FR2621055A1 - PROCESS FOR MANUFACTURING MATS, ESPECIALLY MATS - Google Patents

PROCESS FOR MANUFACTURING MATS, ESPECIALLY MATS Download PDF

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Publication number
FR2621055A1
FR2621055A1 FR8802237A FR8802237A FR2621055A1 FR 2621055 A1 FR2621055 A1 FR 2621055A1 FR 8802237 A FR8802237 A FR 8802237A FR 8802237 A FR8802237 A FR 8802237A FR 2621055 A1 FR2621055 A1 FR 2621055A1
Authority
FR
France
Prior art keywords
sheet
rubber
mats
fibers
manufacturing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
FR8802237A
Other languages
French (fr)
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of FR2621055A1 publication Critical patent/FR2621055A1/en
Withdrawn legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00—Layered products comprising a layer of natural or synthetic rubber
    • B32B25/10—Layered products comprising a layer of natural or synthetic rubber next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00—Subject matter not provided for in other groups of this subclass
    • B29D99/0057—Producing floor coverings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00—Layered products comprising a layer of natural or synthetic rubber
    • B32B25/02—Layered products comprising a layer of natural or synthetic rubber with fibres or particles being present as additives in the layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/06—Embossing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N3/10—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with styrene-butadiene copolymerisation products or other synthetic rubbers or elastomers except polyurethanes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3005—Body finishings
    • B29L2031/3017—Floor coverings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B2038/0052—Other operations not otherwise provided for
    • B32B2038/008—Sewing, stitching
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00—Floor coverings
    • B32B2471/02—Carpets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00—Floor coverings
    • B32B2471/04—Mats

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Textile Engineering (AREA)
  • Carpets (AREA)
  • Laminated Bodies (AREA)

Abstract

L'invention concerne un procédé de fabrication de tapis en général, et de paillassons en particulier, définis par leur composition à base de caoutchouc et de fibres. Ce procédé comporte les étapes qui consistent à amener sur un banc de fabrication une feuille de caoutchouc 1 préalablement estampée, à recouvrir ladite feuille de caoutchouc d'une nappe de fibres synthétiques ou naturelles 3 préalablement tissée et découpée aux dimensions de la feuille de caoutchouc, à fixer la nappe de fibres 3 à la feuille de caoutchouc 1 par une couture 2, à procéder à un estampage à chaud, et à définir des bandes décoratives en creux 4 sur la partie supérieure des fibres synthétiques ou naturelles.The invention relates to a method of manufacturing carpets in general, and mats in particular, defined by their composition based on rubber and fibers. This method comprises the steps which consist in bringing a rubber sheet 1 previously stamped on a manufacturing bench, in covering said rubber sheet with a sheet of synthetic or natural fibers 3 previously woven and cut to the dimensions of the rubber sheet, fixing the sheet of fibers 3 to the rubber sheet 1 by a seam 2, carrying out hot stamping, and defining hollow decorative strips 4 on the upper part of the synthetic or natural fibers.

Description

-i Procédé de fabrication de tapis, notamment de paillassons La présente-i Process for manufacturing carpets, in particular mats This

invention concerne, d'une manière générale, un procédé de fabrication de tapis, et notamment un procédé de fabrication  The invention relates generally to a method of manufacturing carpets, and in particular to a method of manufacturing

de paillassons composés de caoutchouc et de fibres synthétiques ou natu-  mats made of rubber and synthetic or natural fibers

relies.relies.

On connait bien les paillassons en caoutchouc ou les paillas-  We know well rubber mats or mats-

sons en fibres synthétiques ou naturelles, obtenus respectivement par un  sounds made of synthetic or natural fibers, obtained respectively by a

procédé d'estampage ou de tissage.  stamping or weaving process.

Jusqu'à présent, la combinaison de ces matériaux était réali-  Until now, the combination of these materials has been reali-

sée par un collage ou un estampage à chaud.  bonded or hot stamped.

Cependant, les paillassons obtenus de cette manière sont peu résistants à des conditions climatiques, telles qu'une humidité ou une  However, mats obtained in this way are not very resistant to climatic conditions, such as humidity or

chaleur excessive, qui, au bout d'un certain temps, entraînent une sépa-  excessive heat, which, after a certain time, causes separation

ration du caoutchouc et des fibres.ration of rubber and fibers.

Le but de la présente invention est de proposer un procédé de fabrication de tapis en général, et de paillassons en particulier, qui permette d'obtenir un paillasson composite, résistant aux variations de température. A cet effet, il est proposé, selon la présente invention, un  The object of the present invention is to provide a method of manufacturing carpets in general, and doormats in particular, which makes it possible to obtain a composite doormat, resistant to temperature variations. To this end, it is proposed, according to the present invention, a

procédé de fabrication de tapis en général, et de paillassons en particu-  manufacturing process for carpets in general, and mats in particular

lier,définis par leur composition à base de caoutchouc et de fibres, com-  bind, defined by their rubber and fiber composition, com-

portant les étapes qui consistent à amener sur un banc de fabrication une feuille de caoutchouc préalablement estampée, à recouvrir ladite feuille de caoutchouc d'une nappe de fibres synthétiques ou naturelles tissée et découpée aux dimensions de la feuille de caoutchouc, à fixer la nappe de fibres à la feuille de caoutchouc par des points de couture, à presser à chaud conjointement la feuille de caoutchouc et les fibres, et, si on le  carrying the steps which consist in bringing a rubber sheet previously stamped on a manufacturing bench, in covering said rubber sheet with a sheet of synthetic or natural fibers woven and cut to the dimensions of the rubber sheet, in fixing the sheet of fibers to the rubber sheet by sewing stitches, to heat-press together the rubber sheet and the fibers, and, if so

souhaite, à définir des bandes décoratives en creux sur la partie supé-  wishes to define decorative hollow bands on the upper part

rieure des fibres synthétiques ou naturelles.  higher than synthetic or natural fibers.

Grâce à ce procédé de fabrication, on obtient un paillasson composite, à double couche de matériau, qui est résistant aux variations  Thanks to this manufacturing process, a composite mat with a double layer of material is obtained which is resistant to variations.

de température et conserve ses caractéristiques de base initiales, lors-  temperature and retains its original basic characteristics when

qu'il est lavé ou qu'il séjourne à l'extérieur.  that it is washed or that it stays outside.

Ces buts, avantages et caractéristiques, entre autres, de la présente invention, apparaîtront à la lumière d'un mode de réalisation de celle-ci, décrit et illustré à titre d'exemple nullement limitatif en --2- référence à la figure unique annexée qui représente ur. paillasson réalisé  These aims, advantages and characteristics, among others, of the present invention, will appear in the light of an embodiment of the latter, described and illustrated by way of non-limiting example in --2- reference to the single figure attached which represents ur. doormat made

grâce au procédé de l'invention.using the process of the invention.

Sur cette figure, le paillasson com.porte une feuille de caout-  In this figure, the doormat has a sheet of rubber.

chouc 1 préalablement estampée, sur laquelle est cousue 2 une nappe de fibres synthétiques 3 qui présente des bandes décoratives 4 définies en  chouc 1 previously stamped, on which is sewn 2 a sheet of synthetic fibers 3 which has decorative bands 4 defined in

creux et obtenues par un procédé de pyrogravure.  hollow and obtained by a pyrography process.

2 6 2 1 0 5 52 6 2 1 0 5 5

--3---3-

Claims (2)

REVENDICATIONS 1. Procédé de fabrication de tapis en général, et de paillas-  1. Process for manufacturing carpets in general, and mats sons en particulier, définis par leur composition à base de caoutchouc et de fibres, caractérisé en ce qu'il comporte les étapes qui consistent à  sounds in particular, defined by their composition based on rubber and fibers, characterized in that it comprises the stages which consist in amener sur un banc de fabrication une feuille de caoutchouc (1) préala-  bring a sheet of rubber (1) to a manufacturing bench blement estampée, à recouvrir ladite feuille de caoutchouc d'une nappe de fibres synthétiques ou naturelles (3) préalablement tissée et découpée aux dimensions de la feuille de caoutchouc, à fixer la nappe de fibres (3) à la feuille de caoutchouc (1) par une couture (2), et à procéder  duly stamped, to cover said rubber sheet with a sheet of synthetic or natural fibers (3) previously woven and cut to the dimensions of the rubber sheet, to fix the fiber sheet (3) to the rubber sheet (1) by a seam (2), and proceed un estampage à chaud.hot stamping. 2. Procédé selon la revendication 1, caractérisé en ce que l'étape d'estampage à chaud est suivie d'une étape qui consiste à définir des bandes décoratives en creux (4) sur la partie supérieure des fibres  2. Method according to claim 1, characterized in that the step of hot stamping is followed by a step which consists in defining decorative hollow bands (4) on the upper part of the fibers synthétiques ou naturelles.synthetic or natural.
FR8802237A 1987-09-28 1988-02-24 PROCESS FOR MANUFACTURING MATS, ESPECIALLY MATS Withdrawn FR2621055A1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
BR8705302A BR8705302A (en) 1987-09-28 1987-09-28 CARPET MANUFACTURING PROCESS IN GENERAL

Publications (1)

Publication Number Publication Date
FR2621055A1 true FR2621055A1 (en) 1989-03-31

Family

ID=4043270

Family Applications (1)

Application Number Title Priority Date Filing Date
FR8802237A Withdrawn FR2621055A1 (en) 1987-09-28 1988-02-24 PROCESS FOR MANUFACTURING MATS, ESPECIALLY MATS

Country Status (4)

Country Link
BR (1) BR8705302A (en)
FR (1) FR2621055A1 (en)
GB (2) GB2210324B (en)
IT (1) IT1224439B (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2396841B (en) 2000-03-17 2004-09-08 Walk Off Mats Ltd Mat,and method of manufacturing a mat
GB2360248B (en) * 2000-03-17 2004-09-08 Walk Off Mats Ltd Mat and method of manufacturing a mat

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2305315A1 (en) * 1975-03-26 1976-10-22 Peugeot & Renault Car floor covering comprising mat and flexible plastic sheet - allowing easy positioning and providing soundproofing and comfort
GB1479428A (en) * 1974-07-17 1977-07-13 Scott & Fyfe Ltd Non-woven sheet material
US4174991A (en) * 1978-11-13 1979-11-20 The Akro Corporation Process of laminating carpet to elastomeric backing

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1479428A (en) * 1974-07-17 1977-07-13 Scott & Fyfe Ltd Non-woven sheet material
FR2305315A1 (en) * 1975-03-26 1976-10-22 Peugeot & Renault Car floor covering comprising mat and flexible plastic sheet - allowing easy positioning and providing soundproofing and comfort
US4174991A (en) * 1978-11-13 1979-11-20 The Akro Corporation Process of laminating carpet to elastomeric backing

Also Published As

Publication number Publication date
GB8803872D0 (en) 1988-03-23
GB2210324B (en) 1991-06-12
IT8723266A0 (en) 1987-12-30
BR8705302A (en) 1988-09-20
GB2210324A (en) 1989-06-07
IT1224439B (en) 1990-10-04

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