FR2561235A1 - Fibre cement panels for use in building construction - Google Patents

Fibre cement panels for use in building construction Download PDF

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Publication number
FR2561235A1
FR2561235A1 FR8401798A FR8401798A FR2561235A1 FR 2561235 A1 FR2561235 A1 FR 2561235A1 FR 8401798 A FR8401798 A FR 8401798A FR 8401798 A FR8401798 A FR 8401798A FR 2561235 A1 FR2561235 A1 FR 2561235A1
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France
Prior art keywords
cement
fibre cement
molds
fibro
building construction
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Application number
FR8401798A
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French (fr)
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SCACCO BRUNO
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SCACCO BRUNO
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Publication date
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Priority to FR8401798A priority Critical patent/FR2561235A1/en
Publication of FR2561235A1 publication Critical patent/FR2561235A1/en
Withdrawn legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/18Waste materials; Refuse organic
    • C04B18/24Vegetable refuse, e.g. rice husks, maize-ear refuse; Cellulosic materials, e.g. paper, cork
    • C04B18/248Vegetable refuse, e.g. rice husks, maize-ear refuse; Cellulosic materials, e.g. paper, cork from specific plants, e.g. hemp fibres
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Botany (AREA)
  • Environmental & Geological Engineering (AREA)
  • Civil Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Building Environments (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)

Abstract

Fibre cement product characterised in that it is made of piassava vegetable fibre and CPA cement for use in construction in the building industry. Fibre cement in the form of panels of different thicknesses 1.5, 2, 3, 4 and 5 cm and 0.50 x 1.00 m and 0.50 x 2.00 m in size. The fibre cement is pressed through moulds by a press.

Description

DESCRIPTION lia présente invention concerne un fibro-ciment à usage de matériau de construction dans le bâtiment.DESCRIPTION The present invention relates to a fiber cement for use as building material in the building.

Les éléments essentiels sont la fibre végétale de piassava, et le ciment CPA. Ce matériau de construction se présente sous la forme de plaques ou panneaux de 1,5 cm à 5 cm d'épaisseur et de dimensions lm X 0,50 et 2 m X 0,50.The essential elements are the piassava plant fiber, and the CPA cement. This building material is in the form of plates or panels 1.5 cm to 5 cm thick and dimensions lm X 0.50 and 2 m X 0.50.

'emploi de certains matériaux de construction traditionnels présente des inconvénients - l'aggloméré de ciment "dit parpaing" : forte densité, mise en
oeuvre et transport couteux, poids élevé d'un batiment construit
avec ce matériau, mancue d'isolation thermique et acoustique.
the use of certain traditional building materials has disadvantages - the cement agglomerate "said block": high density, implementation
costly work and transport, high weight of a built building
with this material, mancue of thermal and acoustic insulation.

- les agglomérés à base de colle et de fibre de bois ou de canne à
sucre : sont très putréscibles, sensibles à l'humidité et aux
t ermites.
- agglomerates based on glue and wood fiber or cane
sugar: are very putrescible, sensitive to moisture and
hermits.

- les contreplaqués, l'isorel : sont également des matériaux ins
tables en sone tropicale.
- the plywood, the isorel: are also materials ins
tables in tropical sone.

la tSle galva : très utilisée sous les tropiques, présente aussi
l'inconvénient d'une mauvaise isolation thermique et accoustique.
galva tle: very used in the tropics, also present
the disadvantage of poor thermal and acoustic insulation.

lia présente invention concernant le fibro-ciment, remplace avantageusement les matériaux traditionnels et apporte une réponse à leurs inconvénients. lie fibro-ciment assure une bonne isolation phonique et thermique, garde le chaud ou le froid à l'intérieur du bsstiment. Ce matériau à base de fibre de piassava stabilisé par un produit chimique, est stable en atmosphère tropicale, présente une densité faible (un batiment pèse 5 à 7 fois moins), une inflammabilité, une imputrescibilité dûtes aux caractères acides de la fibre elle même, et une bonne résistance mécanique. The present invention relates to fibro-cement, advantageously replaces traditional materials and provides an answer to their disadvantages. fibro-cement ensures good sound and heat insulation, keeps hot or cold inside the building. This material stabilized by a chemical stabilized piassava fiber, is stable in tropical atmosphere, has a low density (a building weighs 5 to 7 times less), a flammability, an imputrescibilité due to the acid characters of the fiber itself, and good mechanical strength.

lies fibres de la présente invention sont mises en ouevre suivant le processus ci-après
Elles sont réalablement nettoyées et peignées, débarrassées de noeux éventuels, pouvant occasionner des noyaux de ciment altérant du même coup les caractéristiques citées précédemment.
The fibers of the present invention are used according to the following process.
They are effectively cleansed and combed, free of potential noeux, which can cause cement cores altering at the same time the characteristics mentioned above.

Ainsi débarrassées de leurs éléments négatifs, elles sont mises à tremper dans un bac rempli d'eau (200 litres et plus suivant la production désirée) additionnée de 5 , < > ' % de de sulfate de magnésie (agent stabilisant). Thus freed from their negative elements, they are soaked in a tray filled with water (200 liters and more depending on the desired production) added with 5 .mu.m magnesium sulfate (stabilizing agent).

Après 2 heures de trempe, les fibres sont retirées du bain, et déposées au sol. Elles sont soupoudrées de ciment C.P.A. La quantité de ciment doit être limitée au juste enrobage des crins afin de ne pas occasionner la formation de noyaux pouvant altérer les caractéristiques énoncées plus haut.After 2 hours of quenching, the fibers are removed from the bath and deposited on the ground. They are powdered with C.P.A. cement. The quantity of cement must be limited to the right coating of the horsehairs so as not to cause the formation of nuclei that can alter the characteristics mentioned above.

Après soupoudrage, les fibres humides et enduites de ciment C.P.A. After spraying, the fibers wet and coated with cement C.P.A.

sont introduites dans des cadres faisant office de moules. les dimensions et l'épaisseur de ces moules, sont fonction de la demande de la clientèle. Ces moules de bois ou de métal, sont de section rectangulaire ou carrée, suivant l'épaisseur désirée du matériau mis en oeuvre. Ils sont séparés les uns des autres, par du contreplaqué de bonne épaisseur, et de même dimension. Ces oontreplaqués assurent l'appui et la dissociation du fibro ciment en cours de fabrication. les moules sont placés les une sur les autres en respectant l'ordre de montage, et le tout mis sous presse.are introduced into mold frames. the dimensions and thickness of these molds, are dependent on customer demand. These molds of wood or metal, are of rectangular or square section, depending on the desired thickness of the material used. They are separated from each other by plywood of good thickness, and the same size. These plywoods provide support and dissociation of the fibro cement during manufacture. the molds are placed one on the other respecting the order of assembly, and all put in press.

Deux cadres supérieur et inférieur en UPN, enserrant préalablement l'ensemble, serviront de relais à la presse, libérant celle-ci pour une deuxième séquence.Two upper and lower frames in UPN, previously enclosing the assembly, will serve as a relay to the press, releasing it for a second sequence.

Ces deux cadres en fer UPN, maintiendront la pression hors presse par des vis à pas contraire.These two UPN iron frames, will maintain the pressure off press by screws to opposite pitch.

Après séchage à température ambiante, le décoffrage et le stockage pourront intervenir.After drying at room temperature, the formwork and storage may take place.

Description des figures NO 1 : peignes pour le nettoyage des fibres.Description of Figures No. 1: combs for cleaning fibers.

NO 2 : fibres dans le bac à eau additionnée de 5 ffi de S. de M. NO 2: fibers in the water tank with 5 ffi of S. de M.

NO 3 : soupoudrage des fibres. NO. 3: fiber powdering.

NO 4 : les moules (A)
la mise en oeuvre du fibro-ciment (C)
les contre plaqué (B)
les cadres en fer U.P.N. (E) NO 5 : l'ensemble des moules (A)
fibro-ciment (o)
contre plaqué (B)
cadre en U.P.N. (E) et presse NO 6 : l'ensemble des moules (A)
fibro-ciment (C)
contre plaqué (B)
cadre en fer U.P.N. (E) et vis de serrage.
NO 4: the molds (A)
the use of fiber cement (C)
the plywood (B)
iron frames UPN (E) NO 5: the set of molds (A)
fiber cement (o)
against plated (B)
frame in UPN (E) and press NO 6: the set of molds (A)
fiber cement (C)
against plated (B)
UPN iron frame (E) and clamping screw.

NO 7 : coupe d'un moule NO 8 : un panneau de fibro-ciment.  # 7: cut of a mold NO 8: a fiber cement board.

Le fibro-ciment à base de fibres de piassava, peut servir de coffrage de dalles, et par conséquent être utilisé directement pour la fabrication de plafonds accoustiques et thermiques.Fibro-cement based on piassava fibers can be used as slab formwork, and therefore be used directly for the manufacture of acoustic and thermal ceilings.

Il peut rempiacer le béton de paillasse, et titre utilisé pour des cloisons intérieures et extérieures (avec possiblité de double paroi avec matelas d'airau centre) pour des palissades, des auvents, des barrières de vérandas, des étageres d placard, des claustras, des bacs à fleurs, en architecture et décoration, pour des panneaux isothermiques pour toitures en dalles de béton. It can replace the benchtop concrete, and used for internal and external partitions (with possibility of double wall with air mat in the center) for palisades, awnings, verandas barriers, cupboards, trellises, flower boxes, in architecture and decoration, for isothermal panels for roofs made of concrete slabs.

Claims (2)

REVENDICATIONS 1 / Produit de fibro-ciment caractérisé en ce qu'il est réalisé en fibre végétale de piassava et de ciment CPA, à l'sage de construction dans le bâtiment. Fibro-ciment en forme de panneaux d'épaisseurs différentes 1,5 - 2 - 3 - 4 - 5 cm, et de dimen sions 0,50 X 1,00 m et 0,50 X 2,00 m.1 / Fibrocement product characterized in that it is made of plant fiber piassava and CPA cement, the construction wise in the building. Fibro-cement in the form of panels of different thicknesses 1,5 - 2 - 3 - 4 - 5 cm, and dimen sions 0,50 X 1,00 m and 0,50 X 2,00 m. 20/ Procédé selon la revendication 1 caractérisé par l'emploi de20 / A method according to claim 1 characterized by the use of peignes pour le nettoyage des fibres Fig. 1. combs for cleaning fibers Fig. 1. 30/ Procédé selon la revendication 1 et 2 caractérisé par l'immer 30 / A method according to claim 1 and 2 characterized by immersing sion de la fibre végétale dans un bain d'eau à 5 % de sulfate plant fiber in a 5% sulphate water bath de magnésie pendant 2 heures environ Fig. 2 40/ Procédé selon l'une quelconque des revendications précédentes of magnesia for about 2 hours. 40 / A method according to any one of the preceding claims caractérisé par le soupoudrage dosé de ciment CPA Fig. 3 characterized by the metering of CPA cement. 3 (en dehors du bain) 5 / Procédé selon l'une quelconque des revendications précédentes (outside the bath) 5 / A method according to any one of the preceding claims caractérisé par l'emploi de moules rectangulaires de diffé characterized by the use of rectangular molds of diffe rentes épaisseurs et de contreplaqués intercalaires Fig. 4. thicknesses and interlayer plywood Fig. 4. 60/ Procédé selon l'une quelconque des revendications précédentes60 / A method according to any one of the preceding claims caractérisé pgr le pressage du fibro-ciment au travers des characterized by pressing the fibro-cement through moules, exercé par une presse Fig 5.  molds, exerted by a press Fig 5.
FR8401798A 1984-02-03 1984-02-03 Fibre cement panels for use in building construction Withdrawn FR2561235A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
FR8401798A FR2561235A1 (en) 1984-02-03 1984-02-03 Fibre cement panels for use in building construction

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
FR8401798A FR2561235A1 (en) 1984-02-03 1984-02-03 Fibre cement panels for use in building construction

Publications (1)

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FR2561235A1 true FR2561235A1 (en) 1985-09-20

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FR8401798A Withdrawn FR2561235A1 (en) 1984-02-03 1984-02-03 Fibre cement panels for use in building construction

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE443929A (en) *
FR660280A (en) * 1928-09-13 1929-07-09 Agglomerates for all construction work and process for their manufacture
FR692322A (en) * 1930-03-20 1930-11-04 Insulating building material and manufacturing process
US1831984A (en) * 1928-02-14 1931-11-17 Clarence P Wilhelm Building material
FR876753A (en) * 1940-07-29 1942-11-17 Method and device for manufacturing molded parts
US2592345A (en) * 1947-08-25 1952-04-08 Durisol Inc Method for producing lightweight concrete
FR1064009A (en) * 1952-10-01 1954-05-10 Process for the manufacture of agglomerates based on sellolosic fibers and products obtained by its implementation
DE919098C (en) * 1951-06-27 1954-10-14 Kamillo Konopicky Dr Ing Process for the production of a filler, in particular for cast concrete
US4406703A (en) * 1980-02-04 1983-09-27 Permawood International Corporation Composite materials made from plant fibers bonded with portland cement and method of producing same

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE443929A (en) *
US1831984A (en) * 1928-02-14 1931-11-17 Clarence P Wilhelm Building material
FR660280A (en) * 1928-09-13 1929-07-09 Agglomerates for all construction work and process for their manufacture
FR692322A (en) * 1930-03-20 1930-11-04 Insulating building material and manufacturing process
FR876753A (en) * 1940-07-29 1942-11-17 Method and device for manufacturing molded parts
US2592345A (en) * 1947-08-25 1952-04-08 Durisol Inc Method for producing lightweight concrete
DE919098C (en) * 1951-06-27 1954-10-14 Kamillo Konopicky Dr Ing Process for the production of a filler, in particular for cast concrete
FR1064009A (en) * 1952-10-01 1954-05-10 Process for the manufacture of agglomerates based on sellolosic fibers and products obtained by its implementation
US4406703A (en) * 1980-02-04 1983-09-27 Permawood International Corporation Composite materials made from plant fibers bonded with portland cement and method of producing same

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ER Errata listed in the french official journal (bopi)

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