ES2350545A1 - Improvements to the main patent no. 200801757, by: "procedure for the manufacture of different dimensions with natural stone using as a base an agglomerant and binding a cement mortar". (Machine-translation by Google Translate, not legally binding) - Google Patents

Improvements to the main patent no. 200801757, by: "procedure for the manufacture of different dimensions with natural stone using as a base an agglomerant and binding a cement mortar". (Machine-translation by Google Translate, not legally binding) Download PDF

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Publication number
ES2350545A1
ES2350545A1 ES200901072A ES200901072A ES2350545A1 ES 2350545 A1 ES2350545 A1 ES 2350545A1 ES 200901072 A ES200901072 A ES 200901072A ES 200901072 A ES200901072 A ES 200901072A ES 2350545 A1 ES2350545 A1 ES 2350545A1
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Prior art keywords
mortar
manufacture
boards
materials
cement
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ES200901072A
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ES2350545B1 (en
Inventor
Gines Sanchez Sanchez
Juan Cruz Martos
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/04—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/04—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B13/06—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of metal
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/288—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material

Abstract

Procedure for the manufacture of boards of different dimensions with natural stone using as a base a binder and binder a cement mortar. The present invention is an improvement of the main application p200801757. With this system boards with a diversity of low porosity materials can be made. In addition to the materials already mentioned in the previous patent, with the new improvement boards of different sizes can be made with: glass, mirror, plastic, wood, porcelain, stoneware, artificial stone of cement or synthetic resins, etc. The boards with the mentioned materials can be perfectly, both materials of manufacture, as waste materials that generate the industries that work these products. The improvement of the aforementioned patent consists of using a chemical-type bonding bridge that is applied between the base mortar and the material to be placed: glass, metal, etc. This unión bridge is formed by synthetic resins that can be: acrylic resins, epoxy resins, polyester resins, polyurethane resins, etc. With the particularity that hardens with fresh mortar, anchoring the material to be used. In this way we continue to take advantage of all the waste material improving, on the one hand, the unión of natural stone to the base mortar (previous patent) and to be able to use new materials (glass, mirror, etc.) to cover a field in the design. Larger. (Machine-translation by Google Translate, not legally binding)

Description

Mejoras a la patente principal nº P 200801757, por: "Procedimiento para la fabricación de tableros de diferentes dimensiones con piedra natural utilizando como base un aglomerante y ligante un mortero de cemento".Improvements to main patent No. P 200801757, by: "Procedure for the manufacture of boards of different dimensions with natural stone using as a base a binder and a cement mortar binder ".

Objeto de la invenciónObject of the invention

La presente invención se refiere a mejoras introducidas en el objeto de la Patente de Invención nº P200801757 titulada: "Procedimiento para la fabricación de tableros de diferentes dimensiones con piedra natural utilizando como base un aglomerante y ligante un mortero de cemento". Dicha invención se refiere a un procedimiento para la fabricación de tableros, en diferentes medidas de espesor y tamaño, aprovechando cualquier trozo de piedra natural (mármol, granito, pizarra, calizas, cuarcitas o similar) o artificial. Los trozos de piedra son colocados sobre una base realizada con una mezcla especial de mortero de cemento compuesta por cemento blanco, triturado de mármol, sílice, cuarzo, granito o similar, un acelerante, un hidrofugante, un fluidificante y un aislante térmico y acústico, permitiendo la fabricación de tableros de diferentes medidas y espesor, aptos para la colocación como revestimiento tanto en exterior como en el interior de edificios.The present invention relates to improvements introduced in the object of the Invention Patent No. P200801757 entitled: "Procedure for the manufacture of panels of different dimensions with natural stone using as a base a binder and binder a cement mortar. "Said invention is refers to a procedure for the manufacture of boards, in different measures of thickness and size, taking advantage of any piece natural stone (marble, granite, slate, limestone, quartzite or similar) or artificial. The pieces of stone are placed on a base made with a special mixture of cement mortar composed of white cement, crushed marble, silica, quartz, granite or similar, an accelerator, a water repellent, a fluidizer and a thermal and acoustic insulator, allowing the manufacture of boards of different sizes and thicknesses, suitable for laying as a coating both on the outside and inside buildings

La mejora de la patente en cuestión consiste en la utilización de un puente de unión de naturaleza química, aplicable entre el mortero base y el material a colocar. El puente de unión a utilizar, puede ser de resinas acrílicas, resinas epoxi, resinas de poliéster, resinas de poliuretano o similar, y tendrá la particularidad de endurecer con el mortero fresco, anclando el material a colocar. Este material puede ser de diversa índole (cristal, espejo, plástico, madera, porcelana, gres, piedra artificial de naturaleza cementosa o de resinas sintéticas, o similar), siempre que se caracterice por su baja porosidad.The improvement of the patent in question consists of the use of a chemical bonding bridge, applicable between the base mortar and the material to be placed. The bridge bond to use, it can be acrylic resins, epoxy resins, polyester resins, polyurethane resins or similar, and will have the particularity of hardening with fresh mortar, anchoring the material to be placed. This material can be of various kinds (glass, mirror, plastic, wood, porcelain, stoneware, stone artificial cementitious nature or synthetic resins, or similar), provided it is characterized by its low porosity.

Estado de la técnicaState of the art

Actualmente, la colocación en paredes de piedras naturales (mármoles, pizarras, granitos, etc.), ya sea en interiores como en exteriores, se realiza sobre la pared de una forma manual colocando una a una cada piedra, que seguidamente debe ser nivelada para mantener un equilibrio en la superficie de la pared, evitando que las piedras sobresalgan en exceso unas de otras. Una vez revestida toda la superficie de la pared es necesario realizar un rejuntado con cemento de todas las zonas comprendidas entre cada dos piedras, además si se desea un aspecto más llamativo se puede proceder a un barnizado para resaltar el color de la piedra.Currently, the placement in stone walls natural (marbles, slates, granites, etc.), whether indoors as outdoors, it is done on the wall in a manual way placing each stone one by one, which must then be leveled to maintain a balance on the wall surface, avoiding that the stones protrude excessively from each other. One time coated the entire wall surface it is necessary to perform a grouting with cement of all the areas between each two stones, also if you want a more striking appearance you can proceed with a varnishing to highlight the color of the stone.

La técnica de colocación, descrita anteriormente, resulta muy laboriosa por el hecho de que tener que seleccionar la piedra, colocar una a una nivelando sobre la pared y a veces realizar cortes en las piedras antes de colocar.The laying technique, described previously, it is very laborious due to the fact that having to select the stone, place one by one leveling it on the wall and sometimes cut into the stones before laying.

En la patente P200801757, de la que es adición la presente, se describía un procedimiento de fabricación de tableros, en diferentes medidas de espesor y tamaño, aprovechando cualquier trozo de piedra natural (mármol, granito, pizarra, calizas, cuarcitas o similar) o artificial. De tal forma que la colocación se limita a tener la pared perfectamente amaestrada y nivelada para colocar estos paneles como si fueran baldosas con la ventaja de ser un sistema rápido de colocar y con poca demanda de mano de obra.In patent P200801757, of which it is addition the present, described a manufacturing process of boards, in different measures of thickness and size, taking advantage of any piece of natural stone (marble, granite, slate, limestone, quartzite or similar) or artificial. In such a way that the placement is limited to having the wall perfectly trained and level to place these panels as if they were tiles with the advantage of being a quick system to place and with little demand for workforce.

El producto objeto de la presente invención permite la fabricación de tableros, en diferentes medidas de espesor y tamaño, para el revestimiento de paredes utilizando materiales de baja porosidad como pueden ser cristal, plástico, metal, madera, porcelana, gres o similar.The product object of the present invention allows the manufacture of boards, in different thickness measures and size, for wall cladding using materials of low porosity such as glass, plastic, metal, wood, porcelain, stoneware or similar.

Explicación de la invenciónExplanation of the invention

La invención que se propone es un procedimiento para la fabricación de tableros, para revestimiento, de diferentes tamaños y espesores, utilizando materiales del tipo piedra natural (mármoles, granitos y similares) o de baja porosidad como cristal, metal, espejo, plástico, madera, porcelana, gres o similar, utilizando una base y ligante de una mezcla especial de cemento, según patente P200801757, e incorporando un puente de unión de naturaleza química que se aplica entre el mortero base y el material a colocar.The proposed invention is a procedure for the manufacture of panels, for cladding, of different sizes and thicknesses, using materials of the natural stone type (marbles, granites and the like) or low porosity like glass, metal, mirror, plastic, wood, porcelain, stoneware or similar, using a base and binder of a special cement mix, according to patent P200801757, and incorporating a connecting bridge of chemical nature that is applied between the base mortar and the material To place.

El puente de unión está formado por resinas sintéticas que pueden ser acrílicas, epoxi, de poliéster, de poliuretano o similar, con la particularidad de que endurecen con el mortero fresco, permitiendo anclando el material a utilizar.The bonding bridge is made of resins synthetic materials that can be acrylic, epoxy, polyester, polyurethane or similar, with the particularity that they harden with the fresh mortar, allowing anchoring the material to be used.

Los tableros resultantes están indicados para revestimiento tanto exterior, como interior de edificaciones, y pueden ser cortados a las dimensiones que se consideren oportunas.The resulting boards are indicated for both exterior and interior cladding of buildings, and can be cut to the dimensions considered timely.

La fabricación de estos tableros es similar a la ya mencionada patente, con la particularidad de que se utilizará el puente de unión mencionado directamente sobre el material a colocar.The manufacture of these boards is similar to aforementioned patent, with the particularity that the bonding bridge mentioned directly on the material to place.

Descripción de los dibujosDescription of the drawings

Para completar la descripción que se está realizando y con el objeto de ayudar a una mejor compresión de las características de la invención, se acompaña la presente memoria descriptiva con la Figura 1 que muestra una vista en planta esquemática del conjunto de elementos que conforman los tableros resultantes del proceso de fabricación objeto de la invención.To complete the description you are performing and in order to help a better understanding of the characteristics of the invention, the present specification is attached descriptive with Figure 1 showing a plan view schematic of the set of elements that make up the boards resulting from the manufacturing process object of the invention.

Descripción detallada y modo de realización preferido de la invenciónDetailed description and preferred embodiment of the invention

El procedimiento de fabricación de los tableros sigue las mismas fases descritas en la patente nº P200801757, con la salvedad de que en la fase 5, una vez preparada y vertida sobre los moldes la capa de mezcla de mortero (5), se aplicará el puente de unión de naturaleza química (6) a base de resinas de distinta naturaleza, sobre el material a colocar (1). El puente de unión tiene la capacidad de endurecer con la capa de mezcla de mortero (5), lo que permite insertar el material a colocar (1) y que quede anclado en el conjunto.The manufacturing procedure of the boards follows the same phases described in patent No. P200801757, with the except that in phase 5, once prepared and poured over the molds the layer of mortar mixture (5), apply the bridge of chemical bond (6) based on resins of different nature, on the material to be placed (1). The bridge of union has the ability to harden with the mortar mix layer (5), which allows inserting the material to be placed (1) and leaving anchored in the whole.

Los tableros obtenidos con este procedimiento también dispondrán de una malla de seguridad (4), metálica o plástica, y una base de mortero de cemento con aditivos (2) y un aislante termo-acústico (3), tal y como se describe en la patente nº P200801757.The boards obtained with this procedure They will also have a security mesh (4), metallic or plastic, and a cement mortar base with additives (2) and a thermo-acoustic insulation (3), as described in patent no. P200801757.

Esta nueva metodología permite la utilización tanto de cemento gris, como cemento blanco sin cromo a la hora de realizar el mortero base (5). Además, en el caso de utilizar cristal (coloreado o transparente), como material a colocar (1), el mortero base podrá ser coloreado mediante la incorporación de aditivos, con el objetivo de realzar el aspecto estético de los tableros. Sobre los cristales colocados, se podrán añadir figuras del tipo calcomanías transparentes o semitransparentes, o bien, tejidos de colores, unidos todos ellos al cristal mediante el uso del mismo puente de unión utilizado para colocar sobre el mortero base (5).This new methodology allows the use both gray cement and chrome-free white cement at the time of make the base mortar (5). In addition, in the case of using glass (colored or transparent), as the material to be placed (1), the mortar base may be colored by incorporating additives, with the objective of enhancing the aesthetic appearance of the boards. On the crystals placed, you can add figures of the type transparent or semi-transparent decals, or fabrics of colors, all of them attached to the glass by using it bonding bridge used to place on the base mortar (5).

Para darle mayor resistencia mecánica al mortero base (5) y al mortero con el aislante (2), se podrá añadir a la mezcla una carga de micro-sílice (entre el 0-20% sobre la cantidad de cemento), reduciendo así, los áridos en función de la cantidad de micro-sílice añadida, y proporcionando al mortero mayor plasticidad y resistencia mecánica a la compresión y flexo-tracción.To give the mortar greater mechanical resistance base (5) and mortar with insulation (2), it can be added to the mixes a charge of micro-silica (between the 0-20% on the amount of cement), thus reducing, aggregates as a function of the amount of micro-silica added, and providing the mortar with greater plasticity and resistance compression and bending-traction mechanics.

Claims (5)

1. Procedimiento para la fabricación de tableros, caracterizado por estar constituido por los siguientes elementos:1. Procedure for the manufacture of boards, characterized by being constituted by the following elements:
--
Una primera capa de mortero de cemento con aditivos con aislante térmico y acústico.A first layer of cement mortar with additives with thermal insulation and acoustic.
--
Una segunda capa de mortero de cemento.A second layer of cement mortar.
--
Una malla metálica o plática, colocada entre las capas mencionadas anteriormente, que confiere resistencia mecánica al conjunto.A metal or plastic mesh, placed between the mentioned layers above, which confers mechanical resistance to set.
--
Un puente de unión a base de resinas acrílicas, epoxi, de poliéster, de poliuretano o similar, aplicado sobre el material a colocar que permitirá su anclaje sobre la segunda capa de mortero cuando esté aún fresco.A bonding bridge based on acrylic, epoxy, polyester resins, polyurethane or similar, applied on the material to be placed that will allow its anchoring on the second layer of mortar when it is still fresh.
--
Material a colocar como acabado. Se sitúa sobre la segunda capa de mortero, anclado mediante el puente de unión y representa la capa exterior y visible del tablero fabricado.Material to be placed as a finish. I know placed on the second layer of mortar, anchored by the bridge of union and represents the outer and visible layer of the board manufactured.
2. Procedimiento para la fabricación de tableros según reivindicación 1, caracterizado porque la capa de mortero en la que se fija el material puede realizarse tanto con cemento gris como con cemento blanco sin cromo.2. Method for the manufacture of boards according to claim 1, characterized in that the layer of mortar in which the material is fixed can be made both with gray cement and with chrome-free white cement. 3. Procedimiento para la fabricación de tableros según reivindicaciones 1 y 2, caracterizada por utilizar como acabado, material de diversa naturaleza colocado sobre el puente de unión, pudiendo ser piedra natural o artificial, así como cristal, espejo, plástico, madera, porcelana, gres o similar.3. Procedure for the manufacture of boards according to claims 1 and 2, characterized by using as a finish, material of various kinds placed on the connecting bridge, which can be natural or artificial stone, as well as glass, mirror, plastic, wood, porcelain, stoneware or similar. 4. Procedimiento para la fabricación de tableros según reivindicaciones 1 a 3, caracterizado porque el puente de unión permite la incorporación de calcomanías, tejidos o cualquier elemento decorativo, al material a colocar como acabado.4. Process for the manufacture of boards according to claims 1 to 3, characterized in that the connecting bridge allows the incorporation of decals, fabrics or any decorative element, to the material to be placed as a finish. 5. Procedimiento para la fabricación de tableros según reivindicaciones 1 a 4, caracterizada porque la mezcla de mortero pude incorporar micro-sílice en cantidades adecuadas para conferir mayor plasticidad y resistencia mecánica a la compresión y flexo-tracción, al conjunto del tablero.5. Process for the manufacture of boards according to claims 1 to 4, characterized in that the mortar mixture can incorporate micro-silica in adequate quantities to confer greater plasticity and mechanical resistance to compression and flexo-traction, to the whole board.
ES200901072A 2009-04-08 2009-04-08 IMPROVEMENTS TO MAIN PATENT Nº 200801757, BY: "PROCEDURE FOR THE MANUFACTURE OF BOARDS OF DIFFERENT DIMENSIONS WITH NATURAL STONE USING A BINDING AND LIGHTING A CEMENT MORTAR BASE". Expired - Fee Related ES2350545B1 (en)

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ES200901072A ES2350545B1 (en) 2009-04-08 2009-04-08 IMPROVEMENTS TO MAIN PATENT Nº 200801757, BY: "PROCEDURE FOR THE MANUFACTURE OF BOARDS OF DIFFERENT DIMENSIONS WITH NATURAL STONE USING A BINDING AND LIGHTING A CEMENT MORTAR BASE".

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Application Number Priority Date Filing Date Title
ES200901072A ES2350545B1 (en) 2009-04-08 2009-04-08 IMPROVEMENTS TO MAIN PATENT Nº 200801757, BY: "PROCEDURE FOR THE MANUFACTURE OF BOARDS OF DIFFERENT DIMENSIONS WITH NATURAL STONE USING A BINDING AND LIGHTING A CEMENT MORTAR BASE".

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4053677A (en) * 1975-04-17 1977-10-11 Corao Manuel J Light concrete monolithic slab
US4945694A (en) * 1989-04-20 1990-08-07 John Mitchell Building module
US20040118076A1 (en) * 2002-11-05 2004-06-24 Certainteed Corporation Cementitious exterior sheathing product with rigid support member

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4053677A (en) * 1975-04-17 1977-10-11 Corao Manuel J Light concrete monolithic slab
US4945694A (en) * 1989-04-20 1990-08-07 John Mitchell Building module
US20040118076A1 (en) * 2002-11-05 2004-06-24 Certainteed Corporation Cementitious exterior sheathing product with rigid support member

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