EP4189162A1 - Verfahren zur herstellung von papier und karton - Google Patents
Verfahren zur herstellung von papier und kartonInfo
- Publication number
- EP4189162A1 EP4189162A1 EP21743222.8A EP21743222A EP4189162A1 EP 4189162 A1 EP4189162 A1 EP 4189162A1 EP 21743222 A EP21743222 A EP 21743222A EP 4189162 A1 EP4189162 A1 EP 4189162A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- polymer
- weight
- oily suspension
- water
- anhydrous
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 39
- 239000011111 cardboard Substances 0.000 title claims abstract description 15
- 239000011087 paperboard Substances 0.000 title claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 229920000642 polymer Polymers 0.000 claims abstract description 92
- 239000000725 suspension Substances 0.000 claims abstract description 61
- 229920003169 water-soluble polymer Polymers 0.000 claims abstract description 34
- 239000007864 aqueous solution Substances 0.000 claims abstract description 20
- 238000002347 injection Methods 0.000 claims abstract description 4
- 239000007924 injection Substances 0.000 claims abstract description 4
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 27
- 239000000178 monomer Substances 0.000 claims description 24
- 239000003921 oil Substances 0.000 claims description 18
- 239000002245 particle Substances 0.000 claims description 15
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims description 14
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims description 14
- -1 hydroxyalkyl methacrylates Chemical class 0.000 claims description 14
- 239000000203 mixture Substances 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 11
- 239000000243 solution Substances 0.000 claims description 11
- 150000003839 salts Chemical class 0.000 claims description 9
- 125000002091 cationic group Chemical group 0.000 claims description 8
- 239000003995 emulsifying agent Substances 0.000 claims description 8
- DPBJAVGHACCNRL-UHFFFAOYSA-N 2-(dimethylamino)ethyl prop-2-enoate Chemical compound CN(C)CCOC(=O)C=C DPBJAVGHACCNRL-UHFFFAOYSA-N 0.000 claims description 6
- 150000001412 amines Chemical class 0.000 claims description 6
- 239000000440 bentonite Substances 0.000 claims description 6
- 229910000278 bentonite Inorganic materials 0.000 claims description 6
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 6
- JNYAEWCLZODPBN-JGWLITMVSA-N (2r,3r,4s)-2-[(1r)-1,2-dihydroxyethyl]oxolane-3,4-diol Chemical class OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O JNYAEWCLZODPBN-JGWLITMVSA-N 0.000 claims description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 5
- 125000000217 alkyl group Polymers 0.000 claims description 5
- 125000000129 anionic group Chemical group 0.000 claims description 5
- 238000009833 condensation Methods 0.000 claims description 5
- 230000005494 condensation Effects 0.000 claims description 5
- 239000007859 condensation product Substances 0.000 claims description 5
- 150000002148 esters Chemical class 0.000 claims description 5
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 claims description 5
- 239000006254 rheological additive Substances 0.000 claims description 5
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 4
- 239000002202 Polyethylene glycol Substances 0.000 claims description 4
- NJSSICCENMLTKO-HRCBOCMUSA-N [(1r,2s,4r,5r)-3-hydroxy-4-(4-methylphenyl)sulfonyloxy-6,8-dioxabicyclo[3.2.1]octan-2-yl] 4-methylbenzenesulfonate Chemical compound C1=CC(C)=CC=C1S(=O)(=O)O[C@H]1C(O)[C@@H](OS(=O)(=O)C=2C=CC(C)=CC=2)[C@@H]2OC[C@H]1O2 NJSSICCENMLTKO-HRCBOCMUSA-N 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 150000002191 fatty alcohols Chemical class 0.000 claims description 4
- 229920001223 polyethylene glycol Polymers 0.000 claims description 4
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 claims description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 3
- 229920001577 copolymer Polymers 0.000 claims description 3
- 150000002989 phenols Chemical class 0.000 claims description 3
- 238000000518 rheometry Methods 0.000 claims description 3
- UZNHKBFIBYXPDV-UHFFFAOYSA-N trimethyl-[3-(2-methylprop-2-enoylamino)propyl]azanium;chloride Chemical compound [Cl-].CC(=C)C(=O)NCCC[N+](C)(C)C UZNHKBFIBYXPDV-UHFFFAOYSA-N 0.000 claims description 3
- PSBDWGZCVUAZQS-UHFFFAOYSA-N (dimethylsulfonio)acetate Chemical compound C[S+](C)CC([O-])=O PSBDWGZCVUAZQS-UHFFFAOYSA-N 0.000 claims description 2
- OZFIGURLAJSLIR-UHFFFAOYSA-N 1-ethenyl-2h-pyridine Chemical compound C=CN1CC=CC=C1 OZFIGURLAJSLIR-UHFFFAOYSA-N 0.000 claims description 2
- ULQISTXYYBZJSJ-UHFFFAOYSA-N 12-hydroxyoctadecanoic acid Chemical compound CCCCCCC(O)CCCCCCCCCCC(O)=O ULQISTXYYBZJSJ-UHFFFAOYSA-N 0.000 claims description 2
- HVUMOYIDDBPOLL-UHFFFAOYSA-N 2-(3,4-Dihydroxyoxolan-2-yl)-2-hydroxyethyl octadecanoate Polymers CCCCCCCCCCCCCCCCCC(=O)OCC(O)C1OCC(O)C1O HVUMOYIDDBPOLL-UHFFFAOYSA-N 0.000 claims description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 claims description 2
- JKNCOURZONDCGV-UHFFFAOYSA-N 2-(dimethylamino)ethyl 2-methylprop-2-enoate Chemical compound CN(C)CCOC(=O)C(C)=C JKNCOURZONDCGV-UHFFFAOYSA-N 0.000 claims description 2
- KIHBGTRZFAVZRV-UHFFFAOYSA-N 2-Hydroxyoctadecanoic acid Natural products CCCCCCCCCCCCCCCCC(O)C(O)=O KIHBGTRZFAVZRV-UHFFFAOYSA-N 0.000 claims description 2
- DNHDSWZXBHTLDP-UHFFFAOYSA-N 3-(2-ethenylpyridin-1-ium-1-yl)propane-1-sulfonate Chemical compound [O-]S(=O)(=O)CCC[N+]1=CC=CC=C1C=C DNHDSWZXBHTLDP-UHFFFAOYSA-N 0.000 claims description 2
- BLGRSDRGCZQJMW-UHFFFAOYSA-N 3-(dimethylamino)propane-1-sulfonic acid ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C.CN(C)CCCS(O)(=O)=O BLGRSDRGCZQJMW-UHFFFAOYSA-N 0.000 claims description 2
- QDQHWKZZJJDBND-UHFFFAOYSA-M 4-ethyl-4-hexadecylmorpholin-4-ium;ethyl sulfate Chemical compound CCOS([O-])(=O)=O.CCCCCCCCCCCCCCCC[N+]1(CC)CCOCC1 QDQHWKZZJJDBND-UHFFFAOYSA-M 0.000 claims description 2
- UFEOXCGSEROQQN-UHFFFAOYSA-N C(C(=C)C)(=O)OCC.C(C)[N+](C)(C)C Chemical compound C(C(=C)C)(=O)OCC.C(C)[N+](C)(C)C UFEOXCGSEROQQN-UHFFFAOYSA-N 0.000 claims description 2
- CIQSWDLWSDYUFD-UHFFFAOYSA-N CCCC=C(C)C(N)=O.CN(C)CCCS(O)(=O)=O Chemical compound CCCC=C(C)C(N)=O.CN(C)CCCS(O)(=O)=O CIQSWDLWSDYUFD-UHFFFAOYSA-N 0.000 claims description 2
- RKWGIWYCVPQPMF-UHFFFAOYSA-N Chloropropamide Chemical compound CCCNC(=O)NS(=O)(=O)C1=CC=C(Cl)C=C1 RKWGIWYCVPQPMF-UHFFFAOYSA-N 0.000 claims description 2
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 claims description 2
- 239000004354 Hydroxyethyl cellulose Substances 0.000 claims description 2
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 claims description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 2
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 claims description 2
- 239000004141 Sodium laurylsulphate Substances 0.000 claims description 2
- LWZFANDGMFTDAV-UHFFFAOYSA-N Sorbitan laurate Polymers CCCCCCCCCCCC(=O)OCC(O)C1OCC(O)C1O LWZFANDGMFTDAV-UHFFFAOYSA-N 0.000 claims description 2
- HVUMOYIDDBPOLL-XWVZOOPGSA-N Sorbitan monostearate Polymers CCCCCCCCCCCCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O HVUMOYIDDBPOLL-XWVZOOPGSA-N 0.000 claims description 2
- LWZFANDGMFTDAV-BURFUSLBSA-N [(2r)-2-[(2r,3r,4s)-3,4-dihydroxyoxolan-2-yl]-2-hydroxyethyl] dodecanoate Polymers CCCCCCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O LWZFANDGMFTDAV-BURFUSLBSA-N 0.000 claims description 2
- LWZFANDGMFTDAV-URHIDPGUSA-N [(2r)-2-[(3r,4s)-3,4-dihydroxyoxolan-2-yl]-2-hydroxyethyl] dodecanoate Polymers CCCCCCCCCCCC(=O)OC[C@@H](O)C1OC[C@H](O)[C@H]1O LWZFANDGMFTDAV-URHIDPGUSA-N 0.000 claims description 2
- LWZFANDGMFTDAV-WYDSMHRWSA-N [2-[(2r,3r,4s)-3,4-dihydroxyoxolan-2-yl]-2-hydroxyethyl] dodecanoate Polymers CCCCCCCCCCCC(=O)OCC(O)[C@H]1OC[C@H](O)[C@H]1O LWZFANDGMFTDAV-WYDSMHRWSA-N 0.000 claims description 2
- LWZFANDGMFTDAV-IOVMHBDKSA-N [2-[(2r,3s,4r)-3,4-dihydroxyoxolan-2-yl]-2-hydroxyethyl] dodecanoate Polymers CCCCCCCCCCCC(=O)OCC(O)[C@H]1OC[C@@H](O)[C@@H]1O LWZFANDGMFTDAV-IOVMHBDKSA-N 0.000 claims description 2
- 150000001298 alcohols Chemical class 0.000 claims description 2
- 150000001346 alkyl aryl ethers Chemical class 0.000 claims description 2
- 150000001408 amides Chemical class 0.000 claims description 2
- 150000008064 anhydrides Chemical class 0.000 claims description 2
- 229960000892 attapulgite Drugs 0.000 claims description 2
- 229920001400 block copolymer Polymers 0.000 claims description 2
- QDHFHIQKOVNCNC-UHFFFAOYSA-N butane-1-sulfonic acid Chemical compound CCCCS(O)(=O)=O QDHFHIQKOVNCNC-UHFFFAOYSA-N 0.000 claims description 2
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 claims description 2
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical class CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 claims description 2
- KWLMIXQRALPRBC-UHFFFAOYSA-L hectorite Chemical compound [Li+].[OH-].[OH-].[Na+].[Mg+2].O1[Si]2([O-])O[Si]1([O-])O[Si]([O-])(O1)O[Si]1([O-])O2 KWLMIXQRALPRBC-UHFFFAOYSA-L 0.000 claims description 2
- 229910000271 hectorite Inorganic materials 0.000 claims description 2
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 claims description 2
- 229940094522 laponite Drugs 0.000 claims description 2
- XCOBTUNSZUJCDH-UHFFFAOYSA-B lithium magnesium sodium silicate Chemical compound [Li+].[Li+].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Na+].[Na+].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3 XCOBTUNSZUJCDH-UHFFFAOYSA-B 0.000 claims description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 claims description 2
- 239000011976 maleic acid Substances 0.000 claims description 2
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 claims description 2
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 claims description 2
- 239000002480 mineral oil Substances 0.000 claims description 2
- 229910052901 montmorillonite Inorganic materials 0.000 claims description 2
- 229920000847 nonoxynol Polymers 0.000 claims description 2
- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical class CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 claims description 2
- 229910052625 palygorskite Inorganic materials 0.000 claims description 2
- ABLZXFCXXLZCGV-UHFFFAOYSA-N phosphonic acid group Chemical group P(O)(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 claims description 2
- 150000003014 phosphoric acid esters Chemical class 0.000 claims description 2
- 229920000728 polyester Polymers 0.000 claims description 2
- 239000008389 polyethoxylated castor oil Substances 0.000 claims description 2
- UIIIBRHUICCMAI-UHFFFAOYSA-N prop-2-ene-1-sulfonic acid Chemical compound OS(=O)(=O)CC=C UIIIBRHUICCMAI-UHFFFAOYSA-N 0.000 claims description 2
- 235000019333 sodium laurylsulphate Nutrition 0.000 claims description 2
- 239000001384 succinic acid Substances 0.000 claims description 2
- 150000005846 sugar alcohols Polymers 0.000 claims description 2
- 229940117986 sulfobetaine Drugs 0.000 claims description 2
- BDHFUVZGWQCTTF-UHFFFAOYSA-N sulfonic acid Chemical group OS(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-N 0.000 claims description 2
- 239000004094 surface-active agent Substances 0.000 claims description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims description 2
- OEIXGLMQZVLOQX-UHFFFAOYSA-N trimethyl-[3-(prop-2-enoylamino)propyl]azanium;chloride Chemical compound [Cl-].C[N+](C)(C)CCCNC(=O)C=C OEIXGLMQZVLOQX-UHFFFAOYSA-N 0.000 claims description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims 1
- 150000001342 alkaline earth metals Chemical class 0.000 claims 1
- 159000000011 group IA salts Chemical class 0.000 claims 1
- FQKWHGOHXVHGMR-UHFFFAOYSA-N hexadecoxybenzene Chemical compound CCCCCCCCCCCCCCCCOC1=CC=CC=C1 FQKWHGOHXVHGMR-UHFFFAOYSA-N 0.000 claims 1
- 230000014759 maintenance of location Effects 0.000 description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 20
- 239000000047 product Substances 0.000 description 15
- 239000000835 fiber Substances 0.000 description 14
- 239000000945 filler Substances 0.000 description 12
- 239000000839 emulsion Substances 0.000 description 10
- 239000000123 paper Substances 0.000 description 10
- 238000003756 stirring Methods 0.000 description 9
- 238000002360 preparation method Methods 0.000 description 8
- PQUXFUBNSYCQAL-UHFFFAOYSA-N 1-(2,3-difluorophenyl)ethanone Chemical compound CC(=O)C1=CC=CC(F)=C1F PQUXFUBNSYCQAL-UHFFFAOYSA-N 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 229940047670 sodium acrylate Drugs 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 238000010526 radical polymerization reaction Methods 0.000 description 5
- 239000011550 stock solution Substances 0.000 description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- 229920001131 Pulp (paper) Polymers 0.000 description 4
- 238000004090 dissolution Methods 0.000 description 4
- 239000004744 fabric Substances 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- ZORQXIQZAOLNGE-UHFFFAOYSA-N 1,1-difluorocyclohexane Chemical compound FC1(F)CCCCC1 ZORQXIQZAOLNGE-UHFFFAOYSA-N 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 239000011859 microparticle Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000001593 sorbitan monooleate Substances 0.000 description 3
- 235000011069 sorbitan monooleate Nutrition 0.000 description 3
- 229940035049 sorbitan monooleate Drugs 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- 239000000701 coagulant Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000035800 maturation Effects 0.000 description 2
- ZIUHHBKFKCYYJD-UHFFFAOYSA-N n,n'-methylenebisacrylamide Chemical compound C=CC(=O)NCNC(=O)C=C ZIUHHBKFKCYYJD-UHFFFAOYSA-N 0.000 description 2
- JMCRDEBJJPRTPV-OWOJBTEDSA-N (e)-ethene-1,2-diol Chemical group O\C=C\O JMCRDEBJJPRTPV-OWOJBTEDSA-N 0.000 description 1
- FWVCSXWHVOOTFJ-UHFFFAOYSA-N 1-(2-chloroethylsulfanyl)-2-[2-(2-chloroethylsulfanyl)ethoxy]ethane Chemical compound ClCCSCCOCCSCCCl FWVCSXWHVOOTFJ-UHFFFAOYSA-N 0.000 description 1
- FDCJDKXCCYFOCV-UHFFFAOYSA-N 1-hexadecoxyhexadecane Chemical compound CCCCCCCCCCCCCCCCOCCCCCCCCCCCCCCCC FDCJDKXCCYFOCV-UHFFFAOYSA-N 0.000 description 1
- JNYAEWCLZODPBN-UHFFFAOYSA-N 2-(1,2-dihydroxyethyl)oxolane-3,4-diol Polymers OCC(O)C1OCC(O)C1O JNYAEWCLZODPBN-UHFFFAOYSA-N 0.000 description 1
- XEEYSDHEOQHCDA-UHFFFAOYSA-N 2-methylprop-2-ene-1-sulfonic acid Chemical compound CC(=C)CS(O)(=O)=O XEEYSDHEOQHCDA-UHFFFAOYSA-N 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 241000537371 Fraxinus caroliniana Species 0.000 description 1
- 238000006105 Hofmann reaction Methods 0.000 description 1
- 239000004435 Oxo alcohol Substances 0.000 description 1
- 235000010891 Ptelea trifoliata Nutrition 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 230000009172 bursting Effects 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 238000005352 clarification Methods 0.000 description 1
- 239000008119 colloidal silica Substances 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- ALEXXDVDDISNDU-JZYPGELDSA-N cortisol 21-acetate Chemical compound C1CC2=CC(=O)CC[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@@](C(=O)COC(=O)C)(O)[C@@]1(C)C[C@@H]2O ALEXXDVDDISNDU-JZYPGELDSA-N 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 239000013051 drainage agent Substances 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000007046 ethoxylation reaction Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 239000008394 flocculating agent Substances 0.000 description 1
- 238000005189 flocculation Methods 0.000 description 1
- 230000016615 flocculation Effects 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 229940071826 hydroxyethyl cellulose Drugs 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000012688 inverse emulsion polymerization Methods 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 125000005395 methacrylic acid group Chemical group 0.000 description 1
- 239000004530 micro-emulsion Substances 0.000 description 1
- 210000001724 microfibril Anatomy 0.000 description 1
- 238000000386 microscopy Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 229920005615 natural polymer Polymers 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- HMZGPNHSPWNGEP-UHFFFAOYSA-N octadecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)C(C)=C HMZGPNHSPWNGEP-UHFFFAOYSA-N 0.000 description 1
- 239000012766 organic filler Substances 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 238000012673 precipitation polymerization Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- JNYAEWCLZODPBN-CTQIIAAMSA-N sorbitan Polymers OCC(O)C1OCC(O)[C@@H]1O JNYAEWCLZODPBN-CTQIIAAMSA-N 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- JSPLKZUTYZBBKA-UHFFFAOYSA-N trioxidane Chemical compound OOO JSPLKZUTYZBBKA-UHFFFAOYSA-N 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/06—Paper forming aids
- D21H21/10—Retention agents or drainage improvers
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/34—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/34—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/41—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing ionic groups
- D21H17/42—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing ionic groups anionic
- D21H17/43—Carboxyl groups or derivatives thereof
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/34—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/41—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing ionic groups
- D21H17/44—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing ionic groups cationic
- D21H17/45—Nitrogen-containing groups
- D21H17/455—Nitrogen-containing groups comprising tertiary amine or being at least partially quaternised
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/63—Inorganic compounds
- D21H17/66—Salts, e.g. alums
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/63—Inorganic compounds
- D21H17/67—Water-insoluble compounds, e.g. fillers, pigments
- D21H17/675—Oxides, hydroxides or carbonates
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/71—Mixtures of material ; Pulp or paper comprising several different materials not incorporated by special processes
- D21H17/74—Mixtures of material ; Pulp or paper comprising several different materials not incorporated by special processes of organic and inorganic material
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/50—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by form
- D21H21/52—Additives of definite length or shape
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/04—Addition to the pulp; After-treatment of added substances in the pulp
- D21H23/06—Controlling the addition
Definitions
- the present invention relates to a process for the manufacture of paper and cardboard having improved total retention, filler retention and drainage properties, and/or superior mechanical characteristics of paper/cardboard. More specifically, the subject of the invention is a manufacturing process involving the prior preparation of a stock solution of at least one water-soluble polymer with specific dissolution properties before its addition to the fibrous suspension.
- the present invention also relates to the papers and cardboards obtained by this process.
- retention properties we mean the ability to retain the materials in suspension of the paper pulp (fibers, fillers (calcium carbonate, titanium oxide, etc.), etc. on the forming fabric, therefore in the fibrous mat which will constitute the final sheet.
- the mode of action of retention agents is based on the flocculation of these materials in suspension in water. Indeed, the flocs formed are more easily retained on the forming fabric.
- the retention of charges consists in specifically retaining the charges (mineral species of small size presenting little affinity with cellulose).
- the significant improvement in filler retention leads to a clarification of white water by retaining the fillers in the sheet of paper as well as increasing its weight. This also gives the possibility of substituting part of the fibers (the most expensive component in the composition of the paper) by fillers (lower costs) to reduce the costs of manufacturing the paper.
- the drainage (or drainage) properties this is the capacity of the fibrous mat to evacuate or drain the maximum amount of water so that the sheet dries as quickly as possible, in particular during its manufacture.
- All the retention and drainage systems known in the prior art are characterized by the fact that their main retention agent is water-soluble polymers of high molecular weight, greater than 1 million g/mol, generally greater than 3 million g/mol, called flocculants. They are generally cationic and have the particularity, due to their high molecular weight, of being able to take the form of an emulsion (inverse), an oily suspension (distilled inverse emulsion), a microemulsion or a powder. These polymers are generally introduced at a level of 50 to 800 g/t of dry polymer relative to the dry paper.
- WO 2006/071175 describes a composition and its use in the manufacture of paper. This composition comprises a polymer and a hydrocarbon compound (oil, fat or wax). During papermaking, it can be added to a fiber suspension directly or after being emulsified. It is not used to form an aqueous solution before its addition to a fiber suspension. It can also be applied to the sheet of paper.
- papermaking processes may also involve sheet strength agents, both dry and/or wet.
- Some dry strength agents are water-soluble polymers with an average molecular weight of at least 750,000 Daltons, and may be in powder or inverse emulsion form. As a result, these products have the same drawbacks with regard to their preparation time. This is all the more true as the dosages of additives introduced into the paper pulp are of the order of 500 to 5000 g/t of dry matter (generally cellulosic fibers + fillers). The rapid dissolution of these polymers is therefore a key factor in reducing the footprint of preparation units.
- a papermaking process using an aqueous solution A containing at least one water-soluble polymer P at a concentration by weight C of between 0.1 and 0.5% by weight makes it possible to achieve improved drainage performance, fiber and fines retention, filler retention, or mechanical characteristics of paper/cardboard compared to other product forms after two minutes or less of preparation at 25°C , which implies that the dissolution time of the polymer P is reduced.
- the residence time of the polymer P in the unit for preparing the aqueous solution A is shorter, with a lower volume of maturation preparation tank and therefore a reduced footprint within the paper mill.
- aqueous solution A to the fibrous suspension, at one or more injection points, form a sheet of paper or cardboard.
- the viscometer equipped with a helical geometry works on the basis of an air bearing motor driving a geometry allowing controlled shear or controlled shear stress tests.
- the dry matter corresponds to the dry extract obtained after evaporation of the water from the fibrous suspension used in a process for manufacturing a sheet of paper or cardboard.
- the dry matter is generally based on cellulosic fibers and fillers, advantageously consisting of cellulosic fibers and fillers.
- the term "cellulosic fibers” encompasses any cellulosic entity, including fibers, fines, microfibrils or nanofibrils.
- polymer denotes both homopolymers and copolymers.
- water-soluble polymer denotes a polymer which yields an aqueous solution without insoluble particles when dissolved with stirring for 4 hours at 25° C. and with a concentration of 20 gL 1 in water.
- the "weight average molecular weight" of the water-soluble polymer is determined by measuring the intrinsic viscosity.
- the intrinsic viscosity can be measured by methods known to those skilled in the art and can in particular be calculated from the reduced viscosity values for different concentrations by a graphical method consisting in plotting the reduced viscosity values (on the ordinate axis) by as a function of the concentrations (on the abscissa axis) and by extrapolating the curve to a zero concentration.
- the intrinsic viscosity value is read on Y-axis or using the least squares method. Then the weight average molecular weight can be determined by the famous Mark-Houwink equation:
- M represents the molecular weight of the polymer
- a represents the Mark-Houwink coefficient
- K depending on the particular polymer-solvent system
- fibrous suspension we mean thick stock or thin stock which is water-based and contains cellulosic fibers and fillers.
- the thick paste (Thick Stock), having a concentration by weight of dry matter greater than 1%, or even greater than 3%, is upstream of the mixing pump (“fan-pump”).
- the diluted paste (“thin stock”), having a concentration by weight of dry matter generally less than 1%, is located downstream of the mixing pump.
- the aqueous solution A of polymer P can also be referred to as stock solution of polymer P. Before its addition to the fibrous suspension, this solution A, filtered at 300 LHTI, shows no trace of undissolved polymer P.
- the viscosity of solution A over time is determined, in water at 25° C., using a viscometer, preferably of the Thermo Scientific HAAKE iQ Air type equipped with a helical geometry.
- the polymer P is obtained from at least one water-soluble monoethylenically unsaturated monomer, most often nonionic and/or anionic and/or cationic and/or zwiterrionic, preferably chosen from: at least one nonionic monomer chosen from the group comprising acrylamide, methacrylamide, N-alkylacrylamides, N-alkylmethacrylamides, N,N-dialkylacrylamides, N,N-dialkylmethacrylamides, alkoxylated esters of acrylic acid, alkoxylated esters of methacrylic acid, N-vinylpyridine, N-vinylpyrrolidone, hydroxyalkylacrylates, and hydroxyalkyl methacrylates, preferably Acrylamide, at least one anionic monomer chosen from the group comprising monomers having a carboxylic function and their salts including acrylic acid, methacrylic, itaconic acid, maleic acid; monomers having a sulphonic acid function and their salt
- YY and/or ZZ is meant according to the invention either YY, or ZZ or YY and ZZ.
- the water-soluble polymer P can be linear or structured.
- structured means that the polymer can be in the form of a branched (branched) polymer, for example in the form of a comb (“comb”) or in the form of a star (“star”).
- the water-soluble polymer P can also be structured by at least one structural agent, which can be chosen from the group comprising polyethylenically unsaturated monomers (that is to say having at least two unsaturated functions), such as for example the functions vinyl, allyl, acrylic and epoxy. Mention may be made, for example, of methylene bis acrylamide (MBA), triallyamine, tetraallylammonium chloride and 1,2-dihydroxyethylene bis-(N-acrylamide).
- MBA methylene bis acrylamide
- triallyamine tetraallylammonium chloride
- 1,2-dihydroxyethylene bis-(N-acrylamide) 1,2-dihydroxyethylene bis-(N-acrylamide
- the water-soluble polymer P can be obtained by radical polymerization according to the following polymerization techniques which are well known to those skilled in the art: gel polymerization, precipitation polymerization, inverse emulsion polymerization (optionally followed by distillation).
- the polymerization is generally a free radical polymerization.
- free radical polymerization we include free radical polymerization using UV, azo, redox or thermal initiators as well as controlled radical polymerization (CRP) techniques or matrix polymerization techniques.
- CRP controlled radical polymerization
- the polymer P Prior to the formation of the aqueous solution A, the polymer P is in the form of anhydrous oily suspension, generally obtained by suspending particles of polymer P in an oil. The absence of addition of water to the suspension guarantees the anhydrous character.
- the polymer P is, prior to the formation of the aqueous solution A, in the form of anhydrous oily suspension containing between 20 and 60% by weight of polymer P under form of particles with an average diameter strictly less than 300 ⁇ m, advantageously between 0.1 and less than 300 ⁇ m, and even more advantageously between 1 and less than 300 ⁇ m.
- the average diameter refers to the number average diameter of the polymer particles.
- the oil of the anhydrous oily suspension of polymer P is chosen from mineral oils (containing saturated hydrocarbons such as paraffins, isoparaffins or cycloparaffins) and/or synthetic oils.
- the oil can advantageously represent 40 to 80% by weight of the anhydrous oily suspension, for example 45 to 70%.
- the anhydrous oily suspension of polymer P advantageously comprises between 20 and 60%, more advantageously between 30 and 55%, by weight of water-soluble polymer P, which is advantageously in the form of particles with a lower average diameter of between 0.1 and less than 300 pm.
- the particles of water-soluble polymer P in the anhydrous oily suspension have an average diameter advantageously less than 300 ⁇ m, preferentially from 0.1 to less than 300 ⁇ m and more preferentially from 1 to less than 300 ⁇ m.
- the average diameter of the particles can be determined by any method known to those skilled in the art, such as for example by binocular microscopy.
- the anhydrous oily suspension of polymer P may contain a rheology modifying agent and/or an emulsifying agent and/or an inverting agent.
- the percentage by weight of oil (advantageously 40 to 80%) is adjusted to reach, or not exceed, 100.
- the anhydrous oily suspension of polymer P may consist of polymer P, oil and at least one additive chosen from a rheology modifier, an emulsifier, an inverting agent and mixtures thereof.
- the rheology modifier is chosen from hydroxyethylcellulose, attapulgite, laponite, hectorite, montmorillonite, bentonite, fumed silicas and mixtures thereof.
- the anhydrous oily suspension of polymer P advantageously contains between 0.05 and 5.00% by weight of rheology modifier, more advantageously between 0.05 and 1.5%, even more advantageously between 0.1 and 1.0 % by weight (relative to the weight of the anhydrous oily suspension).
- the emulsifying agent is advantageously chosen from sorbitan esters, polyethoxylated sorbitan esters, diethoxylated oleocetyl alcohol, polyesters having an average molecular weight of between 1000 and 3000 Dalton resulting from the condensation between a poly(isobutenyl) succinic acid or its anhydride and a polyethylene glycol, block copolymers with an average molecular weight of between 2500 and 3500 Dalton resulting from the condensation between hydroxystearic acid and a polyethylene glycol, ethoxylated fatty amines, derivatives of di-alkanol amides, copolymers stearyl methacrylate, and mixtures thereof.
- the anhydrous oily suspension of polymer P advantageously contains between 0.5 and 5.0% by weight of emulsifying agent, more advantageously between 1.0 and 2.0% by weight (based on the weight of the anhydrous oily suspension).
- the reversing agent is advantageously chosen from ethoxylated nonylphenols, preferably having 4 to 10 ethoxylations; ethoxy and propoxylated alcohols preferably having an ethoxy/propoxylation comprising between 12 and 25 carbon atoms; ethoxylated tridecyl alcohols; ethoxy/propoxylated fatty alcohols; ethoxylated sorbitan esters (advantageously 20 molar equivalents of ethylene oxide); polyethoxylated sorbitan laurate (advantageously 20 molar equivalents of ethylene oxide); polyethoxylated castor oil (advantageously 40 molar equivalents of ethylene oxide); decaethoxylated oleodecyl alcohol; heptaoxyethyl lauryl alcohol; polyethoxylated sorbitan monostearate (advantageously 20 molar equivalents of ethylene oxide); polyethoxylated alkyl phenols (
- the anhydrous oily suspension of polymer P advantageously contains between 0.1 and 4.0% by weight of inverting agent, advantageously between 0.2 and 2.0% by weight (relative to the weight of the anhydrous oily suspension).
- the anhydrous oily suspension of polymer P may contain between 0.05 and 5.0% by weight of rheology modifier, between 0.5 and 5.0% by weight of emulsifying agent and between 0.1 and 4.0% by weight reversing agent.
- the oil and any additional compounds of the anhydrous oily suspension have no effect on the development of the viscosity of the aqueous polymer solution. These compounds therefore have no effect on the factor F( C >). Their possible presence is therefore not detrimental (and not necessary) when measuring the factor F(c>).
- the polymer P is introduced into the fibrous suspension at the rate of 100 to 5000 gt 1 of dry matter (cellulosic fibers+fillers).
- the fibrous suspension encompasses the possible use of different fibres: virgin fibres, recycled fibres, chemical pulp, mechanical pulp, micro or nano fibrillated cellulose, with all types of fillers such as T1O2, CaCCL (crushed or precipitated), kaolin , organic fillers and mixtures thereof.
- the water-soluble polymer P can be used within the papermaking process in combination with other products such as inorganic or organic coagulants, dry strength agents, wet strength agents, natural polymers such as starches or carboxymethylcellulose (CMC), inorganic microparticles such as bentonite microparticles and colloidal silica microparticles, organic polymers of any ionic nature (cationic, anionic, or amphoteric) and which can be (without being limiting) linear, branched, crosslinked, hydrophobic, or associative.
- CMC carboxymethylcellulose
- organic polymers of any ionic nature cationic, anionic, or amphoteric
- Figure 1 shows curves of viscosity as a function of time of polymers P of different factors F( C) .
- Figure 2 represents a curve of viscosity as a function of time of a polymer P for which the factor F( C >) is calculated.
- Wet paste is obtained by disintegrating dry paste to obtain a final aqueous concentration of 1% by weight. It is a neutral pH pulp composed, by weight, of 90% bleached virgin long fibres, 10% bleached virgin short fibres, and 30% additional GCC (ground calcium carbonate) (Hydrocal® 55 from Omya) in relation to the weight of the fibres.
- GCC ground calcium carbonate
- Pulp recycled fibers are Pulp recycled fibers:
- wet paste is obtained by disintegrating dry paste to obtain a final aqueous concentration of 1% by weight. It is a pH-neutral pulp made from 100% recycled cardboard fibres. b) Assessment of total retention and charge retention
- the first pass retention in percentage (%LPR for "Lirst Pass Retention"), corresponding to the total retention is calculated according to the following formula:
- the first pass ash retention percentage (%FPAR for "First Pass Ash Retention") is calculated according to the following formula:
- %FPAR (AHB-AWW)/AHB* 100 with:
- the paste is treated, subjected to a stirring speed of 1000 revolutions per minute.
- T 30 s: Stop stirring and add the quantity of water necessary to obtain 1 litre.
- This liter of paste is transferred to the “Canadian Standard Freeness Tester” and the TAPPI T227om-99 procedure is applied.
- the DDA (“Dynamic Drainage Analyzer”) makes it possible to automatically determine the time (in seconds) required to drain a fibrous suspension under vacuum.
- the polymers are added to the wet paste (0.6 liters of paste at 1.0% by weight) in the cylinder of the DDA with stirring at 1000 revolutions per minute:
- the necessary quantity of paste is removed so as to obtain in the end a sheet having a basis weight of 90 gm 2 .
- the wet paste is introduced into the vat of the dynamic molder and is kept under agitation.
- the different components of the system are injected into this paste according to the predefined sequence.
- a contact time of 30 to 45 seconds is generally respected between each addition of polymer.
- Formettes of paper are produced with an automatic dynamic former: a blotter and the forming fabric are placed in the bowl of the dynamic former before starting the rotation of the bowl at 1000 rpm and building the water wall.
- the treated pulp is spread over the water wall to form the fibrous mat on the forming fabric.
- the fibrous mat is recovered, pressed under a press delivering 4 bar, then dried at 117°C.
- the sheet obtained is conditioned overnight in a room with controlled humidity and temperature (50% relative humidity and 23° C.). The dry strength properties of all the sheets obtained by this procedure are then measured.
- the burst is measured with a Messmer Buchel M 405 burst tester according to the TAPPI T403 om-02 standard. The result is expressed in kPa.
- the bursting index expressed in kPa.m 2 /g, is determined by dividing this value by the basis weight of the sheet tested. Dry breaking length is measured in the machine direction with a Testometric AX tensile device according to TAPPI T494 om-01. The result is expressed in km. f) Viscosity measurement over time with HAAKE IQ Air
- the Haake Viscometer IQ Air is a viscometer operating on the basis of an air bearing motor driving a geometry allowing controlled shear or controlled shear stress tests. This device makes it possible, with a propeller-type module, to measure the viscosity deployed by the polymer during its dissolution over time.
- the polymer solution is prepared directly in the sample holder.
- type A products are anionic and type C products are cationic.
- Type X products are high charge density products which can each be used, for example, as a coagulant.
- Product Xi is inorganic in nature, while product X2 is organic.
- Polymer Ai Water-soluble polymer composed of 30 mol% of sodium acrylate and 70 mol% of acrylamide in the form of an inverse emulsion, this emulsion comprising 29% of Ai, 30% of water, and 30% by weight of oil.
- Ai has an average molecular weight of 20 million Dalton (Brookfield viscosity of 8.16 cps (applicable for all the polymers below: UL modulus, 0.1%, NaCl IM, 60 rpm 1 , 23° C.)).
- Polymer A2 Water-soluble polymer composed of 30 mol% sodium acrylate and 70 mol% acrylamide in oily suspension form (distilled inverse emulsion). This suspension contains 50% by weight of A2, 40% by weight of oil, 5% of water. A2 has an average molecular weight of 18 million Daltons (Brookfield viscosity of 7.76 cps).
- Polymer A3 Water-soluble polymer composed of 30 mol% sodium acrylate and 70 mol% acrylamide in powder form. A3 has an average molecular weight of 18 million Daltons (Brookfield viscosity 7.71 cps).
- Polymer A4 Water-soluble polymer composed of 30 mol% sodium acrylate and 70 mol% acrylamide in powder form. A4 has an average molecular weight of 5 million Daltons (Brookfield viscosity 2.21 cps).
- the oily suspension contains 55.5% by weight of As polymer, 37.5% by weight of oil, 4.5% by weight of bentonite, 2% by weight of sorbitan monooleate, and 0.5% by weight of The ethoxylated C13 oxo alcohol, As has an average molecular weight of 18 million Daltons (Brookfield viscosity 7.71 cps).
- Polymer Ab Water-soluble polymer composed of 30 mol% sodium acrylate and 70 mol% acrylamide in the form of anhydrous oily suspension. The average size of the polymer particles is between 1 and less than 300 ⁇ m.
- the oily suspension contains 52.5% by weight of polymer Ab, 40.5% by weight of oil, 4.5% by weight of bentonite, 2% by weight of sorbitan monooleate, and 0.5% by weight of C13 oxo ethoxylated alcohol, Ab has an average molecular weight of 5 million Daltons (Brookfield viscosity 2.21 cps).
- Ci Water-soluble polymer composed of 15 mol% of chloromethylated dimethylaminoethyl acrylate (AD AME) and 85 mol% of acrylamide in the form of an inverse emulsion, this emulsion containing 35% of Ci, 30% of water, and 30% in oil weight.
- Ci has an average molecular weight of 8 million Daltons (Brookfield viscosity of 4.86 cps).
- Polymer C2 Water-soluble polymer composed of 15 mol% of chloromethylated dimethylaminoethyl acrylate (AD AME) and 85 mol% of acrylamide in oily suspension form (distilled inverse emulsion). This suspension contains 50% by weight of C2, 40% by weight of oil, and 5% of water. C2 has an average molecular weight of 8 million Daltons (Brookfield viscosity of 4.96 cps).
- Polymer C3 Water-soluble polymer composed of 15 mol% of chloromethylated dimethylaminoethyl acrylate (AD AME) and 85 mol% of acrylamide in powder form. C3 has an average molecular weight of 9 million Daltons (Brookfield viscosity 4.96 cps).
- C4 polymer Water-soluble polymer composed of 15 mol% of chloromethylated dimethylaminoethyl acrylate (AD AME) and 85 mol% of acrylamide in the form of anhydrous oily suspension.
- the average size of the polymer particles is between 1 and less than 300 mhi.
- the oily suspension contains 52.5% by weight of C4 polymer, 40.5% by weight of oil, 4.5% by weight of bentonite, 2% by weight of sorbitan monooleate, and 0.5% by weight C13 oxo ethoxylated alcohol.
- C4 has an average molecular weight of 8 million Daltons (Brookfield viscosity 4.96 cps).
- Product Xi Polyaluminium chloride containing 18% by weight of alumina (Al2O3).
- Product X2 Cationic product exhibiting a cationic charge density of 5.5 meq/g, resulting from the Hofmann reaction on a polyacrylamide.
- Figure 1 represents the curves of viscosity as a function of time for the polymers Ai, A2 and A3 and As for a polymer concentration of 0.3% by weight in water.
- Figure 2 represents the curve of viscosity as a function of time for the polymer As and details the method of calculating the factor F( C >).
- polymer solutions are prepared at the desired concentration (0.1%, 0.3%, or 0.5% by weight). After 2 minutes of preparation, the polymer solutions are filtered through a filter calibrated at 300 mhi. If the filter is covered with polymer particles, the application test is not carried out (NA: Not Applicable). The filtrates are used directly for the application tests.
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- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Paper (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR2008078A FR3113069B1 (fr) | 2020-07-30 | 2020-07-30 | Procede de fabrication de papier et de carton |
PCT/FR2021/051158 WO2022023631A1 (fr) | 2020-07-30 | 2021-06-24 | Procede de fabrication de papier et de carton |
Publications (3)
Publication Number | Publication Date |
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EP4189162A1 true EP4189162A1 (de) | 2023-06-07 |
EP4189162C0 EP4189162C0 (de) | 2024-08-07 |
EP4189162B1 EP4189162B1 (de) | 2024-08-07 |
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EP21743222.8A Active EP4189162B1 (de) | 2020-07-30 | 2021-06-24 | Herstellungsverfahren eines papier und karton |
Country Status (6)
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US (1) | US20230295877A1 (de) |
EP (1) | EP4189162B1 (de) |
CN (1) | CN116096963B (de) |
CA (1) | CA3187065A1 (de) |
FR (1) | FR3113069B1 (de) |
WO (1) | WO2022023631A1 (de) |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
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FR2779752B1 (fr) * | 1998-06-12 | 2000-08-11 | Snf Sa | Procede de fabrication de papier et carton et nouveaux agents de retention correspondants, et papiers et cartons ainsi obtenus |
US7396874B2 (en) * | 2002-12-06 | 2008-07-08 | Hercules Incorporated | Cationic or amphoteric copolymers prepared in an inverse emulsion matrix and their use in preparing cellulosic fiber compositions |
KR100919463B1 (ko) * | 2004-12-30 | 2009-09-28 | 악조 노벨 엔.브이. | 조성물 및 제지에서의 이의 용도 |
FR2882373B1 (fr) * | 2005-02-24 | 2007-04-27 | Snf Sas Soc Par Actions Simpli | Procede de fabrication de papier et carton de grande resistance a sec et papiers et cartons ainsi obtenus |
FR2963364B1 (fr) * | 2010-08-02 | 2014-12-26 | Snf Sas | Procede de fabrication de papier et carton presentant des proprietes de retention et d'egouttage ameliorees. |
FR3048436B1 (fr) * | 2016-03-03 | 2018-03-23 | S.P.C.M. Sa | Procede de fabrication de papier et de carton |
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2020
- 2020-07-30 FR FR2008078A patent/FR3113069B1/fr active Active
-
2021
- 2021-06-24 CN CN202180058288.6A patent/CN116096963B/zh active Active
- 2021-06-24 CA CA3187065A patent/CA3187065A1/en active Pending
- 2021-06-24 US US18/006,280 patent/US20230295877A1/en active Pending
- 2021-06-24 EP EP21743222.8A patent/EP4189162B1/de active Active
- 2021-06-24 WO PCT/FR2021/051158 patent/WO2022023631A1/fr active Application Filing
Also Published As
Publication number | Publication date |
---|---|
FR3113069B1 (fr) | 2022-10-14 |
CN116096963A (zh) | 2023-05-09 |
CN116096963B (zh) | 2024-05-17 |
FR3113069A1 (fr) | 2022-02-04 |
WO2022023631A1 (fr) | 2022-02-03 |
BR112023001079A2 (pt) | 2023-03-07 |
US20230295877A1 (en) | 2023-09-21 |
EP4189162C0 (de) | 2024-08-07 |
CA3187065A1 (en) | 2022-02-03 |
EP4189162B1 (de) | 2024-08-07 |
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