GB2238983A - Fabricated interior panel for buildings - Google Patents

Fabricated interior panel for buildings Download PDF

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Publication number
GB2238983A
GB2238983A GB9022671A GB9022671A GB2238983A GB 2238983 A GB2238983 A GB 2238983A GB 9022671 A GB9022671 A GB 9022671A GB 9022671 A GB9022671 A GB 9022671A GB 2238983 A GB2238983 A GB 2238983A
Authority
GB
United Kingdom
Prior art keywords
panel
buildings
wire mesh
materials
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB9022671A
Other versions
GB9022671D0 (en
Inventor
Anthony Ian Pinder
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of GB9022671D0 publication Critical patent/GB9022671D0/en
Publication of GB2238983A publication Critical patent/GB2238983A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/10—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of wood
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00—Layered products having a non-planar shape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/02—Layer formed of wires, e.g. mesh
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/02—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board the layer being formed of fibres, chips, or particles, e.g. MDF, HDF, OSB, chipboard, particle board, hardboard
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/10—Next to a fibrous or filamentary layer
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/32—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure formed of corrugated or otherwise indented sheet-like material; composed of such layers with or without layers of flat sheet-like material
    • E04C2/328—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure formed of corrugated or otherwise indented sheet-like material; composed of such layers with or without layers of flat sheet-like material slightly bowed or folded panels not otherwise provided for
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00—Walls, panels

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)
  • Finishing Walls (AREA)

Abstract

A panel for buildings comprises a core of flexible mesh material embedded in or disposed between layers of a composition formed from a cellulose-based powder and a water-releasable adhesive and on at least one face a fabric surface layer. In particular the panel may be hand made and comprise three main component materials which are as follows: an inner core 3 of fine flexible loosely woven wire mesh, a compound paste 2, 4 consisting of cellulosic powder and reversable wood glue mixed together and forming a layer on each side of the wire mesh. and an outer body consisting of two pieces, 1, 5 of plain or pre-decorated cotton cloth printed fabric, which when all three said materials are sandwiched together form a five-layered bonded panel. <IMAGE>

Description

FABRICATED INTERIOR PANEL FOR BUILDINGS This invention relates to panels for interior use in buildings.
There are many types of building panel but most if not all have ecological or environmental disadvantages.
Machine-made panels in general cannot be recycled easily or cost-effectively, need to be decorated after manufacture, and commonly need a further skin finish as in the case of plasterboard. Conventional panels commonly involve toxic elements, for example glass fibres. Machine-made panels are in general available only in flat form, involve substantial capital expenditure to establish production, need skilled expertise in fabrication, and require special precautions to protect the work force during manufacture.
An object of the present invention is to provide a panel which is simple to produce, can be produced by hand, can be recycled, and need not contain, nor involve the use in production of, toxic or volatile chemicals.
The present invention resides in a panel for buildings, comprising: a core of flexible mesh material, embedded in, or disposed between layers of, a composition formed from a cellulose-based powder and a water-releasable adhesive, and on at least one face, a fabric surface layer.
More specifically, there is provided a hand made interior fabricated panel for buildings comprising three main component materials which are as follows: a compound paste consisting of cellulosic powder and reversable wood glue mixed together and forming a layer on each side of the wire mesh, and an outer body consisting of two pieces of plain or pre-decorated cotton cloth printed fabric which when all three said materials are sandwiched together form a five-layered bonded panel.
The mesh can for example be similar to the metal mesh used in tea-strainers. The wire gauge and mesh size can be selected to provide the necessary strength and rigidity or flexibility, according to the desired application of the panel.
Panels embodying the present invention can easily be fabricated by hand, or by machine. They can be produced without containing, or without the use in production of, any toxic or volatile chemicals or substances.
Accordingly they will need no special protection for the work force engaged in their fabrication, and can be regarded as environmentally acceptable at all stages of production and commercial use.
The present panels can, if required, be broken down into the original parts or materials namely the mesh core, the surface layer or layers, and the mixture or composition forming the body of the panel, and some or all of these can be re-used or recycled.
Because the panel body comprises cellulose-based material and reversable adhesive, the panel can be broken down by simply removing the outer surface layer or layers, and immersing the rest in water to dissolve or break down the body of the panel, exposing the mesh core.
The panels can be hand made over formers, by operations which can be performed quickly, and can be produced in a wide range of shapes, curved and angled as well as flat.
Panels can be joined together directly or indirectly and/or mounted on or attached to an existing structure, for example walls of a room or building space, to form a secondary room or enclosure inside the existing one.
The production of the panels, in view of the materials used, will not require the use of any release agents, as is the case with conventional panels, for example laminations such as glass-fibre reinforced materials.
The invention will be further described by way of example only, with reference to the accompanying drawing, in which: Figure 1 shows a cross section and an imaginary exploded view af a panel embodying the invention; Figure 2 illustrates the production of a panel embodying the invention; and Figure 3 shows a variety of possible panel shapes.
As shown in Figure 1, the panel consists of five layers of materials. These are: a first outer surface layer of plain, patterned or printed cotton cloth 1, a layer 2 of body composition consisting of a mixture of cellulosic filler, for example that sold under the registered trade mark "Polyfilla", with reversable wood glue, activated with water, one or more layers of fine woven flexible metal wire mesh 3 forming a core, of a suitable wire gauge and mesh size, a further layer 4 of body composition, and a further outer surface layer 5 of cotton cloth.
The panel can be made as follows.
A first fabric surface layer is stretched over a former 6 and is held imposition by a suitable gripping means, for example strips of wood with protruding small nails or spikes, attached to the side of the former, as shown schematically at 7.
A thin layer of the body composition is then spread over this first layer of cloth, in the form of a paste activated with water.
One or more layers of the metal wire mesh are then pressed into or onto the layer of body composition.
A further layer of the body composition paste is then spread evenly over the wire mesh, and a second piece of cloth is stretched over the body composition and is fixed on the sides of the former by the provided gripping means.
The panel is then allowed to dry for a short time in a warm environment, and then can be removed from the former and trimmed.
Depending on the intended use of the panel, the fabric surface layer may be provided on only one surface.
Paper may be used instead of fabric.

Claims (3)

Claims
1. A panel for buildings, comprising: a core of flexible mesh material, embedded in, or disposed between layers of a composition formed from a cellulose-based powder and a water-releasable adhesive, and on at least one face, a fabric surface layer.
2. A hand made interior fabricated panel for buildings comprising three main component materials which are as follows: an inner core of fine flexible loosely woven wire mesh, a compound paste consisting of cellulosic powder and reversable wood glue mixed together and forming a layer on each side of the wire mesh, and an outer body consisting of two pieces of plain or pre-decorated cotton cloth printed fabric, which when all three said materials are sandwiched together form a five-layered bonded panel.
3. A panel, substantially as herein described with reference to Figures 1 and 2 of the accompanying drawings.
GB9022671A 1989-10-26 1990-10-18 Fabricated interior panel for buildings Withdrawn GB2238983A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB898924064A GB8924064D0 (en) 1989-10-26 1989-10-26 Hand made interior fabricated panel for buildings

Publications (2)

Publication Number Publication Date
GB9022671D0 GB9022671D0 (en) 1990-11-28
GB2238983A true GB2238983A (en) 1991-06-19

Family

ID=10665167

Family Applications (2)

Application Number Title Priority Date Filing Date
GB898924064A Pending GB8924064D0 (en) 1989-10-26 1989-10-26 Hand made interior fabricated panel for buildings
GB9022671A Withdrawn GB2238983A (en) 1989-10-26 1990-10-18 Fabricated interior panel for buildings

Family Applications Before (1)

Application Number Title Priority Date Filing Date
GB898924064A Pending GB8924064D0 (en) 1989-10-26 1989-10-26 Hand made interior fabricated panel for buildings

Country Status (1)

Country Link
GB (2) GB8924064D0 (en)

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2271960A (en) * 1992-10-27 1994-05-04 Geoffrey Yeadon Lamb Mouldable self-supporting reinforced material
FR2700988A1 (en) * 1993-02-04 1994-08-05 Lagarde Composites Method of manufacturing panels, prefabricated curved composite panels obtained by this method and device for its implementation
WO2016204681A1 (en) 2015-06-16 2016-12-22 Välinge Innovation AB A method of forming a building panel or surface element and such a building panel and surface element
US9556622B2 (en) 2007-11-19 2017-01-31 Valinge Innovation Ab Fibre based panels with a wear resistance surface
US10100535B2 (en) 2014-01-10 2018-10-16 Valinge Innovation Ab Wood fibre based panel with a surface layer
US10286633B2 (en) 2014-05-12 2019-05-14 Valinge Innovation Ab Method of producing a veneered element and such a veneered element
US10442152B2 (en) 2013-11-27 2019-10-15 Valinge Innovation Ab Floorboard
US10442164B2 (en) 2013-11-27 2019-10-15 Valinge Innovation Ab Floor, wall, or ceiling panel and method for producing same
US10828881B2 (en) 2016-04-25 2020-11-10 Valinge Innovation Ab Veneered element and method of producing such a veneered element
US10981362B2 (en) 2018-01-11 2021-04-20 Valinge Innovation Ab Method to produce a veneered element
US11072156B2 (en) 2013-11-27 2021-07-27 Valinge Innovation Ab Method for producing a floorboard
US11167533B2 (en) 2018-01-11 2021-11-09 Valinge Innovation Ab Method to produce a veneered element and a veneered element
US11597187B2 (en) 2019-01-09 2023-03-07 Valinge Innovation Ab Method to produce a veneer element and a veneer element

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1178303A (en) * 1966-02-02 1970-01-21 Wood Conversion Co Improvements in and relating to Reinforced Fibre Mats.
GB1331817A (en) * 1970-01-26 1973-09-26 Johnson & Johnson Crupled laminated fabrics and methods of making the same
GB1367959A (en) * 1970-08-17 1974-09-25 Johnson & Johnson Absorbent products and methods of making the same

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1178303A (en) * 1966-02-02 1970-01-21 Wood Conversion Co Improvements in and relating to Reinforced Fibre Mats.
GB1331817A (en) * 1970-01-26 1973-09-26 Johnson & Johnson Crupled laminated fabrics and methods of making the same
GB1367959A (en) * 1970-08-17 1974-09-25 Johnson & Johnson Absorbent products and methods of making the same

Cited By (25)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2271960A (en) * 1992-10-27 1994-05-04 Geoffrey Yeadon Lamb Mouldable self-supporting reinforced material
FR2700988A1 (en) * 1993-02-04 1994-08-05 Lagarde Composites Method of manufacturing panels, prefabricated curved composite panels obtained by this method and device for its implementation
US9556622B2 (en) 2007-11-19 2017-01-31 Valinge Innovation Ab Fibre based panels with a wear resistance surface
US11485126B2 (en) 2013-11-27 2022-11-01 Valinge Innovation Ab Method for producing a floorboard
US10926509B2 (en) 2013-11-27 2021-02-23 Valinge Innovation Ab Floorboard
US11072156B2 (en) 2013-11-27 2021-07-27 Valinge Innovation Ab Method for producing a floorboard
US10442152B2 (en) 2013-11-27 2019-10-15 Valinge Innovation Ab Floorboard
US10442164B2 (en) 2013-11-27 2019-10-15 Valinge Innovation Ab Floor, wall, or ceiling panel and method for producing same
US10857765B2 (en) 2013-11-27 2020-12-08 Valinge Innovation Ab Floor, wall, or ceiling panel and method for producing same
US11890847B2 (en) 2014-01-10 2024-02-06 Välinge Innovation AB Method of producing a veneered element
US10988941B2 (en) 2014-01-10 2021-04-27 Valinge Innovation Ab Method of producing a veneered element
US10100535B2 (en) 2014-01-10 2018-10-16 Valinge Innovation Ab Wood fibre based panel with a surface layer
US11318726B2 (en) 2014-01-10 2022-05-03 Valinge Innovation Ab Wood fibre based panel with a surface layer
US11370209B2 (en) 2014-01-10 2022-06-28 Valinge Innovation Ab Method of producing a veneered element
US10286633B2 (en) 2014-05-12 2019-05-14 Valinge Innovation Ab Method of producing a veneered element and such a veneered element
US11313123B2 (en) 2015-06-16 2022-04-26 Valinge Innovation Ab Method of forming a building panel or surface element and such a building panel and surface element
WO2016204681A1 (en) 2015-06-16 2016-12-22 Välinge Innovation AB A method of forming a building panel or surface element and such a building panel and surface element
US10828881B2 (en) 2016-04-25 2020-11-10 Valinge Innovation Ab Veneered element and method of producing such a veneered element
US11904588B2 (en) 2016-04-25 2024-02-20 Välinge Innovation AB Veneered element and method of producing such a veneered element
US11167533B2 (en) 2018-01-11 2021-11-09 Valinge Innovation Ab Method to produce a veneered element and a veneered element
US11738540B2 (en) 2018-01-11 2023-08-29 Välinge Innovation AB Method to produce a veneered element and a veneered element
US11850829B2 (en) 2018-01-11 2023-12-26 Välinge Innovation AB Method to produce a veneered element and a veneered element
US10981362B2 (en) 2018-01-11 2021-04-20 Valinge Innovation Ab Method to produce a veneered element
US11597187B2 (en) 2019-01-09 2023-03-07 Valinge Innovation Ab Method to produce a veneer element and a veneer element
US11975508B2 (en) 2019-01-09 2024-05-07 Välinge Innovation AB Method to produce a veneer element and a veneer element

Also Published As

Publication number Publication date
GB9022671D0 (en) 1990-11-28
GB8924064D0 (en) 1989-12-13

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