EP4407266A2 - Verfahren und vorrichtung zur kühlung eines gases mit einem kältekreislauf - Google Patents
Verfahren und vorrichtung zur kühlung eines gases mit einem kältekreislauf Download PDFInfo
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- EP4407266A2 EP4407266A2 EP24151848.9A EP24151848A EP4407266A2 EP 4407266 A2 EP4407266 A2 EP 4407266A2 EP 24151848 A EP24151848 A EP 24151848A EP 4407266 A2 EP4407266 A2 EP 4407266A2
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- Prior art keywords
- cycle
- cooled
- turbine
- gas
- fluid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/003—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
- F25J1/0047—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle
- F25J1/005—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by expansion of a gaseous refrigerant stream with extraction of work
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/0002—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
- F25J1/0005—Light or noble gases
- F25J1/001—Hydrogen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/0002—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
- F25J1/0012—Primary atmospheric gases, e.g. air
- F25J1/0015—Nitrogen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/0002—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
- F25J1/0012—Primary atmospheric gases, e.g. air
- F25J1/0017—Oxygen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/003—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
- F25J1/0032—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration"
- F25J1/0035—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration" by gas expansion with extraction of work
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/003—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
- F25J1/0032—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration"
- F25J1/004—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration" by flash gas recovery
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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- F25J1/003—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
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- F25J1/0052—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by vaporising a liquid refrigerant stream
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/006—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the refrigerant fluid used
- F25J1/007—Primary atmospheric gases, mixtures thereof
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/006—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the refrigerant fluid used
- F25J1/007—Primary atmospheric gases, mixtures thereof
- F25J1/0072—Nitrogen
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- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0203—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a single-component refrigerant [SCR] fluid in a closed vapor compression cycle
- F25J1/0204—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a single-component refrigerant [SCR] fluid in a closed vapor compression cycle as a single flow SCR cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0211—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle
- F25J1/0212—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle as a single flow MCR cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0221—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using the cold stored in an external cryogenic component in an open refrigeration loop
- F25J1/0224—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using the cold stored in an external cryogenic component in an open refrigeration loop in combination with an internal quasi-closed refrigeration loop
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0228—Coupling of the liquefaction unit to other units or processes, so-called integrated processes
- F25J1/0235—Heat exchange integration
- F25J1/0236—Heat exchange integration providing refrigeration for different processes treating not the same feed stream
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0243—Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
- F25J1/0244—Operation; Control and regulation; Instrumentation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0243—Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
- F25J1/0257—Construction and layout of liquefaction equipments, e.g. valves, machines
- F25J1/0262—Details of the cold heat exchange system
- F25J1/0264—Arrangement of heat exchanger cores in parallel with different functions, e.g. different cooling streams
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0243—Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
- F25J1/0257—Construction and layout of liquefaction equipments, e.g. valves, machines
- F25J1/0262—Details of the cold heat exchange system
- F25J1/0264—Arrangement of heat exchanger cores in parallel with different functions, e.g. different cooling streams
- F25J1/0265—Arrangement of heat exchanger cores in parallel with different functions, e.g. different cooling streams comprising cores associated exclusively with the cooling of a refrigerant stream, e.g. for auto-refrigeration or economizer
- F25J1/0268—Arrangement of heat exchanger cores in parallel with different functions, e.g. different cooling streams comprising cores associated exclusively with the cooling of a refrigerant stream, e.g. for auto-refrigeration or economizer using a dedicated refrigeration means
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- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B9/00—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point
- F25B9/002—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the refrigerant
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- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B9/00—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point
- F25B9/06—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point using expanders
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2210/00—Processes characterised by the type or other details of the feed stream
- F25J2210/62—Liquefied natural gas [LNG]; Natural gas liquids [NGL]; Liquefied petroleum gas [LPG]
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- F25J2240/00—Processes or apparatus involving steps for expanding of process streams
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- F25J2240/00—Processes or apparatus involving steps for expanding of process streams
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- F25J2240/12—Expansion of a process fluid in a work-extracting turbine (i.e. isentropic expansion), e.g. of the feed stream the fluid being nitrogen
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- F25J2250/00—Details related to the use of reboiler-condensers
- F25J2250/02—Bath type boiler-condenser using thermo-siphon effect, e.g. with natural or forced circulation or pool boiling, i.e. core-in-kettle heat exchanger
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2270/00—Refrigeration techniques used
- F25J2270/90—External refrigeration, e.g. conventional closed-loop mechanical refrigeration unit using Freon or NH3, unspecified external refrigeration
- F25J2270/904—External refrigeration, e.g. conventional closed-loop mechanical refrigeration unit using Freon or NH3, unspecified external refrigeration by liquid or gaseous cryogen in an open loop
Definitions
- the present invention relates to a process for cooling a gas, or even liquefying a gas, by means of a refrigeration cycle.
- the gas leaving the turbine is generally in gaseous form, with 0% liquid, but sometimes the process requires liquid production, for example to supply a thermosyphon.
- a liquid phase can be formed, constituting up to typically 10 mol% or more of the total expanded flow rate.
- the turbine expansion ratio is kept constant (or at least below 11) but the turbine inlet temperature is reduced, typically lower at -115°C (preferably below -130°C for a nitrogen cycle).
- An objective of the present invention is to present a process which makes it possible to produce the liquid fraction required at the outlet of the turbine, without reducing the temperature at the inlet of the turbine but possibly by increasing the ratio between the outlet pressure of the turbine and the turbine inlet pressure at 11 or above 11 (preferably above 12, or even 16), the two pressures being in absolute bars.
- Another objective is to simplify the design of the heat exchanger.
- Another objective is to reduce the specific energy of the cycle.
- the invention applies to processes such as cold recovery of liquefied natural gas, where the inlet temperature of the gas passing through the turbine is set by external conditions (for example if the gas to be expanded has been cooled by vaporization of liquefied natural gas through a heat recovery unit, the inlet temperature of the gas passing through the turbine is fixed as a function of the temperature of the liquefied natural gas to be vaporized (typically -120°C).
- Cooling and possibly liquefaction units for example units producing LNG, nitrogen, oxygen or hydrogen, are cooled by a closed cycle of an intermediate fluid (typically nitrogen with a purity greater than 90 mol%, preferably greater than 99 mol%, or even 99.9 mol%) comprising at least one compressor, at least one booster, at least one turbine and at least one Joule-Thomson expansion valve.
- Turbines provide a large part of the frigories by extracting energy from the cycle (by extracting enthalpy from the intermediate fluid).
- the process requires the production of liquefied gas, either for export or for the supply of refrigeration necessary for cooling and/or at least partial liquefaction of the feed flow. , for example to supply a thermosyphon.
- the liquid is produced either with a Joule-Thomson expansion valve or by the turbine. This liquid production is more efficient if it is carried out in the turbine but this requires a turbine with a large expansion ratio.
- the problem solved by the present invention is to produce a fraction of liquid at the outlet of the turbine by increasing the ratio between the outlet pressure and the inlet pressure of the turbine. This gives an additional parameter to adjust and allows the cycle to be very efficient.
- the cycle fluid is hydrogen and so is the feed gas. It can be seen that the cycle serves to bring the feed gas up to its liquefaction temperature. In this case, the nitrogen cannot bring the hydrogen to its liquefaction point since the nitrogen would freeze at a higher temperature.
- a refrigeration cycle comprising a cycle fluid (which is nitrogen) is compressed in a cycle compressor, cooled by heat exchange with an external refrigeration source (such as liquefied natural gas) and introduced at less than -100°C, preferably less than -120°C, into an expansion turbine to extract work from the cycle fluid.
- the expansion rate of the turbine can be equal to or greater than 11 (preferably greater than 12, or even greater than 16) and therefore the expanded fluid comprises at least 5 mol% up to 10% or even up to 20 mol% of liquid.
- the expansion ratio is the ratio between the inlet pressure and the outlet pressure, both pressures being in bar absolute.
- FIG.1 shows a process according to the invention.
- a gas 1, which is hydrogen, is cooled in a first heat exchanger E1 by indirect heat exchange with a closed refrigeration cycle 8.
- the gas is optionally cooled in a second heat exchanger E2 to form a fluid 3 at -190°C (gas or liquid) against a liquid fraction 8-1 of the cycle fluid.
- the cycle compressor C1 compresses the cycle fluid, which is nitrogen, from a first pressure to a second pressure.
- the compressed gas 4 at typically ambient temperature is cooled in a third heat exchanger E3 by heat exchange with liquefied natural gas 10 or another fluid at -120°C.
- the liquefied natural gas 10 heats up, or even vaporizes, in the heat exchanger E3 forming a heated fluid 11.
- the cycle fluid leaves the exchanger E3 at -115°C as gas 5.
- the gas 5 is optionally divided into two parts, one of which 5-1 is expanded in a turbine T1, the ratio between the outlet pressure and the inlet pressure exceeding 11.
- a liquid fraction is produced at the outlet of the turbine, representing 5 to 20 mol% of the expanded flow rate 6.
- the fraction is preferably greater than 5 mol%, otherwise greater than 7 mol%, otherwise greater than 9 mol%.
- the other part 5-2 of the gas cools in the first heat exchanger E1 being sent to the exchanger at an intermediate temperature thereof.
- first exchanger E1 At the exit of first exchanger E1, it is expanded as fluid 7 in a valve JT1.
- the two expanded flow rates 6.7 are mixed and sent to a phase separator V1 forming a gas 8 and a liquid.
- the liquid is eventually divided in two, with an 8-1 part being sent to a heat exchanger E2 where it vaporizes.
- the 8-2 remainder serves as a byproduct.
- the liquid vaporized by vaporizing part 8-1 is returned to separator V1.
- Gas 8 heats up in heat exchanger E1 forming gas 9 which is sent to compressor C1 at the first pressure.
- All the liquid from phase separator V1 preferably comes from turbine T1.
- the quantity of liquid produced by the turbine is regulated by the cycle pressure: the liquid level in the phase separator V1 (thermosiphon) located downstream of the turbine T1 is detected by the level regulator LC1 (in English “Level Control”). ”) which will act in cascade on the pressure regulator PC1 (in English "Pressure Control”) downstream of the compressor C1 which, in the event of a low liquid level in the separator V1, will open the make-up valve JT2 of the inventory of the cycle 12 to bring in a make-up gas flow from an external source, for example an air separation device, having the same composition as the cycle fluid.
- the additional cycle inventory will make it possible to vaporize more liquid 8, therefore increasing the pressure at the compressor inlet C1.
- inlet guide vanes (IGV Inlet Guide Vanes) of compressor C1 will open and increase the cycle pressure until equilibrium of the liquid level is reached in phase separator V1. It will be noted that the presence of flow 5-2 and valve JT1 is not essential to the invention. However, if the increase in cycle pressure described above is not enough to achieve equilibrium in the liquid level of separator V1, a second set point of LC1 (liquid level lower than the previous set point) can regulate this valve JT1 to further increase liquid production to phase separator V1.
- the JT1 valve therefore fulfills two functions: firstly, to ensure a more reactive adjustment of the quantity of liquid in the phase separator V1 and secondly, to ensure part of the production of liquid supplying the phase separator V1 without depending on the performance of the turbine T1 or the pressure and temperature conditions at the turbine suction (fluid 5, 5-1). Finally, this JT1 valve makes it possible to increase the flexibility of the unit for liquid production, particularly for cases of reduced operation.
- the invention makes it possible, on the one hand, to simplify the design of the heat exchanger by doing away with a liquefaction passage dedicated to the production of liquid and, on the other hand, to reduce the specific energy of the cycle by up to at 5%, or even up to 10%, depending on the arrangements.
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Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR2300811A FR3145400B1 (fr) | 2023-01-27 | 2023-01-27 | Procédé et appareil de refroidissement d’un gaz au moyen d’un cycle de réfrigération |
| FR2302260 | 2023-03-10 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP4407266A2 true EP4407266A2 (de) | 2024-07-31 |
| EP4407266A3 EP4407266A3 (de) | 2024-10-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP24151848.9A Pending EP4407266A3 (de) | 2023-01-27 | 2024-01-15 | Verfahren und vorrichtung zur kühlung eines gases mit einem kältekreislauf |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US20240255219A1 (de) |
| EP (1) | EP4407266A3 (de) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002164389A (ja) | 2000-11-29 | 2002-06-07 | Hitachi Chem Co Ltd | 回路接続用フィルム状接着剤、回路端子の接続構造および回路端子の接続方法 |
| WO2014019698A2 (de) | 2012-08-02 | 2014-02-06 | Linde Aktiengesellschaft | Verfahren und vorrichtung zur erzeugung elektrischer energie |
| CN112361713A (zh) | 2020-10-30 | 2021-02-12 | 北京航天试验技术研究所 | 一种设置有并联透平膨胀机机组的氢气液化设备 |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2142423B (en) * | 1983-03-10 | 1986-08-06 | Smith Dr Eric Murray | Production of liquid hydrogen |
| JPH0784979B2 (ja) * | 1987-04-28 | 1995-09-13 | 千代田化工建設株式会社 | Lng冷熱およびエキスパンダ−サイクルによる液体空気の製造方法 |
| US20170038134A1 (en) * | 2015-08-06 | 2017-02-09 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Method for the production of liquefied natural gas |
| WO2021126513A1 (en) * | 2019-12-19 | 2021-06-24 | Praxair Technology, Inc. | System and method for supplying cryogenic refrigeration |
| JP7745839B2 (ja) * | 2021-04-16 | 2025-09-30 | レール・リキード-ソシエテ・アノニム・プール・レテュード・エ・レクスプロワタシオン・デ・プロセデ・ジョルジュ・クロード | 液体窒素製造装置および液体窒素製造方法 |
| FR3138939B1 (fr) * | 2022-08-16 | 2024-07-12 | Air Liquide | Procédé et appareil de refroidissement d’hydrogène |
-
2024
- 2024-01-15 EP EP24151848.9A patent/EP4407266A3/de active Pending
- 2024-01-26 US US18/423,590 patent/US20240255219A1/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002164389A (ja) | 2000-11-29 | 2002-06-07 | Hitachi Chem Co Ltd | 回路接続用フィルム状接着剤、回路端子の接続構造および回路端子の接続方法 |
| WO2014019698A2 (de) | 2012-08-02 | 2014-02-06 | Linde Aktiengesellschaft | Verfahren und vorrichtung zur erzeugung elektrischer energie |
| CN112361713A (zh) | 2020-10-30 | 2021-02-12 | 北京航天试验技术研究所 | 一种设置有并联透平膨胀机机组的氢气液化设备 |
Non-Patent Citations (1)
| Title |
|---|
| NANDI ET AL., INTERNATIONAL JOURNAL OF HYDROGEN ENERGY, vol. 18, no. 2, 1993 |
Also Published As
| Publication number | Publication date |
|---|---|
| US20240255219A1 (en) | 2024-08-01 |
| EP4407266A3 (de) | 2024-10-30 |
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