ES2397724B1 - Building elements filled with insulation and machine for obtaining - Google Patents

Abstract

Building elements hollow (1) filled with insulation and machine to obtain them, which are conceived in order to offer a fast and efficient solution aimed at construction in general, incorporating in the hollow building elements (1) insulating materials (3), since the invention considers the realization of a filling machine (4), consisting of an injection head (7), with injection nozzles (8), and a sealing head (12) with sealing nozzles (13) of the insulating material (3) introduced into the hollow construction element (1), the product being transported by a series of conveyor belt lines (5), with sensors (6) that control all the movement of the conveyor belts (5) at intervals.

Description

ELEMENTS

CONSTRUCTION HOLES FILLED MACHINE FOR OBTAINING FROM INSULATION AND

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D E S and R I P and ION

OBJECT

FROM THE INVENTION

10 1S 20 25

The patent object of the description refers in this case to the novel design and creation of a brick production system that is internally filled with various materials, with thermal insulation quality; acoustic! fire retardant; anti-vibration and anti-humidity, which is designed with the purpose of offering practical solutions to all problems related to the construction of partitions or walls and other enclosures of houses and constructions, interior or exterior, so that through the application of the invention, it is possible to see that, at the same time that walls are constructed and without having to use plates or panel it is of insulation on one or both sides of the partition, all kinds of insulating materials are already included in the brick itself, so that , really the novelty is obtaining a real brick, applicable to any configuration of bricks and all existing hollow building elements, including the filling of false partitions or wood paneling and other possible materials.

COUNTRYSIDE

FROM THE INVENTION

30 35

The scope of the invention is that which covers the entire industry dedicated to the manufacture and marketing or distribution of bricks, blocks and hollow elements for construction in general, together with sectors framed throughout the production, processing and sale of all types of insulating materials, interchangeably

that are characterized by being large thermal insulators; acoustics; flame retardants; anti-vibration or anti-humidity, provided that they may be applicable for their qualities, in general. As well as sectors for the manufacture of all kinds of packaging machines, and filling of liquid, solid, semi-liquid or gaseous matter that are used industrially in food production plants, beverages and in any area of products that in some , or in all its manufacturing phases, require injector devices of previously prepared material, regardless of whether it is food products

or of any other industrial process.

BACKGROUND OF THE INVENTION

On the part of the applicant, it is currently unknown the existence of an invention that is presented with the characteristics described in the patent's own memory, its use being completely new.

The use of insulating fiber sheets is known when the walls of a house are made, for example, and in interior partition walls, to provide good insulation to each room in particular or globally to the constructions and interior and exterior spaces that they must be protected against changes in temperature, or be soundproofed spaces, and even spaces that should not be affected by humidity, or that have to meet certain conditions of anti-vibration construction.

On the other hand, it is known the use of other fibers such as glass or various fiber mixtures that are compacted to be practically offered to the market, and even the application of different types of cardboard with a smooth configuration or with protuberances and cavities, which serves as insulating

Acoustic mainly.

without knowing so far, any type of bricks that, through the process contemplated in the current Patent or by similar procedures that allow the same result applicable to the novelty, incorporate, in all or part of the hollow spaces of the brick or any other the constructive element with open or internal gaps, the fibers and the insulating material in general that each of the constructions requires depending on the need to be covered by the builder or the owner in particular.

Understanding as the constructive elements which, together with bricks, in all its range of configurations and blocks, serve for the enclosure or the delimitation of living spaces, so that also the paneling of agglomerate and other materials that have a single hole or more internal holes.

And, as insulating materials, all those that consist of qualities or thermal characteristics; or acoustic; fireproof; and even anti-vibration; and anti-humidity, whatever the procedure of obtaining to offer filled bricks, although in this descriptive report, a valid functional procedure is described for insulating materials introduced by injection of the material in all its possible applications of isolation, so that it can be claimed the more feasible and preferred procedure, without discarding another process or industrial means of filling the various brick configurations and any generalized construction element, both in material with ceramic and concrete components; clay; wood; granite or perlitic agglomerates; and of any of the possible materials applicable to the invention.

DESCRIPTION OF THE INVENTION

The hollow building elements filled with

insulator and machine for obtaining, to which it refers,

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the description itself corresponds in this case to

new design of a system, configured from a

industrial production from an injection machine

insulating material, adapted with injectors intended for all

possible configuration of building element with gaps

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or through interior openings. Produced with the right

versatility, so that the same machine serves, by

the connection or disconnection of the injectors, as appropriate,

to fill bricks with holes; vaults; paneled;

and other hollow construction elements, whether of the material

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that are, provided they allow to be filled.

With the possibility of exchanging the head

injector by a head adapted to fill the gaps of

blocks; chipboard paneling; and other hollow elements

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internally, that serve to build walls and

walls or enclosures of rooms including ceilings and

floors, with thermal insulating materials; acoustics; flame retardants;

Anti-vibration and anti-humidity. Applicable also, even

to covered and forged vaults, in addition to partitions

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or exterior walls.

The invention contemplates offering filled bricks

of insulating material in any of its states and mixtures or

compositions, and considers other production processes such as,

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for example, the possible introduction of insulating materials

relatively soft or flexible and solid from machines with

articulated arms programmed to introduce perfectly

the insulators, or also, from pressing procedures and

of drawing of the aisl materials before they do not allow to be

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injected, or that is more convenient for production

fill them by other processes, through robotics by

example. Hence, other alternatives are not excluded, but

has considered that the methodology that offers greater practicality

and efficiency in all the problem to be solved, is that of a

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system with which the dosed injection is possible and

controlled of any of the insulating materials applied.

All this, based, not only under one

highly practical isolation purpose, because by

the

the application and use of characteristic filled bricks

and completely new, also provides greater rigidity

Structural construction produced with filled brick.

The production system starts by incorporating

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in the designed machine, or in the same production plant

where stuffed bricks are made and linked to it,

a line of conveyor belts with motion control

at timed intervals, for which they are being transported

grouped to a certain separation the series of bricks that

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they will fill, so that they circulate through the tape

through the filling or injection machine all

consecutive batch bricks.

The filling machine that injects directly

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the insulating material occupying the entire space that

internally arrange the bricks, it consists of the series

of functions exercised by different functional elements,

and mainly consists of a fixed injector head or

Movable mobility, with diffuser nozzles that

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flexible ducts linked to them inject in a way

Automatic insulators of a single material, or mixing

homogeneous and combined of insulating material, either from

powder, pasted or viscous matter that later

harden, for example by heat or, due to the addition of

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binders and adhesives that adhere to the walls of the

brick interior.

Below the conveyor belt for admission and exit of the bricks of the filling machine, there is a pump associated with an airtight pressure tank in which the insulating materials with which they are wanted are previously incorporated into the process fill the bricks or hollow building elements for the realization of walls, ceilings and floors, since it is necessary for pressure injection, the pumping of the material deposited in a tank or pressure vessel from where it is channeled until it reaches all open nozzles located in the injector head.

The pressure tank has outlets in the form of connection sockets in which a series of flexible conduits normally aligned along the tank are connected, one of the ends of each flexible conduit assembled being connected to the connection sockets for out of all the insulating material, and the opposite end of each of the flexible ducts, connected to the injector head.

Properly, the injector head is composed of an external housing that conceals the mechanisms and all the internal ducts that redirect the material, acquired from the hoses or flexible ducts by the pressure caused by the pumping of material from the tank, dosed at nozzle injectors, and in addition, the entire head hangs on a mechanical arm, which can be operated hydraulically or pneumatically by running through a bridge for unidirectional sliding.

This bridge, located above the head and the mechanical arm, forms, by being attached to supporting and supporting pillars, the structure of the filling machine that fills the batches through the nozzles of the injector head

of bricks, blocks and other construction elements.

Arranged symmetrically to the head of

injection, on the opposite side of the bricks, is incorporated

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another head, in this case shutter, also linked to a

mechanical arm hanging from the bridge. Shutter function

it is fitted by sealing nozzles, which c: build all

gaps that arrange the bricks in order to cover or avoid

the output of the injected insulating material, and the configuration

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ami exterior formal ::: x: ls symmetric heads is similar, with

an outer protective shell, although different in terms of

functions, since the injector head introduces insulators and the

shutter head prevents them from getting out, respecting an area

insulated free interior on both sides of the gaps or in

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its case, flushing all the nozzles to the lateral surface

of the bricks or blocks.

Both injection nozzles and shutters

have a diffuser trap or pop-up retainer, depending on whether

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deals with one or other nozzles respectively, which adjusts

embedded in the hollow interior of the brick, protruding from the

same the rest of the body that generates each nozzle, all this

provided for the purpose of enabling within the limits of each

inner filling, some areas free of insulating material that

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leave a space reserved for the setting of the mortar while

is building the partition with its lock and its joints, and to

that no constructive difficulty of alb3.ñilerí be offered a.

Moreover, the bridge mentioned above

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includes a fixing mechanism that, simultaneously, retains

the batch of bricks grouped in the right and right position

at the time of the introduction of the material to the

bricks, while the conveyor belt with its movement

at timed intervals it is stopped. and the form of

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this fixing mechanism is variable, although normally it must

be constituted by some shovels or clamps that through

sliding guides and driven by a hydraulic group or

pneumatic and even mechanically or manually adjustable, press

from the sides inwards the whole group of blocks

5

or of bricks I so that nozzles coincide and

interior holes to fill.

The whole environment around the execution framework,

figure inscribed in an injection chamber formed by a box

10

as an urn with an entry and exit zone for the elements and

construction objects with gaps that are being processed

by the filling machine of the insulating materials, and the

functions of this injection chamber that can be foldable or

Detachable while working, they are to offer the enclosure

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an optimum production temperature to harden the

materials efficiently, and, to provide the machine with some

delimited areas of action for different elements

functional work perfectly coordinated in a

continuous production of bricks filled with insulating material.

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The system must work correctly and globally with

the installation of temperature sensors, motion or

dosing, and with other sensors that are necessary to

be able to produce virtually all the multiple applications

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features offered by this novelty, installed

in strategic locations of the filling machine in combination

with the production plant, and coordinate this entire system.

Finally, it is imp ::> rtante to consider part of

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the invention the use not only of all types of fibers that

are applicable to isolation, since it is also viable

the introduction of all kinds of silicones or gel, by means of

media that have been described or by other means mentioned and

in combinations of materials such as: polyurethane foams;

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gums; rubbers; expanded polyurethanes; cork; paper; sawdust;

compacted tissues; fiberglass; polyester felt; or nylon, always, to offer greater versatility and advantages to the invention, either with the contribution of thermal insulating material; acoustic; flame retardant; anti vibration or anti-humidity, so that the essential characteristics that underlie this productive concept for obtaining bricks or blocks and other objects, filled with insulating materials, which will always provide greater structural rigidity to the construction are never varied.

DESCRIPTION OF THE DRAWINGS

To complement this description that is being made and in order to contribute to a more detailed understanding of the characteristics offered by the novelty, they are attached to this descriptive report and as an integral part of it a series of linear drawings that will represent the following illustrative reasons:

Figure number 1.- Represents, from a perspective view, one of the multiple bricks filled with insulating material, with a partial break being made to be able to visualize several internal holes of the panel with the insulated material introduced.

Figure number 2. - It shows, starting from a frontal view, the arrangement of the elements that make up the filling machine, installed in a production plant with a line of conveyor belts.

Figure number 3. -Provides information of the invention from a side view of the machine to be able to appreciate and understand more clearly all the formal configuration of its functional components.

Figure number 4. -Supone, from another view

in perspective, the representation of a vault that has also been introduced insulating material, as an example of the versatility applied because of this new system, which allows the filling of both the bricks and the building elements with holes that enable identical insulating functionality, applicable to all constructions in general.

PREFERRED EMBODIMENT OF THE INVENTION

In view of figure number 1, the hollow construction elements (1) filled with insulation and machine for obtaining them, are part of a system that results in bricks (2), tornadoes as a basic example of the generic group of construction elements gaps (1), internally filled with thermal insulating material (3); or acoustic ¡fire retardant; anti vibration and anti-humidity! and even by combining various insulation qualities. All this from filling machines (4) that work together with conveyor belt lines (5) and actuation or measurement controls actuated by sensors

(6) that detect volumes, movements, temperatures, or the monitoring of the batches of grouped bricks (2), which are transported by the conveyor belts (5) through the filling machine (4), to leave, on the other side of said machine (4), with all the insulating materials (3) already introduced in the hollows of the bricks (2).

The formal and structural configuration of this entire filling machine (4), is composed of a series of functional elements, essentially based on an injector head (7) that can be moved so that at the same moment in which insulating materials are injected

(3), injection nozzles (8) are introduced by the

Bricks of the bricks (2) due to the sliding of a

hanging arm (9), attached at one end to the injector head

(7)

and at the opposite end, to an upper structural bridge (10) which, with the extension of some pillars or legs

(eleven)

originate the entire structure of the filling machine

(4), through which the lines of conveyor belts (5), loaded with the grouped bricks (2), cross in the lower part, placing in batches a certain separation between them so that through the continuous movement at timed intervals, activated by sensors (6), the entire operation of the machine (4) occurs efficiently.

Normally the injector head (7) is installed centrally in the machine (4), with all the injection nozzles (8) distributed along its length and width, hanging from the sliding arm (9) linked to the bridge (ID).

In addition, symmetrically to the injector head (7), a sealing head (12) with sealing nozzles (13) is placed, which are distributed in such a way that they are coincident with the injector nozzles (S) of the injector head (7). Being the support element of this own shutter head (12), another hanging arm (9), as well as sliding through the upper structural bridge (ID).

Between the injector head (7) and the shutter (12), also attached to the bridge (ID), a fixing mechanism emerges

(14)

consisting of shovels or clamps (15) whose function is to keep all the bricks (2) that form a single batch to be perfectly grouped and retained, and said fixing mechanism (14) can be automatically divided

or manually to fit the grouped bricks (2).

In the lower part of the filling machine (4), an airtight container or pressure tank (16) is enabled to which a pump (17) is incorporated, and, this pressure tank

(16), it has several outlets (lB) for

those that leave the insulating material (3) l: xxnbeado from the tank

(16), channeling all this insulating material (3) throughout

a series of flexible ducts (19) that at one end are

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assemble at the outlet connection sockets (18) And that, by

the other end, link to the input connection jacks

(20), housed in the injector head (7).

Finalizing the composition of functional elements

the

that originate this filling machine (4), with the incorporation

throughout the execution framework, defined by the central zone,

where the introduction of insulating materials is made

(3), of an injection chamber (21), formed by a box or

ballot box (22) in which an entrance area and another one of

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exit to the opposite side so that they can penetrate through them

and leave, respectively, the bricks (2) already filled with

insulating material (3).

Starting the application of the invention, with the

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brick placement (2), grouped and distancing by

lots to some separation between them, on the lines of

conveyor belts (5).

when the group of bricks (2) reaches the area

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central and penetrates inside the box or urn (22) is

they are held in the injection chamber (21), due to

to the fixing mechanism (14) and, to its blades or clamps

(15) that incorporates. and at that very moment, they open by

example using sensors (6), the injection nozzles (8)

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of the injector head (7).

Meanwhile, from the airtight container or tank

pressure (16) is pumped dosed by a

pump (17) insulating material (3) ducted

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flexible (19) I until out of the injection nozzles (8)

and fill the bricks internally (2).

and on the opposite side of the bricks (2) in a symmetrical way, the sealing nozzles (13) that are distributed in the sealing head (12) fit, and whose functions to be undertaken are to cover or prevent the exit of insulating material (3) injected from the other side from the injection nozzles (8). the injector head (7) and the shutter head (12) being separated considerably so that when moving the lines of conveyor belts (5), the groups of bricks (2) leave the injection chamber (21), so that This way the process or procedure characteristic of the invention can be repeated again.

The insulating materials (3) can also be introduced with other applicable procedures if it is more convenient, for example, with machines that have articulated arms that introduce more solid insulating material (3), or, through machine tools for pressing, and, on the other hand, drawing, and even by means of robotic units that perform the inlay actions or any introduction of insulating material (3) whose configuration is relatively soft; flexible¡ or in its case, solid.

Being very important to highlight as part of this invention, the advantage of providing a remarkable rigidity to the entire structure built with the bricks (2), filled with insulated materials before (3), and therefore, consequently, improvements to the construction in general, offering and applying any insulation and, jointly, structural rigidity to the constructions or reforms.

Thus, globally, the 3S offers the most practical and efficient solution to derivative problems

5 the 15

of the general isolation in all the wide scope dedicated to the construction and to all class of constructive reforms, and always from some bricks (2) that already incorporate all the insulating materials (3) required as it is appropriate. The elements and materials used in the realization of these hollow construction elements (1) filled with insulation and machine to obtain them, are all those described in the present invention, being able to vary or modify any of the dimensions of the elements that compose it, as well as the combinations of the material that makes up the insulating material (3) of filler, without changing the essential or conceptual, always by virtue of possible variations presented to the market. The terms in which the present patent specification is described will always be taken in a broad and non-limiting manner.

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Claims (2)

1. Hollow construction elements (1) fillings

of insulator, which are characterized by being constituted, always,

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from the hollow building lements (l) that, internally,

The insulating materials (3) are incorporated.

2 . -Machine with which the elements are obtained

hollow construction (1) insulated fillers from the previous one

the

Claim, which is characterized by being made to

from a filling machine (4), with injector head

(7), which includes injection nozzles (8) for which

it is introduced, on one side of the construction element

hollow (1), the insulating material (3), and symmetrically, by

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the other side I with a shutter head (12), which incorporates

sealing nozzles (13) of the insulating material (3), going

transported all hollow building elements (1)

by conveyor belt lines (5), with sensors (6)

which control their movement according to intervals

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timed Being, on the other hand, both the mentioned

injector head (7) as the shutter head (12) subjects

of a hanging arm (9) linked to a bridge (10), by

which slide the injector head (7) and the head

shutter (12). Installing on the bridge (10), which includes

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support and support pillars (11) anchored to each side, a

fixing mechanism (14), with a clamp system

(15) that retain the construction elements (1) grouped together

while the injection originates, initiated from a tank

airtight pressure (16) that through a pump (l7)

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drives all the insulating material (3) towards connections

outlet (18) and redirects it through flexible ducts (19)

up to some input connections (20) of the injector head

(7), so that a machine is generated structurally

filling (4), in which a box may also be available

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or urn (22), which frames the machine's execution area

filling (4) and enables an inner chamber (21), such that after injecting the insulating materials (3) into the hollow construction elements (1), the latter leave the filling machine (4) successively.