FR3092020B1 - Fabrication additive par modulation de puissance laser - Google Patents

Fabrication additive par modulation de puissance laser Download PDF

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Publication number
FR3092020B1
FR3092020B1 FR1900754A FR1900754A FR3092020B1 FR 3092020 B1 FR3092020 B1 FR 3092020B1 FR 1900754 A FR1900754 A FR 1900754A FR 1900754 A FR1900754 A FR 1900754A FR 3092020 B1 FR3092020 B1 FR 3092020B1
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FR
France
Prior art keywords
point
layer
powder
laser beam
emission
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
FR1900754A
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English (en)
Other versions
FR3092020A1 (fr
Inventor
Gilles Walrand
Christophe Tournier
Sylvain Lavernhe
Kamel Ettaieb
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Centre National de la Recherche Scientifique CNRS
AddUp SAS
Ecole Normale Superieure de Paris Saclay
Original Assignee
Centre National de la Recherche Scientifique CNRS
Ecole Normale Superieure de Cachan
AddUp SAS
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Publication date
Priority to FR1900754A priority Critical patent/FR3092020B1/fr
Application filed by Centre National de la Recherche Scientifique CNRS, Ecole Normale Superieure de Cachan, AddUp SAS filed Critical Centre National de la Recherche Scientifique CNRS
Priority to EP20706576.4A priority patent/EP3917704A1/fr
Priority to KR1020217027496A priority patent/KR20210144673A/ko
Priority to PCT/FR2020/050131 priority patent/WO2020157427A1/fr
Priority to US17/426,220 priority patent/US20220097140A1/en
Priority to JP2021543482A priority patent/JP7502309B2/ja
Priority to CN202080017645.XA priority patent/CN113597351A/zh
Publication of FR3092020A1 publication Critical patent/FR3092020A1/fr
Application granted granted Critical
Publication of FR3092020B1 publication Critical patent/FR3092020B1/fr
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • B22F10/36Process control of energy beam parameters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/28Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • B22F10/36Process control of energy beam parameters
    • B22F10/366Scanning parameters, e.g. hatch distance or scanning strategy
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • B22F10/36Process control of energy beam parameters
    • B22F10/368Temperature or temperature gradient, e.g. temperature of the melt pool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y50/00Data acquisition or data processing for additive manufacturing
    • B33Y50/02Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/4097Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by using design data to control NC machines, e.g. CAD/CAM
    • G05B19/4099Surface or curve machining, making 3D objects, e.g. desktop manufacturing
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/30Circuit design
    • G06F30/32Circuit design at the digital level
    • G06F30/33Design verification, e.g. functional simulation or model checking
    • G06F30/3308Design verification, e.g. functional simulation or model checking using simulation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • B22F10/32Process control of the atmosphere, e.g. composition or pressure in a building chamber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/30Platforms or substrates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/40Radiation means
    • B22F12/49Scanners
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Automation & Control Theory (AREA)
  • Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Theoretical Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Evolutionary Computation (AREA)
  • Geometry (AREA)
  • General Engineering & Computer Science (AREA)
  • Human Computer Interaction (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Powder Metallurgy (AREA)
  • Producing Shaped Articles From Materials (AREA)

Abstract

L’invention concerne un procédé de fabrication additive sélective d’un objet tridimensionnel à partir d’une couche de poudre, le procédé comprenant les étapes de : - application d’une couche de poudre de fabrication additive sur un support ou sur une couche préalablement consolidée, - émission d’un faisceau laser sur un premier point de la couche de poudre de fabrication additive, de sorte à consolider une première zone de la couche de poudre comprenant le premier point, le procédé comprenant en outre - un ajustement d’une puissance du faisceau laser en fonction d’une variation de température estimée de la couche de poudre en un deuxième point distinct du premier point de la couche de poudre causée par l’émission du faisceau laser de sorte à consolider la première zone de la couche de poudre, la variation de température estimée étant fonction de la distance entre le premier point et le deuxième point et d’un intervalle de temps prédéterminé, une émission d’un faisceau laser sur le deuxième point avec la puissance ajustée de sorte à consolider une deuxième zone de la couche de poudre comprenant le deuxième point, l’émission du faisceau laser sur le premier point et l’émission du faisceau laser sur le deuxième point étant temporellement séparées de l’intervalle de temps prédéterminé. Figure pour l’abrégé : Fig. 10
FR1900754A 2019-01-28 2019-01-28 Fabrication additive par modulation de puissance laser Active FR3092020B1 (fr)

Priority Applications (7)

Application Number Priority Date Filing Date Title
FR1900754A FR3092020B1 (fr) 2019-01-28 2019-01-28 Fabrication additive par modulation de puissance laser
KR1020217027496A KR20210144673A (ko) 2019-01-28 2020-01-28 레이저 파워 변조에 의한 적층 제조
PCT/FR2020/050131 WO2020157427A1 (fr) 2019-01-28 2020-01-28 Fabrication additive par modulation de puissance laser
US17/426,220 US20220097140A1 (en) 2019-01-28 2020-01-28 Additive manufacturing by laser power modulation
EP20706576.4A EP3917704A1 (fr) 2019-01-28 2020-01-28 Fabrication additive par modulation de puissance laser
JP2021543482A JP7502309B2 (ja) 2019-01-28 2020-01-28 レーザ出力変調による積層造形
CN202080017645.XA CN113597351A (zh) 2019-01-28 2020-01-28 通过激光功率调制进行的增材制造

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR1900754 2019-01-28
FR1900754A FR3092020B1 (fr) 2019-01-28 2019-01-28 Fabrication additive par modulation de puissance laser

Publications (2)

Publication Number Publication Date
FR3092020A1 FR3092020A1 (fr) 2020-07-31
FR3092020B1 true FR3092020B1 (fr) 2021-01-08

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FR1900754A Active FR3092020B1 (fr) 2019-01-28 2019-01-28 Fabrication additive par modulation de puissance laser

Country Status (7)

Country Link
US (1) US20220097140A1 (fr)
EP (1) EP3917704A1 (fr)
JP (1) JP7502309B2 (fr)
KR (1) KR20210144673A (fr)
CN (1) CN113597351A (fr)
FR (1) FR3092020B1 (fr)
WO (1) WO2020157427A1 (fr)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112974845A (zh) * 2021-02-09 2021-06-18 江苏飞跃机泵集团有限公司 一种金属构件非连续式激光增材制造方法
CN114643369B (zh) * 2022-03-29 2023-11-14 湖南华曙高科技股份有限公司 一种双激光复合系统及双激光扫描方法
DE102022111214A1 (de) 2022-05-05 2023-11-09 Eos Gmbh Electro Optical Systems Verfahren und Vorrichtung zur Generierung von Bestrahlungs-Steuerdaten für eine Vorrichtung zur additiven Fertigung eines Bauteils
CN118180411B (zh) * 2024-05-16 2024-08-23 临沂大学 一种基于数据分析的智能增材制造流程控制方法及系统

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2553796C2 (ru) * 2011-01-28 2015-06-20 Аркам Аб Способ изготовления трехмерного тела
DE102013224693A1 (de) * 2013-12-02 2015-06-03 Eos Gmbh Electro Optical Systems Verfahren zur beschleunigten Herstellung von Objekten mittels generativer Fertigung
US11117360B2 (en) 2015-06-03 2021-09-14 Renishaw Plc Device and method for generating and displaying data relating to an additive manufacturing process
US11179807B2 (en) * 2015-11-23 2021-11-23 Nlight, Inc. Fine-scale temporal control for laser material processing
JP6785858B2 (ja) * 2015-11-23 2020-11-18 エヌライト,インコーポレーテッド レーザ加工のための微細スケールでの時間的制御
JP2017179575A (ja) 2016-03-31 2017-10-05 キヤノン株式会社 三次元造形装置、及び三次元造形方法
CN106564187B (zh) * 2016-11-10 2019-10-01 湖南华曙高科技有限责任公司 一种制造三维物体的方法和设备
US20180311769A1 (en) * 2017-04-28 2018-11-01 Divergent Technologies, Inc. Multi-materials and print parameters for additive manufacturing
US11292062B2 (en) * 2017-05-30 2022-04-05 Arcam Ab Method and device for producing three-dimensional objects
US11517984B2 (en) * 2017-11-07 2022-12-06 Sigma Labs, Inc. Methods and systems for quality inference and control for additive manufacturing processes
CN109047761B (zh) * 2018-08-24 2019-12-31 西安科技大学 一种金属增材制造工艺

Also Published As

Publication number Publication date
FR3092020A1 (fr) 2020-07-31
CN113597351A (zh) 2021-11-02
EP3917704A1 (fr) 2021-12-08
US20220097140A1 (en) 2022-03-31
JP7502309B2 (ja) 2024-06-18
JP2022523494A (ja) 2022-04-25
WO2020157427A1 (fr) 2020-08-06
KR20210144673A (ko) 2021-11-30

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