EP4692684A1 - Condenser - Google Patents

Condenser

Info

Publication number
EP4692684A1
EP4692684A1 EP24778212.1A EP24778212A EP4692684A1 EP 4692684 A1 EP4692684 A1 EP 4692684A1 EP 24778212 A EP24778212 A EP 24778212A EP 4692684 A1 EP4692684 A1 EP 4692684A1
Authority
EP
European Patent Office
Prior art keywords
subcooler
filling
condenser
accommodating cavity
condensation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP24778212.1A
Other languages
German (de)
French (fr)
Inventor
Xiuping Su
Kun Lin
Shimin SHENG
Zemin MA
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tyco Fire and Security GmbH
York Wuxi Air Conditioning and Refrigeration Co Ltd
Original Assignee
Tyco Fire and Security GmbH
York Wuxi Air Conditioning and Refrigeration Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tyco Fire and Security GmbH, York Wuxi Air Conditioning and Refrigeration Co Ltd filed Critical Tyco Fire and Security GmbH
Publication of EP4692684A1 publication Critical patent/EP4692684A1/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B39/00Evaporators; Condensers
    • F25B39/04Condensers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B40/00Subcoolers, desuperheaters or superheaters
    • F25B40/02Subcoolers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B45/00Arrangements for charging or discharging refrigerant
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B49/00Arrangement or mounting of control or safety devices
    • F25B49/02Arrangement or mounting of control or safety devices for compression type machines, plants or systems
    • F25B49/027Condenser control arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/16Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
    • F28D7/163Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation with conduit assemblies having a particular shape, e.g. square or annular; with assemblies of conduits having different geometrical features; with multiple groups of conduits connected in series or parallel and arranged inside common casing
    • F28D7/1638Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation with conduit assemblies having a particular shape, e.g. square or annular; with assemblies of conduits having different geometrical features; with multiple groups of conduits connected in series or parallel and arranged inside common casing with particular pattern of flow or the heat exchange medium flowing inside the conduits assemblies, e.g. change of flow direction from one conduit assembly to another one
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/16Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
    • F28D7/163Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation with conduit assemblies having a particular shape, e.g. square or annular; with assemblies of conduits having different geometrical features; with multiple groups of conduits connected in series or parallel and arranged inside common casing
    • F28D7/1638Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation with conduit assemblies having a particular shape, e.g. square or annular; with assemblies of conduits having different geometrical features; with multiple groups of conduits connected in series or parallel and arranged inside common casing with particular pattern of flow or the heat exchange medium flowing inside the conduits assemblies, e.g. change of flow direction from one conduit assembly to another one
    • F28D7/1646Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation with conduit assemblies having a particular shape, e.g. square or annular; with assemblies of conduits having different geometrical features; with multiple groups of conduits connected in series or parallel and arranged inside common casing with particular pattern of flow or the heat exchange medium flowing inside the conduits assemblies, e.g. change of flow direction from one conduit assembly to another one with particular pattern of flow of the heat exchange medium flowing outside the conduit assemblies, e.g. change of flow direction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F13/00Arrangements for modifying heat-transfer, e.g. increasing, decreasing
    • F28F13/06Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media
    • F28F13/08Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media by varying the cross-section of the flow channels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2339/00Details of evaporators; Details of condensers
    • F25B2339/04Details of condensers
    • F25B2339/046Condensers with refrigerant heat exchange tubes positioned inside or around a vessel containing water or pcm to cool the refrigerant gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2345/00Details for charging or discharging refrigerants; Service stations therefor
    • F25B2345/001Charging refrigerant to a cycle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/22Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates
    • F28F2009/222Particular guide plates, baffles or deflectors, e.g. having particular orientation relative to an elongated casing or conduit

Definitions

  • the present application relates to a condenser.
  • a condenser has a condensation accommodating cavity, a condenser inlet, and a condenser outlet.
  • a gaseous refrigerant can enter the condensation accommodating cavity through the condenser inlet, condenses into a liquid refrigerant in the condensation accommodating cavity, and is discharged through the condenser outlet.
  • the liquid refrigerant in the condensation accommodating cavity is arranged to be maintained at a specific level so as to ensure that only the liquid refrigerant is discharged through the condenser outlet. However, in order to maintain the liquid refrigerant at the specific level, a large filling amount of the refrigerant is required.
  • a first aspect of the present application provides a condenser.
  • the condenser comprises a condenser shell and at least one filling component.
  • the condenser shell defines a condensation accommodating cavity, and the condensation accommodating cavity is configured to accommodate a refrigerant.
  • the at least one filling component is arranged in the condensation accommodating cavity and can occupy a portion of a volume of the condensation accommodating cavity.
  • the at least one filling component is a recyclable processing residue and does not chemically react with the refrigerant.
  • a condenser outlet is provided on the condenser shell, and the condenser outlet is in fluid communication with the condensation accommodating cavity.
  • a shape of the at least one filling component is configured to prevent the at least one filling component from leaving the condensation accommodating cavity through the condenser outlet.
  • a second aspect of the present application provides a condenser comprising a condenser shell and at least one filling component.
  • the condenser shell defines a condensation accommodating cavity, and the condensation accommodating cavity is configured to accommodate a refrigerant.
  • the at least one filling component is arranged in the condensation accommodating cavity, the filling component comprises a filling shell and a filler, the filling shell defines a filling accommodating cavity, at least one access port is provided on the filling shell, and the refrigerant in the condensation accommodating cavity can enter the filling accommodating cavity through the at least one access port.
  • the filler can occupy a portion of a volume of the condensation accommodating cavity.
  • the filling component does not chemically react with the refrigerant.
  • the filling shell is a filling cage, and the filler includes a plurality of filling blocks.
  • the filling blocks are recyclable processing residues.
  • the filling shell is made of a metal plate or a metal mesh.
  • the filler is made of metal, polypropylene, polyvinyl chloride or high-density polyethylene.
  • the condenser further includes a subcooler.
  • the subcooler is arranged in the condensation accommodating cavity, the subcooler includes a subcooler bottom and a subcooler first side portion and a subcooler second side portion which are located on two sides of the subcooler bottom, and a receiving space is formed between the condenser shell and the subcooler bottom, the subcooler first side portion, and the subcooler second side portion.
  • the at least one filling component is arranged in the receiving space.
  • a third aspect of the present application provides a condenser comprising a condenser shell, a subcooler, and at least one filling component.
  • the condenser shell defines a condensation accommodating cavity.
  • the subcooler is arranged in the condensation accommodating cavity, the subcooler comprises a subcooler bottom and a subcooler first side portion and a subcooler second side portion which are located on two sides of the subcooler bottom, and a receiving space is formed between the condenser shell and the subcooler bottom, the subcooler first side portion, and the subcooler second side portion.
  • the filling component is arranged in the receiving space.
  • the filling component is formed by at least one of extrusion molding or foam molding and does not chemically react with a refrigerant.
  • the filling component is made of a polymer material.
  • the subcooler comprises a pair of subcooler inlets, and the pair of subcooler inlets are respectively arranged on the subcooler first side portion and the subcooler second side portion.
  • the at least one filling component comprises a first filling component and a second filling component, which are respectively arranged on two sides of the pair of subcooler inlets in a length direction of the condenser shell, so that an inlet channel is formed between the first filling component and the second filling component, and thus a refrigerant in the condensation accommodating cavity can enter the subcooler through the inlet channel and the pair of subcooler inlets.
  • each of the first filling component and the second filling component includes two filling upper portions and a filling cover portion, the two filling upper portions are located in the receiving space and are respectively located on two opposite sides of the subcooler, and the filling cover portion is located above the subcooler and is connected to the two filling upper portions.
  • the filling cover portion is configured to be capable of guiding the refrigerant located on an upper surface of the filling cover portion to flow toward the subcooler inlets.
  • the condenser of the present application can decrease a filling amount of the refrigerant.
  • FIG. 1A is a perspective view of a condenser of the present application.
  • FIG. 1B is an A-A schematic cross-sectional view of the condenser shown in FIG. 1A .
  • FIG. 1C is a B-B schematic cross-sectional view of the condenser shown in FIG. 1A .
  • the condenser includes a condenser shell 102.
  • the condenser shell 102 includes a cylinder body 112, a left partition plate 116, a right partition plate 114, a left end plate 117, and a right end plate 115.
  • the cylinder body 112 is substantially a cylinder extending in a left and right direction (i.e., a length direction).
  • the cylinder body 112 has a central axis extending in the left and right direction. Left and right ends of the cylinder body 112 are respectively closed by the left partition plate 116 and the right partition plate 114 to form a condensation accommodating cavity 132.
  • the left end plate 117 is substantially arc-shaped, and the left end plate 117 is connected to the left partition plate 116 to form a communication cavity 134.
  • the right end plate 115 is also substantially arc-shaped, and the right end plate 115 is connected to the right partition plate 114.
  • the right partition plate 114 further comprises a transverse partition plate 142 extending laterally from the right partition plate 114 to the right end plate 115, thereby forming an outlet containing cavity 152 and an inlet containing cavity 154.
  • the condenser shell 102 also includes a medium inlet pipe 122 and a medium outlet pipe 124, the medium inlet pipe 122 and the medium outlet pipe 124 are arranged on the right end plate 115, the medium inlet pipe 122 is in fluid communication with the inlet accommodating cavity 154, and the medium outlet pipe 124 is in fluid communication with the outlet accommodating cavity 152.
  • the condenser further includes a first pipe bundle 162 and a second pipe bundle 164 located below the first pipe bundle 162.
  • the first pipe bundle 162 and the second pipe bundle 164 are horizontally arranged in the condensation accommodating cavity 132.
  • One end of the first pipe bundle 162 is in fluid communication with the communication cavity 134, and the other end of the first pipe bundle 162 is in fluid communication with the outlet accommodating cavity 152; and one end of the second pipe bundle 164 is in fluid communication with the communication cavity 134, and the other end of the second pipe bundle 164 is in fluid communication with the inlet accommodating cavity 154, so that a cooling medium can pass through the medium inlet pipe 122, then sequentially flow through the inlet accommodating cavity 154, the second pipe bundle 164, the communication cavity 134, the first pipe bundle 162, and the outlet accommodating cavity 152, and flow out of the condenser through the medium outlet pipe 124 (according to a flow direction shown by an arrow M in FIG. 1B ).
  • the condenser also includes an inlet pipe 120 and an outlet pipe 130.
  • the inlet pipe 120 is located on an upper part of the cylinder body 112 and defines a condenser inlet on the condenser shell 102 for receiving a refrigerant gas.
  • the outlet pipe 130 is located at a lower part of the cylinder body 112 and defines a condenser outlet on the condenser shell 102 for discharging a condensed refrigerant liquid out from the condensation accommodating cavity 132.
  • the refrigerant gas flowing into the cylinder body 112 from the inlet pipe 120 exchanges heat with the medium in the first pipe bundle 162 and the second pipe bundle 164. After the refrigerant gas is condensed into a refrigerant liquid, the refrigerant liquid can be discharged from the cylinder body 112 through the outlet pipe 130.
  • the condenser also includes a subcooler 170.
  • the subcooler 170 is arranged in the condensation accommodating cavity 132 and is arranged below the second pipe bundle 164.
  • the subcooler 170 includes a subcooler shell 172 and a subcooler pipe bundle 174.
  • the subcooler shell 172 is formed by extending in an axial direction of the cylinder body 112 and is connected to the left partition plate 116 and the right partition plate 114 respectively to form a subcooler accommodating cavity 176.
  • the subcooler pipe bundle 174 is horizontally arranged in the subcooler accommodating cavity 176.
  • One end of the subcooler pipe bundle 174 is in fluid communication with the communication cavity 134, and the other end of the subcooler pipe bundle 174 is in fluid communication with the inlet accommodating cavity 154, so that the cooling medium can pass through the medium inlet pipe 122 and then flow through the subcooler pipe bundle 174 to reach the communication cavity 134.
  • the subcooler 170 includes a subcooler bottom 182 and a subcooler first side portion 184 and a subcooler second side portion 186 which are located on two opposite sides of the subcooler bottom 182.
  • a receiving space 188 is formed between the condenser shell 102 and the subcooler bottom 182, the subcooler first side portion 184, and the subcooler second side portion 186.
  • a pair of subcooler inlets 190 are respectively arranged on the subcooler first side portion 184 and the subcooler second side portion 186, and are substantially located in a middle in the axial direction of the cylinder body 112.
  • the refrigerant liquid in the condensation accommodating cavity 132 can enter the subcooler accommodating cavity 176 through the subcooler inlets 190 and exchange heat with the medium in the subcooler pipe bundle 174 in the subcooler accommodating cavity 176 to increase a subcooling degree of the refrigerant liquid.
  • the outlet pipe 130 extends from a lower direction of the cylinder body 112 and is connected to the subcooler bottom 182 so that the refrigerant liquid in the subcooler accommodating cavity 176 can be discharged through the outlet pipe 130.
  • a radial cross-section of the subcooler 170 is substantially in a T shape.
  • a top surface of the subcooler 170 is substantially a plane arranged in a horizontal direction.
  • Each of the subcooler first side portion 184 and the subcooler second side portion 186 includes a first side wall 191, a second side wall 192, a third side wall 193, a fourth side wall 194, a fifth side wall 195, and a sixth side wall 196 which are sequentially connected.
  • the first side wall 191 is connected to the top surface of the subcooler 170.
  • the first side wall 191, the third side wall 193, and the fifth side wall 195 are substantially arranged in a vertical direction.
  • Each of the pair of subcooler inlets 190 includes a vertical inlet 197 arranged on the third side wall 193 and a horizontal inlet 198 arranged on the fourth side wall 194.
  • the vertical inlet 197 is in communication with the horizontal inlet 198.
  • the refrigerant liquid in the condensation accommodating cavity 132 is arranged to have a liquid level H.
  • the liquid level H is a distance between a top surface of the refrigerant liquid in the condensation accommodating cavity 132 and the condenser outlet in the vertical direction.
  • the top surface of the refrigerant liquid is higher than tops of the subcooler inlets 190, thereby ensuring that the refrigerant liquid fills the subcooler accommodating cavity 176.
  • the condenser also includes a plurality of filling components 160 that do not chemically react with the refrigerant.
  • the filling components 160 are arranged in the condensation accommodating cavity 132 and can occupy a portion of a volume of the condensation accommodating cavity 132.
  • the filling components 160 are recyclable processing residues, for example, leftover materials of raw materials in a processing process.
  • materials of the recyclable processing residues are metals such as iron, aluminum, and stainless steel, rubber, plastic, etc.
  • a shape of each filling component 160 is configured to prevent the filling component 160 from entering the subcooler accommodating cavity 176 through the subcooler inlets 190.
  • Each filling component 160 may be in a regular shape (e.g., a cuboid, a cube, a pyramid, a cylinder, etc.) or an irregular shape.
  • a density of the filling components 160 is greater than a density of the refrigerant.
  • the filling components 160 settle by gravity at the bottom of the condensation accommodating cavity 132, thereby occupying a portion of the volume of the condensation accommodating cavity 132.
  • the density of the filling components 160 is not greater than the density of the refrigerant.
  • the filling components 160 are connected to the condenser shell 102 through a fastener (not shown), thereby being maintained below the liquid level of the refrigerant liquid to occupy a portion of the volume of the condensation accommodating cavity 132.
  • the filling components 160 in the condenser of the present application are recyclable processing residues.
  • the filling components 160 are arranged in the condensation accommodating cavity 132, thereby occupying a portion of the volume of the condensation accommodating cavity 132.
  • This has advantages of cost saving and ease of manufacturing.
  • recyclable processing residues are generated.
  • the present application fully utilizes these recyclable processing residues as the filling components 160.
  • the recyclable processing residues can occupy a portion of the volume of the condensation accommodating cavity 132, thereby decreasing a filling amount of the refrigerant while maintaining the same liquid level H so as to save a cost of the refrigerant.
  • the recyclable processing residues are existing materials in a processing workshop for the condenser, eliminating the need for additional procurement and processing, significantly reducing a cost of condenser production.
  • the filling components 160 may also be more cost-effective processing residues from other fields, to further reduce a production cost.
  • FIG. 2 is B-B schematic cross-sectional view of a second embodiment of a filling component 160 of the present application.
  • the filling component 160 shown in FIG. 2 includes a filling shell 232 and a filler 234.
  • the filling shell 232 defines a filling accommodating cavity 236, and a plurality of access ports 238 are provided on the filling shell 232.
  • the access ports 238 make the filling accommodating cavity 236 in communication with a condensation accommodating cavity 132, allowing a refrigerant in the condensation accommodating cavity 132 to enter the filling accommodating cavity 236.
  • the filler 234 can occupy a portion of a volume of the filling accommodating cavity 236, thereby occupying a portion of a volume of the condensation accommodating cavity 132 so as to decrease a filling amount of the refrigerant.
  • a shape of the filling shell 232 is configured to prevent the filling component 160 from entering a subcooler accommodating cavity 176 through a subcooler inlet 190.
  • the filling shell 232 is a filling cage.
  • the filling shell is made of a metal plate or a metal mesh.
  • the filler 234 is a plurality of filling blocks.
  • the filling blocks are recyclable processing residues. for example, leftover materials of raw materials in a processing process.
  • the recyclable processing residues do not chemically react with the refrigerant.
  • materials of the recyclable processing residues are metals such as iron, aluminum, and stainless steel, rubber, plastic, etc.
  • the filler 234 is made of metal, polypropylene, polyvinyl chloride or high-density polyethylene.
  • filler 234 of the present application is a plurality of filling blocks, any filler 234 being at least one filler block is within the scope of protection of the present application.
  • FIG. 3A is a B-B schematic cross-sectional view of a condenser of the present application including a third embodiment of a filling component 160.
  • FIG. 3B is a perspective view of a subcooler and a filling component in the condenser shown in FIG. 3A .
  • the filling component 160 includes a first filling component 342 and a second filling component 344.
  • the first filling component 342 and the second filling component 344 are arranged in the receiving space 188 and are arranged on two sides of a pair of subcooler inlets 190 in the length direction of the condenser shell 102, so that an inlet channel 354 is formed between the first filling component 342 and the second filling component 344, and thus the refrigerant in the condensation accommodating cavity 132 can enter the subcooler 170 through the inlet channel 354 and the pair of subcooler inlets 190.
  • a flow area of the inlet channel 354 is greater than or equal to a flow area of the pair of subcooler inlets 190, so that a flow rate of the refrigerant passing through the inlet channel 354 is relatively stable.
  • each of the first filling component 342 and the second filling component 344 includes a filling outer portion 382 located on an outside, a filling inner portion 384 located on an inside, and two filling upper portions 386.
  • a radial cross-section of the filling outer portion 382 is substantially arc-shaped to cooperate with the inner wall of the cylinder body 112.
  • a radial cross-section of the filling inner portion 384 is substantially in a T shape to cooperate with outer contours of the subcooler bottom 182 of the subcooler 170, the subcooler first side portion 184, and the subcooler second side portion 186.
  • the filling inner portion 384 cooperates with the subcooler bottom 182 of the subcooler 170, and the first side wall 191, the second side wall 192, the third side wall 193, the fourth side wall 194, the fifth side wall 195, and the sixth side wall 196 which are located on two sides of the subcooler bottom 182.
  • the two filling upper portions 386 are respectively arranged on two sides of the subcooler 170, and are connected to the filling outer portion 382 and the filling inner portion 384.
  • the upper surface of the filler upper portion 386 is a plane arranged in the horizontal direction and substantially located in the same plane with the top surface of the subcooler 170.
  • each of the first filling component 342 and the second filling component 344 includes a filling shell 232 and a filler 234.
  • the specific structures of the filling shell 232 and the filler 234 are the same as the filling shell 232 and the filler 234 described in the second embodiment and will not be described again here.
  • each of the first filling component 342 and the second filling component 344 is formed by at least one of extrusion molding and foam molding.
  • the first filling component 342 and the second filling component 344 are made of a polymer material, such as polypropylene, polyvinyl chloride, and high-density polyethylene.
  • the first filling component 342 and the second filling component 344 are formed by extrusion molding.
  • the first filling component 342 and the second filling component 344 formed by extrusion molding can match the shape of the subcooler 170.
  • the first filling component 342, the second filling component 344 and the subcooler 170 may be installed in place first, and then the subcooler is installed into the condensation accommodating cavity 132.
  • the installation process is convenient.
  • the first filling component 342 and the second filling component 344 are formed by foam molding. The operator injects foam into the receiving space 188 after the subcooler 170 is installed in place. During the foaming process, the foam occupies a portion of the volume of the receiving space 188 and thus occupies a portion of the volume of the condensation accommodating cavity 132 to decrease the filling amount of refrigerant.
  • the subcooler 170 can hold the first filling component 342 and the second filling component 344 in place without other fasteners fixing the first filling component 342 and the second filling component 344.
  • the condenser of the present application includes two filling components (i.e., the first filling component 342 and the second filling component 344), the condenser including at least one filling component is within the scope of protection of the present application.
  • FIG. 4 is a perspective view of a fourth embodiment of a filling component 160, and a subcooler of the present application.
  • the similarities between the filling component shown in FIG. 4 and the filling component shown in FIGS. 3A-3B will not be described again.
  • the main difference between the filling component shown in FIG. 4 and the filling component shown in FIGS. 3A-3B is that each of the first filling component 342 and the second filling component 344 shown in FIG. 4 also includes a filling cover portion 402.
  • the filling cover portion 402 is located above the subcooler 170 and is connected to the filling upper portions 386 located on two sides of the subcooler 170.
  • the first filling component 342 and the second filling component 344 are substantially in a barrel shape with a hollow portion extending in the length direction.
  • the operator inserts the subcooler 170 into the first filling component 342 and the second filling component 344, and then installs the subcooler 170 into the condensation accommodating cavity 132.
  • the filling cover portion 402 includes a filling cover portion exterior 412 and a filling cover portion interior 414.
  • a bottom surface of the filling cover portion interior 414 is substantially planar so as to cooperate with the top surface of the subcooler 170.
  • the filling cover portion exterior 412 is configured to guide the refrigerant located on an upper surface of the filling cover portion 402 to flow toward the pair of subcooler inlets 190.
  • the upper surface of the filling cover portion exterior 412 is a plane arranged obliquely. This can divert the refrigerant so that the refrigerant flows toward the subcooler inlets 190.
  • the condenser of the present application includes a plurality of filling components 160, the condenser including at least one filling component 160 is within the scope of protection of the present application.
  • the condenser of the present application includes the subcooler 170, in other embodiments, the condenser may not include the subcooler 170, and the outlet pipe 130 can be connected below the condenser shell 102 and in communication with the condensation accommodating cavity 132.
  • a shape of the at least one filling component 160 is configured to prevent the at least one filling component 160 from leaving the condensation accommodating cavity 132 through the condenser outlet.
  • the at least one filling component 160 in the present application is arranged in the condensation accommodating cavity 132 and can occupy a portion of the volume of the condensation accommodating cavity 132, thereby decreasing the filling amount of refrigerant while maintaining the same liquid level H to save the cost of refrigerant.

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Geometry (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)

Abstract

A condenser, comprising a condenser shell (102) and at least one filling component (160), wherein a condensation accommodating cavity (132) defined by the condenser shell (102) is configured to accommodate a refrigerant; the filling component (160) is arranged in the condensation accommodating cavity (132) and can occupy some of the volume of the condensation accommodating cavity (132); and the filling component (160) is a recyclable processing residue, does not chemically react with the refrigerant, and can decrease a filling amount of the refrigerant.

Description

    Technical Field
  • The present application relates to a condenser.
  • Background Art
  • A condenser has a condensation accommodating cavity, a condenser inlet, and a condenser outlet. A gaseous refrigerant can enter the condensation accommodating cavity through the condenser inlet, condenses into a liquid refrigerant in the condensation accommodating cavity, and is discharged through the condenser outlet. The liquid refrigerant in the condensation accommodating cavity is arranged to be maintained at a specific level so as to ensure that only the liquid refrigerant is discharged through the condenser outlet. However, in order to maintain the liquid refrigerant at the specific level, a large filling amount of the refrigerant is required.
  • Summary of the Invention
  • To achieve the foregoing objective, a first aspect of the present application provides a condenser. The condenser comprises a condenser shell and at least one filling component. The condenser shell defines a condensation accommodating cavity, and the condensation accommodating cavity is configured to accommodate a refrigerant. The at least one filling component is arranged in the condensation accommodating cavity and can occupy a portion of a volume of the condensation accommodating cavity. The at least one filling component is a recyclable processing residue and does not chemically react with the refrigerant.
  • According to the condenser of the above first aspect, a condenser outlet is provided on the condenser shell, and the condenser outlet is in fluid communication with the condensation accommodating cavity. A shape of the at least one filling component is configured to prevent the at least one filling component from leaving the condensation accommodating cavity through the condenser outlet.
  • A second aspect of the present application provides a condenser comprising a condenser shell and at least one filling component. The condenser shell defines a condensation accommodating cavity, and the condensation accommodating cavity is configured to accommodate a refrigerant. The at least one filling component is arranged in the condensation accommodating cavity, the filling component comprises a filling shell and a filler, the filling shell defines a filling accommodating cavity, at least one access port is provided on the filling shell, and the refrigerant in the condensation accommodating cavity can enter the filling accommodating cavity through the at least one access port. The filler can occupy a portion of a volume of the condensation accommodating cavity. The filling component does not chemically react with the refrigerant.
  • According to the condenser of the above second aspect, the filling shell is a filling cage, and the filler includes a plurality of filling blocks.
  • According to the condenser of the above second aspect, the filling blocks are recyclable processing residues.
  • According to the condenser of the above second aspect, the filling shell is made of a metal plate or a metal mesh.
  • According to the condenser of the above second aspect, the filler is made of metal, polypropylene, polyvinyl chloride or high-density polyethylene.
  • According to the condenser of the above second aspect, the condenser further includes a subcooler. The subcooler is arranged in the condensation accommodating cavity, the subcooler includes a subcooler bottom and a subcooler first side portion and a subcooler second side portion which are located on two sides of the subcooler bottom, and a receiving space is formed between the condenser shell and the subcooler bottom, the subcooler first side portion, and the subcooler second side portion. The at least one filling component is arranged in the receiving space.
  • A third aspect of the present application provides a condenser comprising a condenser shell, a subcooler, and at least one filling component. The condenser shell defines a condensation accommodating cavity. The subcooler is arranged in the condensation accommodating cavity, the subcooler comprises a subcooler bottom and a subcooler first side portion and a subcooler second side portion which are located on two sides of the subcooler bottom, and a receiving space is formed between the condenser shell and the subcooler bottom, the subcooler first side portion, and the subcooler second side portion. The filling component is arranged in the receiving space. The filling component is formed by at least one of extrusion molding or foam molding and does not chemically react with a refrigerant.
  • According to the condenser of the above third aspect, the filling component is made of a polymer material.
  • According to the condenser of the above third aspect, the subcooler comprises a pair of subcooler inlets, and the pair of subcooler inlets are respectively arranged on the subcooler first side portion and the subcooler second side portion. The at least one filling component comprises a first filling component and a second filling component, which are respectively arranged on two sides of the pair of subcooler inlets in a length direction of the condenser shell, so that an inlet channel is formed between the first filling component and the second filling component, and thus a refrigerant in the condensation accommodating cavity can enter the subcooler through the inlet channel and the pair of subcooler inlets.
  • According to the condenser of the above third aspect, each of the first filling component and the second filling component includes two filling upper portions and a filling cover portion, the two filling upper portions are located in the receiving space and are respectively located on two opposite sides of the subcooler, and the filling cover portion is located above the subcooler and is connected to the two filling upper portions.
  • According to the condenser of the above third aspect, the filling cover portion is configured to be capable of guiding the refrigerant located on an upper surface of the filling cover portion to flow toward the subcooler inlets.
  • The condenser of the present application can decrease a filling amount of the refrigerant.
  • Other features, advantages and embodiments of the present application may be set forth or become apparent by consideration of the following detailed description, accompanying drawings and claims. In addition, it should be understood that the above summaries of the invention and the following specific embodiments are all exemplary and intended to provide further explanations rather than limit the scope of the present application to be claimed. However, the detailed description and specific examples indicate only preferred embodiments of the present application. Various changes and modifications within the spirit and scope of the present application will become apparent to those skilled in the art from this detailed description.
  • Brief Description of the Drawings
  • The features and advantages of the present application may be better understood by reading the following detailed description with reference to the accompanying drawings, in which like reference numerals refer to like parts throughout.
    • FIG. 1A is a perspective view of a condenser of the present application;
    • FIG. 1B is an A-A cross-sectional view of the condenser shown in FIG. 1A;
    • FIG. 1C is a B-B cross-sectional view of the condenser shown in FIG. 1A;
    • FIG. 2 is B-B schematic cross-sectional view of a second embodiment of a filling component of the present application;
    • FIG. 3A is a B-B schematic cross-sectional view of a condenser of the present application including a third embodiment of a filling component;
    • FIG. 3B is a perspective view of a subcooler and a filling component in the condenser shown in FIG. 3A; and
    • FIG. 4 is a perspective view of a fourth embodiment of a filling component, and a subcooler of the present application.
    Detailed Description of Embodiments
  • Various specific implementations of the present invention will be described below with reference to the accompanying drawings, which constitute a part of the Specification. It should be understood that ordinal numbers, such as "first" and "second" used in the present application are only for distinction and identification, and do not have any other meaning. Unless otherwise specified, they do not indicate a specific order, nor do they have a specific relevance. For example, the term "first filling component" by itself does not imply the presence of a "second filling component", nor does the term "second filling component" by itself imply the presence of a "first filling component".
  • FIG. 1A is a perspective view of a condenser of the present application. FIG. 1B is an A-A schematic cross-sectional view of the condenser shown in FIG. 1A. FIG. 1C is a B-B schematic cross-sectional view of the condenser shown in FIG. 1A. As shown in FIGS. 1A-1C, the condenser includes a condenser shell 102. The condenser shell 102 includes a cylinder body 112, a left partition plate 116, a right partition plate 114, a left end plate 117, and a right end plate 115. The cylinder body 112 is substantially a cylinder extending in a left and right direction (i.e., a length direction). The cylinder body 112 has a central axis extending in the left and right direction. Left and right ends of the cylinder body 112 are respectively closed by the left partition plate 116 and the right partition plate 114 to form a condensation accommodating cavity 132. The left end plate 117 is substantially arc-shaped, and the left end plate 117 is connected to the left partition plate 116 to form a communication cavity 134. The right end plate 115 is also substantially arc-shaped, and the right end plate 115 is connected to the right partition plate 114. The right partition plate 114 further comprises a transverse partition plate 142 extending laterally from the right partition plate 114 to the right end plate 115, thereby forming an outlet containing cavity 152 and an inlet containing cavity 154. The condenser shell 102 also includes a medium inlet pipe 122 and a medium outlet pipe 124, the medium inlet pipe 122 and the medium outlet pipe 124 are arranged on the right end plate 115, the medium inlet pipe 122 is in fluid communication with the inlet accommodating cavity 154, and the medium outlet pipe 124 is in fluid communication with the outlet accommodating cavity 152.
  • As shown in FIGS. 1B-1C, the condenser further includes a first pipe bundle 162 and a second pipe bundle 164 located below the first pipe bundle 162. The first pipe bundle 162 and the second pipe bundle 164 are horizontally arranged in the condensation accommodating cavity 132. One end of the first pipe bundle 162 is in fluid communication with the communication cavity 134, and the other end of the first pipe bundle 162 is in fluid communication with the outlet accommodating cavity 152; and one end of the second pipe bundle 164 is in fluid communication with the communication cavity 134, and the other end of the second pipe bundle 164 is in fluid communication with the inlet accommodating cavity 154, so that a cooling medium can pass through the medium inlet pipe 122, then sequentially flow through the inlet accommodating cavity 154, the second pipe bundle 164, the communication cavity 134, the first pipe bundle 162, and the outlet accommodating cavity 152, and flow out of the condenser through the medium outlet pipe 124 (according to a flow direction shown by an arrow M in FIG. 1B). The condenser also includes an inlet pipe 120 and an outlet pipe 130. The inlet pipe 120 is located on an upper part of the cylinder body 112 and defines a condenser inlet on the condenser shell 102 for receiving a refrigerant gas. The outlet pipe 130 is located at a lower part of the cylinder body 112 and defines a condenser outlet on the condenser shell 102 for discharging a condensed refrigerant liquid out from the condensation accommodating cavity 132. The refrigerant gas flowing into the cylinder body 112 from the inlet pipe 120 exchanges heat with the medium in the first pipe bundle 162 and the second pipe bundle 164. After the refrigerant gas is condensed into a refrigerant liquid, the refrigerant liquid can be discharged from the cylinder body 112 through the outlet pipe 130.
  • As shown in FIGS. 1B-1C, the condenser also includes a subcooler 170. The subcooler 170 is arranged in the condensation accommodating cavity 132 and is arranged below the second pipe bundle 164. The subcooler 170 includes a subcooler shell 172 and a subcooler pipe bundle 174. The subcooler shell 172 is formed by extending in an axial direction of the cylinder body 112 and is connected to the left partition plate 116 and the right partition plate 114 respectively to form a subcooler accommodating cavity 176. The subcooler pipe bundle 174 is horizontally arranged in the subcooler accommodating cavity 176. One end of the subcooler pipe bundle 174 is in fluid communication with the communication cavity 134, and the other end of the subcooler pipe bundle 174 is in fluid communication with the inlet accommodating cavity 154, so that the cooling medium can pass through the medium inlet pipe 122 and then flow through the subcooler pipe bundle 174 to reach the communication cavity 134.
  • As shown in FIG. 1C, the subcooler 170 includes a subcooler bottom 182 and a subcooler first side portion 184 and a subcooler second side portion 186 which are located on two opposite sides of the subcooler bottom 182. A receiving space 188 is formed between the condenser shell 102 and the subcooler bottom 182, the subcooler first side portion 184, and the subcooler second side portion 186. A pair of subcooler inlets 190 are respectively arranged on the subcooler first side portion 184 and the subcooler second side portion 186, and are substantially located in a middle in the axial direction of the cylinder body 112. The refrigerant liquid in the condensation accommodating cavity 132 can enter the subcooler accommodating cavity 176 through the subcooler inlets 190 and exchange heat with the medium in the subcooler pipe bundle 174 in the subcooler accommodating cavity 176 to increase a subcooling degree of the refrigerant liquid. The outlet pipe 130 extends from a lower direction of the cylinder body 112 and is connected to the subcooler bottom 182 so that the refrigerant liquid in the subcooler accommodating cavity 176 can be discharged through the outlet pipe 130.
  • As shown in FIG. 1C, a radial cross-section of the subcooler 170 is substantially in a T shape. Specifically, a top surface of the subcooler 170 is substantially a plane arranged in a horizontal direction. Each of the subcooler first side portion 184 and the subcooler second side portion 186 includes a first side wall 191, a second side wall 192, a third side wall 193, a fourth side wall 194, a fifth side wall 195, and a sixth side wall 196 which are sequentially connected. The first side wall 191 is connected to the top surface of the subcooler 170. The first side wall 191, the third side wall 193, and the fifth side wall 195 are substantially arranged in a vertical direction. The second side wall 192, the fourth side wall 194, and the sixth side wall 196 are substantially arranged in the horizontal direction. Each of the pair of subcooler inlets 190 includes a vertical inlet 197 arranged on the third side wall 193 and a horizontal inlet 198 arranged on the fourth side wall 194. The vertical inlet 197 is in communication with the horizontal inlet 198.
  • As shown in FIG. 1C, the refrigerant liquid in the condensation accommodating cavity 132 is arranged to have a liquid level H. The liquid level H is a distance between a top surface of the refrigerant liquid in the condensation accommodating cavity 132 and the condenser outlet in the vertical direction. In the present application, the top surface of the refrigerant liquid is higher than tops of the subcooler inlets 190, thereby ensuring that the refrigerant liquid fills the subcooler accommodating cavity 176.
  • As shown in FIG. 1C, the condenser also includes a plurality of filling components 160 that do not chemically react with the refrigerant. The filling components 160 are arranged in the condensation accommodating cavity 132 and can occupy a portion of a volume of the condensation accommodating cavity 132. The filling components 160 are recyclable processing residues, for example, leftover materials of raw materials in a processing process. For example, materials of the recyclable processing residues are metals such as iron, aluminum, and stainless steel, rubber, plastic, etc. A shape of each filling component 160 is configured to prevent the filling component 160 from entering the subcooler accommodating cavity 176 through the subcooler inlets 190. Each filling component 160 may be in a regular shape (e.g., a cuboid, a cube, a pyramid, a cylinder, etc.) or an irregular shape. In one embodiment, a density of the filling components 160 is greater than a density of the refrigerant. The filling components 160 settle by gravity at the bottom of the condensation accommodating cavity 132, thereby occupying a portion of the volume of the condensation accommodating cavity 132. In one embodiment, the density of the filling components 160 is not greater than the density of the refrigerant. The filling components 160 are connected to the condenser shell 102 through a fastener (not shown), thereby being maintained below the liquid level of the refrigerant liquid to occupy a portion of the volume of the condensation accommodating cavity 132.
  • The filling components 160 in the condenser of the present application are recyclable processing residues. The filling components 160 are arranged in the condensation accommodating cavity 132, thereby occupying a portion of the volume of the condensation accommodating cavity 132. This has advantages of cost saving and ease of manufacturing. For example, in a condenser processing process, recyclable processing residues are generated. The present application fully utilizes these recyclable processing residues as the filling components 160. On the one hand, the recyclable processing residues can occupy a portion of the volume of the condensation accommodating cavity 132, thereby decreasing a filling amount of the refrigerant while maintaining the same liquid level H so as to save a cost of the refrigerant. On the other hand, the recyclable processing residues are existing materials in a processing workshop for the condenser, eliminating the need for additional procurement and processing, significantly reducing a cost of condenser production. Furthermore, the filling components 160 may also be more cost-effective processing residues from other fields, to further reduce a production cost.
  • FIG. 2 is B-B schematic cross-sectional view of a second embodiment of a filling component 160 of the present application. The filling component 160 shown in FIG. 2 includes a filling shell 232 and a filler 234. The filling shell 232 defines a filling accommodating cavity 236, and a plurality of access ports 238 are provided on the filling shell 232. The access ports 238 make the filling accommodating cavity 236 in communication with a condensation accommodating cavity 132, allowing a refrigerant in the condensation accommodating cavity 132 to enter the filling accommodating cavity 236. The filler 234 can occupy a portion of a volume of the filling accommodating cavity 236, thereby occupying a portion of a volume of the condensation accommodating cavity 132 so as to decrease a filling amount of the refrigerant. A shape of the filling shell 232 is configured to prevent the filling component 160 from entering a subcooler accommodating cavity 176 through a subcooler inlet 190.
  • In one embodiment of the present application, the filling shell 232 is a filling cage. The filling shell is made of a metal plate or a metal mesh. The filler 234 is a plurality of filling blocks. In one embodiment of the present application, the filling blocks are recyclable processing residues. for example, leftover materials of raw materials in a processing process. The recyclable processing residues do not chemically react with the refrigerant. For example, materials of the recyclable processing residues are metals such as iron, aluminum, and stainless steel, rubber, plastic, etc. The condenser of the present application uses the filling blocks to fill the filling accommodating cavity 236, to occupy a portion of the volume of the condensation accommodating cavity 132, thus decreasing a filling amount of the refrigerant while maintaining the same liquid level H, saving a cost of the refrigerant. In addition, objects of various sizes and shapes can be used as the filling blocks for filling. This significantly reduces a cost of producing the condenser. Furthermore, the filling shell 232 may be made of a flexible material. The filling shell 232 does not have a fixed shape and can therefore adapt to various shapes of subcoolers 170.
  • In another embodiment of the present application, the filler 234 is made of metal, polypropylene, polyvinyl chloride or high-density polyethylene.
  • It should be noted that while the filler 234 of the present application is a plurality of filling blocks, any filler 234 being at least one filler block is within the scope of protection of the present application.
  • It should also be noted that although a plurality of access ports 238 are provided on the filling shell 232 of the present application, at least one access port 238 being provided on the filling shell 232 is within the scope of protection of the present application.
  • FIG. 3A is a B-B schematic cross-sectional view of a condenser of the present application including a third embodiment of a filling component 160. FIG. 3B is a perspective view of a subcooler and a filling component in the condenser shown in FIG. 3A.
  • As shown in FIGS. 3A-3B, the filling component 160 includes a first filling component 342 and a second filling component 344. The first filling component 342 and the second filling component 344 are arranged in the receiving space 188 and are arranged on two sides of a pair of subcooler inlets 190 in the length direction of the condenser shell 102, so that an inlet channel 354 is formed between the first filling component 342 and the second filling component 344, and thus the refrigerant in the condensation accommodating cavity 132 can enter the subcooler 170 through the inlet channel 354 and the pair of subcooler inlets 190. A flow area of the inlet channel 354 is greater than or equal to a flow area of the pair of subcooler inlets 190, so that a flow rate of the refrigerant passing through the inlet channel 354 is relatively stable.
  • As shown in FIG. 3B, each of the first filling component 342 and the second filling component 344 includes a filling outer portion 382 located on an outside, a filling inner portion 384 located on an inside, and two filling upper portions 386. A radial cross-section of the filling outer portion 382 is substantially arc-shaped to cooperate with the inner wall of the cylinder body 112. A radial cross-section of the filling inner portion 384 is substantially in a T shape to cooperate with outer contours of the subcooler bottom 182 of the subcooler 170, the subcooler first side portion 184, and the subcooler second side portion 186. More specifically, the filling inner portion 384 cooperates with the subcooler bottom 182 of the subcooler 170, and the first side wall 191, the second side wall 192, the third side wall 193, the fourth side wall 194, the fifth side wall 195, and the sixth side wall 196 which are located on two sides of the subcooler bottom 182. The two filling upper portions 386 are respectively arranged on two sides of the subcooler 170, and are connected to the filling outer portion 382 and the filling inner portion 384. In the present application, the upper surface of the filler upper portion 386 is a plane arranged in the horizontal direction and substantially located in the same plane with the top surface of the subcooler 170.
  • In one embodiment of the present application, each of the first filling component 342 and the second filling component 344 includes a filling shell 232 and a filler 234. The specific structures of the filling shell 232 and the filler 234 are the same as the filling shell 232 and the filler 234 described in the second embodiment and will not be described again here.
  • In one embodiment of the present application, each of the first filling component 342 and the second filling component 344 is formed by at least one of extrusion molding and foam molding. In one embodiment of the present application, the first filling component 342 and the second filling component 344 are made of a polymer material, such as polypropylene, polyvinyl chloride, and high-density polyethylene. As an example, the first filling component 342 and the second filling component 344 are formed by extrusion molding. The first filling component 342 and the second filling component 344 formed by extrusion molding can match the shape of the subcooler 170. During installation by an operator, the first filling component 342, the second filling component 344 and the subcooler 170 may be installed in place first, and then the subcooler is installed into the condensation accommodating cavity 132. The installation process is convenient. As an example, the first filling component 342 and the second filling component 344 are formed by foam molding. The operator injects foam into the receiving space 188 after the subcooler 170 is installed in place. During the foaming process, the foam occupies a portion of the volume of the receiving space 188 and thus occupies a portion of the volume of the condensation accommodating cavity 132 to decrease the filling amount of refrigerant. Furthermore, since the first filling component 342 and the second filling component 344 substantially wrap the subcooler 170 in a radial cross-section, the subcooler 170 can hold the first filling component 342 and the second filling component 344 in place without other fasteners fixing the first filling component 342 and the second filling component 344.
  • It should be noted that although the condenser of the present application includes two filling components (i.e., the first filling component 342 and the second filling component 344), the condenser including at least one filling component is within the scope of protection of the present application.
  • FIG. 4 is a perspective view of a fourth embodiment of a filling component 160, and a subcooler of the present application. The similarities between the filling component shown in FIG. 4 and the filling component shown in FIGS. 3A-3B will not be described again. The main difference between the filling component shown in FIG. 4 and the filling component shown in FIGS. 3A-3B is that each of the first filling component 342 and the second filling component 344 shown in FIG. 4 also includes a filling cover portion 402. The filling cover portion 402 is located above the subcooler 170 and is connected to the filling upper portions 386 located on two sides of the subcooler 170. Thus, the first filling component 342 and the second filling component 344 are substantially in a barrel shape with a hollow portion extending in the length direction. During installation by the operator, the operator inserts the subcooler 170 into the first filling component 342 and the second filling component 344, and then installs the subcooler 170 into the condensation accommodating cavity 132.
  • As shown in FIG. 4, the filling cover portion 402 includes a filling cover portion exterior 412 and a filling cover portion interior 414. A bottom surface of the filling cover portion interior 414 is substantially planar so as to cooperate with the top surface of the subcooler 170. The filling cover portion exterior 412 is configured to guide the refrigerant located on an upper surface of the filling cover portion 402 to flow toward the pair of subcooler inlets 190. As an example, the upper surface of the filling cover portion exterior 412 is a plane arranged obliquely. This can divert the refrigerant so that the refrigerant flows toward the subcooler inlets 190.
  • It should be noted that although the condenser of the present application includes a plurality of filling components 160, the condenser including at least one filling component 160 is within the scope of protection of the present application.
  • It should also be noted that although the condenser of the present application includes the subcooler 170, in other embodiments, the condenser may not include the subcooler 170, and the outlet pipe 130 can be connected below the condenser shell 102 and in communication with the condensation accommodating cavity 132. A shape of the at least one filling component 160 is configured to prevent the at least one filling component 160 from leaving the condensation accommodating cavity 132 through the condenser outlet. For a condenser that does not include a subcooler 170, the at least one filling component 160 in the present application is arranged in the condensation accommodating cavity 132 and can occupy a portion of the volume of the condensation accommodating cavity 132, thereby decreasing the filling amount of refrigerant while maintaining the same liquid level H to save the cost of refrigerant.
  • Although the present disclosure has been described in conjunction with the examples of embodiments outlined above, various alternatives, modifications, variations, improvements and/or substantial equivalents, whether known or foreseeable now or soon, may become apparent to those of ordinary skill in the art. In addition, the technical effects and/or technical problems described in this specification are exemplary rather than restrictive. Therefore, the disclosures in this specification may be used to solve other technical problems and have other technical effects and/or can solve other technical problems. Accordingly, the examples of embodiments of the present disclosure set forth above are intended to be illustrative rather than restrictive. Various changes may be made without departing from the spirit or scope of the present disclosure. Accordingly, the present disclosure is intended to embrace all known or earlier developed alternatives, modifications, variations, improvements and/or substantial equivalents.

Claims (13)

  1. A condenser, comprising:
    a condenser shell (102), wherein the condenser shell (102) defines a condensation accommodating cavity (132), and the condensation accommodating cavity (132) is configured to accommodate a refrigerant; and
    at least one filling component (160), wherein the at least one filling component (160) is arranged in the condensation accommodating cavity (132) and can occupy a portion of a volume of the condensation accommodating cavity (132);
    wherein the at least one filling component (160) is a recyclable processing residue and does not chemically react with the refrigerant.
  2. The condenser according to claim 1, wherein:
    a condenser outlet is provided on the condenser shell (102), and the condenser outlet is in fluid communication with the condensation accommodating cavity (132); and
    a shape of the at least one filling component (160) is configured to prevent the at least one filling component (160) from leaving the condensation accommodating cavity (132) through the condenser outlet.
  3. A condenser, comprising:
    a condenser shell (102), wherein the condenser shell (102) defines a condensation accommodating cavity (132), and the condensation accommodating cavity (132) is configured to accommodate a refrigerant; and
    at least one filling component (160), wherein the at least one filling component (160) is arranged in the condensation accommodating cavity (132), the filling component (160) comprises a filling shell (232) and a filler (234), the filling shell (232) defines a filling accommodating cavity (236), at least one access port is provided on the filling shell (232), and the refrigerant in the condensation accommodating cavity (132) can enter the filling accommodating cavity (236) through the at least one access port;
    wherein the filler (234) can occupy a portion of a volume of the condensation accommodating cavity (132);
    wherein the filling component (160) does not chemically react with the refrigerant.
  4. The condenser according to claim 3, wherein:
    the filling shell (232) is a filling cage, and the filler (234) comprises a plurality of filling blocks.
  5. The condenser according to claim 4, wherein:
    the filling blocks are recyclable processing residues.
  6. The condenser according to claim 3, wherein:
    the filling shell (232) is made of a metal plate or a metal mesh.
  7. The condenser according to claim 3, wherein:
    the filler (234) is made of metal, polypropylene, polyvinyl chloride or high-density polyethylene.
  8. The condenser according to claim 3, further comprising:
    a subcooler (170), wherein the subcooler (170) is arranged in the condensation accommodating cavity (132), the subcooler (170) comprises a subcooler bottom (182) and a subcooler first side portion (184) and a subcooler second side portion (186) which are located on two sides of the subcooler bottom (182), and a receiving space (188) is formed between the condenser shell (102) and the subcooler bottom (182), the subcooler first side portion (184), and the subcooler second side portion (186);
    wherein the at least one filling component (160) is arranged in the receiving space (188).
  9. A condenser, comprising:
    a condenser shell (102), wherein the condenser shell (102) defines a condensation accommodating cavity (132);
    a subcooler (170), wherein the subcooler (170) is arranged in the condensation accommodating cavity (132), the subcooler (170) comprises a subcooler bottom (182) and a subcooler first side portion (184) and a subcooler second side portion (186) which are located on two sides of the subcooler bottom (182), and a receiving space (188) is formed between the condenser shell (102) and the subcooler bottom (182), the subcooler first side portion (184), and the subcooler second side portion (186); and
    at least one filling component (160), wherein the filling component (160) is arranged in the receiving space (188);
    wherein the filling component (160) is formed by at least one of extrusion molding or foam molding and does not chemically react with a refrigerant.
  10. The condenser according to claim 9, wherein:
    the filling component (160) is made of a polymer material.
  11. The condenser according to claim 9, wherein:
    the subcooler (170) comprises a pair of subcooler inlets (190), and the pair of subcooler inlets (190) are respectively arranged on the subcooler first side portion (184) and the subcooler second side portion (186); and
    the at least one filling component (160) comprises a first filling component (342) and a second filling component (344), which are respectively arranged on two sides of the pair of subcooler inlets (190) in a length direction of the condenser shell (102), so that an inlet channel (354) is formed between the first filling component (342) and the second filling component (344), and thus a refrigerant in the condensation accommodating cavity (132) can enter the subcooler (170) through the inlet channel (354) and the pair of subcooler inlets (190).
  12. The condenser according to claim 11, wherein:
    each of the first filling component (342) and the second filling component (344) comprises two filling upper portions (386) and a filling cover portion (402), the two filling upper portions (386) are located in the receiving space (188) and are respectively located on two opposite sides of the subcooler (170), and the filling cover portion (402) is located above the subcooler (170) and is connected to the two filling upper portions (386).
  13. The condenser according to claim 12, wherein:
    the filling cover portion (402) is configured to be capable of guiding a refrigerant located on an upper surface of the filling cover portion (402) to flow toward the subcooler inlets (190).
EP24778212.1A 2023-03-31 2024-03-29 Condenser Pending EP4692684A1 (en)

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CN202310335321.6A CN116465117B (en) 2023-03-31 2023-03-31 Condenser
PCT/CN2024/084736 WO2024199426A1 (en) 2023-03-31 2024-03-29 Condenser

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CN102261772B (en) * 2010-05-26 2013-03-20 约克(无锡)空调冷冻设备有限公司 Condenser
FR3000183B1 (en) * 2012-12-21 2018-09-14 Valeo Systemes Thermiques CONDENSER WITH FRIGORIGENE FLUID RESERVE FOR AIR CONDITIONING CIRCUIT
CN203629153U (en) * 2013-12-10 2014-06-04 特灵空调系统(中国)有限公司 Heat-exchange reinforced super cooler structure in shell-tube condenser
CN206724526U (en) * 2017-03-27 2017-12-08 重庆美的通用制冷设备有限公司 Subcooler and condenser
CN206973949U (en) * 2017-07-13 2018-02-06 特灵空调系统(中国)有限公司 Shell-and-tube cooler and there is its refrigeration system
EP3508801B1 (en) * 2018-01-03 2021-06-02 Carrier Corporation Channeled condenser ballast
EP3832242B1 (en) * 2018-07-27 2024-09-18 York (Wuxi) Air Conditioning And Refrigeration Co., Ltd. Condenser
CN114151996A (en) * 2020-09-04 2022-03-08 约克(无锡)空调冷冻设备有限公司 A condensing device and a refrigeration system including the same
CN116465117B (en) * 2023-03-31 2026-04-28 约克(无锡)空调冷冻设备有限公司 Condenser

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CN116465117A (en) 2023-07-21
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KR20250163410A (en) 2025-11-20

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