Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
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  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B1/00—Layered products having a non-planar shape
• • B—PERFORMING OPERATIONS; TRANSPORTING
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  • B32B1/08—Tubular products
• • B—PERFORMING OPERATIONS; TRANSPORTING
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  • B32B15/00—Layered products comprising a layer of metal
  • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
  • B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
• • B—PERFORMING OPERATIONS; TRANSPORTING
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  • B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
• • B—PERFORMING OPERATIONS; TRANSPORTING
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  • B32B19/02—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica the layer of fibres or particles being impregnated or embedded in a plastic substance
• • B—PERFORMING OPERATIONS; TRANSPORTING
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  • B32B27/00—Layered products comprising a layer of synthetic resin
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• • B—PERFORMING OPERATIONS; TRANSPORTING
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• • B—PERFORMING OPERATIONS; TRANSPORTING
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• • B—PERFORMING OPERATIONS; TRANSPORTING
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• • B—PERFORMING OPERATIONS; TRANSPORTING
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  • B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
• • B—PERFORMING OPERATIONS; TRANSPORTING
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  • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
  • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
• • B—PERFORMING OPERATIONS; TRANSPORTING
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  • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
  • B32B7/02—Physical, chemical or physicochemical properties
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• • B—PERFORMING OPERATIONS; TRANSPORTING
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  • B32B7/04—Interconnection of layers
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• • B—PERFORMING OPERATIONS; TRANSPORTING
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  • B32B2597/00—Tubular articles, e.g. hoses, pipes
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
  • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
  • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
  • Y02E60/30—Hydrogen technology
  • Y02E60/32—Hydrogen storage

Definitions

• TITLE MULTI-LAYER STRUCTURE FOR THE TRANSPORT OR STORAGE OF
• This patent application relates to composite multilayer structures for the transport, distribution or storage of liquid hydrogen and their manufacturing process.
• One of the goals sought in various fields such as the automotive field and the aircraft field is to offer less and less polluting transport.
• electric or hybrid vehicles comprising a battery aim to gradually replace thermal vehicles, such as gasoline or diesel vehicles.
• thermal vehicles such as gasoline or diesel vehicles.
• the battery is a relatively complex component of the vehicle.
• the battery may need to be protected from impact and the external environment, which may be extreme temperatures and varying humidity. It is also necessary to avoid any risk of flames.
• the electric vehicle still suffers today from several problems, namely the autonomy of the battery, the use in these batteries of rare earths whose resources are not inexhaustible as well as a problem of electricity production in the different countries to be able to recharge the batteries.
• Hydrogen therefore represents an alternative to the electric battery since hydrogen can be transformed into energy to power an engine by means of a fuel cell and thus power electric vehicles, electric aircraft or even electric trains. It can also be used without an intermediate fuel cell, in particular in aircraft or in space vehicles (rockets) by direct injection into the engine and thus provide the energy necessary for its operation. Nevertheless, the storage of hydrogen is technically difficult and costly due to its very low molar mass. In addition, to be effective, storage must be carried out in small volumes, which requires maintaining the hydrogen under high pressure, given the temperatures at which the vehicles are used. This is the case, in particular, of fuel cell hybrid road vehicles for which the aim is to have a range of the order of 600 to 700 km, or even less for essentially urban uses in addition to an electric base on batteries. However, this type of storage does not offer sufficient volume to be able to fly an airplane or tow a train with a locomotive.
• Pressurized hydrogen tanks generally consist of a metal envelope (liner) which must prevent the permeation of hydrogen.
• This first casing must itself be protected by a second casing (in general made of composite materials) intended to withstand the internal pressure of the reservoir (for example, 700 bars) and resistant to possible shocks or sources of heat.
• the valve system must also be safe.
• a resin bladder thermosetting or thermoplastic
• liner also called sealing sheath
• a reinforcing structure made up of fibers (glass, aramid, carbon) also called sheath or reinforcing layer which allow to work at much higher pressures while reducing the mass and avoiding the risk of explosive rupture in the event of severe external attacks.
• 70 MPa 700bars
• the liner and the reinforcement layer are made of different materials, which has the disadvantage of resulting in a lack of adhesion between the liner and the reinforcement layer.
• V-type reservoirs which are based on the use of the same polymer for the liner and for the matrix of the composite in order to guarantee excellent and lasting adhesion between the liner and the composite.
• the hydrogen be in a small volume to ensure sufficient flow.
• composite pipes made up of a sealing sheath (ensuring watertightness and chemical resistance), reinforced with an outer layer made of composite material, which is manufactured by filament winding, from unidirectional (UD) strips (or tapes) deposited in successive layers on the liner.
• UD unidirectional
• you want to make this hose flexible it is interesting to wrap the UD tapes with one or more orientation angles with respect to the axis of the hose (or pipe) so that the composite reinforcement can support the deformations of the composite pipe during use.
• the composite reinforcement allows the pipe to resist the internal pressure of the pipe generated by the transported fluid.
• sealing sheath must be able to be extruded continuously, possibly on the support of an internal carcass or rolled up on said support.
• This sealing sheath must be sufficiently chemically stable so that its mechanical characteristics and its sealing do not degrade in a prohibitive manner during the life of the tank or hose.
• the sealing sheath In the case of a flexible pipe comprising an internal metal carcass, the sealing sheath must also resist the effect of the creep of the material constituting it, following the stresses generated on the sealing sheath by the internal pressure of the pipe. Creep occurs in the joints (space or gap) between the metal armor (for example of self-stapled or T zeta geometry) on which the sheath rests when the pipe is pressurized by the transported effluent, creating growths of material which generate concentrations of stresses and are therefore privileged rupture zones of the sealing sheath: the material constituting the sealing sheath must therefore also withstand these stress concentrations.
• the matrix of the composite in order to optimize its mechanical resistance at high temperature and on the other hand the material composing the sealing sheath, in order to resist very low temperatures.
• the present invention therefore relates to a multilayer structure chosen from among a tank, a pipe or a tube, intended for the transport, distribution or storage of liquid hydrogen, and comprising a sealing layer (1) in contact with the hydrogen liquid, comprising a composition comprising a polymer P1 being polychlorotrifluoroethylene (PCTFE) and at least one second layer (2) located above said sealing layer, said second layer (2) being a composite reinforcement layer consisting of a fibrous material in the form of continuous fibers impregnated with a composition mainly comprising at least one thermoplastic or thermosetting polymer P2.
• PCTFE polychlorotrifluoroethylene
• multilayer structure is meant for example a reservoir, a pipe or tube, comprising or consisting of several layers, in particular of two layers.
• the sealing layer is the innermost layer compared to the composite reinforcement layers which are the outermost layers.
• the sealing layer is in contact with the hydrogen even if an inner layer and therefore the innermost, non-sealed metallic layer, formed by a profiled metal strip wound helically such as a metal strip stapled to form said carcass, is present and on which the sealing layer or layers are coated by extrusion, the extrusion being able to be carried out by depositing polymer or composite films already manufactured beforehand or using a continuous extruder for example.
• the sealing layer can be welded to the innermost layer of said composite reinforcement, and therefore can adhere to each other, in direct contact with each other. 'other.
• the sealing layer is welded to the innermost layer of said composite reinforcements, and therefore adhere to each other, in direct contact with each other.
• the other layers of composite reinforcement can also be welded together.
• a sealing layer comprising a composition comprising PCTFE with at least one composite reinforcing layer comprising a thermoplastic polymer or thermosetting made it possible, whether or not the sealing layer is welded to the innermost layer of the composite reinforcement layers, to obtain a multilayer structure as defined capable of transporting, distributing or storing liquid hydrogen.
• the multilayer structure of the invention does not have an intermediate PCTFE layer co-molded with a base when it is present and the sealing layer.
• PCTFE denotes a polymer mainly comprising CTFE units. It may be a homopolymer of CTFE or a copolymer of CTFE and at least one other monomer copolymerizable with CTFE comprising by weight at least 75%, advantageously at least 85%, preferably at least 95% of CTFE .
• a usable comonomer is, for example, vinylidene fluoride (VDF).
• the PCTFE of the invention is in the form of a thermoplastic polymer advantageously having a ZST between 200 and 450 s, preferably between 300 and 450 s.
• the ZST Zero Strength Time
• ASTM D-1430 to characterize the molecular mass of PCTFE.
• NEOFLON® M-300P or M-400H grades from the DAIKIN company or the VOLTALEF® 302 grade from the ARKEMA company.
• said at least majority PCTFE is present at more than 60% by weight, in particular at more than 70% by weight, particularly at more than 80% by weight, more particularly greater than or equal to 90% by weight, relative to the total weight of the composition of this sealing layer.
• Said composition can also comprise impact modifiers and/or additives.
• the additives can be chosen from an antioxidant, a heat stabilizer, a UV absorber, a light stabilizer, a lubricant, an inorganic filler, a flame retardant, a nucleating agent, a plasticizer and a colorant.
• said composition of layer (1) consists of said PCTFE polymer mainly at least 90% by weight, from 0 to 5% by weight of impact modifier, from 0 to 5% by weight of additives, the sum of the constituents of the composition being equal to 100%.
• said composition of layer (1) consists of said PCTFE polymer mainly at least 90% by weight, from 1 to 5% by weight of impact modifier, from 0.1 to 5% by weight of additives, the sum of the constituents of the composition being equal to 100%.
• said sealing layer (1) Two variants are possible for said sealing layer (1).
• said sealing layer (1) consists of a fibrous material in the form of continuous fibers impregnated with a composition mainly comprising a polymer P1 being polychlorotrifluoroethylene (PCTFE) and at least one of said layers of the innermost composite reinforcement consisting of a fibrous material in the form of continuous fibers impregnated with a composition mainly comprising at least one thermoplastic polymer which is PCTFE.
• the fibrous material of the sealing layer (1) and of the composite reinforcement layer (2) is the same, in particular made of carbon fibers.
• all the composite reinforcement layers (2) consist of a fibrous material in the form of continuous fibers impregnated with a composition mainly comprising at least one thermoplastic polymer P1 which is PCTFE.
• the fibrous material of the sealing layer (1) and of the composite reinforcement layer (2) is the same, in particular carbon fibers and all the composite reinforcement layers (2) are made of a material fiber in the form of continuous fibers impregnated with a composition mainly comprising at least one thermoplastic polymer which is PCTFE.
• the sealing layer (1) is therefore identical to the said layer or layers of composite reinforcement (2).
• said sealing layer (1) is welded to the innermost composite reinforcement layer (2).
• all the layers of composite reinforcement (2) are welded together.
• said innermost composite reinforcement layer (2) is wrapped around said sealing layer (1), said sealing layer (1) consisting of a composition mainly comprising polychlorotrifluoroethylene (PCTFE) , and at least one of said innermost composite reinforcement layers consisting of a fibrous material in the form of continuous fibers impregnated with a composition mainly comprising at least one thermoplastic or thermosetting polymer.
• PCTFE polychlorotrifluoroethylene
• Said sealing layer unlike the first variant is therefore devoid of fibrous material.
• One or more layers of composite reinforcement may be present.
• Each of said layers consists of a composition mainly comprising at least one thermoplastic polymer P2.
• a reinforcing layer (2) is present.
• the term “predominantly” means that said at least one polymer P2 is present at more than 50% by weight relative to the total weight of the composition.
• said at least one majority polymer P2 is present at more than 60% by weight, in particular at more than 70% by weight, particularly at more than 80% by weight, more particularly greater than or equal to 90% by weight, with respect to the total weight of the composition.
• Said at least one majority polymer P2 can be mixed with another polymer such as PVDF or PMMA or any other polymer that is miscible with PCTFE up to 20% by weight relative to the sum of said polymers.
• Said composition can also comprise impact modifiers and/or additives.
• the additives can be chosen from an antioxidant, a heat stabilizer, a UV absorber, a light stabilizer, a lubricant, an inorganic filler, a flame retardant, a nucleating agent, a plasticizer and a colorant.
• said composition consists of said thermoplastic polymer P2 mainly at at least 90%, from 0 to 5% by weight of impact modifier, from 0 to 5% by weight of additives, the sum of the constituents of the composition being equal to 100 % (based on a maximum of P2 of 90% by weight).
• said composition consists of at least 90% majority of said thermoplastic polymer P2, from 1 to 5% by weight of impact modifier, from 0.1 to 5% by weight of additives, the sum of the constituents of the composition being equal to 100%.
• Said at least one majority polymer of each layer can be identical or different.
• a single majority polymer is present at least in the composite reinforcement layer welded to the sealing layer.
• said polymer of said composition of said reinforcing layer (2) is a thermoplastic polymer.
• Thermoplastic or thermoplastic polymer is understood to mean a material which is generally solid at room temperature, which may be semi-crystalline or amorphous, in particular semi-crystalline and which softens when the temperature rises, in particular after passing from its temperature of glass transition (Tg) and flows at a higher temperature when it is amorphous, or which can present a frank melting on passing its so-called melting temperature (Tf) when it is semi-crystalline, and which becomes solid again when a decrease in temperature below its crystallization temperature, Te, (for a semi-crystalline) and below its glass transition temperature (for an amorphous).
• Tg, Te and Tf are determined by differential scanning calorimetry (DSC) according to standard 11357-2:2013 and 11357-3:2013 respectively.
• the number-average molar mass Mn of said thermoplastic polymer is preferably in a range extending from 10,000 to 40,000, preferably from 12,000 to 30,000. These Mn values may correspond to inherent viscosities greater than or equal to 0.8 as determined in m-cresol according to the ISO 307:2007 standard but changing the solvent (use of m-cresol instead of sulfuric acid and the measurement temperature being 20°C).
• suitable semi-crystalline thermoplastic polymers in the present invention include: polyamides, in particular comprising an aromatic and/or cycloaliphatic structure, including copolymers, for example polyamide-polyether copolymers, polyesters, polyaryletherketones (PAEK ), polyetherether ketones (PEEK), polyetherketone ketones (PEKK), polyetherketoneetherketone ketones (PEKEKK), polyimides in particular polyetherimides (PEI) or polyamide-imides, polylsulfones (PSU) in particular polyarylsulfones such as polyphenyl sulfones
• PPSU polyethersulfones
• semi-crystalline polymers are more particularly preferred, and in particular polyamides and their semi-crystalline copolymers.
• the polyamide can be a homopolyamide or a copolyamide or a mixture thereof.
• the semi-crystalline polyamides are semi-aromatic polyamides, in particular a semi-aromatic polyamide of formula X/YAr, as described in EP1505099, in particular a semi-aromatic polyamide of formula A/XT in which A is chosen from a unit obtained from an amino acid, a unit obtained from a lactam and a unit corresponding to the formula (diamine in Ca).
• (Cb diacid) with a representing the number of carbon atoms of the diamine and b representing the number of carbon atoms of the diacid, a and b each being between 4 and 36, advantageously between 9 and 18, the unit (diamine in Ca) being chosen from aliphatic diamines, linear or branched, cycloaliphatic diamines and alkylaromatic diamines and the unit (diacid in Cb) being chosen from aliphatic diacids, linear or branched, cycloaliphatic diacids and aromatic diacids;
• X.T denotes a unit obtained from the polycondensation of a Cx diamine and terephthalic acid, with x representing the number of carbon atoms of the Cx diamine, x being between 5 and 36, advantageously between 9 and 18, in particular a polyamide of formula A/5T, A/6T, A/9T, A/10T or A/11T, A being as defined above, in particular a polyamide chosen from a PA MPMDT/6T, a PA11/1 OT, one PA 5T/10T, one PA 11/BACT, one PA 11/6T/10T, one PA MXDT/10T, one PA MPMDT/10T, one PA BACT/10T, one PA BACT/6T, PA BACT/10T/6T, PA 11/BACT/6T, PA 11/MPMDT/6T,
• PA 11/MPMDT/10T PA 11/BACT/10T, one PA 11/MXDT/1 OT, one 11/5T/10T.
• T corresponds to terephthalic acid
• MXD corresponds to m-xylylene diamine
• MPMD corresponds to methylpentamethylene diamine
• BAC corresponds to bis(aminomethyl)cyclohexane.
• the said semi-aromatic polyamides defined above have in particular a Tg greater than or equal to 80°C.
• each composite reinforcement layer consists of a composition comprising the same type of polymer, in particular a polyamide.
• said composition comprising said polymer P2 is transparent to radiation suitable for welding.
• Thermoplastic polymers are generally transparent for the needs of welding, in particular laser.
• the carbon nanofillers make it possible to impart a black color to a layer of a composition comprising a thermoplastic polymer, while retaining the transparency to laser radiation of said layer.
• the carbon nanofillers are non-agglomerated or non-aggregated.
• the carbon nanofillers are incorporated into the composition in an amount of 100 ppm to 500 ppm, and preferably of 250 ppm to 500 ppm.
• the carbon nanofillers are chosen from carbon nanotubes (CNTs), carbon nanofibers, graphene, nanometric carbon black and mixtures thereof.
• the carbon nanofillers are devoid of nanometric carbon black.
• the welding is carried out by a system chosen from laser, IR heating or induction heating.
• the welding is carried out by a laser system.
• the laser radiation is infrared laser radiation, and preferably has a wavelength between 700 nm and 1200 nm and preferably between 800 nm and 1100 nm.
• said polymer of said composition of said reinforcement layer (2) is a thermosetting polymer.
• thermosetting polymers are chosen from epoxy, polyester and polyurethane resins, in particular epoxy or epoxy-based resins.
• said at least one majority thermosetting polymer is present at more than 60% by weight, in particular at more than 70% by weight, particularly at more than 80% by weight, more particularly greater than or equal to 90% by weight, relative to the total weight of the composition.
• Said composition can also comprise impact modifiers and/or additives.
• the additives can be chosen from an antioxidant, a heat stabilizer, a UV absorber, a light stabilizer, a lubricant, an inorganic filler, an inorganic filler, a flame retardant, a nucleating agent, a plasticizer, a pigment and a dye.
• said composition consists of said thermosetting polymer mainly at at least 90% by weight, from 0 to 5% by weight of impact modifier, from 0 to 5% by weight of additives, the sum of the constituents of the composition being equal to 100%.
• said composition consists of said thermosetting polymer mainly at at least 90% by weight, from 1 to 5% by weight of impact modifier, from 0.1 to 5% by weight of additives, the sum of the constituents of the composition being equal to 100%.
• Said at least one majority thermosetting polymer of each layer may be identical or different.
• Said multilayer structure therefore comprises a sealing layer and at least one composite reinforcement layer which may or may not be welded.
• said sealing layer (1) and the innermost composite reinforcement layer are not welded.
• Said sealing layer (1) therefore consists of a composition mainly comprising polychlorotrifluoroethylene (PCTFE), and at least one of said innermost composite reinforcement layers consists of a fibrous material in the form of continuous fibers. impregnated with a composition mainly comprising at least one thermoplastic polymer as defined above or a thermosetting polymer as defined above.
• said multilayer structure comprises a single sealing layer and a single composite reinforcement layer which are not welded, said sealing layer being in contact with the liquid hydrogen.
• said sealing layer (1) and the innermost composite reinforcement layer are welded.
• said polymer of said composition of said reinforcement layer (2) is a thermoplastic polymer
• said polymer P2 of each composite reinforcement layer is partially or totally miscible with the polymer P2 of the layer of adjacent composite reinforcement
• said PCTFE polymer of the sealing layer (1) is partially or totally miscible with the polymer P2 of the adjacent composite reinforcement layer
• the total or partial miscibility of said polymers being defined by the difference in transition temperature of the glass transition of the PCTFE and of the polymer P2, in the mixture, related to the difference in glass transition temperature of the PCTFE and of the polymer P2, before the mixing, and the miscibility being total when the said difference is equal to 0, and the miscibility being partial, when said difference is different from 0, total immiscibility between each polymer P2 or between P2 and the PCTFE being excluded.
• the miscibility is partial when said glass transition temperature difference of each polymer P2 constituting the different layers of composite reinforcements or between P2 and the PCTFE mainly constituting the liner, in the mixture, is lower in absolute value than said temperature difference of glass transition of each P2 polymer or of the P2 polymer and the PCTFE, before mixing.
• miscibility of said polymers is partial, said miscibility is all the greater as said difference in glass transition temperature of each polymer P2 or between P2 and the PCTFE, in the mixture, is small.
• said difference in glass transition temperature of each polymer P2 or between P2 and the PCTFE, in the mixture, relative to the difference in glass transition temperature of each polymer P2 or between P2 and the PCTFE before mixing is less than 30%, preferably less than 20%, in absolute value.
• the glass transition temperature or temperatures of the mixture are at least 5°C, preferably at least 10°C.
• totally miscible means that when, for example, two polymers P1 and P1 2 respectively having a Tg1 and a Tg1 , are present respectively in two sealing layers or two adjacent reinforcing layers, then the mixture of the two polymers has only one Tg1 1 2 whose value is between Tg1 and a Tg1 2
• Tg1 1 2 is then higher than Tgl i by at least 5°C, in particular by at least 10°C and lower than Tg1 2 by at least 5°C, in particular by at least 10°C .
• the expression “partially miscible” means that when, for example, two polymers P1 and P1 2 having respectively a Tg1 and a Tg1 2 , are present respectively in two sealing layers or two adjacent reinforcing layers, then the mixture of the two polymers has two Tgs: Tg'1 i and Tg'1 2 , with Tg1 i ⁇ Tg'1 i ⁇ Tg'1 2 ⁇ Tg1 2 . These Tg'1 i and Tg'1 2 values are then higher than Tgl i by at least 5°C, in particular by at least 10°C and lower than Tg1 2 by at least 5°C, in particular d at least 10°C.
• said welded sealing and reinforcing layers consist of compositions which respectively comprise different polymers.
• said different polymers may be of the same type.
• Said multi-layer structure includes a sealing layer and can include up to 10 layers of composite reinforcement.
• said multilayer structure comprises a sealing layer and one, two, three, four, five, six, seven, eight, nine or ten layers of composite reinforcement.
• said multilayer structure comprises a sealing layer and one, two, three, four or five layers of composite reinforcement.
• said multilayer structure comprises a sealing layer and one two or three layers of composite reinforcement.
• compositions which respectively comprise different polymers consist of compositions which respectively comprise different polymers.
• the polymer of the layer of the composition of the composite reinforcement layer (2) is chosen from polyvinylidene fluoride (PVDF), an epoxy or epoxy-based resin, poly(methyl methacrylate) (PMMA) or PCTFE.
• PVDF polyvinylidene fluoride
• PMMA poly(methyl methacrylate)
• PCTFE poly(methyl methacrylate)
• said multilayer structure comprises a single sealing layer and several reinforcing layers, said sealing layer being welded to said adjacent reinforcing layer.
• said multilayer structure comprises a single sealing layer and a single layer of composite reinforcement which are welded, said sealing layer being in contact with the liquid hydrogen. All combinations of these two layers are therefore within the scope of the invention, provided that at least said innermost composite reinforcement layer is welded to said adjacent sealing layer.
• said polymer of said composition of said reinforcing layer (2) is a thermosetting polymer as defined above.
• said sealing layer (1) and said at least one innermost composite reinforcement layer are welded and said sealing layer (1) consists of a fibrous material in the form of continuous fibers impregnated with a composition mainly comprising polychlorotrifluoroethylene (PCTFE) and at least one of said innermost layers of composite reinforcement consisting of a fibrous material in the form of continuous fibers impregnated with a composition mainly comprising at least one thermoplastic polymer which is PCTFE.
• PCTFE polychlorotrifluoroethylene
• all the composite reinforcement layers consist of a fibrous material in the form of continuous fibers impregnated with a composition mainly comprising at least one thermoplastic polymer which is PCTFE.
• said structure further comprises at least one outer insulating layer (3), said insulating layer being the outermost layer of said structure.
• the insulation can be carried out by an insulating outer layer based on rock wool. It can also be performed by an insulating outer layer (3) metal, by vacuuming the space between said outer layer (3) metal and said second layer (2).
• Said metallic insulating outer layer can be made of aluminium.
• said structure further comprises at least one metal layer (3'), in particular aluminum in contact with the composite reinforcement, to make the tank impermeable to hydrogen and thereby preserve the vacuum in case of presence of an outer insulating layer (3) metal.
• at least one metal layer (3') in particular aluminum in contact with the composite reinforcement, to make the tank impermeable to hydrogen and thereby preserve the vacuum in case of presence of an outer insulating layer (3) metal.
• said structure further comprises at least one outer insulating layer (3), said outer insulating layer (3) being the outermost layer of said structure.
• the insulation can be carried out by an insulating outer layer based on rock wool. It can also be performed by an insulating outer layer (3) of metal, by vacuuming the space which exists between said layer (3') of metal and said outer insulating layer (3) of metal.
• the hydrogen is liquid inside said sealing layer.
• the pressure of the liquid hydrogen inside said sealing layer is between 0.08 bar and 100 bar and the temperature of the liquid hydrogen is between 13.7° K and 33° K.
• the definition beyond the zone of the phase diagram of hydrogen and in particular the delimitation of its liquid zone in the phase diagram (P, T) is known to those skilled in the art and is notably represented in the thesis of Mounir Sahli ( Synthesis, development and characterization of magnesium-based nanocomposites for solid hydrogen storage, 2015).
• the hydrogen is liquid and gas biphasic inside said sealing layer.
• the hydrogen pressure inside said sealing layer is between 20 bars and 900 bars, preferably between 20 and 400 bars depending on the temperature at which the hydrogen is located. in this sealing layer; and this at a maximum temperature of 230K.
• said outer insulating layer (3) defined above is not necessarily a metallic insulating outer layer, by vacuuming the space which exists between said metallic outer layer and said metallic insulating outer layer, which leads to the heating of hydrogen during its use, which thereby passes from the liquid phase to the gaseous phase with an increase in pressure possibly up to 900 bars, in particular when the temperature of the hydrogen reaches 230K.
• said structure is a tank.
• said structure is a pipe or tube.
• said structure is a pipe or tube comprising end pieces making it possible to assemble several pipes or tubes to each other in a sealed manner and/or to close them.
• these fibers forming said fibrous material are in particular fibers of mineral, organic or plant origin.
• said fibrous material can be sized or not sized.
• Said fibrous material can therefore comprise up to 1.5% by weight of a material of organic nature (thermosetting or thermoplastic resin type) called size.
• fibers of mineral origin mention may be made of carbon fibers, glass fibers, basalt or basalt-based fibers, silica fibers, or silicon carbide fibers for example.
• fibers of organic origin mention may be made of fibers based on thermoplastic or thermosetting polymer, such as semi-aromatic polyamide fibers, aramid fibers or polyolefin fibers for example.
• they are based on an amorphous thermoplastic polymer and have a glass transition temperature Tg higher than the Tg of the polymer or mixture of thermoplastic polymer constituting the pre-impregnation matrix when the latter is amorphous, or higher than the Tm polymer or mixture of thermoplastic polymer constituting the pre-impregnation matrix when the latter is semi-crystalline.
• they are based on a semi-crystalline thermoplastic polymer and have a melting point Tf greater than the Tg of the polymer or thermoplastic polymer mixture constituting the pre-impregnation matrix when the latter is amorphous, or greater than the Tm polymer or mixture of thermoplastic polymer constituting the pre-impregnation matrix when the latter is semi-crystalline.
• thermoplastic matrix of the final composite there is no risk of melting for the organic fibers making up the fibrous material during impregnation by the thermoplastic matrix of the final composite.
• fibers of plant origin mention may be made of natural fibers based on flax, hemp, lignin, bamboo, silk, in particular spider silk, sisal, and other cellulosic fibers, in particular viscose. These fibers of vegetable origin can be used pure, treated or coated with a coating layer, in order to facilitate adhesion and impregnation of the thermoplastic polymer matrix.
• the fibrous material can also be a fabric, braided or woven with fibers.
• building fibers can be used alone or in mixtures.
• organic fibers can be mixed with mineral fibers to be pre-impregnated with thermoplastic polymer powder and form the pre-impregnated fibrous material.
• Organic fiber rovings can have several grammages. They may also have several geometries.
• the fibers making up the fibrous material may also be in the form of a mixture of these reinforcing fibers of different geometries.
• the fibers are continuous fibers.
• the fibrous material is chosen from carbon fibers, glass fibers, basalt or basalt-based fibers.
• the fibrous material consists of continuous carbon or glass fibers or their mixture, in particular carbon fibers. It is used in the form of a wick or several wicks.
• the composite reinforcement layer consisting of a fibrous material in the form of continuous fibers impregnated with a composition mainly comprising at least one thermoplastic or thermosetting polymer P2 can be prepared according to methods well known to those skilled in the art.
• the impregnated fibrous material in particular monolayer, can be prepared in two stages:
• the first pre-impregnation step to obtain a material can be carried out according to techniques well known to those skilled in the art and in particular chosen from those described below.
• the pre-impregnation step can be carried out by the melt process, in particular by pultrusion.
• Molten pre-impregnation techniques are well known to those skilled in the art and are described in the references above.
• the pre-impregnation step is carried out in particular by cross-head extrusion of the polymer matrix and passage of said wick or wicks through this cross-head then passage through a heated die, the cross-head being optionally provided with fixed or rotating baffles on which the wick runs, thus causing said wick to expand, allowing said wick to be pre-impregnated.
• the pre-impregnation can in particular be carried out as described in US 2014/0005331 A1 with the difference that the resin supply is carried out on both sides of said wick and that there is no contact surface eliminating part of the resin on one of the two surfaces.
• the pre-impregnation step is carried out by high-speed melting, that is to say with a running speed of said wick or said wicks greater than or equal to 5m/min, in particular greater than 9 m /min.
• the pre-impregnation step can be carried out in a fluidized bed.
• This system describes the use of a tank comprising a fluidized bed to carry out the pre-impregnation step and can be used in the context of the invention.
• the step of pre-impregnating the fibrous material can also be carried out by passing one or more wicks through a device for continuous pre-impregnation by spraying, comprising a tank, comprising one or more nozzle(s) or one or more gun(s) projecting the polymer powder onto the fibrous material at the roller inlet.
• a device for continuous pre-impregnation by spraying comprising a tank, comprising one or more nozzle(s) or one or more gun(s) projecting the polymer powder onto the fibrous material at the roller inlet.
• the present invention relates to a method for manufacturing a structure as defined above, characterized in that it comprises a step of preparing the sealing layer (1) by extrusion, in particular by extrusion molding or extrusion blow molding, by compression moulding, by extrusion compression, by injection molding or by depositing films.
• a step of preparing the two half-parts of the sealing layer (1) by extrusion in sheet form of each half-part is carried out, then a step thermoforming of each half part and welding between them of each half part are carried out.
• This process concerns the two half parts of a tank as well as a pipe or a tube.
• said process further comprises a step winding said composite reinforcement layer (2) around said sealing layer (1) or a step of welding said composite reinforcement layer (2) onto said sealing layer (1).
• the winding step is performed by filament winding.
• the welding step is carried out by a system chosen from laser, infrared (IR) heating, nitrogen torch, UV LED heating, induction or microwave heating or high-frequency heating. (HF).
• a step of extruding said sealing layer (1) onto a metal carcass can be performed before the step of welding the reinforcement layer onto the sealing layer.
• the sealing layer (1) in the form of fibrous material based on PCTFE (Voltalef ® for example) and said composite reinforcement layer (2) based on PCTFE (Voltalef ® for example) can be prepared by filament winding, using one or more heating methods defined above.
• said method of preparing the three variants of the structure further comprises a step of manufacturing the outer insulating layer (3) over said outermost composite reinforcing layer (2).
• the insulating outer layer (3) may be based on rock wool.
• It can also be a metal insulating outer layer (3), by placing the space between said outer metal layer and said second layer of composite reinforcement (2) under vacuum.
• the vacuum can be carried out according to the methods known to those skilled in the art.
• Said outer layer can be made of aluminum.
• said process for preparing the three variants of the structure further comprises the manufacture of at least one metal layer (3'), in particular of aluminium, directly in contact with said second layer of composite reinforcement ( 2).
• said process for preparing the three variants of the structure further comprises the manufacture of an outer metallic insulating layer, said outer insulating layer being the outermost layer of said structure.
• the insulation can be carried out by an insulating outer layer based on rock wool. It can also be performed by an outer metallic insulating layer, by placing the space which exists between said outer metallic layer and said outer metallic insulating layer under vacuum.
• the present invention relates to an article comprising at least two pipes or tubes assembled by fittings as defined above. Examples of realization
• Example 1 preparation of a tank with a PCTFE sealing layer manufactured by extrusion/coating film by winding then winding a carbon/Elium® composite on the sealing layer. Preparation of a PCTFE sealing layer (liner)
• Extruders are conventional with a screw length/diameter ratio (L/D) of 20 to 25.
• the compression ratio is 2.5 to 3.
• the rotation speed must be adjustable from 2 rpm .
• the sealing layer takes the form of a tubular tank with two domes at its ends, with a diameter of 30cm and a total length of 1m.
• the reinforcement layer is manufactured by filament winding of Carbon/Elium® prepregs.
• 24k carbon fibers from the company SGL (reference Sigrafil® C T24-5.0/270-V100) sized vinylester are used, ie a sizing that is perfectly compatible with the Elium® resin.
• the level of impregnated Elium® resin is controlled by adapting the height of the resin bath in which the fibers are soaked and by regulating the speed of passage in this bath, and therefore the residence time in this bath.
• the running speed in the bath is the same as the filament winding speed and is equal to 1 m/s.
• the Elium® resin used in this example has two types of polymerization initiators, one being photosensitive, the other being heat-sensitive.
• the resin is then pre-polymerized using UV LEDs and UV lamps (tubes) just before the wick comes into contact with the Voltalef® liner. This controls the degree of polymerization of the resin and therefore its viscosity, an important parameter so that the resin does not flow too much but is sufficiently fluid to be able to properly impregnate the carbon fibers and allow adhesion between the different layers of this reinforcement layer.
• Pre-curing continues using UV tubes placed around the tank being built to achieve a higher degree of resin conversion.
• this pre-polymerization step (exothermic) only generates few calories, allowing the Voltalef® liner not to be heated and therefore all its properties to be kept unchanged.
• the polymerization of the composite reinforcement layers is completed in an oven at 80°C, polymerization being possible thanks to the heat-sensitive initiator.
• Example 2 Production of a liner by injection molding of Voltalef® 302 (Arkema) Equipment: an injection molding machine is used to produce two semi-cylindrical half-shells.
• the injection parameters are as follows:
• the material used must be corrosion resistant and is (Hastelloy® B or C or Xalloy®
• the two half-shells are then welded to produce the sealing layer in its final shape. It takes the form of a tubular tank with two domes at its ends, 30cm in diameter and 1m in total length.
• the tank is manufactured by winding filamentary Carbon/PVDF tapes around this sealing layer.
• the PVDF used is a formulation based on Kynar 710 and comprising 80% of this resin and 20% of Kynar ADX 720 which is a maleic anhydride grafted PVDF.
• the fiber used is Hyosung 24k H2550 carbon fiber and the removal of the tapes is done by means of an AFPT brand robotic machine, equipped with laser heating, at a removal speed of 12m/min.
• PVDF Kynar® 710 and VOLTALEF® leads to a weld of the composite reinforcement on the liner, making it possible to make a type V tank.

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• Laminated Bodies (AREA)
• Filling Or Discharging Of Gas Storage Vessels (AREA)

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• 2020
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• 2021
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  • 2021-11-22 US US18/253,995 patent/US20230415446A1/en active Pending
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