediate trolley (131) and second intermediate trolley (133) co-operating with a longitudinal shelf (129) of the supporting structure (130) of the mobile crane (126), the said longitudinal shelf (129) being positioned at an intermediate elevation between said boom (128) and the ground which is lower than the elevation of the said intermediate carriageways (1 32).

30. Plant, as claimed in claims 27, or 28, wherein the said auxiliary transfer device (135, 136, 137) includes a first intermediate trolley (135), running on intermediate carriageways (136) perpendicular to the said direction in which the mobile crane (126) runs, and a second intermediate trolley (137) that runs on the said first intermediate trolley (135) in a direction that is perpendicular to the said intermediate carriageways (136); the said first intermediate trolley (135) and second intermediate trolley (137) co-operating with a longitudinal shelf (129) of the supporting structure (130) of the mobile crane (126), the said longitudinal shelf (129) being positioned at an intermediate elevation between said boom (128) and the ground which is lower than the elevation of the said intermediate carriageways (136).

31. Plant as claimed in claims 25 or 26, wherein it comprises at least one overhead travelling-crane (143, 144) cooperating with the mobile crane (126), said overhead travelling-crane (143, 144) running on overhead tracks (141) supported by a supporting frame (140), said supporting frame (140) being equipped with a longitudinal shelf (139) protruding from the side of the supporting frame (140) facing the mobile crane (126).

32. Plant according to claim 31 wherein the overhead travelling crane (143, 144) cooperates with a load transfer device (138), running longitudinally on said longitudinal shelf (1 39).

33. Plant according to claim 31, or 32, wherein said overhead travelling-crane (143, 144) comprises an overhead trolley (143) running on said overhead tracks (141) in a direction perpendicular to said longitudinal shelf (139) and an auxiliary trolley (144) slidably supported to said overhead trolley (143), said auxiliary trolley (144) being slidable in a direction parallel to said longitudinal shelf (139) and being equipped with a load lifting device (145, 146)

34. Plant according to any of claims 31 to 33, wherein the mobile crane (126) is equipped with a longitudinal shelf (147) protruding from a side of the load bearing structure of the crane (126) facing towards said first carrier (6) said longitudinal shelf (147) cooperating with a load transfer device (149, 150, 151).

35. Plant according to claim 34, wherein said load transfer device (149, 150, 151) comprises a first trolley (149) running on first tranversal tracks (148) supported to the load bearing structure of the mobile crane (126) at an intermediate height between the boom (128) of the crane and said longitudinal shelf (147), said first trolley (149) supporting second transversal tracks (150), parallel to said first transversal tracks (148), on which a second trolley (151) runs, which is equipped with a load lifting device (152, 153).

36. A maritime, lake side, riverside, railway or terrestrial depot, characterized in that it includes at least one cargo handling plant as claimed in one or more of the preceding claims.

37. A plant for handling freight in depots, constructed and arranged to operate substantially as hereinbefore described with respect to the various Figures of the accompanying drawings.