FR2496739A1 - Foam backed fabric or tiles contg. an insulating filler - for cladding floors or building surfaces to suppress noise or heat transfer - Google Patents

Foam backed fabric or tiles contg. an insulating filler - for cladding floors or building surfaces to suppress noise or heat transfer Download PDF

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Publication number
FR2496739A1
FR2496739A1 FR8027436A FR8027436A FR2496739A1 FR 2496739 A1 FR2496739 A1 FR 2496739A1 FR 8027436 A FR8027436 A FR 8027436A FR 8027436 A FR8027436 A FR 8027436A FR 2496739 A1 FR2496739 A1 FR 2496739A1
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France
Prior art keywords
layer
sub
coating according
bodies
contg
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Granted
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FR8027436A
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French (fr)
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FR2496739B1 (en
Inventor
Andre Leveque
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Boussac Saint Freres BSF SA
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Boussac Saint Freres BSF SA
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Priority to FR8027436A priority Critical patent/FR2496739A1/en
Publication of FR2496739A1 publication Critical patent/FR2496739A1/en
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Publication of FR2496739B1 publication Critical patent/FR2496739B1/fr
Granted legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/002Coverings or linings, e.g. for walls or ceilings made of webs, e.g. of fabrics, or wallpaper, used as coverings or linings
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0005Floor covering on textile basis comprising a fibrous substrate being coated with at least one layer of a polymer on the top surface
    • D06N7/0039Floor covering on textile basis comprising a fibrous substrate being coated with at least one layer of a polymer on the top surface characterised by the physical or chemical aspects of the layers
    • D06N7/0052Compounding ingredients, e.g. rigid elements
    • D06N7/0055Particulate material such as cork, rubber particles, reclaimed resin particles, magnetic particles, metal particles, glass beads

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Textile Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Floor Finish (AREA)
  • Laminated Bodies (AREA)

Abstract

Composite sheets or tiles with a pile or fabric surface have an integral underlay contg. small particles of material having good thermal and acoustic insulation properties. The particles may be spheres, granules, chips, pellets, etc. pref. 3-6 mm. long, esp. beads or hollow spheres of glass, expanded polystyrene, or vermiculite dispersed in a layer of expanded rubber polyurethane or PVC latex. Opt. the layer contg. the insulating filler and covered on one face with the textile, may be lined on the other face with a layer of dense, unfilled material similar to or compatible with the expanded and filled layer.The filler may be premixed into a paste which is subsequently applied to the textile cover before or after being expanded. Used esp. for lining floors, walls, ceilings, etc. to combine a decorative/functional surface with insulating properties in a single installation process.

Description

La présente invention concerne un revêtement pour la décoration de locaux consistant en une couche de surface appropriée suivant que l'on désire revêtir le sol, les murs ou cloisons, ou le plafond du local, et à laquelle est liée une sous-couche formant support. The present invention relates to a coating for the decoration of premises consisting of a suitable surface layer depending on whether it is desired to coat the floor, the walls or partitions, or the ceiling of the premises, and to which a sub-layer forming a support is linked. .

A titre d'exemple de revêtement de ce type, on citera les moquettes sur thibaudes en latex, polyuréthane, P.V.C. ou matériau similaire, ces thibaudes étant destinées à augmenter le confort des moquettes dont elles sont solidaires et permettant également une pose collée de celles-ci sur un grand nombre de sols sans préparation complexe. By way of example of this type of coating, mention will be made of carpets on underlayments of latex, polyurethane, PVC or similar material, these underlayments being intended to increase the comfort of the carpets of which they are integral and also allowing glued laying thereof. ci on a large number of soils without complex preparation.

Le procédé actuel de fabrication de ces moquettes sur thibaudes consiste à déposer, au dos de la moquette, une couche de latex éventuellement battu en mousse (ou du produit équivalent), et de vulcaniser cette couche par chauffage. The current method of manufacturing these carpets on underlay is to deposit, on the back of the carpet, a layer of latex, possibly beaten in foam (or equivalent product), and to vulcanize this layer by heating.

L'utilisation de ces moquettes à confort amélioré ne dispense pas de prévoir une couche intermédiaire, entre le sol et la moquette,d'un matériau d'isolation thermique et acoustique. The use of these improved comfort carpets does not exempt from providing an intermediate layer, between the floor and the carpet, of a thermal and acoustic insulation material.

La Demanderesse a donc cherché à réaliser, tant pour les sols que pour les murs et plafonds, un revêtement avec lequel les avantages précités sont conservés, mais qui permette d'effectuer de façon simultanée, par l'application d'un seul élément, les travaux d'isolation et de revêtement. The Applicant has therefore sought to produce, both for floors and for walls and ceilings, a coating with which the aforementioned advantages are preserved, but which makes it possible to effect simultaneously, by the application of a single element, the insulation and coating work.

A cet effet, le revêtement selon l'invention, qui est du type défini ci-dessus, est essentiellement caractérisé en ce que la sous-couche liée à la couche de surface (moquette, tissu mural, etc. ...) contient des petits corps d'un matériau à haut pouvoir isolant thermique et phonique. To this end, the coating according to the invention, which is of the type defined above, is essentially characterized in that the underlay linked to the surface layer (carpet, wall fabric, etc.) contains small bodies of a material with high thermal and sound insulating power.

Ces petits corps pourront se présenter sous la forme de billes, grains, granulés, cylindres ou éléments équivalents. On citera notamment les billes de verre, de polystyrène expansé ou de vermiculite.  These small bodies may be in the form of balls, grains, granules, cylinders or equivalent elements. Mention may in particular be made of glass beads, of expanded polystyrene or of vermiculite.

Par ailleurs, la sous-couchs aura une épaisseur au moins égale à la plus grande dimension des petits corps qui y sont incorporés. Furthermore, the sub-layers will have a thickness at least equal to the largest dimension of the small bodies incorporated therein.

La présente invention a également pour objet un procédé de fabrication d'un tel revêtement, procédé suivant lequel on mélange intimement le latex ou matériau similaire de sous-couche, lorsqu'il est à l'état liquide ou pâteux, à une certaine quantité de ces petits corps du matériau à haut pouvoir isolant, en ce que l'on étale le mélange ainsi obtenu au dos de la couche de surface et en ce que l'on vulcanise ce mélange par chauffage, la couche de surface étant protégée d'une chaleur excessive pendant ce chauffage. The present invention also relates to a process for manufacturing such a coating, a process according to which the latex or similar underlayment material is intimately mixed, when it is in the liquid or pasty state, with a certain amount of these small bodies of high insulating material, in that the mixture thus obtained is spread on the back of the surface layer and in that this mixture is vulcanized by heating, the surface layer being protected from excessive heat during this heating.

On décrira plus en détail ci-après, à titre indicatif et nullement limitatif, trois modes de réalisation d'un revêtement conforme à la présente invention, en référence au dessin annexé sur lequel
Les figures 1 et 2 sont des vues partielles en coupe de deux variantes d'exécution d'une moquette sur thibaude selon l'invention.
There will be described in more detail below, by way of indication and in no way limitative, three embodiments of a coating in accordance with the present invention, with reference to the appended drawing in which
Figures 1 and 2 are partial sectional views of two alternative embodiments of a carpet on underlay according to the invention.

La figure 3 est une vue analogue d'un tissu mural doublé d'une couche isolante selon l'invention. Figure 3 is a similar view of a wall fabric lined with an insulating layer according to the invention.

Le revêtement de sol représenté sur la figure 1 consiste en une moquette 1, qui peut être de type quelconque, à laquelle est liée une thibaude 2 en latex, polyuréthane, P.V.C. ou matériau similaire, ces matières étant éventuellement sous forme de mousse. The floor covering shown in FIG. 1 consists of a carpet 1, which can be of any type, to which a underlay 2 of latex, polyurethane, P.V.C. or similar material is linked, these materials possibly being in the form of foam.

Dans la thibaude 2, sont noyées des petits corps 3 billes en l'occurrence - de verre, vermiculite, polystyrène expansé, qui confèrent à l'ensemble une forte isolation thermique et acoustique. In the underlay 2, are embedded small bodies 3 balls in this case - glass, vermiculite, expanded polystyrene, which give the whole a strong thermal and acoustic insulation.

C'est cette structure composite qui constitue la caractéristique première de la présente invention. It is this composite structure which constitutes the primary characteristic of the present invention.

Les petites billes de matière isolante ont un diamètre qui est par exemple compris entre 3 et 6 mm. Si, à la place de billes, on avait utilisé des petits cylindres, on les aurait choisis de grosseur équivalente. The small balls of insulating material have a diameter which is for example between 3 and 6 mm. If, instead of balls, we had used small cylinders, we would have chosen them of equivalent size.

Sur la figure 1, on a montré une thibaude 2 dont l'épaisseur est de plusieurs fois le diamètre des plus grosses billes. On a constaté toutefois, qu'avec une couche 2 d'épaisseur limitée au diamètre des plus grosses billes, on pouvait déjà obtenir un résultat satisfaisant quant à l'isolation thermique et phonique. In FIG. 1, a underlay 2 has been shown, the thickness of which is several times the diameter of the largest balls. However, it has been found that with a layer 2 of thickness limited to the diameter of the largest balls, it was already possible to obtain a satisfactory result as regards thermal and sound insulation.

Conformément à la variante de la figure 2, on a prévu une deuxième sous-couche4enlatex, polyuréthane, P.V.C. ou similaire, afin de parfaire le confort de la moquette. In accordance with the variant of FIG. 2, a second 4-enlatex underlay, polyurethane, P.V.C. or the like, has been provided in order to perfect the comfort of the carpet.

La figure 3 montre un tissu mural 5 au dos duquel est formée une sous-couche 2 identique à celle de la figure 1. FIG. 3 shows a wall fabric 5 on the back of which is formed an underlayer 2 identical to that of FIG. 1.

Les revêtements selon l'invention pourront être appliqués sur les sols ou murs en ciment brut ou lissé, auxquels ils seront fixés par collage. On réalise donc de manière très simple la finition des locaux en obtenant simultanément l'isolation thermique et acoustique recherchée. The coatings according to the invention may be applied to floors or walls of raw or smoothed cement, to which they will be fixed by gluing. We therefore very simply finish the premises by simultaneously obtaining the desired thermal and acoustic insulation.

Pour fabriquer le revêtement selon l'invention, on incorpore au latex, lorsqu'il est à l'état liquide ou pâteux, ou au mélange destiné à polymériser pour donner le P.V.C., le polyuréthane, etc. , la quantité nécessaire de petits corps à fonction isolante pour une répartition sensiblement homogène, on mélange intimement, puis on procède à l'étalement, par exemple à l'aide d'une racle, du mélange ainsi obtenu au dos de la moquette, en formant une couche dtépaisseur au moins égale à celle de la plus grande dimension de ces petits corps, on forme éventuellement une deuxième sous-couche de latex liquide ou pâteux ou autre mélange monomère,-et l'on procède à la vulcanisation de cette ou de ces sous-couches à la température appropriée - de l'ordre de 220 à 2400C pour le latex. To manufacture the coating according to the invention, the latex is incorporated, when it is in the liquid or pasty state, or the mixture intended to polymerize to give the P.V.C., the polyurethane, etc. , the necessary quantity of small insulating bodies for a substantially homogeneous distribution, intimately mixing, then spreading, for example using a doctor blade, the mixture thus obtained on the back of the carpet forming a layer of thickness at least equal to that of the largest dimension of these small bodies, a second sublayer of liquid or pasty latex or other monomer mixture is optionally formed, and the vulcanization of this or these undercoats at the appropriate temperature - of the order of 220 to 2400C for the latex.

A cet effet, on fait passer le revêtement sur lequel on a étale le mélange selon l'invention dans un four dont la partie supérieure reçoit de l'air chaud pour la vulcanisation et la partie inférieure est refroidie pour protéger la couche de surface. To this end, the coating on which the mixture according to the invention has been spread is passed through an oven, the upper part of which receives hot air for vulcanization and the lower part is cooled to protect the surface layer.

I1 est du reste bien entendu que les modes de réalisa- tion des revêtements isolants qui ont été décrits ci-dessus en référence au dessin annexé ont été donné à titre indicatif et nullement limitatif, et que des modifications peuvent être apportées sans que l'on s'écarte pour autant du cadre de la présente invention.  It is moreover clearly understood that the embodiments of the insulating coatings which have been described above with reference to the appended drawing have been given by way of indication and in no way limitative, and that modifications can be made without it being however deviates from the scope of the present invention.

Claims (10)

- REVENDICATIONS  - CLAIMS 1. Revêtement pour la décoration de locaux consistant en une couche de surface appropriée suivant que l'on désire revêtir le sol, les murs ou cloisons, ou le plafond du local, et à laquelle est liée une sous-couche formant support, caractérisé en ce que cette sous-couche (2) contientdespetitscorps(3)d'un matériau à haut pouvoir isolant thermique et phonique. 1. Coating for the decoration of premises consisting of a suitable surface layer depending on whether it is desired to coat the floor, the walls or partitions, or the ceiling of the premises, and to which a sub-layer forming a support is linked, characterized in that this sub-layer (2) contains small bodies (3) of a material with high thermal and sound insulating power. 2. Revêtement selon la revendication 1, caractérisé en ce que ces petits corps (3) enmatériauisolant se présentent sous la forme de billes, grains, granulés, cylindres ou éléments équivalents. 2. Coating according to claim 1, characterized in that these small insulating material bodies (3) are in the form of balls, grains, granules, cylinders or equivalent elements. 3. Revêtement selon la revendication 1 ou 2, caractérisé en ce que les petits corps (3) dematériauisolant sont des billes de verre, de polystyrène expansé ou de vermiculite. 3. Coating according to claim 1 or 2, characterized in that the small insulating material bodies (3) are glass beads, of expanded polystyrene or of vermiculite. 4. Revetement selon l'une quelconque des revendications 1 à 3, caractérisé en ce que la sous-couche (2) est constituez par une matière choisie parmi les latex, polyuréthanes, P.V.C. ou similaires, le cas échéant sous la forme de mousse. 4. Coating according to any one of claims 1 to 3, characterized in that the sub-layer (2) is constituted by a material chosen from latexes, polyurethanes, P.V.C. or the like, where appropriate in the form of foam. 5. Revêtement selon l'une quelconque des revendications 1 à 4, caractérisé en ce que la sous-couche (2) a une épaisseur au moins égale à la plus grande dimension des petits corps (3) qui y sont incorporés. 5. Coating according to any one of claims 1 to 4, characterized in that the sub-layer (2) has a thickness at least equal to the largest dimension of the small bodies (3) which are incorporated therein. 6. Revêtement selon l'une quelconque des revendications 1 à 6, caractérisé en ce que la grosseur de ces petits corps (3) est de l'ordre de 3 à 6 mm.  6. Coating according to any one of claims 1 to 6, characterized in that the size of these small bodies (3) is of the order of 3 to 6 mm. 7. Revêtement selon l'une quelconque des revendications 1 à 6, caractérisé en ce qu'il est prévu une deuxième sous-couche homogène (4), réalisée en une matière choisie parmi celles qui sont à la base de la première sous-couche (2). 7. Coating according to any one of claims 1 to 6, characterized in that there is provided a second homogeneous sub-layer (4), made of a material chosen from those which are at the base of the first sub-layer (2). 8. Moquette sur thibaude conforme à l'une quelconque des revendications 1 à 7. 8. Carpet on underlay according to any one of claims 1 to 7. 9. Tissu mural auquel est associée une sous-couche telle que définie à l'une quelconque des revendications 1 à 7. 9. Wall fabric with which an underlay is associated as defined in any one of claims 1 to 7. 10. Procédé de fabrication du revêtement conforme à l'une quelconque des revendications 1 à 9, dans lequel la souscouche est telle que définie à la revendication 4, caractérisé en ce que l'on mélange intimement le latex à l'état liquide ou pâteux, ou les substances similaires destinées à polymériser, à une certaine quantité de petits corps (3) du matériau à haut pouvoir isolant, en ce que l'on étale le mélange ainsi obtenu au dos de la couche de surface (1,5),en ce que l'on réalise le cas échéant une deuxieme sous-couche (4) de latex liquide ou pâteux ou similaire, et en ce que l'on vulcanise cette ou ces souscouches (2, 4) par chauffage, la couche de surface (1,5) étant protégée d'une chaleur excessive pendant ce chauffage.  10. A method of manufacturing the coating according to any one of claims 1 to 9, wherein the sublayer is as defined in claim 4, characterized in that the latex is intimately mixed in the liquid or pasty state , or similar substances intended to polymerize, to a certain quantity of small bodies (3) of the material with high insulating power, in that the mixture thus obtained is spread on the back of the surface layer (1.5), in that a second sub-layer (4) of liquid or pasty latex or the like is produced, where appropriate, and in that this or these sub-layers (2, 4) are vulcanized by heating, the surface layer (1,5) being protected from excessive heat during this heating.
FR8027436A 1980-12-24 1980-12-24 Foam backed fabric or tiles contg. an insulating filler - for cladding floors or building surfaces to suppress noise or heat transfer Granted FR2496739A1 (en)

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FR8027436A FR2496739A1 (en) 1980-12-24 1980-12-24 Foam backed fabric or tiles contg. an insulating filler - for cladding floors or building surfaces to suppress noise or heat transfer

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FR8027436A FR2496739A1 (en) 1980-12-24 1980-12-24 Foam backed fabric or tiles contg. an insulating filler - for cladding floors or building surfaces to suppress noise or heat transfer

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FR2496739A1 true FR2496739A1 (en) 1982-06-25
FR2496739B1 FR2496739B1 (en) 1983-07-08

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4726986A (en) * 1986-09-17 1988-02-23 Westinghouse Electric Corp. Decorative laminates having a thick chemical resistant outer layer
WO1996022413A1 (en) * 1995-01-19 1996-07-25 Ekotex S.R.O. Self-adhering floor covering and process for its manufacture
NL1007764C2 (en) * 1997-12-10 1999-06-11 Descol Kunststof Chem Bv Polyurethane composition for fabricating seamless floors, especially shock-absorbing sports floors
WO1999035327A2 (en) * 1998-01-12 1999-07-15 Mannington Mills, Inc. A surface covering backing containing polymeric microspheres and processes of making the same
US6838147B2 (en) 1998-01-12 2005-01-04 Mannington Mills, Inc. Surface covering backing containing polymeric microspheres and processes of making the same

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* Cited by examiner, † Cited by third party
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US10920032B2 (en) 2018-11-29 2021-02-16 Eastman Kodak Company Light-blocking articles with spacer functional composition
US11377567B2 (en) 2018-11-29 2022-07-05 Eastman Kodak Company Aqueous functional composition for articles
US11807731B2 (en) 2018-11-29 2023-11-07 Eastman Kodak Company Method for making light-blocking articles

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1036909A (en) * 1951-05-09 1953-09-14 Sound insulation process
DE1911536A1 (en) * 1969-03-07 1970-09-24 Naue Kg E A H Sound-absorbing and heat-insulating components made of composite flake material
FR2066068A5 (en) * 1969-10-16 1971-08-06 Berleburger Schaumstoffw Multi-layer tile floor covering
FR2136768A5 (en) * 1971-04-28 1972-12-22 Schneider Hans Construction material - containing cement or bitumen and scrap plastics ,tyres,or glass
FR2149112A5 (en) * 1971-07-31 1973-03-23 Anic Spa Laminated cover material - for floor covering, tennis courts etc
DE2449687A1 (en) * 1973-10-18 1975-04-30 Dunlop Ltd COVERING MATERIAL
FR2250871A1 (en) * 1973-11-14 1975-06-06 Segall Georges Method of soundproofing floors - uses foam layer injected between floor and floor foundation
DE2412670A1 (en) * 1974-03-16 1975-09-18 Schmitz Gottfried Indboeden Multi-layer, heat- and noise-insulating floor - comprising concrete base, integral, insulating mortar, and rigid flooring slabs
FR2417589A1 (en) * 1978-02-20 1979-09-14 Semperit Ag ELASTIC COATING FOR SPORTS AREA
DE2841081A1 (en) * 1978-09-21 1980-03-27 Metzeler Schaum Gmbh Sports hall floor covering with preset elasticity - has elastic layer of compacted polyurethane granules impregnated with polyurethane resin and cover sheet

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1036909A (en) * 1951-05-09 1953-09-14 Sound insulation process
DE1911536A1 (en) * 1969-03-07 1970-09-24 Naue Kg E A H Sound-absorbing and heat-insulating components made of composite flake material
FR2066068A5 (en) * 1969-10-16 1971-08-06 Berleburger Schaumstoffw Multi-layer tile floor covering
FR2136768A5 (en) * 1971-04-28 1972-12-22 Schneider Hans Construction material - containing cement or bitumen and scrap plastics ,tyres,or glass
FR2149112A5 (en) * 1971-07-31 1973-03-23 Anic Spa Laminated cover material - for floor covering, tennis courts etc
DE2449687A1 (en) * 1973-10-18 1975-04-30 Dunlop Ltd COVERING MATERIAL
FR2250871A1 (en) * 1973-11-14 1975-06-06 Segall Georges Method of soundproofing floors - uses foam layer injected between floor and floor foundation
DE2412670A1 (en) * 1974-03-16 1975-09-18 Schmitz Gottfried Indboeden Multi-layer, heat- and noise-insulating floor - comprising concrete base, integral, insulating mortar, and rigid flooring slabs
FR2417589A1 (en) * 1978-02-20 1979-09-14 Semperit Ag ELASTIC COATING FOR SPORTS AREA
DE2841081A1 (en) * 1978-09-21 1980-03-27 Metzeler Schaum Gmbh Sports hall floor covering with preset elasticity - has elastic layer of compacted polyurethane granules impregnated with polyurethane resin and cover sheet

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4726986A (en) * 1986-09-17 1988-02-23 Westinghouse Electric Corp. Decorative laminates having a thick chemical resistant outer layer
WO1996022413A1 (en) * 1995-01-19 1996-07-25 Ekotex S.R.O. Self-adhering floor covering and process for its manufacture
NL1007764C2 (en) * 1997-12-10 1999-06-11 Descol Kunststof Chem Bv Polyurethane composition for fabricating seamless floors, especially shock-absorbing sports floors
WO1999035327A2 (en) * 1998-01-12 1999-07-15 Mannington Mills, Inc. A surface covering backing containing polymeric microspheres and processes of making the same
WO1999035327A3 (en) * 1998-01-12 1999-11-04 Mannington Mills A surface covering backing containing polymeric microspheres and processes of making the same
US6838147B2 (en) 1998-01-12 2005-01-04 Mannington Mills, Inc. Surface covering backing containing polymeric microspheres and processes of making the same

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