FR2660528A1 - Method for preparing precooked (ready-prepared) dishes based on vegetable products - Google Patents

Method for preparing precooked (ready-prepared) dishes based on vegetable products Download PDF

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Publication number
FR2660528A1
FR2660528A1 FR9004308A FR9004308A FR2660528A1 FR 2660528 A1 FR2660528 A1 FR 2660528A1 FR 9004308 A FR9004308 A FR 9004308A FR 9004308 A FR9004308 A FR 9004308A FR 2660528 A1 FR2660528 A1 FR 2660528A1
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France
Prior art keywords
cooked
cooking
preparing
dishes
carbon dioxide
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Granted
Application number
FR9004308A
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French (fr)
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FR2660528B1 (en
Inventor
Caron Jean-Pierre
Flamant Herve
Alliotte Thierry
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Air Liquide SA
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Air Liquide SA
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Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B7/00Preservation or chemical ripening of fruit or vegetables
    • A23B7/14Preserving or ripening with chemicals not covered by groups A23B7/08 or A23B7/10
    • A23B7/144Preserving or ripening with chemicals not covered by groups A23B7/08 or A23B7/10 in the form of gases, e.g. fumigation; Compositions or apparatus therefor
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/015Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with pressure variation, shock, acceleration or shear stress or cavitation
    • A23L3/0155Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with pressure variation, shock, acceleration or shear stress or cavitation using sub- or super-atmospheric pressures, or pressure variations transmitted by a liquid or gas
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • A23L5/17General methods of cooking foods, e.g. by roasting or frying in a gaseous atmosphere with forced air or gas circulation, in vacuum or under pressure
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • A23L5/19General methods of cooking foods, e.g. by roasting or frying using chemicals before or during cooking, e.g. liquid cooking media other than water or oil; Cooking using inert particles, e.g. fluidised bed cooking

Abstract

Method for preparing precooked dishes based on vegetable products alone or with a meat accompaniment, characterised in that cooking takes place in a carbon dioxide atmosphere. The cooking temperature ranges between the order of 50 DEG C and the order of 130 DEG C, while the pressure of the carbon dioxide gas is chosen from a wide range extending from a pressure below atmospheric pressure up to 20 bar.

Description

L'invention concerne la préparation de plats cuisinés cuits ou pré-cuits à base de produits végétaux, seuls ou avec un produit d1 accoepagnement carné. The invention relates to the preparation of cooked or pre-cooked ready meals based on plant products, alone or with a meat side dish product.

De tels plats cuisinés, vendus prêts à l'emploi en rayons réfrigérés, sont de plus en plus appréciés par les consommateurs. Such ready meals, sold ready to use in refrigerated shelves, are more and more appreciated by consumers.

Jusqu'à maintenant de tels plats cuisinés sont généralement élaborés par cuisson sous vide. Or les contraintes sanitaires de stérilisation et la logistique de distribution en attente réfrigérée sur plusieurs jours conduisent les fabricants à mettre en oeuvre des températures de cuisson élevées peu inférieure à 100cl et couramment 950C et des durées allongées de traitement thermique qui s'étendent sur une durée de tordre de ltheure. Cette technique permet donc de respecter la qualité sanitaire des plats cuisinés et cela pendant une période appropriée de conservation réfrigérée, mais au détriment de la qualité gustative des végétaux qui perdent, lors de la cuisson, leur texture "croquante", qui représente un aspect important pour le consommateur. Until now, such ready meals have generally been prepared by vacuum cooking. However, the sterilization sanitary constraints and the distribution logistics on standby refrigerated over several days lead manufacturers to implement high cooking temperatures little lower than 100cl and commonly 950C and extended durations of heat treatment which extend over a period to tweak the hour. This technique therefore makes it possible to respect the sanitary quality of cooked dishes and this for an appropriate period of refrigerated storage, but to the detriment of the gustatory quality of plants which lose, during cooking, their "crunchy" texture, which represents an important aspect. for the consumer.

La présente invention vise la préparation de tels plats cuisinés à base de végétaux, où les végétaux conservent, à la fin du traitement thermique et pendant une période de conservation réfrigérée, leur texture croquante et cet objectif de l'invention est atteint en ce que la cuisson est effectuée sous atmosphère de gaz carbonique. La pression du gaz carbonique peut être choisie dans une large gamme de pressions, depuis une pression inférieure à la pression atmosphérique (selon la technique du vide compensé) jusqu'à des surpressions pouvant atteindre 20 bars. The present invention relates to the preparation of such cooked dishes based on plants, where the plants retain, at the end of the heat treatment and during a refrigerated storage period, their crunchy texture and this object of the invention is achieved in that the cooking is carried out under an atmosphere of carbon dioxide. The pressure of the carbon dioxide can be chosen over a wide range of pressures, from a pressure below atmospheric pressure (according to the compensated vacuum technique) to overpressures of up to 20 bars.

La ternpérature de cuisson peut être très variable dans une gamme de l'ordre de 500C à de l'ordre de 1300C, selon les végétaux concernés. The cooking temperature can be very variable in a range of around 500C to around 1300C, depending on the plants concerned.

L'expérience montre que l'atmosphère de gaz carbonique permet de mieux préserver la texture d'un végétal soumis à un traitement thermique, et de surcroit d'améliorer la destruction thermique des microorganismes sous formes végétatives et sporulées. Enfin, une atmosphère de gaz carbonique améliore également l'inactivation thermique des enzymes, celles-ci pouvant être préjudiciables à la bonne conservation du produit commercialisé (ex : brunissement enzymatique). Experience shows that the atmosphere of carbon dioxide makes it possible to better preserve the texture of a plant subjected to a heat treatment, and moreover to improve the thermal destruction of microorganisms in vegetative and spore form. Finally, a carbon dioxide atmosphere also improves the thermal inactivation of enzymes, which can be detrimental to the good preservation of the product sold (eg enzymatic browning).

L' invention est maintenant illustrée par les tests de vérifications suivants a) Effet d'une atmosphère de CO2 sur la texture de végétaux cuits.  The invention is now illustrated by the following verification tests a) Effect of a CO 2 atmosphere on the texture of cooked plants.

Oh dispose de courgettes, de brocolis en branches et de blancs de
poireaux à l'état frais. Les courgettes et les poireaux sont
découpés en rondelles, les brocolis en petites branches, qui sont
disposés dans des boîtiers aérosols en aluminium, dans lesquels on a
ajouté de l'eau salée jusqu'à immersion totale des produits.Les
boîtiers aérosols ont ensuite été clos hermétiquement par des valves
serties. On a ensuite procédé à un partage des boitiers aérosols en
plusieurs lots pour chaque produit
- un lot conservé en l'état (sous air à la pression atmosphérique
(200C)
- un lot a été mis sous vide (200C)
- un lot a été pressurisé sous 6 bar de oe2 (200C)
- un lot a été mis sous vide puis pressurisé sous 6 bar de CO2
(200C)
- un lot a été mis sous vide compense de oe2 jusqu'à l'obtention de
la pression atmosphérique (20OC).
Oh has zucchini, branched broccoli and white
fresh leeks. Zucchini and leeks are
cut into rings, the broccoli into small branches, which are
arranged in aluminum aerosol cans, in which there are
added salt water until the products are completely immersed.
aerosol cans were then sealed with valves
crimped. We then proceeded to share the aerosol cans in
several lots for each product
- a batch kept as it is (in air at atmospheric pressure
(200C)
- a batch has been evacuated (200C)
- a batch was pressurized under 6 bar of oe2 (200C)
- a batch was put under vacuum then pressurized under 6 bar of CO2
(200C)
- a batch has been put under vacuum compensates for oe2 until obtaining
atmospheric pressure (20OC).

Ces échantillons ont ensuite été immergés dans un milieu aqueux
régulé à 95 OC.
These samples were then immersed in an aqueous medium
regulated at 95 OC.

Les tels de traitement thermique appliqués ont été respectivement
- 70 mn pour les brocolis
- 80 mn pour les blancs de poireaux
- 50 fln pour les courgettes
Après cuisson, les boitiers aérosols ont été rapidement refroidis
par trempage dans de l'eau à OOC avant ouverture.
Such heat treatment applied were respectively
- 70 mins for broccoli
- 80 min for the white leeks
- 50 fln for zucchini
After cooking, the aerosol cans were quickly cooled
by soaking in OOC water before opening.

Les produits cuits obtenus peuvent être classés en deux catégories
- la première catégorie comprend les produits cuits sous une
atmosphère d'air ou sous vide. Les produits obtenus ont une texture
très molle.
The cooked products obtained can be classified into two categories
- the first category includes products cooked under a
air or vacuum atmosphere. The products obtained have a texture
very soft.

- la seconde catégorie comprend tous les produits cuits sous une
atmosphère contenant du 2 Dans ce cas, les produits conservent
une texture croquante d'autant plus persistante que la pression au
conditionnement à 200C est élevée. Le seul inconvénient mineur
réside dans le fait que les produits verts ont tendance à jaunir.
- the second category includes all products cooked under a
atmosphere containing 2 In this case, the products retain
a crunchy texture all the more persistent as the pressure
conditioning at 200C is high. The only minor downside
is that green products tend to turn yellow.

Ceci peut être acceptable pour certains produits (ex : courgettes),
mais cet inconvénient peut être réduit voire annulé en adjoignant du
sulfate de magnésium à raison de 0,5 g/litre de produit de cuisson.
This may be acceptable for certain products (eg zucchini),
but this drawback can be reduced or even eliminated by adding
magnesium sulfate at a rate of 0.5 g / liter of cooking product.

b) Effet d'une atmosphère de CO2 sous pression sur la destruction
thermique in vitro de spores de Bacillus stearothermophilus.
b) Effect of a pressurized CO2 atmosphere on destruction
thermal in vitro spores of Bacillus stearothermophilus.

Des échantillons de 5 ml de Ringer contenant environ 105 spores de
B. stearothermophilus par ml ont été distribués dans des flacons en
verre d'une contenance de 16 ml chacun. Les flacons ont été clos
hermetiquement par des valves. Une partie de ces flacons a été
utilisée en l'état, c'est-à-dire avec l'air comme atmosphère du ciel
gazeux à 200C et à la pression atmosphérique. L'autre partie faisant
l'objet d'une pressurisation sous 6 bar de oe2 à 200C.
5 ml samples of Ringer containing approximately 105 spores of
B. stearothermophilus per ml were distributed in vials in
glass with a capacity of 16 ml each. The bottles have been closed
hermetically by valves. Some of these vials have been
used as is, i.e. with air as the atmosphere of the sky
gaseous at 200C and atmospheric pressure. The other party doing
pressurized under 6 bar of oe2 at 200C.

Les échantillons ont ensuite été soumis à des traitements thermiques
en milieu aqueux à différentes températures (950C, 100OC, 1050C)
pendant différentes durées.
The samples were then subjected to heat treatments
in an aqueous medium at different temperatures (950C, 100OC, 1050C)
for different durations.

Pour chaque essai, les spores encore viables après traitement
thermique ont été dénombrées après dilution et étalement en boîtes
de pétri sur un milieu gélosé permettant la germination des spores.
For each test, the spores still viable after treatment
were counted after dilution and spreading in boxes
kneaded on an agar medium allowing the germination of spores.

Une incubation de plusieurs jours à 550C a été nécessaire. An incubation of several days at 550C was necessary.

Comme le montre le graphique annexé des résultats joints (T D T =
'Ithermel death time", où l'on a tracé le logarithme décimal du
rapport N = nombre de spores vivantes persistantes après
traitement/ml sur NO = nombre de spores initiales/ml en fonction du
temps de traitement à la tenpérature étudiée), l'efficacité
destructrice des spores du traitement thermique est nettement
améliorée en présence de oye2. On peut noter sur cette courbe, qu'un
traitement sous atmosphère de oe2 à 950C équivaut à un traitement
sous air à une température supérieure à 1050C.
As shown in the attached graph of the attached results (TDT =
'Ithermel death time ", where we plotted the decimal logarithm of
ratio N = number of persistent living spores after
treatment / ml on NO = number of initial spores / ml depending on the
treatment time at the studied temperature), efficacy
destructive of the heat treatment spores is clearly
improved in the presence of oye2. We can note on this curve, that a
treatment under atmosphere from oe2 to 950C is equivalent to treatment
in air at a temperature above 1050C.

De tels plats cuisinés cuits, ou pré-cuits, sont aptes à la conservation. Lorsqu'ils ont été préparés en conditionnement sous enballage étanche, ils peuvent être conservés dans ce même remballage incorporant une atmosphère de gaz carbonique, que l'on a seulement, le cas échéant, dépressurisé. Si le traitement de cuisson, ou de pré-cuisson, a eu lieu sur des produits en vrac, la conservation peut être assurée en les plaçant alors dans un emballage sous atmosphère de conservation, qui peut être du gaz carbonique sous pression modérée ou sous pression atmosphérique, ou bien un autre gaz ou mélange gazeux plus approprié à la conservation des produits cuits ou pré-cuits, tel
CC2, N20, N2 ou un mélange de ces gaz, le cas échéant avec une teneur additionnelle faible en oxygène.
Such cooked dishes, or pre-cooked, are suitable for preservation. When they have been prepared in airtight packaging, they can be stored in this same repackaging incorporating an atmosphere of carbon dioxide, which has only been, if necessary, depressurized. If the cooking or pre-cooking treatment has taken place on bulk products, conservation can be ensured by then placing them in a packaging under conservation atmosphere, which can be carbon dioxide under moderate pressure or under pressure. atmospheric, or another gas or gas mixture more suitable for the preservation of cooked or pre-cooked products, such as
CC2, N20, N2 or a mixture of these gases, if necessary with an additional low oxygen content.

Il va de soi que ces modalités de conservation peuvent être appliquées aux produits dont la cuisson, ou pré-cuisson, sous emballage, le cas échéant en substituant le gaz carbonique de cuisson par un autre gaz ou mélange gazeux tel que rappelé ci-dessus.  It goes without saying that these storage methods can be applied to products whose cooking, or pre-cooking, in packaging, if necessary by substituting the carbon dioxide for cooking with another gas or gaseous mixture as mentioned above.

Claims (6)

REVENDICArIChXS 1. Procédé de préparation de plats cuisinés cuits ou pré-cuits à base de produits végétaux seuls ou avec un produit d'accompagnement carné, caractérisé en ce que la cuisson est effectuée sous atmosphère de gaz carbonique. 1. Process for preparing cooked or pre-cooked cooked dishes based on vegetable products alone or with a meat accompanying product, characterized in that the cooking is carried out under an atmosphere of carbon dioxide. 2. Procédé de préparation de plats cuisinés cuits ou pré-cuits, selon la revendication 1, caractérisé en ce que la température de cuisson est comprise entre de l'ordre de 500C et de l'ordre de 1300C.  2. Method for preparing cooked or pre-cooked cooked dishes, according to claim 1, characterized in that the cooking temperature is between about 500C and about 1300C. 3. Procédé de préparation de plats cuisinés cuits ou pré-cuits, selon là revendication 1 ou 2, caractérisé en ce que la pression du gaz carbonique est choisie dans une large gamme s'étendant depuis une pression inférieure à la pression atmosphérique jusqu'à 20 bars. 3. Process for preparing cooked or pre-cooked cooked meals, according to claim 1 or 2, characterized in that the pressure of the carbon dioxide is chosen from a wide range extending from a pressure below atmospheric pressure to 20 bars. 4. Procédé de préparation de plats cuisinés cuits ou pré-cuits, selon l'une quelconque des revendications 1 à 3, caractérisé en ce la durée de cuisson est de l'ordre de 50 mn à de l'ordre de 80 mn, selon le végétal concerné. 4. Method for preparing cooked or pre-cooked cooked dishes, according to any one of claims 1 to 3, characterized in that the cooking time is of the order of 50 min to about 80 min, depending the plant concerned. 5. Procédé de prcparation de plats cuisinés cuits au pré-cuits, selon l'une quelconque des revendications 1 à 4, caractérisé par l'adjonction de sulfate de magnésium à raison de 0,5 g/litre de produit de cuisson. 5. Process for the preparation of cooked meals pre-cooked, according to any one of claims 1 to 4, characterized by the addition of magnesium sulfate in an amount of 0.5 g / liter of cooking product. 6. Procédé de préparation de plats cuisinés cuits ou pré-cuits, selon l'une quelconque des revendications 1 à 5, caractérisé en ce qu'on assure la conservation sous une atmosphère constituée de oe2 et/ou N20 et/ou N2, le cas échéant avec une faible teneur en oxygène.  6. A method of preparing cooked or pre-cooked cooked dishes, according to any one of claims 1 to 5, characterized in that it provides preservation in an atmosphere consisting of oe2 and / or N20 and / or N2, the if necessary with a low oxygen content.
FR9004308A 1990-04-04 1990-04-04 PROCESS FOR THE PREPARATION OF COOKED DISHES BASED ON PLANT PRODUCTS. Expired - Fee Related FR2660528B1 (en)

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FR9004308A FR2660528B1 (en) 1990-04-04 1990-04-04 PROCESS FOR THE PREPARATION OF COOKED DISHES BASED ON PLANT PRODUCTS.

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR908146A (en) * 1944-06-07 1946-04-01 Process for processing fruits and vegetables with a view to preserving them and simplifying their instructions for use
JPS5898072A (en) * 1981-12-03 1983-06-10 Ajinomoto Co Inc Preventing method for spoilage of cooked food and the like
JPS6058033A (en) * 1983-09-09 1985-04-04 Ajinomoto Co Inc Production of dried vegetables
DE3445990A1 (en) * 1984-12-17 1986-06-19 A. Nattermann & Cie GmbH, 5000 Köln Method for disinfestation of vegetable and animal products
LU87232A1 (en) * 1988-06-03 1989-07-07 Lefebvre Henri Jean Louis CONTINUOUS COOKING AND HEAT STABILIZATION PROCESS OF SUSPENDED FOOD PARTICLES IN A LIQUID FOLLOWED BY ASEPTIC STORAGE OF STABILIZED SUSPENSIONS AND APPARATUS SUITABLE PARTICULARLY FOR IMPLEMENTING THE PROCESS
WO1990002799A1 (en) * 1988-09-12 1990-03-22 University Of Florida Inactivation of enzymes in food products with pressurized co¿2?
JPH0284131A (en) * 1988-09-19 1990-03-26 Niigata Pref Gov Seasoning of pickles

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR908146A (en) * 1944-06-07 1946-04-01 Process for processing fruits and vegetables with a view to preserving them and simplifying their instructions for use
JPS5898072A (en) * 1981-12-03 1983-06-10 Ajinomoto Co Inc Preventing method for spoilage of cooked food and the like
JPS6058033A (en) * 1983-09-09 1985-04-04 Ajinomoto Co Inc Production of dried vegetables
DE3445990A1 (en) * 1984-12-17 1986-06-19 A. Nattermann & Cie GmbH, 5000 Köln Method for disinfestation of vegetable and animal products
LU87232A1 (en) * 1988-06-03 1989-07-07 Lefebvre Henri Jean Louis CONTINUOUS COOKING AND HEAT STABILIZATION PROCESS OF SUSPENDED FOOD PARTICLES IN A LIQUID FOLLOWED BY ASEPTIC STORAGE OF STABILIZED SUSPENSIONS AND APPARATUS SUITABLE PARTICULARLY FOR IMPLEMENTING THE PROCESS
WO1990002799A1 (en) * 1988-09-12 1990-03-22 University Of Florida Inactivation of enzymes in food products with pressurized co¿2?
JPH0284131A (en) * 1988-09-19 1990-03-26 Niigata Pref Gov Seasoning of pickles

Non-Patent Citations (5)

* Cited by examiner, † Cited by third party
Title
BATTELLE TECHNICAL REVIEW vol. 13, no. 11, novembre 1964, pages 3 - 9; W.M.GOLDBERGER: "Novel uses of fluidized beds in chemical processing" *
DERWENT FILE SUPPLIER WPIL, 1989,AN no.89-232682 (32), Derwent Publications Ltd, London, GB; & LU-A-87232 (LEFEBVRE) 07-07-1989 & EP-A-363341 (LEFEBVRE) 11-04-1990 *
PATENT ABSTRACTS OF JAPAN vol. 14, no. 275 (C-728)(4218) 14 juin 1990, & JP-A-02 84131 (NIIGATA PREF GOV) 26 mars 1990, *
PATENT ABSTRACTS OF JAPAN vol. 7, no. 195 (C-183)(1340) 25 août 1983, & JP-A-58 98072 (AJINOMOTO) 10 juin 1983, *
PATENT ABSTRACTS OF JAPAN vol. 9, no. 188 (C-295)(1911) 03 août 1985, & JP-A-60 58033 (AJINOMOTO) 04 avril 1985, *

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