EP4294765A1 - Verfahren und vorrichtung zur reduzierung des natriumgehalts in pflanzenzuchtwasser und pflanzenzuchtsystem mit dieser vorrichtung - Google Patents

Verfahren und vorrichtung zur reduzierung des natriumgehalts in pflanzenzuchtwasser und pflanzenzuchtsystem mit dieser vorrichtung

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Publication number
EP4294765A1
EP4294765A1 EP22705179.4A EP22705179A EP4294765A1 EP 4294765 A1 EP4294765 A1 EP 4294765A1 EP 22705179 A EP22705179 A EP 22705179A EP 4294765 A1 EP4294765 A1 EP 4294765A1
Authority
EP
European Patent Office
Prior art keywords
effluent
exchange resin
cation exchange
aqueous solution
sodium
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP22705179.4A
Other languages
English (en)
French (fr)
Inventor
Bart Jan Van Den Berg
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Van Dijk Heating BV
Original Assignee
Van Dijk Heating BV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Van Dijk Heating BV filed Critical Van Dijk Heating BV
Publication of EP4294765A1 publication Critical patent/EP4294765A1/de
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/42Treatment of water, waste water, or sewage by ion-exchange
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J39/00Cation exchange; Use of material as cation exchangers; Treatment of material for improving the cation exchange properties
    • B01J39/04Processes using organic exchangers
    • B01J39/05Processes using organic exchangers in the strongly acidic form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J39/00Cation exchange; Use of material as cation exchangers; Treatment of material for improving the cation exchange properties
    • B01J39/04Processes using organic exchangers
    • B01J39/07Processes using organic exchangers in the weakly acidic form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J39/00Cation exchange; Use of material as cation exchangers; Treatment of material for improving the cation exchange properties
    • B01J39/08Use of material as cation exchangers; Treatment of material for improving the cation exchange properties
    • B01J39/16Organic material
    • B01J39/18Macromolecular compounds
    • B01J39/20Macromolecular compounds obtained by reactions only involving unsaturated carbon-to-carbon bonds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J49/00Regeneration or reactivation of ion-exchangers; Apparatus therefor
    • B01J49/05Regeneration or reactivation of ion-exchangers; Apparatus therefor of fixed beds
    • B01J49/06Regeneration or reactivation of ion-exchangers; Apparatus therefor of fixed beds containing cationic exchangers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J49/00Regeneration or reactivation of ion-exchangers; Apparatus therefor
    • B01J49/50Regeneration or reactivation of ion-exchangers; Apparatus therefor characterised by the regeneration reagents
    • B01J49/53Regeneration or reactivation of ion-exchangers; Apparatus therefor characterised by the regeneration reagents for cationic exchangers
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/42Treatment of water, waste water, or sewage by ion-exchange
    • C02F2001/425Treatment of water, waste water, or sewage by ion-exchange using cation exchangers
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2209/00Controlling or monitoring parameters in water treatment
    • C02F2209/05Conductivity or salinity
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2209/00Controlling or monitoring parameters in water treatment
    • C02F2209/06Controlling or monitoring parameters in water treatment pH
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/04Disinfection
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/16Regeneration of sorbents, filters

Definitions

  • the present invention concerns the reduction of sodium content in cultivation water for plants.
  • the invention relates to a method for reducing sodium content in cultivation water for plants and to an apparatus enabling said method as well as a cultivation system in which said apparatus is incorporated.
  • US 2009/039027 A1 discloses another approach involving cation and anion exchangers in a method and apparatus for desalination of water.
  • Raw irrigation water is pumped through a cation exchange stage and an anion exchange stage to so that it can be used again.
  • the cation exchange stage includes a first cation exchanger containing a weak acid cation exchange resin with a high selectivity towards divalent ions to retain Ca 2+ and Mg 2+ as well as a second cation exchanger containing a strong acid cation exchange resin which retains Na + .
  • the second cation exchanger is regenerated in two steps: replacing the Na + cations in or on the cation exchanger with K + or NH 4 + cations, by means of passing a solution of KCI, NH 4 OH or NH 4 CI through the cation exchanger; and regenerating the cation exchanger with nitric acid.
  • Two recoverable waste streams are produced: a second recoverable waste stream of NaCI or NaOH, which is further treated in the anion exchange stage; and a recoverable nitrate waste stream of KNO3 or NH 4 NC> 3 useful as fertilizer.
  • This method thus requires a cation exchange stage with two cation exchangers as well as an anion exchange state before raw irrigation water is desalinated. In addition to sodium ions, various other components are also deliberately removed from the raw irrigation water.
  • US 2014/186242 A1 discloses a method of treating water having a high sodium and chloride content, in particular acid mine drainage water, by pumping this water to a heavy metal ion exchange column and then to a cation exchange resin column which captures K + and Na + .
  • the cation exchange resin column can contain a strongly acidic cation exchange resin based on styrene-divinylbenzene copolymer.
  • the effluent stream is pumped to an anion exchange column with an anion exchange resin adapted to capture S0 4 2 and Cl- anions, to obtain an effluent stream providing environmentally acceptable water.
  • the cation exchange resin column is regenerated with a 20% nitric acid solution providing an eluting solution containing essentially sodium nitrate and potassium nitrate, as well as Ca 2+ and Mg 2+ .
  • a 20% nitric acid solution providing an eluting solution containing essentially sodium nitrate and potassium nitrate, as well as Ca 2+ and Mg 2+ .
  • sodium carbonate to the eluant, these latter ions are precipitated and then removed by filtration to obtain a sodium nitrate product containing low levels of potassium nitrate.
  • This method thus requires further treatment of the effluent by precipitation and filtration.
  • various components including sulfate, chloride, calcium and magnesium ions are removed from the raw irrigation water in addition to sodium ions.
  • This aim is achieved by a method for reducing sodium content of cultivation water for plants, the method comprising the steps of: contacting cultivation water with a cation exchange resin configured to capture at least sodium ions, resulting in an effluent C; contacting an aqueous solution S with the cation exchange resin to remove sodium ions from the cation exchange resin, resulting in an effluent S comprising sodium ions, the aqueous solution S comprising cations not being sodium ions and anions soluble in water with the cations; discharging the effluent S; contacting an aqueous solution R with the cation exchange resin to regenerate the cation exchange resin, resulting in an effluent R, the aqueous solution R comprising an acid; and recirculating at least one of the effluent C and the effluent R for use for plants.
  • the sodium content of cultivation water is reduced because sodium ions are captured by the cation exchange resin and then removed from the cation exchange resin by exchange with cations of the aqueous solution S.
  • the effluent S resulting from this step comprises sodium ions previously captured from the cultivation water by the cation exchange resin. This effluent S is discharged, for example as a waste stream.
  • the effluent C, resulting from the step of contacting cultivation water with the cation exchange resin, and / or the effluent R, resulting from the step of contacting the aqueous solution R with the cation exchange resin to regenerate the cation exchange resin are recirculated for use for plants.
  • the identifiers C, S and R are used for conciseness and are associated with cultivation water loading, sodium exchange and regeneration, respectively. Further, the at least one of the effluent C and the effluent R may also be termed the recirculated effluent for conciseness.
  • cation exchange resin is conventionally used for materials with cation exchanging properties and should therefore not be understood to be limited to synthetic resins, though these are preferred.
  • cation exchange resin therefore comprises any cation exchange material capable of capturing at least sodium ions.
  • cultivation water here comprises any water suitable for use for plant cultivation. It may be newly produced cultivation water, even straight from a water source without purification or addition of components, recycled cultivation water such as drainage water and mixtures thereof.
  • the method is thus not limited to reusing cultivation water, but can equally be applied to freshly sourced cultivation water of which sodium content is to be reduced before using said cultivation water for plants.
  • Either or both of the effluents C and R may be recirculated for use as cultivation water for plants, for example as reusable, recycled or purified cultivation water in a circular watering system. If either of the effluents C or R is not recirculated for use for plants, the not circulated effluent may be discharged combined with or separate from the effluent S.
  • Discharging is distinct from recirculating and may be understood to mean discharging/removing from circulation, or at least preventing recirculation for use for plants for which the cultivation water is intended.
  • the effluent C comprises neutral molecules and anions of the cultivation water since these are not captured by the cation exchange resin. Further, the effluent comprises any removed or exchanged cations from the cation exchange resin that are replaced by captured cations from the cultivation water (depending on affinity and concentration as described below). Usually, the effluent C comprises protons removed from the cation exchange resin, especially when the cation exchange resin has been regenerated before to the step of contacting the cultivation water with the cation exchange resin. In any case, the cation exchange resin is at least capable of capturing sodium ions and is thus configured for this purpose, for example by complete or partial regeneration.
  • the aqueous solution S comprises cations at a concentration sufficient to remove sodium ions from the cation exchange resin, as the step of contacting the aqueous solution S with the cation exchange resin results in an effluent S comprising sodium ions that were previously captured by the cation exchange resin.
  • the cation concentration in the aqueous solution S depends on the affinity of the cations for the particular cation exchange resin used in the method compared to the affinity of sodium ions for the same cation exchange resin. A lower affinity of the cations requires a higher concentration, while a lower concentration suffices with a higher affinity of the cations. Cations with a higher affinity than sodium ions are preferred, though this is not necessarily the case. When using cations with a lower affinity, their concentration should be increased correspondingly. Note that, from the perspective of the cation exchange resin, affinity is also termed selectivity.
  • the effluent S comprises any other cations removed from the cation exchange resin by exchange with the cations of the aqueous solution S, possibly as a cascade of exchanging cations based on their affinities and concentrations. Further, the effluent S comprises neutral and anionic species present in the aqueous solution S.
  • the aqueous solution R comprises acid at a concentration sufficient to regenerate the cation exchange resin.
  • a strong acid a lower concentration is sufficient while a higher concentration may be required for weak acids to regenerate, preferably completely, the cation exchange resin.
  • the pH value or proton molarity of the aqueous solution R is preferably such that the cation exchange resin is completely regenerated. This pH value or proton molarity is primarily determined by the type of cation exchange resin.
  • the aqueous solution R preferably has a pH of 0 or a proton molarity of 1 mol/L.
  • the effluent R comprises cations that are removed from the cation exchange resin by protons from the aqueous solution R, neutral and anionic species of the aqueous solution R as well as excess acid of the aqueous solution R.
  • the effluent S is discharged, sodium ions are removed from the cultivation water. This reduces the sodium content of cultivation water in an absolute sense. However, the reduction of sodium content is also at least partially selective in that the sodium content is reduced relative to other components of the cultivation water, including cations other than sodium and / or anions, because the effluent C, the effluent R or both are recirculated.
  • the cations of the aqueous solution S and / or a conjugated base associated with the acid of the aqueous solution R are suitable as plant nutrient.
  • the anions of the aqueous solution S need not be suitable as plant nutrient, or can in fact be selected specifically to be unsuitable as plant nutrient, as these anions will not be recirculated but discharged as part of the effluent S.
  • the cation exchange resin comprises a strong acid cation exchange resin and the acid of the aqueous solution R comprises a strong acid.
  • a weak acid cation exchange resin can be employed, in which case the acid of the aqueous solution R may comprise a weak acid.
  • the cation exchange resin may be selected from a group of resins based on sulfonic acid, said group comprising poly(2-acrylamido-2-methylpropanesulfonic acid), polystyrene sulfonates and sulfonated poly(styrene-co-divinylbenzene).
  • the cations of the aqueous solution S may comprise at least one of calcium ions, magnesium ions, potassium ions, ammonium ions and protons, preferably calcium ions and / or potassium ions, more preferably potassium ions.
  • the anions of the aqueous solution S may comprise at least one of chloride, sulfate, nitrate, carbonate and hydrogen carbonate, preferably hydrogen carbonate.
  • the aqueous solution S comprises calcium hydrogen carbonate, potassium carbonate and / or potassium hydrogen carbonate, more preferably potassium hydrogen carbonate.
  • preferred combinations of cations and anions in the aqueous solution S are calcium hydrogen carbonate, potassium carbonate and / or potassium hydrogen carbonate.
  • the aqueous solution R may comprise one or more than one acid selected from a group containing hydrogen chloride, sulfuric acid, nitric acid, phosphoric acid, carbonic acid, hydrogen carbonate, acetic acid and oxalic acid, preferably sulfuric acid, nitric acid and phosphoric acid, more preferably nitric acid.
  • the method may further comprise a step of contacting carbon dioxide, preferably gaseous carbon dioxide, with an aqueous alkali solution comprising the cations of the aqueous solution S and hydroxide to produce the aqueous solution S.
  • the method may further comprise a step of contacting the at least one of the effluent C and the effluent R with the aqueous alkali solution or a further aqueous alkali solution to neutralise the at least one of the effluent C and the effluent R.
  • a solution is preferred, a solid can also be used, e.g. calcium carbonate.
  • the method may further comprise a step of determining a sodium saturation level of the cation exchange resin, preferably a maximum sodium saturation level of the cation exchange resin, wherein the step of contacting the aqueous solution S with the cation exchange resin is executed based on the determined sodium saturation level of the cation exchange resin.
  • the step of determining the sodium saturation level of the cation exchange resin may comprise determining pH value of effluent coming from the cation exchange resin.
  • the maximum sodium saturation level is determined based on an increase in pH value by a predetermined amount, for example by about one pH, relative to a minimum pH value determined during the step of contacting cultivation water with the cation exchange resin.
  • the step of determining the sodium saturation level of the cation exchange resin may comprise determining electrical conductivity of effluent coming from the cation exchange resin.
  • the maximum sodium saturation level is determined based on a decrease in electrical conductivity by a predetermined amount, for example about one-tenth, relative to a maximum electrical conductivity determined during the step of contacting cultivation water with the cation exchange resin.
  • the step of recirculating the at least one of the effluent C and the effluent R may comprise: feeding the at least one of the effluent C and the effluent R to an intermediate supply for cultivation water; and feeding content of the intermediate supply to a usage supply of cultivation water; preferably further comprising at least one of the steps of: homogenising the intermediate supply; and rinsing conduits with fresh water to the usage supply.
  • the invention further relates to an apparatus for reducing sodium content of cultivation water for plants, the apparatus comprising a cation exchanger in fluid connection with:
  • the cation exchanger comprises a cation exchange resin which is configurable to capture at least sodium ions;
  • the cultivation water feed is configured to guide cultivation water to the cation exchanger and thereby provide an effluent C;
  • the removal agent facility is configured to guide an aqueous solution S to the cation exchanger to remove sodium ions from the cation exchange resin and thereby provide an effluent S comprising sodium ions, the aqueous solution S comprising cations not being sodium ions and anions soluble in water with the cations;
  • the discharge is configured to discharge the effluent S
  • the regeneration agent facility is configured to guide an aqueous solution R to the cation exchanger to regenerate the cation exchange resin and thereby provide an effluent R, the aqueous solution R comprising an acid;
  • the recirculation facility is configured to recirculate at least one of the effluent C and the effluent R for use for plants.
  • the recirculation facility is preferably configured to recirculate at least the effluent R for use for plants, more preferably to recirculate both the effluent C and the effluent R for use for plants.
  • the removal agent facility is further configured to provide the aqueous solution S and / or the regeneration agent facility is further configured to provide the aqueous solution R.
  • the removal agent facility may provide the aqueous solution S from a storage facility, preferably with an associated pump or other dosing unit, and / or by combining components to provide the aqueous solution S by production, for example by dosing one or more than one salt forms of the cations and the anions of the aqueous solution S into water, such as fresh water and / or cultivation water.
  • the removal agent facility comprises a first feed and a second feed in fluid connection with the first feed and the removal agent facility is further configured to produce the aqueous solution S by contacting carbon dioxide, preferably gaseous carbon dioxide, supplied via the first feed with an aqueous alkali solution supplied via the second feed, the aqueous alkali solution comprising hydroxide and the cations of the aqueous solution S.
  • carbon dioxide preferably gaseous carbon dioxide
  • the first feed preferably comprises an adjustable pressure valve for gaseous carbon dioxide.
  • the second feed preferably comprises an adjustable pump for the aqueous alkali solution.
  • Providing gaseous carbon dioxide via an adjustable pressure valve allows pressure control over carbon dioxide infeed into the aqueous solution S, thus controlling pressure in conduits and in the cation exchanger.
  • carbon dioxide may again form, leading to an increase in pressure. This may be a particular risk when the aqueous solution S contacts a partly regenerated cation exchange resin still comprising protons, especially when this cation exchange resin is a strong acid cation exchange resin.
  • the adjustable pressure valve may thus mitigate risk of overpressure when the equilibrium of dissolved carbon dioxide shifts towards gaseous form.
  • the adjustable pressure valve when dosing of carbon dioxide is controlled by the adjustable pressure valve in dependence on (e.g. via a fixed ratio) a water infeed and alkali solution infeed, the maximum concentration of carbon dioxide in the produced aqueous solution S is fixed. Hence, the maximum pressure of this solution when the equilibrium shifts to carbonic acids is fixed as well.
  • a pressure relief valve may be employed.
  • the aqueous solution S is produced from fresh water as the associated effluent S is to be discharged.
  • cultivation water or effluent C can be used to produce the aqueous solution S, in addition or alternatively to fresh water, these include plant nutrients and anions that are better retained and recirculated for use for plants rather than discharging these into the environment.
  • Whichever water source is employed it is preferred to remove calcium before using it to produce the aqueous solution S in order to avoid precipitation of calcium carbonate.
  • Calcium can advantageously be removed by guiding any water used to produce the aqueous solution S over the cation exchanger already present in the apparatus of the invention. No separate water softener is required. Further, the calcium ions thus captured, are again released as part of the effluent R and available for use for plants as a nutrient in recirculated cultivation water.
  • the removal agent facility preferably comprises a tank and the removal agent facility is preferably further configured to guide the aqueous solution S via the tank to the cation exchanger.
  • Advantages of this arrangement include that the aqueous solution S is readily available, whereas fresh production may require a delay in order to establish an equilibrium composition of the aqueous solution S.
  • the second feed of the removal agent facility also serves as a neutralisation facility to neutralise the effluent C and / or the effluent R.
  • the aqueous alkali solution may then be fed via the second feed to the effluent C and / or the effluent R in order to provide hydroxide for neutralising protons present in the effluent C and / or the effluent R.
  • the apparatus may further comprises a sodium saturation level sensor configured to determine a sodium saturation level of the cation exchange resin, preferably a maximum sodium saturation level of the cation exchange resin.
  • the removal agent facility may be controllable based on the sodium saturation level of the cation exchange resin determined by the sodium saturation level sensor. This enables optimisation of the timing at which the removal agent facility ensures contact of the aqueous solution S with the cation exchange resin to remove previously captured sodium ions from the cation exchange resin.
  • the sodium saturation level sensor may comprise a pH sensor and / or an electrical conductivity sensor arranged near an effluent output of the cation exchanger.
  • the apparatus preferably further comprises an intermediate supply and a usage supply, wherein the recirculation facility is configured to recirculate the at least one of the effluent C and the effluent R to the usage supply via the intermediate supply.
  • the intermediate supply improves mixing of the recirculated effluent(s) and reduces sudden compositional changes of said effluent, such as increased proton concentration or increased cation or anion (e.g. as nutrients) concentration, that may negatively affect the plants it is intended to be used for.
  • the apparatus preferably further comprises a fresh water feed configured to guide fresh water to the cation exchanger.
  • the fresh water feed may be configured to rinse conduits and / or the cation exchanger, to perform a backwash of the cation exchanger, to dilute fluids such as cultivation water, to provide fresh water for providing or producing the aqueous solution S and / or the aqueous solution R.
  • the apparatus preferably further comprises a pH sensor and / or an electrical conductivity sensor at an input side of the cation exchanger configured to monitor the composition of fluids flowing towards the cation exchanger.
  • fluids include cultivation water, fresh water, the aqueous solution S and the aqueous solution R.
  • pH sensor and / or electrical conductivity sensor register values outside a predetermined range, additional fresh water and / or components may be added to the fluid flowing towards the cation exchanger.
  • pH value and / or electrical conductivity of the cultivation water are above a threshold value signifying a cation concentration that is too high, fresh water can be admixed into the cultivation water to reduce said cation concentration.
  • a preferred embodiment of the apparatus comprises a controller configured to at least one of:
  • the controller allows further automation of the sodium ion reduction process performed by the apparatus. For example, the controller closes the cultivation water feed and starts the removal agent facility when the sodium saturation level sensor registers an optimal sodium saturation level of the cation exchange resin.
  • the discharge in any embodiment of the apparatus preferably comprises at least one active carbon bed configured to purify the effluent S.
  • An active carbon bed may filter the effluent S and remove unwanted components such as pesticides from the effluent S before it is discharged.
  • the apparatus may further comprise an anion exchanger configured to capture anions from at least one of the effluent C, the effluent R and the effluent S. This allows further purification, for example to retain anionic components of the otherwise discharged effluent S or to remove anions from the (possibly combined) effluents R and S.
  • the apparatus may be configured to capture and recirculate most if not all cations and anions by means of the cation exchanger and the anion exchanger while discharging the remainder of the cultivation water, including neutral components. This enables discharging of unwanted, possibly contaminated cultivation water, while retaining for recirculation most if not all of the useful cations and anions of the cultivation water.
  • the apparatus is preferably configured to execute the method of the invention or at least one of the preferred embodiments of said method.
  • the invention relates to a cultivation system for plants comprising:
  • - recirculation conduits configured to recirculate cultivation water with a reduced sodium content from the apparatus to the usage supply.
  • the cultivation system enables efficient recirculation of cultivation water for plants by reducing sodium content of the cultivation water. This reduces water consumption from external sources and prevents environmental contamination or eutrophication by reducing discharge of cultivation water and / or components thereof compared to conventional systems.
  • the cultivation system further comprises a disinfection device configured to disinfect cultivation water.
  • the cultivation system may further comprise a nutrient dosing device configured to add plant nutrients to cultivation water.
  • the cultivation system may further comprise a fresh water feed configured to add fresh water to cultivation water.
  • the usage supply of the cultivation system preferably comprises a first tank for drainage water, a second tank for purified cultivation water and a third tank for finished cultivation water.
  • FIG. 1 shows a flow diagram of a method for reducing sodium content of cultivation water for plants according to an example embodiment of the invention
  • FIG. 2 shows data for determining sodium saturation level of cation exchange resin
  • FIG. 3 schematically shows an apparatus for reducing sodium content of cultivation water for plants according to an example embodiment of the invention
  • FIG. 4 shows a cultivation system for plants according to an example embodiment of the invention.
  • FIG. 1 illustrates a method for reducing sodium content in cultivation water according to an example embodiment of the invention comprising essential as well as optional features.
  • the illustrated method comprises a step S1 of contacting cultivation water with a cation exchange resin configured to capture at least sodium ions.
  • the sodium content of said cultivation water is to be reduced by capturing sodium ions from said cultivation water by the cation exchange resin.
  • the cation exchange resin is configured to capture at least sodium ions, for example by complete or partial regeneration with protons and / or cations with an affinity for the cation exchange resin that is lower than that of sodium ions.
  • Step S1 results in an effluent C.
  • the effluent C flows from the cation exchange resin.
  • the effluent C thus comprises any cations, including protons, removed from the cation exchange resin by the sodium ions by cation exchange. Further, the effluent C comprises components of the cultivation water not captured by the cation exchange resin.
  • the step S1 may be seen as loading the cation exchange resin with sodium ions from the cultivation water.
  • the effluent C may also be termed cultivation water loading effluent.
  • the illustrated method further comprises a step S2 of contacting an aqueous solution S with the cation exchange resin in order to remove sodium ions from the cation exchange resin.
  • the aqueous solution S comprises cations, not being sodium ions, and anions that are soluble in water with the cations.
  • the step S2 results in an effluent S comprising sodium ions that were previously captured by the cation exchange resin from the cultivation water.
  • the aqueous solution S may be termed a sodium removal solution or sodium exchanging solution, while the step S2 may be seen as exchanging sodium ions for the cations of said solution.
  • the effluent S may be termed sodium containing effluent.
  • the aqueous solution S comprises no sodium ions at all, or at least not to a level at which these sodium ions materially interfere with the object of the step S2, being removal of sodium ions from the cation exchange resin by directly or indirectly exchanging these with non-sodium cations of the aqueous solution S.
  • step S3 of discharging the effluent S the sodium ions are removed from cultivation water circulation.
  • the sodium content of the cultivation water has been reduced.
  • components of the cultivation water are yet captured by the cation exchange resin. This is especially the case for cations of the cultivation water that have a higher affinity for the cation exchange resin than sodium ions and than the cations of the aqueous solution S.
  • any magnesium ions or calcium ions that were present in the cultivation water may yet remain captured by the cation exchange resin.
  • the aqueous solution R comprises an acid, which provides a sufficient amount of protons to remove all or some of the cations from the cation exchange resin.
  • the step S4 results in an effluent R which comprises said removed cations as well as any surplus components of the aqueous solution R.
  • the step S4 may be seen as regenerating the cation exchange resin with protons.
  • the aqueous solution R may be termed regeneration solution and the effluent R may be termed regeneration effluent.
  • a step S5 at least one of the effluent C and the effluent R for use for plants is recirculated.
  • This enables recycling of parts of the cultivation water brought in contact with the cation exchange resin in step S1. Since anionic and neutral components of the cultivation water are generally not captured by cation exchange resins, these are comprised in effluent C.
  • the effluent R contains cations of the cultivation water that were captured in the step S1 and again removed in the step S3. Thus, anionic and neutral as well as cations components of the cultivation water may be recirculated for use for plants.
  • the cation exchange resin comprises a strong acid cation exchange resin and the acid of the aqueous solution R comprises a strong acid.
  • a weak acid cation exchange resin can be employed, in which case the acid of the aqueous solution R may comprise a weak acid.
  • Examples of the cation exchange resin may be selected from a group of resins based on sulfonic acid comprising poly(2-acrylamido-2-methylpropanesulfonic acid), polystyrene sulfonates and sulfonated poly(styrene-co-divinylbenzene).
  • a cation exchange resin suitable for applying the present invention is commercially available under the name AmberliteTM HPR1200H.
  • the cations of the aqueous solution S and / or a conjugated base associate with the acid of the aqueous solution R may advantageously be suitable as plant nutrient.
  • said cation and / or said base are useful in performing the method and in enriching the effluent C and / or the effluent R with plant nutrients, thus serving a double purpose. This reduces material consumption. Examples of such cations and bases are given below.
  • the cations of the aqueous solution S that exchange the sodium ions in the cation exchange resin are in turn exchanged for protons of the aqueous solution R in the regeneration step S4.
  • the conjugate base associated with the acid of the aqueous solution R is also introduced in said step.
  • the effluent R thus comprises cations of the aqueous solution S and conjugate base of the acid of the aqueous solution R.
  • the effluent R can be recirculated for use for plants as enriched cultivation water.
  • the cations of the aqueous solution S may comprise at least one of calcium ions, magnesium ions, potassium ions, ammonium ions and protons, preferably calcium ions and / or potassium ions, more preferably potassium ions. At least calcium ions, magnesium ions, potassium ions and ammonium ions are known to be plant nutrients.
  • Type and concentration of the cations employed in the aqueous solution S may be selected depending on affinity of the cation for the selected cation exchange resin in comparison to that affinity of sodium ions.
  • concentrations of the cations in the aqueous solution S depend on the affinity of the cation for the cation exchange resin relative to the affinity of sodium ions for the same cation exchange resin. A lower concentration suffices for cations with an affinity that is higher than that of sodium ions, while a higher concentration is required for cations with an affinity that is lower than that of sodium ions.
  • the relative affinities and sufficient or required concentrations can be determined by ordinary testing protocols.
  • affinity of the cation exchange resin is in the order of
  • ammonium ions and even protons are also possible in this example, these would require higher concentrations to remove sodium ions from the cation exchange resin leading to waste in effluent S.
  • the chosen concentration of the cations in the aqueous solution S is also related to the volume of effluent S. A higher concentration is favourable because it reduces the amount of water that is discharged (e.g. to the sewer).
  • the anions of the aqueous solution S may comprise at least one of chloride, sulfate, nitrate, carbonate and hydrogen carbonate, preferably hydrogen carbonate. Because anions are generally not captured by the cation exchange resin, these emerge as part of the effluent S, which is discharged in the step S3.
  • the anions listed here are advantageous for high solubility in water and, especially for carbonate and hydrogen carbonate, of low toxicity and low environmental impact. Plant nutrients such as sulfate and nitrate are possible though these may pose a risk of environmental eutrophication when discharged via the effluent S while this disadvantage does not occur with carbonate and hydrogen carbonate.
  • the aqueous solution S comprises at least one of calcium chloride, calcium sulfate, calcium nitrate, calcium hydrogen carbonate, magnesium chloride, magnesium sulfate, magnesium nitrate, magnesium carbonate, magnesium hydrogen carbonate, potassium chloride, potassium sulfate, potassium nitrate, potassium carbonate, potassium hydrogen carbonate, ammonium chloride, ammonium sulfate, ammonium nitrate, ammonium carbonate, ammonium hydrogen carbonate, hydrogen chloride, sulfuric acid, nitric acid and carbonic acid.
  • the aqueous solution S comprises calcium hydrogen carbonate, potassium carbonate and / or potassium hydrogen carbonate, preferably potassium hydrogen carbonate. These compounds are highly soluble in water, thus allowing high concentrations thereof for efficient removal or exchange of sodium ions from the cation exchange resin. Potassium hydrogen carbonate is particularly preferred because potassium serves as a plant nutrient of which even high concentrations are generally acceptable and even desirable for plants while hydrogen carbonate avoids polluting the effluent S. It is noted that the combination of calcium and carbonate in the aqueous solution S is not preferred because of insolubility of calcium carbonate in water.
  • the aqueous solution S may be prepared by dissolving a salt comprising the cations and anions in water to obtain the aqueous solution S with a desired concentration of its cations.
  • Advantageous alternatives for the production of the aqueous solution S are described below.
  • the aqueous solution R of step S4 may comprise one or more than one acid selected from a group containing hydrogen chloride, sulfuric acid, nitric acid, phosphoric acid, carbonic acid, hydrogen carbonate, acetic acid and oxalic acid.
  • At least the conjugate bases of sulfuric acid, nitric acid and phosphoric acid - that is sulfate, nitrate and phosphate - are known to be plant nutrients.
  • Nitric acid is most preferred because it is a strong acid allowing a high proton concentration for efficient regeneration of the cation exchange resin. Further, nitric acid introduces nitrate into the effluent R.
  • Nitrate is a ubiquitous plant nutrient of which high concentrations can be tolerated or are even desired in cultivation water.
  • the method provides potassium nitrate in effluent R, which is a valuable plant nutrient. In such case and other cases, it may thus be preferred that at least the effluent R is recirculated for use for plants in the step S5.
  • the method further comprises an optional step S6 of contacting carbon dioxide with an aqueous alkali solution to produce the aqueous solution S.
  • the aqueous alkali solution comprises the cations of the aqueous solution S and hydroxide.
  • the carbon dioxide is preferably in gaseous form.
  • the aqueous solution S thus comprises hydrogen carbonate by dissolution of carbon dioxide in the aqueous alkali solution as well as the cations of the aqueous solution S already present in the aqueous alkali solution.
  • the step S6 allows in-line production of the aqueous solution S, enabling continuous production in an automated and adjustable fashion while reducing risks such as overpressure associated with overdosing hydrogen carbonate in the aqueous solution S.
  • the step S6 may thus be seen as providing the aqueous solution S for the step S2 in an advantageous manner.
  • the anions of the aqueous solution S comprise carbonic acid, hydrogen carbonate and / or carbonate depending on pH value achieved in combination with the aqueous alkali solution.
  • the pH value is adjusted to 7 ⁇ 0.5 to favour hydrogen carbonate. More generally, the pH can be adjusted to a value of at least 6 to favour hydrogen carbonate and / or carbonate.
  • a step S7 of contacting the at least one of the effluent C and the effluent R with an aqueous alkali solution to adjust pH is further illustrated, though this step is optional.
  • this pH adjustment leads to neutralisation of the at least one of the effluent C and the effluent R which are recirculated for use for plants.
  • the aqueous alkali solution for pH adjustment of the recirculated effluent in the step S7 is the same as the aqueous alkali solution for producing the aqueous solution S in the step S6.
  • the step S7 is illustrated as following on the step S6, however, these may occur simultaneously or in reversed order.
  • the aqueous alkali solution employed in the step S6 of producing the aqueous solution S may thus be the same as or differ from the aqueous alkali solution employed in the step S7 of neutralising the at least one of the effluent C and the effluent R.
  • the effluent C of the step S1 is acidic because of protons removed from the cation exchange resin via exchange by cations captured by the cation exchange resin
  • the effluent R of the step S4 is acidic because of use of an excess of protons in the aqueous solution R in order to regenerate the cation exchange resin by removing captured cations from the cation exchange resin and replacing these with protons.
  • the aqueous alkali solution in the step S6 and / or the step S7 can comprise any of the cations listed for the aqueous solution S employed in the step S2.
  • the method as illustrated further comprises an optional step S8 of determining a sodium saturation level of the cation exchange resin, wherein the step of contacting the aqueous solution S with the cation exchange resin is executed based on the determined sodium saturation level of the cation exchange resin.
  • a maximum sodium saturation level of the cation exchange resin is determined to ensure removal of a maximum amount of sodium anions from the cultivation water in each iteration of the method.
  • optimisation with respect to time-efficiency may lead to a predetermined sodium saturation level that is different from, in particular below, the maximum sodium saturation level of the cation exchange resin.
  • sodium ion breakthrough may be employed.
  • the step S8 of determining the sodium saturation level of the cation exchange resin may comprise determining pH value and / or electrical conductivity of effluent coming from the cation exchange resin.
  • the maximum sodium saturation level or the sodium ion breakthrough moment may be determined based on an increase in pH value by a predetermined amount relative to a minimum pH value determined during the step S1 of contacting cultivation water with the cation exchange resin. Alternatively or additionally, a decrease in the electrical conductivity may be used.
  • the step S8 is further explained in connection with FIG. 2 below.
  • FIG. 1 further shows three optional yet advantageous rinsing steps S9 (individually labelled S9.1 , S9.2 and S9.3) that may be implemented jointly or separately as follows.
  • the step S9.1 of rinsing the cation exchange resin with water may be implemented after the step S1.
  • the step S9.1 leads to a first rinsing effluent coming from the cation exchange resin upon rinsing it with water.
  • the first rinsing effluent is preferably recirculated for use for plants.
  • the step S9.2 of rinsing the cation exchange resin with water may be implemented after the step S2.
  • the step S9.2 leads to a second rinsing effluent coming from the cation exchange resin upon rinsing it with water.
  • the second rinsing effluent is preferably discharged.
  • the step S9.3 of rinsing the cation exchange resin with water may be implemented after the step S4.
  • the step S9.3 leads to a third rinsing effluent coming from the cation exchange resin upon rinsing it with water.
  • the third rinsing effluent is preferably recirculated for use for plants.
  • Another optional step is a step S10 of performing a backwash of the cation exchange resin.
  • the backwash step S10 comprises flushing the cation exchange resin with pressurised water in a direction with a component against gravity. This enables resettlement of the cation exchange resin for improved performance in a next iteration of the method.
  • the backwash step S10 need not be implemented with each iteration of the method.
  • the rinsing steps S9.1-9.3 and the backwash step S10 are preferably performed with fresh water to which no or hardly any plant nutrients have been added, such as ground water, rain water, drinking water, softened water or reverse osmosis water. Though rinsing and backwashing are preferred for optimal performance, the method can be executed without these steps and still achieve substantial reduction of sodium content of cultivation water.
  • the step S5 of recirculating the at least one of the effluent C and the effluent R comprises one or more than one of the following four optional steps.
  • a step S12 of homogenising the intermediate supply that is, actively homogenising contents of the intermediate supply, for example by pumping or stirring. Steps S11 and S12 are also beneficial when combined with the pH-adjustment step S7.
  • a step S13 of feeding content of the intermediate supply to a usage supply of cultivation water serves to reduce changes in composition of the usage supply of cultivation water from which plants are to be fed.
  • a step S14 of rinsing conduits with water to the usage supply That is, conduits leading towards the usage supply. This step ensures that any plant nutrients produced by the method are transported to the usage supply.
  • the method is illustrated as a batch process, which is restarted after the step S10.
  • the step S1 may again be performed after the step S4 or the step S9.3.
  • FIG. 2 shows three graphs with data for determining sodium saturation level of the cation exchange resin in the step S8 from a lab-scale experiment.
  • the horizontal axes of the graphs indicate effluent volume coming from the cation exchange resin. Because of the constant flow rate of 12.7 L / hour, this axis can also be seen as an indication of time.
  • the vertical axes indicate concentration of sodium ions and potassium ions for the top graph and electrical conductivity (EC) or pH for the remaining graphs. Data points were collected by taking effluent samples, though automated in-line measurements are preferred in implementing the invention.
  • the cation exchange resin was AmberliteTM HPR1200H, having a cation selectivity in the order:
  • the step S8 of determining the sodium saturation level of the cation exchange resin may comprise determining pH value of effluent coming from the cation exchange resin.
  • the step S2 of contacting the aqueous solution S with the cation exchange resin is then executed based on the determined sodium saturation level of the cation exchange resin.
  • the maximum sodium saturation level may be determined based on an increase in pH value by a predetermined amount, for example by at least 0.2 or by about one pH, relative to a minimum pH value determined during the step of contacting cultivation water with the cation exchange resin.
  • the step of determining the sodium saturation level of the cation exchange resin may comprise determining electrical conductivity of effluent coming from the cation exchange resin.
  • the maximum sodium saturation level is determined based on a decrease in electrical conductivity by a predetermined amount, for example in a range of 0.1 - 1 mS or a decrease by one-tenth, relative to a maximum electrical conductivity determined during the step S1 of contacting cultivation water with the cation exchange resin.
  • pH value and / or electrical conductivity of effluent coming from the cation exchange resin provide measures of concentration of sodium ions in said effluent. In turn, this concentration is an indicator of sodium saturation level of the cation exchange resin. For example, increasing pH value and / or decreasing electrical conductivity during loading of the cation exchange resin with cations and removal of protons (such as by contacting cultivation water with the cation exchange resin in the step S1) are indicative of increasing cation concentration and reducing proton concentration in the effluent.
  • sodium ions have a low affinity for the cation exchange resin (compared to other cations)
  • increase in pH value and decrease in electrical conductivity each, and preferably in combination indicate sodium ions passing through the cation exchange resin without being captured by it and thus provide a measure of sodium ion breakthrough.
  • sodium saturation level of the cation exchange resin is linked to sodium ion breakthrough moment, the latter can serve as an indirect measure of the former.
  • the cation exchange resin is loaded with cultivation water in the step S1, which is performed at the start of the graphs of FIG. 2 (effluent volume of about 21 L) up to about 48 L, as indicated by time t1.
  • the time t1 corresponds to the moment of switching from the step S1 of loading the cation exchange resin with cultivation water to the step S9.1 of rinsing the cation exchange resin with water.
  • step S9.1 is performed.
  • the cation exchange resin is rinsed with fresh water, removing remaining cultivation water and any unbound cations, including protons removed from the cation exchange resin and now in solution.
  • the effluent arising from this step has a further decreased electrical conductivity and a further increased pH.
  • step S9.1 is here performed from the time t1 to a later time t2, it is possible to omit the step S9.1 and switch directly from the step S1 to the step S2.
  • the process switches from the step S9.1 to the step S2 of loading the cation exchange resin with the aqueous solution S to remove captured sodium ions by exchange with selected cations.
  • the aqueous solution S includes potassium hydrogen carbonate.
  • the concentration of sodium ions in the effluent increases before reaching a maximum at about 58 L and decreasing thereafter.
  • Potassium ions of the aqueous solution S now load the cation exchange resin while removing therefrom the sodium ions previously captured by the cation exchange resin from the cultivation water. The sodium ions are thus exchanged by potassium ions which have a higher affinity for the cation exchange resin.
  • Potassium ions start to appear in the effluent from about 56 L, indicating breakthrough of these ions present in the aqueous solution S.
  • the step S2 is continued until the sodium concentration in the effluent is (again) below a predetermined threshold. Electrical conductivity and / or pH value are indicative of this threshold.
  • performing the step S2 ends.
  • the process may here switch to performing the step S4 by regenerating the cation exchange resin with aqueous solution R.
  • the step S9.2 of rinsing the cation exchange resin with water may be performed before continuing with the step S4.
  • the times t1 , t2 and / ort3 may be automatically determined via monitoring of the electrical conductivity and / or the pH of effluent flowing from the cation exchange resin. That is, the step S1 may be terminated upon detection of a predetermined pH value and / or electrical conductivity. Likewise, execution of the step S9.1 and / or the step S2 may be performed based on pH value and / or electrical conductivity of the effluent. In addition to the timing of the method steps, flow rate, volume and / or composition of the aqueous solution S may be controlled based on the determined sodium saturation level of the cation exchange resin, preferably through the pH value and / or electrical conductivity of the effluent C. This can be implemented by electronic control mechanisms.
  • pH value and electrical conductivity are shown as indicators of sodium ion concentration, which in turn is a measure of sodium saturation level of the cation exchange resin when measured in the effluent coming from the cation exchange resin.
  • a direct measurement of the concentration of sodium ions is also possible with manual or automated sampling or by dedicated ion-specific sensors. It is also noted that when a constant concentration of sodium ions in the effluent coming from the cation exchange resin is detected, a maximum amount of sodium ions is captured by the cation exchange resin. This indicates a dynamic equilibrium where the incoming concentration of sodium ions is equal to the outgoing concentration of sodium ions.
  • a maximum captured amount of sodium ions may not be the most efficient embodiment of the method to remove as large an amount of sodium ions from cultivation water in a particular amount of time.
  • a trade-off is presented to remove a substantial amount of sodium ions in a relatively short time.
  • FIG. 3 shows an apparatus 1 for reducing sodium content of cultivation water for plants.
  • the apparatus 1 comprises a cation exchanger 2 which comprises a cation exchange resin 3 configured to capture at least sodium ions.
  • the cation exchanger 2 is in fluid connection with a cultivation water feed 4, a removal agent facility 5, a regeneration agent facility 6, a discharge 7 and a recirculation facility 8. Intended flow directions are indicated.
  • the cation exchanger 2 comprises an upper inlet 9, an intermediate inlet 10 and a lower inlet 11 , where the indications upper, intermediate and lower are with respect to gravity.
  • a filling level 12 of the cation exchange resin 3 in the cation exchanger 2, at least in an unexpanded state of the cation exchange resin 3, is such that the upper inlet 9 is above the filling level 12 while the intermediate inlet 10 is just below the filling level 12 and the lower inlet 11 is at or near the bottom of the cation exchanger 2.
  • each inlet/outlet is required to enable the fluid connection between the cation exchanger 2 with the cultivation water feed 4, the removal agent facility 5, the regeneration agent facility 6, the discharge 7 and the recirculation facility 8, for example via a manifold.
  • Each of the inlets 9, 10, 11 may also serve as outlet, thus forming an inlet/outlet.
  • the cultivation water feed 4 is configured to guide cultivation water to the cation exchanger 2, resulting in the effluent C which flows out of the cation exchanger 2.
  • cultivation water enters the cation exchanger via the upper inlet 9 while the effluent C emerges from the lower inlet 11 , now serving as outlet.
  • the cultivation water feed 4 may further comprise a filter 13 to prevent downstream contamination and / or a pump 14.
  • the pump 14 may be adjustable and controllable by a wired or wireless controller 15.
  • the cultivation water feed 4 may be connected to or is connectable to a supply of cultivation water from which sodium content is to be reduced, such as drainage water, recycled cultivation water, freshly produced cultivation water and water sources suitable for use for plants.
  • the removal agent facility 5 is configured to guide the aqueous solution S to the cation exchanger 2 in order to remove sodium ions from the cation exchange resin 3, which results in the effluent S comprising sodium ions.
  • the aqueous solution S is fed into the cation exchanger 2 via the upper inlet 9 while the effluent S emerges from the lower inlet 11 , now serving as outlet.
  • the aqueous solution S may be fed into the cation exchanger 2 via the intermediate inlet 10 and / or the lower inlet 11 and / or an additional inlet (not shown in fig.
  • cations of relatively weak affinity for the cation exchange resin 3 such as sodium ions, which tend to be captured in lower parts of the cation exchanger 2 when loading from top to bottom
  • cations with higher affinity such as calcium and magnesium, which tend to be captured in higher parts of the cation exchanger 2).
  • the aqueous solution S may thus be fed into the cation exchanger 2 via at least one of the upper inlet 9, the intermediate inlet 10, the lower inlet 11 and the additional inlet between inlets 10 and 11 , while the effluent S may be collected from at least one of the upper inlet 9, the intermediate inlet 10 and the lower inlet 11, preferably different from the inlet used for the aqueous solution S.
  • the removal agent facility 5 is further configured to provide the aqueous solution S. Various ways of implementing this feature are described below.
  • the regeneration agent facility 6 is configured to guide the aqueous solution R to the cation exchanger 2 in order to regenerate the cation exchange resin 3, which results in an effluent R.
  • the regeneration agent facility 6 is connectable to a supply of the aqueous solution R.
  • the regeneration agent facility 6 may be configured to provide the aqueous solution R, for example by means of a pump 14 preferably coupled to a tank 16 comprising the aqueous solution R or a concentrate thereof, which may be combined with water from fresh water feed 23 for dilution to a desired concentration.
  • the aqueous solution R is fed into the cation exchanger 2 via the lower inlet 11 while the effluent R emerges from the intermediate inlet 10, now serving as outlet. It is further preferred that fresh water is pumped into the upper inlet 9 during regeneration of the cation exchange resin 3, which also emerges from the intermediate inlet 10, to stimulate regeneration by compacting the cation exchange resin 3 towards the bottom of the cation exchanger 2.
  • the discharge 7 is configured to discharge the effluent S.
  • the discharge 7 ensures that the effluent S, containing concentrated sodium, is removed from the cultivation water and not recirculated for use for plants.
  • the discharge 7 is in fluid connection with at least the inlet 11 of the cation exchanger 2, here serving as outlet.
  • the discharge 7 may lead to various disposal pathways, such as a treatment plant, a sewer system, a well and surface water.
  • the discharge 7 comprises at least one active carbon bed 17, which is configured to purify or filter the effluent S, for example by filtering out pesticides.
  • the recirculation facility 8 is configured to recirculate at least one of the effluent C and the effluent R for use for plants.
  • the recirculation facility 8 may be configured to guide effluent directly to said plants or to a usage supply 18 of cultivation water for plants. It is preferred that the recirculation facility 8 is configured to recirculate the at least one of the effluent C and the effluent R to the usage supply 18 via an intermediate supply 19 for cultivation water.
  • an intermediate supply 19 for the recirculated effluent potentially strong fluctuations in the composition of cultivation water are reduced and thus negative effects on the cultivated plants prevented or at least mitigated.
  • the effluent C and R may have a pH value or nutrient concentration which varies strongly in time but which is averaged out in the intermediate supply 19, preferably by homogenising the contents of the intermediate supply 19.
  • the intermediate supply 19 further allows controlled feeding of recirculated effluent to plants directly or into the usage supply 18 depending on desired composition of the cultivation water to be used for said plants.
  • the recirculation facility 8 allows recirculation of effluent to the intermediate supply 19, from which contents may be circulated through the apparatus 1 , both by means of the pump 14 which is also associated to the cultivation water feed 4. Further, the recirculation facility 8 allows recirculation of effluent directly into the usage supply 18 or via the intermediate supply 19. An additional conduit may be arranged between the intermediate supply 19 and the usage supply 18 to provide a direct fluid connection between the two, preferably with an additional pump 14 to allow operation independent from other components of the apparatus 1.
  • the apparatus 1 may further comprise a sodium saturation level sensor 20 configured to determine a sodium saturation level of the cation exchange resin 3, such as a maximum sodium saturation level of the cation exchange resin 3.
  • the removal agent facility 5 is controllable based on the sodium saturation level of the cation exchange resin 3 determined by the sodium saturation level sensor 20.
  • the controller 15 may be communicatively coupled to the sodium saturation level sensor 20 and the removal agent facility 5 to control the removal agent facility 5 based on the sodium saturation level of the cation exchange resin 3 determined by the sodium saturation level sensor 20.
  • the sodium saturation level sensor 20 may comprise a pH sensor 21 and / or an electrical conductivity sensor 22 arranged near an effluent outlet of the cation exchanger 2, such as downstream from the lower inlet 11.
  • the apparatus may further comprise a fresh water feed 23 configured to guide fresh water to the cation exchanger 2.
  • fresh water is guided from the fresh water feed 23 to the cation exchanger 2 by means of the pump 14 associated with the cultivation water feed 4.
  • a separate pump may also be employed.
  • the fresh water feed 23 is connected to (or at least connectable to) a source of water suitable for use for plants, such as a tap or drinking water pipeline, a ground water well, a softened water source or reverse osmosis water installation.
  • the apparatus 1 may comprise a pH sensor 21 and / or an electrical conductivity sensor 22 at an input side of the cation exchanger 2 to monitor composition of fluids flowing towards the cation exchanger 2.
  • said pH sensor 21 and / or electrical conductivity sensor 22 are arranged upstream from the upper inlet 9 of the cation exchanger 2.
  • Advantageous but non-limited use of these sensors is as follows.
  • the pH sensor 21 can be employed to monitor acidity of the aqueous solution S.
  • the electrical conductivity sensor 22 can be employed to monitor cation content of the cultivation water fed into the cation exchanger 2. Even when such sensor is configured to measure ion content more generally (e.g. cations as well as anions), its readings can at least be correlated to cation content.
  • fresh water may be mixed into the cultivation water, for example from fresh water feed 23, to reduce cation concentration.
  • the controller 15 may be configured to perform this in an automated fashion.
  • the controller 15 of the apparatus 1 may be configured to perform at least one of the following functions, for which it is communicatively coupled to the relevant components of the apparatus 1, including valves 24, pumps 14 and sensors 20, 21 , 22.
  • the controller 15 may:
  • the controller 15 may be configured to cause execution of any of the steps of the method of the invention in the apparatus 1.
  • the removal agent facility 5 is connected or connectable to a supply of the aqueous solution S, such as a vessel or tank.
  • the removal agent facility 5 may also be configured to produce the aqueous solution S.
  • the removal agent facility 5 may be configured to combine the cations and the anions of the aqueous solution S with water to produce the aqueous solution S at the desired concentration. Any of the cations and the anions mentioned above in relation to the method may be employed with the apparatus 1. Said cations and anions may be in solid form, such as powder, or in the form of a stock solution that is to be diluted to the desired concentration.
  • the removal agent facility 5 comprises a first feed 25 and a second feed 26 in fluid connection with the first feed 25.
  • the first feed 25 is configured to provide the anions of the aqueous solution S while the second feed 26 is configured to provide the cations of the aqueous solution S.
  • At least one of the first feed 25 and the second feed 26 may be configured to provide water, or the fresh water feed 23 may be coupled to the removal agent facility 5.
  • the removal agent facility 5 may further be configured to produce the aqueous solution S by contacting carbon dioxide, preferably gaseous carbon dioxide, which is supplied via the first feed 25 with an aqueous alkali solution which is supplied via the second feed 26, wherein the aqueous alkali solution comprises hydroxide and the cations of the aqueous solution S.
  • the removal agent facility 5 can produce the aqueous solution S from (gaseous) carbon dioxide and said aqueous alkali solution.
  • the anions of the aqueous solution S are hydrogen carbonate and / or carbonate.
  • the second feed 26 takes the aqueous alkali solution from a tank 16 via a pump 14, preferably an adjustable pump, into a conduit leading to the cation exchanger 2, in particular to the upper inlet 9 thereof. Fresh water may also be provided at this stage to adjust hydroxide concentration.
  • the first feed 25 provides carbon dioxide into the same conduit. Gaseous carbon dioxide is provided from a gas cylinder 27 at a pressure adjusted by a valve 24, such as a pressure regulator, and mixed into the stream of the aqueous alkali solution. The carbon dioxide may be mixed into solution by a sparger or an injector. Mixers 28 are provided to ensure adequate mixing of fluids, both gas and liquid.
  • the pH sensor 21 upstream from the upper inlet 9 of the cation exchanger 2 is preferably arranged downstream from the removal agent facility 5.
  • the controller 15 may be configured to control the first feed 25 and / or the second feed 26, and optionally also the fresh water feed 23, to adjust the pH of the aqueous solution S.
  • this pH value is at least 6 or in the range of 6 - 8, more preferably 7.0 - 7.5. This is advantageous because higher concentrations of hydrogen carbonate can be achieved in this range.
  • the removal agent facility 5 may further comprise a tank 30 for storing the produced aqueous solution S or a produced intermediate thereof, such as a hydrogen carbonate solution, and may further be configured to guide the aqueous solution S via said tank 30 to the cation exchanger 2. This allows production of the aqueous solution S in parallel to execution of other steps, reducing delays caused by the time needed to dissolve carbon dioxide in water.
  • a 1500 L/hr fresh water stream is taken from the fresh water feed 23 and is pumped to a conduit or duct (7 m long, 14 mm internal diameter).
  • a sparger (31.2 mm length, 8.05 diameter and 2 pm pore size) of the first feed 25 is arranged inside the duct parallel to the flow direction.
  • the second feed 26 is arranged to feed an aqueous alkali solution of 50% potassium hydroxide into the water stream at 2.76 L/min with a positive displacement membrane pump 14 in order to obtain a potassium hydroxide solution of 25 mmol/L and pH 12.4.
  • Carbon dioxide gas is injected via the sparger of the first feed 25.
  • the target pH is at least 6 or in the range of 6 - 12, preferable 7 - 9, more preferable 7 - 7.5.
  • the aqueous solution S is prepared for use and may remain in the tank 16 until sodium ions are to be removed from the cation exchange resin 3.
  • a fresh water stream is employed from which any calcium ions are removed in order to avoid calcium carbonate precipitation.
  • This can readily be achieved in the apparatus 1 of the invention by guiding water from the fresh water feed 23 over the cation exchange resin 3 to remove calcium ions and then guiding the softened effluent to the removal agent facility 5 to produce the aqueous solution S. As illustrated in FIG. 3, this can be implemented in the apparatus 1 by means of a return conduit 29 in fluid connection with the outlet 11 of the cation exchanger 2 and the removal agent facility 5, optionally including a valve 24.
  • the effluent C can also be used to produce the aqueous solution S in addition or as alternative to fresh water as the effluent C has already been softened. However, use of effluent C is less preferred because it ultimately results in discharging nutrients that are present in the effluent C once the aqueous solution S has been guided over the cation exchanger 2 resulting in the effluent S that is to discharged.
  • a sparger such as a ring sparger, may be arranged inside the tank 30 for potassium hydrogen carbonate solution.
  • the second feed 5 may also serves as a neutralisation facility to neutralise the effluent C and / or the effluent R. Alternatively or additionally, a separate neutralisation facility may be employed.
  • the apparatus may further comprise an anion exchanger configured to capture anions from at least one of the effluent C, the effluent R and the effluent S.
  • the anion exchanger may be arranged downstream the cation exchanger 2. By capturing anions from the effluent S, such anions may be prevented from being discharged via the effluent S and thus retained for use for plants.
  • protons in the effluent C and / or the effluent R may be reused in the anion exchanger to neutralise hydroxide anions released from an anion exchange resin in the anion exchanger.
  • the hydroxide anions may serve as components of the aqueous alkali solution used for neutralising the at least one of the effluent C and the effluent R.
  • the aqueous alkali solution (used for producing the aqueous solution S) may also be employed to regenerate the anion exchange resin.
  • conduits, valves and pumps may be used for both the cation exchanger 2 and the anion exchanger in an efficient way.
  • An apparatus 1 comprising both the cation exchanger 2 as well as the anion exchanger allows removal of not only sodium ions but also unwanted anionic species from cultivation water.
  • the combination of the cation exchanger 2 and the anion exchanger may be configured to remove unwanted neutral species by recovering cationic and anionic nutrients from the cultivation water.
  • FIG. 4 shows a cultivation system 40 for plants in a preferred embodiment.
  • the cultivation system 40 for plants comprises a cultivation space 41 , here shown as a green house, though uncovered or open cultivation spaces are also possible.
  • the cultivation system 40 further comprises a usage supply 18 of cultivation water, an apparatus 1 according to the invention, feed conduits 42 configured to guide cultivation water from the usage supply 18 to the cultivation space 41 , return conduits 43 configured to guide drainage water from the cultivation space 41 to the apparatus 1 and recirculation conduits 44 configured to recirculate cultivation water with a reduced sodium content from the apparatus 1 to the usage supply 18.
  • the cultivation system 40 enables efficient recirculation of cultivation water for plants by reducing sodium content of the cultivation water. A disadvantageous build-up of sodium ions is prevented or at least mitigated. This reduces water consumption from external sources and prevents environmental contamination or eutrophication by reducing discharge of cultivation water and / or components thereof compared to conventional systems.
  • the cultivation system 40 further comprises a disinfection device 45 configured to disinfect cultivation water. This reduces risk of germs such as parasites, viruses and bacteria that harm the plants that are to be cultivated.
  • the disinfection device 45 may comprise a UV source, sonication device, ozonation and / or heater to perform disinfection.
  • the cultivation system 40 may further comprise a nutrient dosing device 46 configured to add plant nutrients to cultivation water.
  • a sensor such as a pH sensor 21 and / or an electrical conductivity sensor 22, may be placed downstream from the nutrient dosing device 46 to monitor nutrient content.
  • Some of the plant nutrients in the cultivation water may have been added via the apparatus 1 via the aqueous solution S and / or the aqueous solution R.
  • the cultivation system 40 may further comprise a fresh water feed 23 configured to add fresh water to cultivation water.
  • the fresh water feed 23 of the apparatus 1 is shared with the cultivation system 40 though these may be separate.
  • the pH sensor 21 and / or the electrical conductivity sensor 22 downstream from the nutrient dosing device 46 in order to monitor composition of the cultivation water and control the fresh water feed 23 to adjust the inflow of fresh water from the fresh water feed 23 to obtain a desired composition of the cultivation water.
  • the usage supply 18 of the cultivation system 40 preferably comprises a first tank 47 for drainage water, a second tank 48 for purified cultivation water and a third tank 49 for finished cultivation water.
  • the disinfection device 45 is preferably arranged between the first tank 47 and the second tank 48
  • the nutrient dosing device 46 and / or the fresh water feed 23 are preferably arranged between the second tank 48 and the third tank 49.
  • the apparatus 1 of the cultivation system 40 may recirculate effluent to the first tank 47 of the usage supply 18, preferably via the intermediate storage 19.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Treatment Of Water By Ion Exchange (AREA)
EP22705179.4A 2021-02-16 2022-02-16 Verfahren und vorrichtung zur reduzierung des natriumgehalts in pflanzenzuchtwasser und pflanzenzuchtsystem mit dieser vorrichtung Pending EP4294765A1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
NL2027567A NL2027567B1 (en) 2021-02-16 2021-02-16 Method and apparatus for reducing sodium content in cultivation water for plants and cultivation system comprising said apparatus
PCT/NL2022/050080 WO2022177425A1 (en) 2021-02-16 2022-02-16 Method and apparatus for reducing sodium content in cultivation water for plants and cultivation system comprising said apparatus

Publications (1)

Publication Number Publication Date
EP4294765A1 true EP4294765A1 (de) 2023-12-27

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EP22705179.4A Pending EP4294765A1 (de) 2021-02-16 2022-02-16 Verfahren und vorrichtung zur reduzierung des natriumgehalts in pflanzenzuchtwasser und pflanzenzuchtsystem mit dieser vorrichtung

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EP (1) EP4294765A1 (de)
NL (1) NL2027567B1 (de)
WO (1) WO2022177425A1 (de)

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007046008A1 (en) * 2005-10-17 2007-04-26 Ockert Tobias Van Niekerk Purification of water
CN100343665C (zh) * 2005-10-31 2007-10-17 上海轻工业研究所有限公司 判断离子交换树脂饱和点的方法
WO2012042483A1 (en) * 2010-09-28 2012-04-05 Trailblazer Technologies (Pty) Ltd Water treatment

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NL2027567A (en) 2022-09-14
WO2022177425A1 (en) 2022-08-25
NL2027567B1 (en) 2022-09-14

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