GB2148747A - Liquid film transfer process - Google Patents
Liquid film transfer process Download PDFInfo
- Publication number
- GB2148747A GB2148747A GB08329433A GB8329433A GB2148747A GB 2148747 A GB2148747 A GB 2148747A GB 08329433 A GB08329433 A GB 08329433A GB 8329433 A GB8329433 A GB 8329433A GB 2148747 A GB2148747 A GB 2148747A
- Authority
- GB
- United Kingdom
- Prior art keywords
- absorbent material
- film
- liquid
- circuit
- uniform
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/28—Processes for applying liquids or other fluent materials performed by transfer from the surfaces of elements carrying the liquid or other fluent material, e.g. brushes, pads, rollers
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/16—Coating processes; Apparatus therefor
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
A surface coating is applied to a substrate by dispersing the coating material in liquid form on an absorbent material, placing the absorbent material in contact with the substrate and applying pressure to exude the liquid on to the substrate to provide a uniform surface coating. The process is used to provide protective coatings on film circuits. The absorbent material may be a filter paper to which the coating material is applied using a roller. Pressure is applied by rolling.
Description
SPECIFICATION
Liquid film transfer process
This invention relates to methods of applying thin polymeric films onto a substrate and in particular to a liquid film transfer process for applying such films.
Conventionally polymeric films that are formed from a solution of the polymer or for the corresponding liquid monomer. The liquid material is applied to a substrate which is then rotated so that the centrapetal force spreads the material into a thin film of substantially uniform thickness. Other
methods of application of a film include spraying and roller coating.
These methods give satisfactory results on a uniform flat surface but are in general unsuited to the coating of non-uniform surfaces. Typical of such non-uniform surfaces is an array of discrete semiconductor other devices mounted on a substate carrier. Such a structure cannot be coated uniformly by the spinning technique. Also, spray and roller coating have been found to provide very uneven coatings due to build-up of the coating material at the device edges.
The object of the present invention is to minimise or to overcome these disadvantages.
According to one aspect of the invention there is provided a method of applying a liquid film to a substrate surface, the method including placing on the surace a flexible absorbent material containing a quantity of the liquid, and applying pressure to the absorbent material so as to exude a uniform layer of the liquid on to said substrate surface.
According to another aspect of the invention there
is provided a method of providing a film circuit with a uniform protective plastics film, the method including placing on the circuit a flexible absorbent
material containing a quantity of the plastics dissolved in a solvent, applying pressure to the absorbent material so as to exude a surface layer of the solution or to the circuit, and evaporating the solvent to leave a uniform surface fibre of the
plastics material.
We have found that this transfer coating technique provides a uniform surface film on a
relatively uneven surface.
To effect coating of a surface a quantity of the liquid coating material is applied to a flexible absorbent material, typically a filter paper, and is spread to give a visually uniform appearance. This spreading of the material may be effected by the use of a roller. The absorbent material is then placed face down on the surface of a substrate to be coated and pressure is applied, e.g. by rolling, to exude a quantity of the liquid from the absorbent material on to the surface thus providing a substantially uniform surface film. The absorbent material is then removed and the surface coating is allowed to flow evenly and to dry to a uniform surface film which adheres to the surface and follows the surface contours.
The thickness of the applied film depends primarily on the viscosity of the polymer solution and very little on the amount applied to the absorbent material. For a proprietary photoresist solution, e.g. the type AZ 1350 which is supplied by
Shipley with a viscosity of 7.5 cp, the thickness of the dried film is 1.2 i 0.1 microns, and does not vary by more than i 0.1 microns across a 75 mm diameter substrate. This single-parameter dependence makes this technique superior in terms of thickness reproducibility and control to the other application techniques.
Another feature of the transfer technique is that further applications add quantitatively to the thickness of the dried film; hence a double application with an air dry in between gives a film of double thickness. This control is not possible with the resit spinning technique for example since the surplus liquid from the second application always takes with it an unpredictable dissolved amount of the first coating.
The technique may be employed in a variety of applications but it is particularly advantageous for the passivation coating of film circuits a uniform surface layer.
Claims (10)
1. A method of applying a liquid film to a substrate surface the method including placing on the surface a flexible absorbent material containing a quantity of the liquid, and applying pressure to the absorbent material so as to exude a uniform layer of the liquid on to said substrate surface.
2. A method as claimed in claim 1, wherein the substrate comprises a film circuit.
3. A method as claimed in claim 1, wherein the liquid comprises a solution of a polymer.
4. A method of providing a film circuit with a uniform protective plastics film, the method including placing on the circuit a flexible absorbent material containing a quantity of the plastics dissolved in a solvent, applying pressure to the absorbent material so as to exude a surface layer of the solution on to the circuit, and evaporating the solvent to leave a uniform sufrace layer of the plastics material.
5. A method as claimed in claim 4, wherein the polymer is a photoresist material.
6. A method as claimed in claim 4 or 5, wherein the layer thickness is from 1.1 to 1.3 microns.
7. A method as claimed in claim 4 or 5 wherein the layer comprises a multilayer film.
8. A method as claimed in claim 1, wherein the absorbent material comprises a paper.
9. A method of coating a substrate surface substantially as described herein.
10. Afilm circuit coated by a method as claimed in any one of claims 1 to 9.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB08329433A GB2148747B (en) | 1983-11-03 | 1983-11-03 | Liquid film transfer process |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB08329433A GB2148747B (en) | 1983-11-03 | 1983-11-03 | Liquid film transfer process |
Publications (3)
Publication Number | Publication Date |
---|---|
GB8329433D0 GB8329433D0 (en) | 1983-12-07 |
GB2148747A true GB2148747A (en) | 1985-06-05 |
GB2148747B GB2148747B (en) | 1986-10-15 |
Family
ID=10551201
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB08329433A Expired GB2148747B (en) | 1983-11-03 | 1983-11-03 | Liquid film transfer process |
Country Status (1)
Country | Link |
---|---|
GB (1) | GB2148747B (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB320477A (en) * | 1928-09-03 | 1929-10-17 | John Wilfred Haughton | Improvements relating to moistening or dampening of fabrics, yarns, and like materials |
GB1096308A (en) * | 1965-06-07 | 1967-12-29 | Eastman Kodak Co | Photographic film processing apparatus |
GB1475051A (en) * | 1975-02-05 | 1977-06-01 | Ici Ltd | Coating processes |
-
1983
- 1983-11-03 GB GB08329433A patent/GB2148747B/en not_active Expired
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB320477A (en) * | 1928-09-03 | 1929-10-17 | John Wilfred Haughton | Improvements relating to moistening or dampening of fabrics, yarns, and like materials |
GB1096308A (en) * | 1965-06-07 | 1967-12-29 | Eastman Kodak Co | Photographic film processing apparatus |
GB1475051A (en) * | 1975-02-05 | 1977-06-01 | Ici Ltd | Coating processes |
Also Published As
Publication number | Publication date |
---|---|
GB2148747B (en) | 1986-10-15 |
GB8329433D0 (en) | 1983-12-07 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
732 | Registration of transactions, instruments or events in the register (sect. 32/1977) | ||
PCNP | Patent ceased through non-payment of renewal fee |