CN203629153U - Heat-exchange reinforced super cooler structure in shell-tube condenser - Google Patents

Heat-exchange reinforced super cooler structure in shell-tube condenser Download PDF

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Publication number
CN203629153U
CN203629153U CN201320807481.8U CN201320807481U CN203629153U CN 203629153 U CN203629153 U CN 203629153U CN 201320807481 U CN201320807481 U CN 201320807481U CN 203629153 U CN203629153 U CN 203629153U
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China
Prior art keywords
condenser
shell
subcooler
tube
heat exchange
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Expired - Fee Related
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CN201320807481.8U
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Chinese (zh)
Inventor
冯贺
史珂
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Trane Air Conditioning Systems China Co Ltd
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Trane Air Conditioning Systems China Co Ltd
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Abstract

本实用新型涉及一种壳管式冷凝器内置强化换热过冷器结构,冷凝器包括冷凝器壳体、管板、冷凝器换热管,冷凝器壳体上部设置有制冷剂进口管、下部设置有制冷剂出口管,过冷器包括由过冷板、下部冷凝器壳体围合而成的密封过冷区域,过冷板与管板之间具有允许制冷剂进入的间隙,过冷区域内设置有连接在管板之间过冷器换热管,过冷区域与制冷剂出口管相连通,过冷板具有围挡部、由围挡部向两侧延伸的延伸部,围挡部与冷凝器壳体围合成过冷区域,延伸部与冷凝器壳体形成一个密封段,密封段内填充有过冷器挡板密封。本实用新型通过密封使上部冷凝器全部制冷剂液体通过过冷区域进一步换热,强化了换热,提高了换热系数,提高了机组性能系数,降低了能耗。

The utility model relates to a shell-and-tube condenser with a built-in enhanced heat exchange supercooler structure. The condenser includes a condenser shell, a tube plate, and a condenser heat exchange tube. The upper part of the condenser shell is provided with a refrigerant inlet pipe, a lower part A refrigerant outlet pipe is provided. The subcooler includes a sealed supercooled area surrounded by a subcooled plate and a lower condenser shell. There is a gap between the supercooled plate and the tube plate to allow refrigerant to enter. There are subcooler heat exchange tubes connected between the tube plates inside, the supercooling area is connected with the refrigerant outlet pipe, the subcooling plate has a surrounding part, an extension part extending from the surrounding part to both sides, and the surrounding part The supercooling area is enclosed with the condenser shell, and the extension part forms a sealing section with the condenser shell, and the sealing section is filled with a subcooler baffle to seal. The utility model makes all the refrigerant liquid of the upper condenser pass through the subcooling area for further heat exchange through sealing, which strengthens the heat exchange, improves the heat exchange coefficient, improves the performance coefficient of the unit, and reduces energy consumption.

Description

The built-in enhanced heat exchange subcooler of shell and tube condenser structure
Technical field
the utility model relates to a kind of condenser, particularly relates to the built-in enhanced heat exchange subcooler of a kind of shell and tube condenser structure.
Background technology
the method that refrigeration industry improves unit efficiency is a lot, and wherein forming suitable degree of supercooling is a kind of good method of effect.Degree of supercooling is saturated liquid temperature that condenser condenses pressure is corresponding and the difference of condensator outlet liquid actual temperature.When refrigeration system normal circulation, the outlet of condenser generally all can have certain degree of supercooling, if there is no degree of supercooling, liquid in two-phase refrigerant pressure in liquid pipe slightly loses, liquid will shwoot, saturated liquid is because the reduction of pressure will inevitably be evaporated, liquid evaporation can absorb heat around, remaining liquid is lowered the temperature thereupon, reach again the saturation temperature of relevant pressure, advance in two-phase refrigerant limit like this, limit shwoot, limit is saturated, until arrival evaporator inlet, the mass dryness fraction of the final two-phase refrigerant that arrives evaporimeter will be more much larger than the mass dryness fraction of design, liquid phase ingredient reduces, just cannot meet the evaporation capacity of evaporimeter, refrigeration does not reach requirement.
but existing condenser installation difficulty is large, expends man-hour, and the use amount of subcooler material is more, if subcooler adopts welding manner, because cylindrical shell is long and barrel dliameter reason, workman cannot enter cylindrical shell and weld.
Summary of the invention
the purpose of this utility model is to provide the built-in enhanced heat exchange subcooler of a kind of shell and tube condenser structure.
for achieving the above object, the technical solution adopted in the utility model is:
the built-in enhanced heat exchange subcooler of a kind of shell and tube condenser structure, described condenser comprises condenser shell, be arranged on the tube sheet at described condenser shell two ends, be connected to the condenser heat-exchange pipes between described tube sheet, described condenser shell top is provided with refrigerant inlet pipe, bottom is provided with refrigerant outlet pipe, described subcooler comprises by crossing cold drawing, bottom condenser shell enclose the sealing that forms cool region, between described cold drawing excessively and tube sheet, there is the gap that allows cold-producing medium to enter, described crossing in cool region is provided with and is connected to subcooler heat exchanger tube between described tube sheet, the described cool region of crossing is connected with refrigerant outlet pipe, the described cold drawing of crossing has enclosing portion, the extension being extended to both sides by described enclosing portion, described enclosing portion and condenser shell enclosed cool region, described extension and condenser shell form a seal section, in described seal section, be filled with subcooler guard seal.
preferably, in described mistake cool region, be also provided with subcooler round steel.
preferably, described refrigerant outlet pipe is connected to the described middle part of crossing cool region.
preferably, the described two ends of crossing cold drawing are welded and fixed mutually with described condenser shell.
preferably, the exit position of described refrigerant inlet pipe is provided with air inlet baffle plate.
because technique scheme is used, the utility model compared with prior art has following advantages:
the utility model seals by subcooler baffle plate the space of crossing in the middle of cold drawing and condenser shell, avoid cold-producing medium to pass through the bypass in the gap between cold drawing and condenser shell, make whole refrigerant liquids of upper condensator pass through the further heat exchange of cool region, strengthen heat exchange, improve the coefficient of heat transfer, improve unit performance coefficient, reduced energy consumption.
Accompanying drawing explanation
accompanying drawing 1 is looked schematic diagram for master of the present utility model;
accompanying drawing 2 is cross-sectional schematic of the present utility model.
wherein: 1, condenser shell; 2, tube sheet; 3, condenser heat-exchange pipes; 4, refrigerant inlet pipe; 5, refrigerant outlet pipe; 6, cross cold drawing; 7, cross cool region; 8, subcooler heat exchanger tube; 9, subcooler baffle plate; 10, subcooler round steel; 11, air inlet baffle plate.
The specific embodiment
below in conjunction with drawings and Examples, the utility model is further described:
the built-in enhanced heat exchange subcooler of a kind of shell and tube condenser structure as shown in Figure 1, wherein: condenser comprises condenser shell 1, is arranged on the tube sheet 2 at condenser shell 1 two ends, is connected to the condenser heat-exchange pipes 3 between tube sheet 2, condenser shell 1 top is provided with refrigerant inlet pipe 4, bottom is provided with refrigerant outlet pipe 5, and the exit position of refrigerant inlet pipe 4 is provided with air inlet baffle plate 11.
as shown in Figure 2: subcooler comprise by cross cold drawing 6, bottom condenser shell 1 enclose the sealing that forms cool region 7, cross and between cold drawing 6 and tube sheet 2, there is the gap that allows cold-producing medium to enter, cross in cool region 7 and be provided with and be connected to subcooler heat exchanger tube 3 between tube sheet 2, cross cool region 7 middle parts and be connected with refrigerant outlet 4 pipes, the two ends of crossing cold drawing 6 are weldingly fixed on condenser shell 1.In the present embodiment: cross the extension 61 that cold drawing 6 has enclosing portion 60, extended to both sides by enclosing portion 60, enclosing portion 60 enclosed cool region 7 with condenser shell 1, extension 61 forms a seal section with condenser shell 1, is filled with subcooler baffle plate 9 and seals in seal section.In addition, the position that subcooler heat exchanger tube 8 is not set in mistake cool region 7 is also provided with subcooler round steel 10, subcooler round steel 10 can reduce the area of cool region 7 inner refrigerant passages, had reached the effect that increases cold-producing medium flow velocity, to improve the coefficient of heat transfer of cool region 7.
when the utility model work: the cooling water that passes into uniform temperature in condenser heat-exchange pipes 3, subcooler heat exchanger tube 8, refrigerant vapour enters from refrigerant inlet pipe 4, after the cooling water heat exchange of condenser heat-exchange pipes 3, be condensed into saturated liquid, saturated liquid was entering cool region 7 from the gap of crossing between cold drawing 6 and tube sheet 2 two ends, and with subcooler heat exchanger tube 8 in the lower cooling water heat exchange again of temperature, form to a certain degree excessively cold, the refrigerant liquid of crossing after cold flows out from the refrigerant outlet pipe 5 at middle part.
above-described embodiment is only explanation technical conceive of the present utility model and feature, and its object is to allow person skilled in the art can understand content of the present utility model and implement according to this, can not limit protection domain of the present utility model with this.All equivalences of doing according to the utility model Spirit Essence change or modify, within all should being encompassed in protection domain of the present utility model.

Claims (5)

1. the built-in enhanced heat exchange subcooler of a shell and tube condenser structure, described condenser comprises condenser shell, be arranged on the tube sheet at described condenser shell two ends, be connected to the condenser heat-exchange pipes between described tube sheet, described condenser shell top is provided with refrigerant inlet pipe, bottom is provided with refrigerant outlet pipe, it is characterized in that: described subcooler comprises by crossing cold drawing, bottom condenser shell enclose the sealing that forms cool region, between described cold drawing excessively and tube sheet, there is the gap that allows cold-producing medium to enter, described crossing in cool region is provided with and is connected to subcooler heat exchanger tube between described tube sheet, the described cool region of crossing is connected with refrigerant outlet pipe, the described cold drawing of crossing has enclosing portion, the extension being extended to both sides by described enclosing portion, described enclosing portion and condenser shell enclosed cool region, described extension and condenser shell form a seal section, in described seal section, be filled with subcooler guard seal.
2. the built-in enhanced heat exchange subcooler of shell and tube condenser according to claim 1 structure, is characterized in that: described crossing in cool region is also provided with subcooler round steel.
3. the built-in enhanced heat exchange subcooler of shell and tube condenser according to claim 1 structure, is characterized in that: described refrigerant outlet pipe is connected to the described middle part of crossing cool region.
4. the built-in enhanced heat exchange subcooler of shell and tube condenser according to claim 1 structure, is characterized in that: the described two ends of crossing cold drawing are welded and fixed mutually with described condenser shell.
5. the built-in enhanced heat exchange subcooler of shell and tube condenser according to claim 1 structure, is characterized in that: the exit position of described refrigerant inlet pipe is provided with air inlet baffle plate.
CN201320807481.8U 2013-12-10 2013-12-10 Heat-exchange reinforced super cooler structure in shell-tube condenser Expired - Fee Related CN203629153U (en)

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Application Number Priority Date Filing Date Title
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106196755A (en) * 2016-08-17 2016-12-07 上海冰核时代科技中心(有限合伙) Shell and tube condenser and air conditioning system
CN106595132A (en) * 2016-12-27 2017-04-26 天津商业大学 Horizontal type single-tube-pass direct-contact condensation heat exchanger
CN110542247A (en) * 2019-09-16 2019-12-06 珠海格力电器股份有限公司 Shell and tube condenser and air conditioning system
CN113776238A (en) * 2020-06-10 2021-12-10 江森自控空调冷冻设备(无锡)有限公司 Condenser
CN114151996A (en) * 2020-09-04 2022-03-08 约克(无锡)空调冷冻设备有限公司 A condensing device and a refrigeration system including the same
WO2024199426A1 (en) * 2023-03-31 2024-10-03 约克(无锡)空调冷冻设备有限公司 Condenser

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106196755A (en) * 2016-08-17 2016-12-07 上海冰核时代科技中心(有限合伙) Shell and tube condenser and air conditioning system
CN106196755B (en) * 2016-08-17 2018-12-21 上海冰核时代科技中心(有限合伙) Shell and Tube Condenser and Air Conditioning System
CN106595132A (en) * 2016-12-27 2017-04-26 天津商业大学 Horizontal type single-tube-pass direct-contact condensation heat exchanger
CN110542247A (en) * 2019-09-16 2019-12-06 珠海格力电器股份有限公司 Shell and tube condenser and air conditioning system
CN113776238A (en) * 2020-06-10 2021-12-10 江森自控空调冷冻设备(无锡)有限公司 Condenser
CN113776238B (en) * 2020-06-10 2023-10-10 约克(无锡)空调冷冻设备有限公司 condenser
CN114151996A (en) * 2020-09-04 2022-03-08 约克(无锡)空调冷冻设备有限公司 A condensing device and a refrigeration system including the same
WO2024199426A1 (en) * 2023-03-31 2024-10-03 约克(无锡)空调冷冻设备有限公司 Condenser

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Granted publication date: 20140604

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