EP4225544A1 - Agencement destiné à être intégré dans un composant, de préférence un composant à gradient - Google Patents

Agencement destiné à être intégré dans un composant, de préférence un composant à gradient

Info

Publication number
EP4225544A1
EP4225544A1 EP21794762.1A EP21794762A EP4225544A1 EP 4225544 A1 EP4225544 A1 EP 4225544A1 EP 21794762 A EP21794762 A EP 21794762A EP 4225544 A1 EP4225544 A1 EP 4225544A1
Authority
EP
European Patent Office
Prior art keywords
arrangement
reinforcement structure
component
reinforcement
shaped bodies
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP21794762.1A
Other languages
German (de)
English (en)
Inventor
Maren SOSTMANN
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Studio Werner Sobek GmbH
Original Assignee
Studio Werner Sobek GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Studio Werner Sobek GmbH filed Critical Studio Werner Sobek GmbH
Publication of EP4225544A1 publication Critical patent/EP4225544A1/fr
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • B28B23/022Means for inserting reinforcing members into the mould or for supporting them in the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0068Embedding lost cores
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • B28B23/022Means for inserting reinforcing members into the mould or for supporting them in the mould
    • B28B23/024Supporting means
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/32Floor structures wholly cast in situ with or without form units or reinforcements
    • E04B5/326Floor structures wholly cast in situ with or without form units or reinforcements with hollow filling elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/01Reinforcing elements of metal, e.g. with non-structural coatings
    • E04C5/02Reinforcing elements of metal, e.g. with non-structural coatings of low bending resistance
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/07Reinforcing elements of material other than metal, e.g. of glass, of plastics, or not exclusively made of metal
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/16Auxiliary parts for reinforcements, e.g. connectors, spacers, stirrups
    • E04C5/20Auxiliary parts for reinforcements, e.g. connectors, spacers, stirrups of material other than metal or with only additional metal parts, e.g. concrete or plastics spacers with metal binding wires
    • E04C5/201Spacer blocks with embedded separate holding wire or clips

Definitions

  • Arrangement for integration into a component preferably a gradient component
  • the invention relates to an arrangement with two shaped bodies, at least one hollow body and at least one reinforcement structure.
  • the arrangement is used in particular for integration into a component, preferably made of concrete, reinforced concrete, mortar or clay.
  • the component can e.g. B. be a gradient component, in particular a mesogradient component.
  • Usual solid components from e.g. B. concrete, mortar or clay are characterized by a homogeneous materiality within the component. Although it is known that these components are very inhomogeneously loaded on the inside when subjected to static and/or dynamic stress, parts of the material in the interior of the component are only subject to low stress or are not required to absorb these stresses, there have only been a few approaches to the component interior through specifically generated Structuring cavities in such a way that a reduction in the weight of the component and, related to this, a reduction in the consumption of resources, the energy required to manufacture the component and the emissions released during the manufacture of the component can be achieved.
  • One approach is gradient components.
  • DE 10 2011 102 337 A1 has already disclosed gradient components and devices for generating the gradient components.
  • the teaching disclosed in DE 10 2011 102 337 A1 is based in particular on the approach of using the properties of a z. B. massive component in at least one of the three spatial directions of the component and thus suitably adapt to static and / or dynamic stresses.
  • the devices and methods described there allow the production of components with properties that change continuously in at least one of the three spatial directions of the component.
  • the grading of the properties can in particular by generating z. B. pores and / or the introduction of lightweight aggregates. Significant weight savings can already be achieved with this technology.
  • B. reinforced concrete are usually made in a formwork.
  • the components are usually manufactured with flat boundary surfaces, in particular for formwork reasons. System levels of adjacent boundary surfaces usually meet at right angles, resulting in the well-known cubic shapes of concrete components such as beams, slabs or slabs (walls).
  • the reinforcement required to absorb the tensile forces occurring in a concrete component currently typically reinforcement made of rod-shaped structural steel or reinforcement mats made from it, is usually laid parallel to the component surfaces for reasons of simpler assembly. With the resulting geometric structure of the reinforcement, the bar axes of the reinforcement bars usually deviate from the tensile trajectories within the component.
  • Trajectories are lines with the same main stress direction. The amount and sign of a principal stress can thus change along a trajectory.
  • Tension trajectories are understood to mean in particular those lines which are lines of the same main stress direction along which the stress does not change its sign but is always under tension and along which the magnitude of the tensile stress is ideally largely constant.
  • An object of the invention is to create an arrangement that enables efficient load transfer by means of a reinforcement structure and with which a reinforcement structure can preferably be designed in a simple manner as a tensile trajectory reinforcement and/or on which z.
  • a reinforcement structure can preferably be designed in a simple manner as a tensile trajectory reinforcement and/or on which z.
  • B. a trained as a tensile trajectory reinforcement structure can be attached in a simple manner.
  • Assembly aids e.g. spacers
  • the invention relates to an arrangement, preferably for integration into a component.
  • the arrangement can e.g. B. at least two molded bodies and at least one hollow body.
  • the at least one hollow body comprises at least one cavity and can preferably be arranged between the two shaped bodies.
  • the component is preferably a building roof (e.g. flat roof or sloping building roof), a building ceiling or a building floor.
  • a building roof e.g. flat roof or sloping building roof
  • a building ceiling e.g. a building ceiling or a building floor.
  • the component is preferably designed as a gradient component, in particular as a mesogradient component.
  • the grading of the gradient component can preferably be achieved by the cavities in a large number of hollow bodies and optionally by cavities, e.g. B. are generated in the moldings.
  • the component can (e.g. an in particular graded or mesograded) solid component and/or concrete component.
  • the component can in particular be made of mineral material (expediently building material), in particular concrete, reinforced concrete, mortar and/or clay.
  • the component can be formed from a material whose tensile strength is lower than its compressive strength, which in particular creates the need for a reinforcement structure for the component.
  • the arrangement includes at least one reinforcement structure.
  • the arrangement is preferably characterized in that the at least one reinforcement structure defines an intermediate space, it being possible for the at least two shaped bodies and the at least one hollow body to be expediently arranged in the intermediate space.
  • the arrangement is preferably characterized in that the at least one reinforcement structure extends at least in sections in an arc shape, in particular to adapt to a (usually arcuate) course of the tensile trajectory (appropriately in the component) and z. B. may have a vertically downward arcuate shape, with a particularly useful suitable curvature.
  • the two molded parts and preferably the at least one hollow body offer particularly suitable bearing points in order to be able to attach and in particular store the reinforcement structure in an advantageously simple manner, directly or indirectly (e.g. via one or more brackets or other suitable fastening means).
  • the reinforcement structure can expediently be attached directly or indirectly (e.g. via one or more brackets or other suitable fastening means) to the two shaped bodies and/or to the at least one hollow body in such a way that, based on gravity, in particular by its own weight, it Can take arch form with expediently suitable curvature, the course of which is at least approximately adapted to a course of one or more train trajectories within a component.
  • the reinforcement structure can extend (e.g. in a ring and/or loop shape) around the two shaped bodies and the at least one hollow body, preferably in one piece and integrally.
  • the reinforcement structure z. B. in its circumferential direction form a circumferential, preferably closed enclosure for the two shaped bodies and the at least one hollow body.
  • tensile forces in the reinforcement structure can be short-circuited, so that anchoring lengths that would otherwise be required can advantageously be dispensed with.
  • z. B. the gap can be closed in its circumferential direction.
  • rebar e.g. made of reinforcing steel
  • rebar can be deformed by bending, so that free ends of the rebar can be brought together, in particular overlap each other and / or can be welded together.
  • a particularly ring-shaped, loop-shaped and/or circumferential reinforcement structure e.g. B. also a simple insertion into a formwork and / or a simple assembly to the two molded bodies and preferably the at least one hollow body.
  • the free ends are welded together. However, it is not absolutely necessary to weld the free ends of the reinforcing bar or the reinforcing structure in general to one another. A short circuit of the tensile forces is z. B. also possible by overlapping the free ends by means of a suitably long overlapping length, which, however, is associated with a somewhat higher consumption of material.
  • the reinforcement structure can be replaced by a z. B. at least 2-fold bent rebar is formed.
  • a z. B. at least 2-fold bent rebar is formed.
  • one and the same rebar preferably extends in a ring and/or loop shape around the two shaped bodies and the at least one hollow body and/or form a peripheral enclosure for the two shaped bodies and the at least one hollow body.
  • z. B. two individual rods possible.
  • the reinforcement structure can, as already mentioned, e.g. B. have free ends, in particular free rod ends.
  • the free ends can be brought together in a joining area, in particular in order to be able to advantageously short-circuit tensile forces in the reinforcement structure.
  • the free ends overlap and/or are welded to one another, in particular in order to be able to short-circuit tensile forces in the reinforcement structure.
  • the free ends z. B. are frontally welded together and / or are welded together by means of a butt joint.
  • the free ends can preferably be part of one and the same rebar, which z. B. allows a simple and efficient production of the reinforcement structure.
  • z. B. allows a simple and efficient production of the reinforcement structure.
  • the reinforcement structure can be B. extend over three spatial directions and thus z. B. represent a 3-dimensional structure.
  • the two shaped bodies can preferably be arranged on the outside in the longitudinal direction of the reinforcement structure, in particular at opposite ends of the reinforcement structure.
  • One shaped body can be arranged at one longitudinal end and the other shaped body can be arranged at the other longitudinal end of the reinforcement structure.
  • the reinforcement structure prefferably be designed as a tensile trajectory reinforcement, in particular for expediently substantially complete or at least approximate adaptation to a tensile trajectory course in the component.
  • the tensile trajectory reinforcement z. B. be at least partially arcuate.
  • the reinforcement structure can comprise two first subareas (expediently opposite each other) and/or two second subregions (expediently opposite one another).
  • the two first partial areas preferably form longitudinal axes of the reinforcement structure.
  • the two first partial areas can preferably extend vertically downwards in an arc (in particular curved), e.g. B. in order to be at least approximately adapted to a course of the train trajectory in the component.
  • the longitudinal axes of the first partial areas are therefore preferably curved.
  • the first two sections can be z. B. extend in the longitudinal direction of the reinforcement structure and / or be spaced apart in the transverse direction of the reinforcement structure.
  • the two first subregions can extend from one shaped body to the other shaped body, preferably in a substantially continuously arcuate manner, in particular in a substantially continuously curved manner downwards.
  • the first two sections can z. B. downward arcuate, preferably for adaptation to a present in the component train trajectory.
  • the two first sections preferably extend in two planes that are essentially parallel to one another.
  • the two planes can preferably be aligned essentially parallel to the longitudinal direction of the reinforcement structure and/or essentially vertically.
  • the reinforcement structure and in particular the two first partial areas, can have a low point, in particular relative to its longitudinal extent, which is essentially in the middle and/or z. B. two high points on the moldings.
  • z. B. the two first sub-areas have one or more low points and/or the two second sub-areas have the high points.
  • the first two sections can z. B. run at the same height and / or run at different heights.
  • the arrangement can be filled with the material constituting the component and the component can thus be formed.
  • the first two sections must be previously bent into the arc shape.
  • the first two sections z. B. in a formwork by their own weight and thereby assume an arch shape, which advantageously essentially corresponds to a train trajectory course in the component.
  • the first two areas z. B. in a formwork by their own weight to sag, but preferably between the two molded bodies by one or more holding means (e.g. one or more brackets) in a target geometry, the course of which advantageously corresponds more precisely to a train trajectory course in the component .
  • the holding means z. B.
  • the weight of the reinforcement structure can also be distributed to the at least one hollow body.
  • This can z. B. the deflection force resulting from the dead weight of the reinforcement structure can be reduced or even eliminated, which acts as a tensile force on the shaped bodies and which, if their dead weight or stability is too small, could possibly cause the shaped bodies to tilt and/or slide in the formwork.
  • the two second sections can z. B. substantially U-shaped or at least approximately semicircular and / or in the longitudinal direction of the reinforcement structure laterally outside around the two shaped bodies.
  • the two second sections can z. B. (preferably essentially U-shaped or semi-circular) with the two shaped bodies in engagement and thus expediently supported by the two shaped bodies and / or be formed, z. B. to deliver tensile forces from the first two sections to the two shaped bodies.
  • the two second partial areas are optional in the context of the invention.
  • the reinforcement structure z. B. is held by at least one bracket.
  • the at least one bracket can, for. B. comprise a substantially U-shaped base portion, but also have other suitable shapes, such as. B. an L-shape, a hook-shape, etc.
  • vertically acting forces resulting from the self-weight of the reinforcement structure can be transferred to the two shaped bodies and/or the at least one hollow body via one or more brackets.
  • tensile forces and/or horizontally acting forces resulting from the own weight of the reinforcement structure can preferably be transferred directly into the two shaped bodies by means of the second partial regions.
  • At least one bracket is attached to at least one of the two shaped bodies (e.g. rests on top), spans at least one of the two shaped bodies, in particular transversely to the longitudinal direction of the reinforcement structure, and/or runs in a groove in at least one of the two shaped bodies . It is preferred that the two shaped bodies are provided with a bracket.
  • At least one bracket is attached to the at least one hollow body (e.g. rests on top), spans the at least one hollow body in particular transversely to the longitudinal direction of the reinforcement structure and/or runs in a groove in the at least one hollow body. It is preferred that several hollow bodies are provided with expediently the same or different brackets.
  • the reinforcement structure prefferably accommodated in preferably bent-up or hook-shaped ends of the at least one bracket.
  • the two first partial areas can be attached to at least one common bracket, e.g. B. are inserted into at least one common bracket.
  • the at least one bracket prefferably have two legs of the same length or of different lengths.
  • the at least one bracket can, for. B. from steel bars, sheet steel or a fiber-reinforced concrete or fiber-reinforced plastic.
  • the two first partial areas rest on partial sections of the at least one hollow body and/or for the two second partial areas to be in direct contact with the two shaped bodies.
  • the partial sections can protrude from the at least one hollow body (e.g. transversely to the longitudinal direction of the reinforcement structure) and/or run as grooves in the at least one hollow body.
  • the partial sections prefferably be formed integrally in one piece on the at least one hollow body and/or to be formed from mineral material. It is Z.
  • the partial sections it is possible for the partial sections to be produced together with the at least one hollow body in a casting, injection molding or centrifugal process in order to be able to be formed integrally in one piece with the hollow body.
  • the individual shaped bodies have at least one cavity and/or are made of mineral material.
  • the individual shaped bodies can also be solid and/or made of plastic or another material, in particular because the tensile forces from the first partial areas can be relatively large.
  • the at least one hollow body can be made of mineral material.
  • the individual hollow bodies can have at least one cavity and/or be made of mineral material.
  • the assembly prefferably includes at least two reinforcement structures as disclosed herein.
  • the two reinforcement structures can be provided with or without overlapping each other.
  • the two reinforcement structures can preferably overlap on one and the same molded part.
  • the at least two reinforcement structures can preferably be arranged next to one another in the transverse direction and/or in the longitudinal direction of the reinforcement structures and/or z. B. parallel or non-parallel to each other. It is possible that the at least two reinforcement structures are attached to one and the same shaped body (e.g. at different heights), but e.g. B. in their interstices different (z. B. essentially identical or different) hollow body can be arranged.
  • the arrangement comprises at least one thrust absorber.
  • the shear absorber is preferably used to fasten material below the reinforcement structure, in particular mineral material constituting the component, such as e.g. B. concrete, clay or mortar.
  • the shear absorber is used in particular to ensure that the material that is located within a component and below the reinforcement structure can be fixed in the component with a non-positive fit.
  • the thrust absorber can, for. B. be arranged (e.g. inserted) between two appropriately adjacent reinforcement structures and/or be arranged (e.g. inserted) between two appropriately adjacent hollow bodies in the transverse direction of a reinforcement structure.
  • the thrust absorber has a substantially U-shaped base section and/or e.g. B. has two legs pointing in different directions.
  • the thrust absorber can, for. B. can be arranged with the essentially U-shaped base section between two appropriately adjacent reinforcement structures and/or rest with the two legs pointing in different directions on two appropriately adjacent hollow bodies.
  • the thrust absorber can, for. B. be bent at least 4 times and/or have at least 4 changes of direction along its longitudinal direction.
  • the thrust absorber can, for. B. from steel bars, sheet steel or a fiber-reinforced concrete or fiber-reinforced plastic.
  • the thrust absorber serves in particular for positioning between two arrangements running side by side as disclosed herein. It is possible for reinforcement extending transversely to the longitudinal extension of the reinforcement structure to lie on top of the reinforcement structure.
  • the reinforcement can preferably run horizontally.
  • the two moldings each have at least one foot element, the z. B. can protrude from the shaped bodies, z. B. down, transverse to the longitudinal direction of the reinforcement structure and / or in the longitudinal direction of the reinforcement structure.
  • the at least one hollow body can also have at least one foot element, the z. B. can protrude from the hollow body, z. B. down, transverse to the longitudinal direction of the reinforcement structure and / or in the longitudinal direction of the reinforcement structure.
  • the shaped bodies and the at least one hollow body can preferably engage with one another in particular in a positive and/or non-positive manner by means of the foot elements.
  • the foot elements preferably form lower and/or lateral spacers and preferably protrude downwards and/or to the side from the shaped bodies and/or the at least one hollow body.
  • the foot elements can B. be designed that they bring about a particularly stable arrangement with high positional accuracy at the same time in a formwork, which can be advantageous in particular when assembling, in particular hanging, the reinforcement structure.
  • the foot elements can form lateral and/or lower spacers.
  • foot elements prefferably designed in one piece and integrally with the associated shaped and/or hollow bodies and/or to be made from mineral material.
  • the boss elements are produced together with the associated mold and / or hollow bodies in a casting, injection molding or centrifugal process.
  • the bosselelemnte can z. B. extend up to the component surface and / or terminate substantially flush with the component surface.
  • e.g. B. also includes embodiments in which the component surface and thus the foot elements z. B. with a plaster, wallpaper, a panel, etc. is provided.
  • the shaped bodies and the at least one hollow body and/or a multiplicity of hollow bodies can be spaced apart from one another via spacing spaces.
  • the spacers can z. B. be filled during the manufacture of the component with the constituent material of the component.
  • the shaped bodies and a plurality of hollow bodies can be spaced apart from one another by individual spacing spaces, but e.g. B. via associated foot elements are engaged with each other.
  • a z. B. in the longitudinal direction of the reinforcement structure extending reinforcement is arranged.
  • the reinforcement can preferably run horizontally.
  • the reinforcement extends in two parallel planes, in which the first two partial areas can also extend.
  • the reinforcement can B. rest on one or more foot elements of the mold and / or hollow body.
  • the individual shaped bodies have at least one cavity and/or are made of mineral material.
  • the shaped bodies can e.g. B. as disclosed herein at least one hollow body can be formed.
  • the at least one hollow body can, for. B. have a hollow body wall structure that forms a hollow body shell and preferably encloses at least one cavity on all sides.
  • the at least one cavity can thus z from the hollow body wall structure. B. be completely enclosed (and z. B. be designed without openings). Alternatively or additionally z.
  • the molded bodies each have a hollow body wall structure which forms a hollow body shell and encloses the at least one cavity in particular on all sides.
  • the at least one cavity can thus z from the hollow body wall structure. B. be completely enclosed (and z. B. be designed without openings).
  • the cavities can, for. B. be formed the same or different sizes and / or have an order of magnitude of 10mm to 250mm, preferably from 75mm to 250mm. It is possible for at least three, at least four or at least five hollow bodies to be arranged in the intermediate space between the shaped bodies.
  • the at least one hollow body is preferably designed in the form of a hollow box, expediently with an essentially cuboid basic shape.
  • the shaped bodies can preferably have a round, cylindrical (e.g. circular-cylindrical) basic shape or be in the form of a hollow box, expediently with a substantially cuboid basic shape.
  • the shaped bodies and/or the at least one hollow body are preferably prefabricated parts.
  • the ceiling of the building, the roof of the building or the floor of the building preferably represent structural elements which are particularly suitable for being used in a building.
  • the component and in particular the building ceiling, the building floor or the building roof can, for. B. be prefabricated and thus z. B. be produced in a precast plant.
  • a production z. B. on a construction site or in situ is also conceivable.
  • the component preferably comprises components which are preferably substantially horizontally oriented. But it can also z. B. include curved or appropriate obliquely aligned components in use.
  • the cavities of the individual hollow bodies prefferably be of different sizes and/or to have a size of 10 mm to 250 mm, preferably 75 mm to 250 mm.
  • the shaped bodies and/or the at least one hollow body are preferably suitable for setting up, in particular in a formwork.
  • the shaped bodies and/or the hollow bodies or the plurality of hollow bodies can each preferably have at least one foot element (e.g. protruding downwards, in the longitudinal direction of the reinforcement structure and/or transversely to the longitudinal direction of the reinforcement structure).
  • the invention also encompasses an assembly combination having a plurality of assemblies as disclosed herein.
  • the invention also includes a component, preferably a gradient component, in particular a mesogradient component, with at least one arrangement as disclosed herein.
  • a component preferably a gradient component, in particular a mesogradient component, with at least one arrangement as disclosed herein.
  • the at least one arrangement can expediently be incorporated into a z. B. mineral material (z. B. concrete, mortar and / or clay) can be integrated, in particular embedded.
  • z. B. mineral material z. B. concrete, mortar and / or clay
  • the component is preferably a gradient component whose grading z. B. through the cavities of the hollow body and z. B. can be formed by optional cavities of the moldings.
  • the component can be a solid component (eg a particularly graded, particularly mesograded).
  • the component can e.g. B. be a concrete component.
  • the component can e.g. B. as a building floor, building ceiling or building roof (z. B. a flat roof or slightly sloping building roof).
  • the component is therefore preferably suitable for use in a building.
  • the moldings of the component constituting z. B. mineral material surrounded on all sides can be integrated into the component.
  • the spacing spaces are filled with the mineral material constituting the component.
  • the reinforcement structure preferably comprises a reinforcement bar, e.g. B. from mild steel.
  • the reinforcement structure can also z. B. have carbon fibers or glass fibers or other tensile material and z. B. be generated by a winding process or comparable technologies.
  • the reinforcement structure preferably forms a reinforcement with tensile trajectories, the longitudinal axes of which within the component preferably coincide completely or only partially with tensile trajectories. In this way, a reduction in the amount of reinforcement to be installed can advantageously be achieved. In these cases, the longitudinal axes of the first partial regions are typically curved.
  • a tension trajectory and/or a course of a tension trajectory is understood here in particular as a line which, on the one hand, represents a line with the same main stress direction, along which the stress does not change its sign, but is always tension and along which the magnitude of the tensile stress is ideally largely constant.
  • arcuate shape and/or the arcuate extension e.g. B. can be continuously curved or z. B. may have one or more discontinuities in particular due to one or more storage or support points.
  • FIG. 1 shows a plan view from above of a diagrammatically illustrated arrangement according to an exemplary embodiment of the invention
  • Figure 2 shows a schematic side view of the arrangement of Figure 1
  • FIG. 3 shows an enlarged detailed view of FIG. 1 according to an exemplary embodiment of the invention
  • FIG. 4 shows an enlarged detailed view of FIG. 1 according to another exemplary embodiment of the invention
  • Figure 5 shows a sectional view of a component according to an embodiment of the invention
  • Figure 6 shows a plan view of the component of Figure 5
  • FIGS 7 to 9 show different views of an arrangement according to an embodiment of the invention.
  • Figures 10 and 11 show different views of a bracket according to an embodiment of the invention
  • Figures 12 to 14 show different views of an arrangement according to an embodiment of the invention
  • FIG. 15 shows a plan view of an arrangement according to an exemplary embodiment of the invention.
  • FIG. 16 shows a side view of an arrangement according to an exemplary embodiment of the invention
  • FIG. 17 shows a perspective view of two arrangements according to an exemplary embodiment of the invention.
  • FIG. 18 shows a perspective view of a thrust absorber according to one
  • FIG. 1 shows a plan view of a schematic arrangement A according to an exemplary embodiment of the invention, with FIG. 2 showing a schematic side view of arrangement A.
  • the arrangement A is used for integration into a component 10 (z. B. Figure 5).
  • the arrangement A comprises two shaped bodies 100, e.g. B. six hollow bodies 150 and a reinforcement structure 200.
  • the two Shaped body 100 and the hollow body 150 are preferably made of mineral material and each have at least one cavity 1 .
  • the cavities 1 are used for grading, in particular mesograding, of the component 10 so that the component 10 can be designed as a gradient component 10 .
  • the component 10 usually comprises not only one arrangement A, but a multiplicity of arrangements A.
  • the arrangement A can be positioned in a formwork (casting mold), not shown, with the formwork being filled with the component 10, which is preferably also a mineral material M, e.g. B., can be poured out, in particular so that the arrangement A is suitably surrounded by the material M and integrated in the component 10 (e.g. FIG. 5).
  • a formwork casting mold
  • the component 10 which is preferably also a mineral material M, e.g. B.
  • the hollow body 150 and optionally the two molded bodies 100 are preferably to be placed according to the requirements and/or load profile of the component 10 in order to advantageously z. B. to be able to achieve a reduction in the weight of the component and thus a reduction in the consumption of resources, a reduction in the energy required to manufacture the component 10 and a reduction in the emissions released during the manufacture of the component 10 .
  • the shaped and/or hollow bodies 100, 150 used for this are not only suitable for saving weight, but also advantageously for attaching and/or producing a reinforcement structure 200 designed in particular as a tensile trajectory reinforcement.
  • Trajectories are lines with the same main stress direction. The amount and sign of a principal stress can thus change along a trajectory.
  • Tensile trajectories are understood here in particular as lines that are lines in the same main stress direction along which the stress does not change its sign but is always in tension and along which the magnitude of the tensile stress is ideally largely constant.
  • the reinforcement structure 200 extends for the at least approximate adaptation to an arcuate course of the tensile trajectory in the component 10 likewise essentially in an arcuate manner, expediently vertically downwards.
  • the reinforcement structure 200 defines a space R that is preferably closed in its circumferential direction.
  • the two molded bodies 100 and the hollow bodies 150 are arranged in the space R.
  • the reinforcement structure 200 extends essentially in the form of a ring and/or loop around the two shaped bodies 100 and the hollow bodies 150, preferably in one piece and integrally.
  • the reinforcement structure 200 forms a circumferential, preferably closed enclosure for the shaped bodies 100 and the hollow bodies 150. This can in particular make it possible for tensile forces in the reinforcement structure 200 to be short-circuited, so that anchoring lengths that would otherwise be required can advantageously be avoided.
  • the reinforcement structure 200 thus preferably forms a reinforcement loop or reinforcement loop for the shaped bodies 100 and the hollow bodies 150.
  • the expedient essentially ring-shaped and/or loop-shaped reinforcement structure 200 can be initially z. B. rectilinear existing rebar from preferably rebar are formed by bending. However, the arched shape of the reinforcement structure 200 adapted to a tensile trajectory can advantageously be generated essentially by the dead weight and sagging of the reinforcement structure 200 between the molded parts 100 .
  • Free ends 204 (e.g. FIGS. 3 and 4) of the rebar or of the reinforcement structure 200 in general can be combined in a suitably positioned combination region 203 in such a way that a short-circuit of tensile forces in the reinforcement structure 200 can be made possible.
  • the free ends 204 can be in the union area 203 z. B. overlap and / or be welded together. Direct contacting of the free ends 204 is possible, but not absolutely necessary.
  • Reference character L denotes the longitudinal direction of the reinforcement structure 200, with reference character C denoting the transverse direction of the reinforcement structure 200.
  • the shaped bodies 100 are arranged on the outside in the longitudinal direction L of the reinforcement structure 200 , so that one shaped body 100 is arranged at one longitudinal end and the other shaped body 100 at the other longitudinal end of the reinforcement structure 200 .
  • the reinforcement structure 200 comprises two first opposing partial areas 201 and optionally two second opposing partial areas 202.
  • the first partial areas 201 are spaced apart from one another in the transverse direction C and extend essentially in the longitudinal direction L laterally on the outside along the shaped body 100 and the hollow body 150.
  • the two first partial areas 201 run in two mutually parallel planes. The two planes are aligned parallel to the longitudinal direction L and vertically.
  • the two first subregions 201 are usually curved downwards, in particular in order to be at least approximately adapted to a course of a tensile trajectory in the component 10 .
  • the reinforcement structure 200 and in particular the two first partial regions 201 can thus essentially completely or at least partially coincide with one or more tensile trajectories in the component 10 .
  • the two second partial areas 202 are spaced apart from one another in the longitudinal direction L and are guided around the two molded bodies 100 for connection to the two first partial areas 201 .
  • the two second portions 202 are directly or z. B. via a bracket 400 (z. B. Figures 7 to 14) attached to the shaped bodies 100 and z. B. U-shaped or semi-circular in engagement with the shaped bodies 100, in particular in order to deliver tensile forces from the two first partial regions 201 to the shaped bodies 100. It is preferred that the two second partial regions 202 are guided around the two shaped bodies 100 in a substantially U-shaped or semi-circular shape. As a result, tensile forces in the reinforcement structure 200 can expediently be introduced as deflection forces into the molded parts 100 and from there into the component 10 .
  • the position of the reinforcement structure 200 is secured in the horizontal and optionally in the vertical.
  • the position securing in the vertical can alternatively or additionally by one or more holding means such.
  • one or more brackets 400 (z. B. Figures 7 to 14) take place.
  • the reinforcement structure 200 can sag freely between the mold parts 100 in the formwork, e.g. B. when the resulting geometry already corresponds completely or almost completely to the train trajectory to be mapped.
  • the diameter of the bar of the reinforcement structure 200 should expediently be chosen such that the reinforcement structure 200 can sag freely just by its own weight. In this case, the first portions 201 do not have to be bent beforehand. If the geometry of the tensile trajectory and the geometry of a freely sagging reinforcement structure 200 do not match sufficiently, then the reinforcement structure 200 can be separated between the shaped bodies 100 by e.g. B. one or more brackets 400 (z. B. Figures 7 to 14) can be brought into a target geometry, the course of which can correspond more precisely to the train trajectory to be mapped.
  • the weight of the reinforcement structure 200 can be distributed to the shaped body 100 and the hollow body 150.
  • the deflection force resulting from the dead weight of the reinforcement structure 200 can be eliminated or at least reduced, which acts as a tensile force on the shaped bodies 100 and which, if their dead weight is too small, could possibly cause the shaped bodies 100 to tilt and/or slide in the formwork .
  • the hollow bodies 150 are preferably designed in the form of hollow boxes, expediently with an essentially cuboid basic shape.
  • the shaped bodies 100 preferably have a round cylindrical (z. B. circular cylindrical) basic shape and can z. B. also be designed as a hollow body and thus have one or more cavities 1. However, the shaped bodies 100 can also be solid.
  • Figures 1 and 2 also show that the shaped body 100 and the hollow body 150 are spaced apart from each other by individual spacing spaces S, but z. B. associated foot elements 150, 151 can be engaged with each other.
  • the distance spaces S can z. B. be filled during the manufacture of the component 10 with the component constituent material M (z. B. Figure 5).
  • Figure 2 shows z. B. that the reinforcement structure 200, in particular the two first partial areas 201, can have a low point 205, in particular relative to their longitudinal extent, which is essentially central, wherein their high points can be positioned in particular on the shaped bodies 100 and can be formed by the two second partial areas 202.
  • FIG. 3 shows an enlarged detailed view of FIG. 1 according to an exemplary embodiment of the invention.
  • the free ends 204 are welded to one another, in particular at the front by means of a butt joint.
  • FIG. 4 shows an enlarged detailed view of FIG. 1 according to another exemplary embodiment of the invention.
  • the free ends 204 overlap with an overlap length that is long enough to transmit tensile forces. Welding along the lap length is not normally required.
  • Figure 5 shows a particular vertical sectional view of a component 10 according to an embodiment of the invention, the z. B. can be formed by means of several in the transverse direction C placed side by side arrays A.
  • FIG. 6 shows an associated top view of the component 10, the material M constituting the component 10 and the hollow bodies 150 not being shown in FIG. 6 for purposes of illustration. The incision in FIG. 5 takes place between two strips of molded and hollow bodies 100, 150, so that a row of them appears in section as a view.
  • the component 10 can expediently be produced in a formwork (casting mold), not shown, in which case the arrangements A are placed in the formwork and the formwork can be filled with the material M constituting the component 10, in particular in such a way that the arrangements A are made of the material M suitably enclosed in the component 10 are integrated.
  • a formwork casting mold
  • the component 10 is preferably a gradient component, in particular a mesogradient component, the gradation of which is formed by the cavities 1 of the hollow bodies 150 and optionally the cavities 1 of the molded bodies 100 .
  • the component 10 is z. B. designed as a particular biaxially spanned building ceiling, which is suitable to be able to come in a building for the application.
  • the cavities 1 are preferably of the order of 10 mm to 250 mm.
  • the first subregions 201 extend downwards in an arc and are thus at least approximately adapted to one or more tensile trajectories in the component 10 in order to be able to follow the tensile stress in the component 10 as precisely as possible.
  • the reinforcement structure 200 consequently preferably forms a reinforcement for tensile trajectories, the longitudinal axes of which coincide within the component 10 with tensile trajectories, expediently completely or only partially. This allows a reduction in the amount of reinforcement to be installed.
  • An optional reinforcement 301 running transversely to the longitudinal extent L of the reinforcement structure 200 rests on top of the reinforcement structure 200 , specifically in particular on the top of the first partial regions 201 .
  • the reinforcement 301 can preferably run at right angles to the first sections 201 in a horizontal plane.
  • the two molded bodies 100 each include at least one foot element 101.
  • the hollow bodies 150 also each include at least one foot element 151.
  • the shaped bodies 100 and the hollow bodies 150 are in engagement with one another, in particular in the longitudinal direction L, by means of the foot elements 101, 151.
  • the foot elements 101, 151 on the one hand enable safe and stable installation in the formwork and can also serve as spacers.
  • Figures 7 to 9 show different views of an arrangement A according to an embodiment of the invention, in particular a molded part 100 with a reinforcement structure 200 and a bracket 400.
  • the preferably essentially U-shaped bracket 400 can be used to fix the reinforcement structure 200 in the vertical and, alternatively or additionally, to bring the reinforcement structure 200 into a target geometry whose course is adapted as precisely as possible to a course of a tensile trajectory.
  • the shaped body 100 can have a groove 402 in which the bracket 400 can be arranged.
  • FIGS. 7 to 9 show a groove 402 provided with a bracket 400 and an additional optional groove 402 which can optionally be provided with a further bracket 400 or another fastening means.
  • the bracket 400 can be used in different exemplary embodiments. It is Z. B. possible to attach a bracket 400 to a molded body 100 and a bracket
  • stirrup 400 it is also possible to attach a stirrup 400 to one shaped body 100 and to attach a stirrup 400 to the other shaped body 100 and to attach one or more stirrups 400 to the hollow bodies 150 in order to bring the reinforcement structure 200 into a likewise arcuate desired geometry, the However, the course is more precisely adapted to a course of a train trajectory.
  • the brackets 400 can be designed in particular to span the associated molded and/or hollow bodies 100, 150, preferably transversely to the longitudinal direction L, in order to be able to hold the two first partial regions 201 together.
  • the lower reinforcement 302 preferably extends horizontally and/or in the two parallel planes in which the two first partial regions 201 can also run.
  • Figures 10 and 11 show different views of a bracket 400 according to embodiments of the invention.
  • Figure 10 shows a bracket 400 with legs 401 of the same length
  • Figure 11 showing a bracket 400 with legs 401 of different lengths, whereby z. B. a tilting of the system level to be inserted reinforcement structures 200 can be achieved about their longitudinal axis.
  • FIGS. 12 to 14 show different views of an arrangement A according to an exemplary embodiment of the invention, in particular of a shaped body 100 to which two reinforcement structures 200 are attached at different heights. As a result, an in particular non-positive continuous effect of the reinforcement structures 200 can be made possible.
  • FIG. 15 shows a plan view of an arrangement A according to an exemplary embodiment of the invention, in particular a shaped body 100 to which three reinforcement structures 200 running in different directions are attached at different heights.
  • the shaped body 100 can be designed in such a way that the reinforcement structures 200, the axes of which do not lie on a straight line in the plan view, can be coupled in a non-positive manner. In this way, the punching shear problems that usually occur can be avoided, particularly in the area of concentrated load introductions, such as those that occur with point supports.
  • FIG. 16 shows an arrangement A according to an exemplary embodiment of the invention, in particular a hollow body 150 with a bracket 400.
  • the hollow body 150 comprises a groove in which the bracket 400 is arranged, with a reinforcement structure 200 being inserted into the bracket 400.
  • FIG. 17 shows a perspective view of two arrangements A arranged next to one another, between which a thrust absorber 500 is arranged.
  • Figure 18 shows a perspective view of the thrust absorber 500.
  • shear absorbers 500 can be provided.
  • a shear absorber 500 can expediently be arranged between two adjacent reinforcement structures 200 and can preferably be attached to two hollow bodies 150 which are adjacent in the transverse direction C.
  • the thrust absorber 500 includes z. B. a U-shaped base section 501 and two legs 502 pointing in different directions.
  • the U-shaped base section 501 can be inserted between the two reinforcement structures 200 and/or between the two adjacent hollow bodies 150, the legs 502 e.g. B. can be placed on the adjacent hollow bodies 150.
  • the lower cross bar of the thrust absorber 500 serves to absorb forces acting vertically downwards.
  • the thrust absorber 500 can e.g. B. be formed from an at least 4-fold bent steel reinforcement or fiber-reinforced plastic or fiber-reinforced concrete. He can e.g. B. have at least 4 changes of direction.
  • the invention is not limited to the preferred embodiments described above. Rather, a large number of variants and modifications are possible, which also make use of the idea of the invention and therefore fall within the scope of protection.
  • the invention also claims protection for the subject matter and the features of the dependent claims, independently of the features and claims referred to.
  • component preferably gradient component, in particular building ceiling, building floor or building roof
  • M material preferably mineral material

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Reinforcement Elements For Buildings (AREA)
  • Rod-Shaped Construction Members (AREA)

Abstract

L'invention concerne un agencement (A), de préférence destiné à être intégré dans un composant (10), plus particulièrement un composant à gradient. L'agencement (A) comprend deux corps moulés (100), au moins un corps creux (150) qui présente au moins une cavité (1) et qui est disposé entre les deux corps moulés (100), et au moins une structure de renfort (200). L'agencement (A) est caractérisé en ce que la structure de renforcement (200) s'étend dans une forme arquée et/ou définit un espace intermédiaire (R), les deux corps moulés (100) et le ou les corps creux (150) étant disposés dans l'espace intermédiaire (R).
EP21794762.1A 2020-10-12 2021-10-11 Agencement destiné à être intégré dans un composant, de préférence un composant à gradient Pending EP4225544A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102020126633.2A DE102020126633A1 (de) 2020-10-12 2020-10-12 Anordnung zur Integration in ein Bauteil, vorzugsweise Gradienten-Bauteill
PCT/EP2021/078042 WO2022078953A1 (fr) 2020-10-12 2021-10-11 Agencement destiné à être intégré dans un composant, de préférence un composant à gradient

Publications (1)

Publication Number Publication Date
EP4225544A1 true EP4225544A1 (fr) 2023-08-16

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EP21794762.1A Pending EP4225544A1 (fr) 2020-10-12 2021-10-11 Agencement destiné à être intégré dans un composant, de préférence un composant à gradient

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EP (1) EP4225544A1 (fr)
DE (1) DE102020126633A1 (fr)
WO (1) WO2022078953A1 (fr)

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB201937A (en) 1922-08-05 1924-04-10 A & G Bouton Hollow blocks for floors and ceilings
DE1237759B (de) * 1963-04-06 1967-03-30 1001 Plastik G M B H Stapelbarer, hohler Fuellkoerper aus Kunststoff fuer Stahlbetonrippendecken od. dgl.mit geschlossener Betonuntersicht
AT252525B (de) * 1963-11-27 1967-02-27 Walter Christmann Als verlorene Schalung dienender Hohlkörper für die Herstellung von torsionssteifen Hohlplatten, Hohldecken od. dgl.
WO2005061804A1 (fr) 2003-12-23 2005-07-07 The Australian Steel Company (Operations) Pty Ltd Dispositif pour former des cavites
US20050138877A1 (en) * 2003-12-30 2005-06-30 Kenji Inoue Plane lattice hollow concrete slab and cross arm brace
DE202004003071U1 (de) 2004-02-25 2004-07-15 Bubbledeck (Deutschland) Gmbh Flachdeckenmodul
EP1568827A1 (fr) * 2004-02-25 2005-08-31 Cobiax Technologies AG Procédé et moyen de fabrication de pièces en béton
PT2189586E (pt) * 2008-11-19 2011-07-11 Cobiax Technologies Ag Elemento de painel dispondo de um reforço
US9308670B1 (en) * 2011-03-24 2016-04-12 Richard A. Cubeta Lightweight resin based polymer concrete articles and methods for making
DE102011102337A1 (de) 2011-05-25 2012-11-29 Werner Sobek Vorrichtung und Verfahren zum Herstellen von Bauteilen mit zumindest einer kontinuierlichen Eigenschaftsänderung
DE102016118298B8 (de) * 2016-09-28 2018-01-18 Heinze Gruppe Verwaltungs Gmbh Betondecke, Bausatz zur Herstellung einer Betondecke und Verfahren zur Herstellung einer Betondecke
CN108867964A (zh) * 2018-06-14 2018-11-23 中国冶集团有限公司 空心楼板抗浮密实施工方法及该方法采用的薄壁方箱

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WO2022078953A1 (fr) 2022-04-21

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