EP4168614A1 - Procédé permettant de produire une bande fibreuse contenant des fibres de polylactide - Google Patents

Procédé permettant de produire une bande fibreuse contenant des fibres de polylactide

Info

Publication number
EP4168614A1
EP4168614A1 EP21739548.2A EP21739548A EP4168614A1 EP 4168614 A1 EP4168614 A1 EP 4168614A1 EP 21739548 A EP21739548 A EP 21739548A EP 4168614 A1 EP4168614 A1 EP 4168614A1
Authority
EP
European Patent Office
Prior art keywords
fibers
fibrous web
polylactide
pressure
web
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP21739548.2A
Other languages
German (de)
English (en)
Inventor
Andreas Schmidt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
McAirlaid's Vliesstoffe GmbH
Original Assignee
McAirlaid's Vliesstoffe GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by McAirlaid's Vliesstoffe GmbH filed Critical McAirlaid's Vliesstoffe GmbH
Publication of EP4168614A1 publication Critical patent/EP4168614A1/fr
Pending legal-status Critical Current

Links

Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/542—Adhesive fibres
    • D04H1/55—Polyesters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D39/00—Filtering material for liquid or gaseous fluids
    • B01D39/14—Other self-supporting filtering material ; Other filtering material
    • B01D39/16—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
    • B01D39/1607—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous
    • B01D39/1623—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous of synthetic origin
    • B01D39/163—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous of synthetic origin sintered or bonded
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D39/00—Filtering material for liquid or gaseous fluids
    • B01D39/14—Other self-supporting filtering material ; Other filtering material
    • B01D39/16—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
    • B01D39/18—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being cellulose or derivatives thereof
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/425—Cellulose series
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326—Condensation or reaction polymers
    • D04H1/435—Polyesters
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
    • D04H1/43835—Mixed fibres, e.g. at least two chemically different fibres or fibre blends
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/542—Adhesive fibres
    • D04H1/551—Resins thereof not provided for in groups D04H1/544 - D04H1/55
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
    • D04H1/732—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by fluid current, e.g. air-lay
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2239/00—Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/06—Filter cloth, e.g. knitted, woven non-woven; self-supported material
    • B01D2239/0604—Arrangement of the fibres in the filtering material
    • B01D2239/064—The fibres being mixed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2239/00—Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/12—Special parameters characterising the filtering material
    • B01D2239/1233—Fibre diameter
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/04—Heat-responsive characteristics
    • D10B2401/041—Heat-responsive characteristics thermoplastic; thermosetting
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/06—Load-responsive characteristics
    • D10B2401/062—Load-responsive characteristics stiff, shape retention
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00—Industrial
    • D10B2505/04—Filters
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00—Industrial
    • D10B2505/06—Packings, gaskets, seals
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00—Thermal insulation in general
    • F16L59/02—Shape or form of insulating materials, with or without coverings integral with the insulating materials
    • F16L59/021—Shape or form of insulating materials, with or without coverings integral with the insulating materials comprising a single piece or sleeve, e.g. split sleeve, two half sleeves
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00—Rigid pipes
    • F16L9/14—Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00—Rigid pipes
    • F16L9/21—Rigid pipes made of sound-absorbing materials or with sound-absorbing structure

Definitions

  • the present invention relates to a method for producing a fibrous web containing polylactide fibers, fibrous webs which are obtainable by the claimed method and the use of the fibrous webs produced.
  • Products based on fibers in the form of sheet material in particular made from cellulose fibers, from plastics, or from fiber mixtures, are known from the prior art. They are widely used as absorption materials for liquids, such as in hygiene products, as filter materials and in packaging.
  • WO 99/25281 discloses a method for producing a fibrous web consisting of cellulose fibers for use in hygiene articles.
  • a fiber layer of cellulose fibers are first laid randomly on a base, this fiber layer is pre-compressed under relatively lower pressure, creating a loose fleece with low density and a tear strength that bridges between 0.1 m and 1 m up to Allowing the fleece to tear, and then introducing the fleece obtained into the nip of a pair of calender rollers, with which a pattern of point or line pressure areas is created in which the randomly lying fibers are stacked under a pressure in the range between 150 to 600 MPa be pressed.
  • the fibers will be fused and a fibrous web with an embossed pattern will be created.
  • the fibrous web produced contains practically no binding agents, so that it can be regarded as completely biodegradable.
  • the webs made of biodegradable fibers known from the prior art have good wet strength under normal loads.
  • the wet strength is sufficient for use in hygiene products, since hygiene products are usually not exposed to mechanical loads.
  • the wet strength of hygiene products can also be improved by adding so-called superabsorbents, which at the same time increase the absorption capacity of the fibrous web with respect to liquids. This improvement only occurs when the fibrous web is brought into contact with aqueous liquids, so that the particles of superabsorbents swell.
  • the bendability and flexibility of the webs is used to process them into three-dimensional filter bodies.
  • filter bodies are described, for example, in the international patent application WO 2010/112024 A2.
  • the filter material is made from a web material.
  • the fiber web is laid crimped with the formation of channels extending in the longitudinal direction of the air stream to be cleaned. Under dry conditions, the channels formed have a stable structure, which, however, can collapse at higher humidity.
  • PLA Polylactides
  • the polylactides are typically used in the form of so-called PLA blends, which are processed by means of extrusion, thermoforming, injection molding and blow molding.
  • the present invention was based on the task of providing a fibrous web which is made from ecologically compatible components, preferably biodegradable fibers, and which has good strength even when wet and under load.
  • the present invention relates to a process for the production of a fibrous web containing polylactide fibers and optionally further fibers in which
  • the pre-compressed fleece is then passed through the nip of a calender, in the nip a pattern of point or line-shaped pressure areas it is generated, the fibers in the pressure areas such a second pressure, wel cher is higher than the first pressure , and exposed to such a temperature that a fusion of the fibers occurs.
  • biodegradable fibrous webs which contain polylactide fibers and possibly other fibers which have good wet strength even when mixed with other fibers, for example cellulose fibers.
  • fibrous webs which, in addition to polylactide fibers, have a predominant proportion of cellulose fibers show a significantly improved wet strength compared to fibrous webs that consist exclusively of cellulose fibers.
  • Fibrous webs that are predominantly produced from polylactide fibers can also be processed in a further production step into three-dimensional molded articles which are characterized by dimensional stability.
  • the inventors assume that the fusion of the fibers in the pressure areas takes place on the one hand by fusing the polylactide fibers, the polylactide fibers being able to fuse with one another and also being able to form a connection with any other fibers that may be present. It is also possible that under the process conditions, i. H. under the temperature and pressure conditions, can form a connection with each other, whereby the nature of the connection established is not known to the inventors, and also not whether it is a physical and / or chemical connection.
  • polylactide fibers uses the partial steps of an airlaid process, according to which cellulose fibers are processed in the prior art.
  • the use of polylactide fibers in an airlaid process enables the production of biodegradable products with low weight per volume and a wide range of properties. Sheets that are predominantly made from polylactide fibers up to 100% can form dimensionally stable fiber sheets and then be processed into three-dimensional molded bodies with a very low weight and good biodegradability.
  • fibrous webs that contain cellulose fibers and a smaller proportion of polylactide fibers are flexible and pliable and have good absorption capacity for liquids and gases.
  • the properties of the material web according to the invention are determined not only by the ratio of polylactide fibers to cellulose fibers, but also by the total amount of fibers used, ie by the thickness of the laid fiber layer which is produced in process step a).
  • the polylactide fibers used according to the invention are synthetic fibers.
  • Polylactides are polyesters, they show thermoplastic properties, ie they melt and can be subjected to molding processes at the melting temperature. The melting point of the polylactides is usually between 150 ° C and 160 ° C.
  • polylactide fibers with a fiber length of 3 to 10 mm are preferably used.
  • the fibers should have a sufficient fineness, a fineness between 0.7 and 3.0 dtex and in particular between 1.0 and 1.5 dtex being preferred.
  • the polylactide fibers are used in a mixture with cellulose fibers.
  • the cellulose fibers used are preferably those fibers which are known in the art as “fluff pulp”.
  • Fluff pulp is a standardized product made of wood, which is made from cellulose material delivered from panels, flash-dried bales or strips, so-called “wood pulp cardboards”, usually by crushing and fraying it in hammer mills before use until a cotton-wool-like product made of cellulose fibers, namely "fluff pulp”, is created.
  • a) the fibers, d. H. the polylactide fibers and possibly other fibers, such as cellulose fibers, placed in a tangled fiber arrangement on a base.
  • the fibers are usually transported in an air stream and placed on a base. This procedure is also known as the airlaid procedure.
  • the cellulose fibers are, as described above, preferably frayed in a hammer mill and transported into a mixer in an air stream.
  • the polylactide fibers are fed into the mixer in a separate air stream. Mixing the two air streams also mixes the individual fibers. A tangled fiber arrangement is obtained.
  • the laid fiber layer usually has a layer height of about 5 to 15 mm.
  • the amount of fibers deposited on the base determines the layer height of the laid fiber layer and ultimately also the weight per unit area of the finished fibrous web.
  • the laid fiber layer obtained in process step a) is further processed by applying a first pressure to the fiber layer to form a loose, pre-compressed fleece, the tear strength of which is the free-hanging bridging of a span between 0.1 m and 1 m Allowed until the fleece tears.
  • the laid fiber layer is preferably guided on a conveyor belt or a movable screen through a first pre-compression station, which z. B. can be a pair of calender rolls with a first pressure, so that a loose fleece with low density and tear resistance is created.
  • the tensile strength should be such that the fleece in this processing state could sag freely over a length of about 0.1 to 1 m without tearing.
  • the fleece should also be able to withstand air pressure, as can occur in a manufacturing process.
  • the fleece obtained in process step b) is passed through the gap of a pair of calender rolls, a pattern of point or line-shaped pressure areas working against the material web in the gap. Above all in the pressure areas, the fibers are subjected to such a second pressure that a fusion of the fibers occurs.
  • the pressure in the discrete pressure areas is usually at least 100 MPa and is preferably between 150 and 600 MPa.
  • the high pressure in the discrete printing areas is achieved by using calender rollers with knobs, interlaced line patterns or other protruding point or line-like printing surfaces.
  • the grid density of these print areas is preferably between 1 and 16 grid points per cm 2 .
  • a fibrous web with a weight per unit area of between 50 g / m 2 and 1500 g / m 2 is obtained.
  • the randomly lying fibers are under very high local pressure in the z. B. punctiform or linear pressure areas pressed against each other.
  • the temperatures and the pressure are set in such a way that the polylactide fibers of the fiber web melt and are inextricably linked at these pressure points.
  • the temperature of the pressure areas is preferably between 100 ° C and 200 ° C.
  • This intimate connection can also be referred to as a material connection similar to a welded connection.
  • cellulose fibers that may be present are not connected to one another via fused polylactide fibers, it is assumed that these are thermomechanically connected to one another, the nature of this connection not being known.
  • a mixture of polylactide fibers with other fibers for example cellulose fibers that do not melt at the process temperatures and pressures, these will be used other fibers surrounded by melted polylactide and an intimate connection is formed between the individual fibers. In these areas, the individual fibers can no longer be separated from each other; these areas can only be divided by cutting or tearing.
  • the connection of the fibers causes an increased strength in the pressure areas with the result that not only the tear strength in general, but in particular the stability to air humidity and the wet strength of the fibrous webs obtained, compared to fibrous webs which only contain cellulose, is improved.
  • this fibrous web has on at least one of its surfaces a web of textile, fleece-like, paper or film-like material, to which the web is glued and / or welded and / or mechanically connected.
  • the laid fiber layer is placed on a web. If the fibrous web is to have a web of textile, fleece-like, paper-like or film-like material on both surfaces, then in a possible embodiment the second web can be applied after process step a).
  • the three layers of fiber material as core and web material on the lower or upper surface can be pre-compressed together in process step b) and then processed further together in process step c).
  • the strength of the fiber web according to the invention can be increased further by exposing the web to thermal energy in a subsequent process step d).
  • thermal energy in the thermal aftertreatment step, even those polylactide fibers that are located outside the pressure areas are melted or melted and at least partially connect to one another and / or to any other fibers that may be present.
  • the aftertreatment with thermal energy can take place, for example, with hot gas, by means of hot calender rolls, between which the fibrous web is introduced, or with the use of electromagnetic waves.
  • the thermal aftertreatment takes place with electromagnetic waves with a wavelength of 30 cm to 1 mm.
  • Electromagnetic waves with the mentioned wavelength of 30 cm to 1 mm are so-called microwaves.
  • Polylactides are active against microwaves, ie the fibers are melted or melted, depending on the energy supplied, so that further fibers fuse within the fibrous web and further increase the strength of the fibrous web can be.
  • fibers that are outside the pressure ranges of process step c) are also melted or melted.
  • the fibrous web can be irradiated with microwaves, for example, by irradiating the fibrous web obtained from process step c) directly with microwaves in a process step d). This treatment of the fibrous web or blanks and products made therefrom can take place in a manner known per se by means of conventional microwave devices.
  • the fibrous web or a cut thereof can first be processed into the shape of the desired end product and only then be irradiated with the microwaves. At least part of the polylactide fibers melts and retains the desired shape after cooling, so that the end product thus produced is dimensionally stable, e.g. B. a bowl.
  • Another object of the present invention is a fibrous web which can be obtained by the method described above and which is characterized in that it contains a mixture of polylactide fibers and cellulose fibers. Fibrous webs with a proportion of polylactide fibers of up to 100% can be produced, the properties of which can be adjusted depending on the proportions of polylactide fibers and other fibers such as cellulose fibers. Fibrous webs, which consist predominantly of cellulose fibers, show high absorbency, and fibrous webs with a higher or high proportion of polylactide fibers or 100% polylactide fibers can be made into a z. B. three-dimensional shape are transferred, which they retain.
  • Yet another object of the present invention is a fibrous web which contains 5% by weight to 100% by weight of polylactide fibers and 0% by weight to 95% by weight of cellulose fibers, and that the polylactide fibers and cellulose fibers in an embossed pattern are fused from point or line shaped embossed areas.
  • the fiber web contains 10 wt .-% to 100 wt .-% polylactide fibers and 0 wt .-% to 90 wt .-% cellulose fibers
  • One possible embodiment of the present invention relates to a fibrous web with 5 wt .-% to 30 wt .-% polylactide fibers and 70 wt .-% to 95 wt .-% cellulose fibers, in particular 8 wt .-% to 20 wt .-% % Polylactide fibers and 80 wt .-% to 92 wt .-% cellulose fibers, and optionally other fibers, the polylactide fibers and cellulose fibers are fused in an embossed pattern of point or line-shaped embossed areas.
  • Another object of the present invention is accordingly a fibrous web which is obtainable by the method described above and is characterized in that the fibrous web 17 wt .-% to 40 wt .-% polylactide fibers and 60 wt .-% to 83 wt .-% contains cellulose fibers and the polylactide fibers and cellulose fibers are fused in an embossed pattern of point or line-shaped embossed areas embossed areas. In this configuration, the fibrous webs show good wet strength.
  • Fibrous webs according to the invention with a predominant proportion of cellulose fibers are characterized by a high absorption capacity combined with a wet strength, i. H. high strength when wet.
  • the fibrous web according to the invention is particularly suitable as an absorption material in hygiene products, food packaging, as a filter material for filtering liquids and gases or as a packaging material for sensitive objects.
  • the deep-drawing process is particularly suitable as a shaping process.
  • individual blanks of the fibrous web z. B. is subjected to deep drawing by means of negative pressure and, if necessary, as described above, then subjected to thermal aftertreatment in order to stabilize the shape obtained.
  • Another object of the present invention relates to a process for the production of three-dimensional shaped bodies, in which the fibrous web according to the invention is processed into shaped bodies such as shells, tubes, filter bodies, etc. from the prior art known shaping processes.
  • the fibrous web is heated to a temperature above the melting point or softening point of the polylactide fibers and, in a shaping step, is formed into a shaped body with the formation of a depression.
  • the special the other is that the fibrous web to stabilize the shape is only heated above the melting point of the polylactide fiber by means of a heated molded body or microwave. This liquefies and thus encloses the cellulose fiber with polylactide. The molded body is then cooled to below the melting point of the polylactide.
  • the fibrous webs according to the invention and molded bodies produced therefrom are distinguished by a low density and good biodegradability. If the molded body from the fibrous web according to the invention is used, for example, as a bowl-shaped food packaging, this packaging as well as the leftover food can be posted.
  • Another embodiment of the present invention relates to a filter material which can be obtained from a fibrous web which has been produced using the method described above.
  • the filtering process takes place in that the material to be filtered, air, gas or liquid, is passed through the fibrous web and the filtering process takes place over the fiber structure.
  • a fibrous web which is used for cleaning air and gases is placed with the formation of channels extending in the longitudinal direction of the gas or air flow to be cleaned. The cleaning of the air or the gases takes place along these channels.
  • the fibrous web and optionally any other layers are first crimped and then laid with the formation of channels extending in the longitudinal direction of the air stream to be cleaned.
  • the body produced in this way is preferably a rod-shaped body.
  • a further solidification of the filter material can be achieved in an aftertreatment step by subjecting the possibly crimped and already laid material to a treatment with microwaves. During microwave treatment, care should be taken to ensure that this does not take too long, as it must be prevented that all of the polylactide fibers contained in the fibrous web are melted and the loose bond is destroyed. It is assumed that this solidification of the filter material is achieved in that the polylactide fibers that lie outside the embossing points are also fused to a certain extent.
  • a tubular body is produced for a wide range of possible applications. This is done from one or from several blanks from the fibrous web produced according to the invention initially an elongated, preferably rod-shaped body. This can be round, rectangular or some other cross-section. As is known from the production of seamless steel tubes, this body is then guided in its longitudinal direction over a stable mandrel, which deforms the body and creates a longitudinal channel inside the body. After the same deformation process in principle, z. B. bring longitudinal grooves into the rod-shaped body.
  • the tubular body can then be heated, possibly also pressed and / which can be irradiated with electromagnetic waves, e.g. B. by means of one of the process alternatives already described above. After cooling, the tube obtained, provided it is of great length or has even been produced endlessly, can still be cut to the desired length for the respective purpose.
  • FIG. 3 a perspective view of a tubular body made from the fiber material according to FIG. 1, with partial omission of a cladding layer;
  • FIG. 4 a cross section in the plane A / A in FIG. 3; FIG.
  • FIG. 1 a step in the formation of a fiber web 1 according to the invention, which contains polylactide fibers 3 and cellulose fibers 4, is shown in cross section.
  • FIG. 1 shows a loose, only pre-compressed fleece 2 which contains both fibers 3 made of polylactide (polylactide fibers) and cellulose fibers 4.
  • the fibers 3 and 4 shown are only shown by way of example and do not reflect the actual amount, thickness and length of the fibers.
  • a thin web material 5.1, 5.2 can additionally be applied, for example webs made of textile, fleece-like or film-like material.
  • the pre-compressed fleece is passed through the gap of a pair of calender rollers 6.1, 6.2 shown in FIG. 1 only in segments.
  • the surfaces of the calender rolls have projections 7.1 and 7.2, so that in the areas in which these projections 7.1 and 7.2 meet, discrete, z. B. form punctiform pressure areas in which a pressure of considerable size is applied to the fleece.
  • the fibers are pressed in these areas, creating discrete embossed areas 8.
  • the pressure in these embossed areas should be at least 100 MPa, in the present embodiment the pressure is approximately 520 MPa.
  • the rollers or the protrusions on the rollers can be configured accordingly.
  • rollers with knobs, interlaced line patterns or other protruding point-like or line-like pressure surfaces 7.1, 7.2 can be used.
  • the grid density of these dot-shaped print areas is preferably between 1 and 16 grid points per cm 2 .
  • the rollers of the pair of calender rollers 6.1, 6.2 are heated, e.g. b. by means of electrical heating elements, so that at least in the pressure areas 7.1, 7.2 there is such a temperature in addition to the pressure that the polylactide fibers are melted or completely melted, so that a material connection between the individual polylactide fibers and possibly also takes place with the inclusion of cellulose fibers.
  • the cellulose fibers By melting or melting the polylactide fibers, the cellulose fibers can also be completely surrounded by polylactide melt. In these areas, also called embossed areas, a fusion of the fibers occurs so that these fibers can no longer easily be separated from one another, in particular not without destroying the embossed area 8.
  • a fibrous web 1 is obtained in which the fibers in the areas 9 form a loose composite.
  • the increased stability and strength of the fiber web 1 is due to the cohesive connection of the polylactide fibers in the embossing area 8.
  • the fibrous web 1 is further processed, for example, into a filter material for cleaning air and gases.
  • the fibrous web is preferably as shown in Fig. 2, initially crimped.
  • the individual layers are not shown here.
  • the material of the fiber web is laid in irregular folds.
  • a filter material is obtained that, in addition to the already existing embossing areas 8, has a crimped surface structure with alternating elevations 11 and recesses 12. This achieves an enlargement of the surface that is advantageous for the filter process.
  • FIG. 3 shows a rod-shaped filter 17 which is formed from the fibrous web material 1 shown in FIG. 1, present as a flat structure, and an enveloping cladding layer 18, which has been partially omitted in FIG. 3.
  • the web material 1 is alternately placed or folded, with channels 19 extending in the longitudinal direction of the filter being formed.
  • the alternate laying can be even or irregular.
  • the gas to be cleaned can pass through the channels 19 and through the fiber layer 1 of the filter material.
  • the gas to be cleaned therefore preferably flows along the folded layers, that is, along the surfaces of the fibrous material, and not transversely to these and, if at all, only to a small extent through the layers 1. The pressure losses are therefore only slight.
  • the strength of the embossed areas 8 and their stability with respect to moisture have the effect that the channels 19 do not collapse, even when the air humidity is higher and when the gases to be filtered or cleaned are higher, but rather that they retain their shape.
  • the filter is surrounded by a jacket layer 18.
  • the jacket layer 18 can be a simple wrapping paper that can surround both the tobacco urge of the cigarette (not shown here) and the cigarette filter in one piece. It is also possible that the jacket layer 18 only surrounds the filter 17.
  • the surface of the fiber web 1 forms the inner surface of the channels 19.
  • the embossing areas 8 and the crimping of the material form an uneven surface structure of the channel walls, which has a positive effect on the filtering effect of the filter.
  • FIG. 4 shows a section through the filter according to the invention along the line AA in FIG. 3.
  • the filter material 1, as shown here, is placed alternately so that the channels 19 are formed in the longitudinal direction of the rod-shaped filter.
  • the alternately placed filter material can be arranged symmetrically or asymmetrically within the filter 17.
  • the alternately placed filter materials form individual Kreisseg elements.
  • the arrangement of the layers of filter material can also be irregular.
  • the filter material can also be used in systems for cleaning air and gases.
  • the web material 1 can be laid in the form of a cylinder, as shown in FIGS. 3 and 4, the shape of the filter used in the systems can otherwise be of any desired shape, for example in the form of a box or other conceivable shapes.
  • the strength of the fibrous web 1 can be increased by subjecting the fibrous web 1 to a thermal treatment.
  • the inventors assume that the polylactide fibers that are located in the unpressed areas 9 (FIG. 1) also melt or are fused and connect to one another or a connection with any other fibers that may be present, such as cellulose fibers, enter.
  • the thermal treatment can be carried out using methods known to the person skilled in the art, such as by means of hot gas or microwaves or by passing the fibrous web through hot calender rolls.
  • a three-dimensional shaped body can be produced from the material of the fibrous web 1 described above.
  • the fiber web 1 is subjected to a shaping process, for example a deep-drawing process, after it has passed through process step c), when it leaves the nip of the pair of calender rolls 6.1, 6.2.
  • the fibrous web or a blank obtained from it is converted into the desired shape by means of negative pressure or other methods and then subjected to a thermal aftertreatment, as has already been described above.
  • the thermal aftertreatment the polylactide fibers are melted or melted to such an extent that the fibrous web 1 adapts to the shape.
  • the shape thus formed remains dimensionally stable and a permanent three-dimensional body is obtained.
  • the individual molds produced in this way are separated from one another during the shaping process or during or after the thermal aftertreatment and put to their further use.
  • Fig. 5 the process scheme for the production of the fibrous web 1 and its processing is shown.
  • Fibers made of polylactide 3 pass through a feed 23, and further fibers such as. B. cellulose fibers 4, in a mixing chamber 20 in which the un ferent fibers are mixed before they arrive as a mixture in an air stream on a base, here a circulating conveyor belt 21, and thereby form a fiber layer on the conveyor belt 21.
  • the conveyor belt 21 can for example be an air-permeable sieve belt.
  • the fiber layer placed in this way is then guided with the revolving belt 21 through a slightly compacting calender 22 or compaction gap. In the process, a first pressure is exerted on the fiber layer, so that a compressed fleece 2 is created.
  • the so pre-compressed fleece 2 is then passed through the gap of the pair of calender rollers 6.1, 6.2 according to FIG.
  • This pair of calender rollers 6.1, 6.2 has the pattern of projections 7.1, 7.2. These projections represent the pressure areas which generate a higher pressure than in the calender, and result in a pattern of point or line-shaped pressure areas.
  • the second, higher pressure in combination with the application of heat to the fleece causes the fibers to fuse.
  • the fibrous web 1 obtained in this way is fed to further processing.
  • the fibrous web 1 is first fed to a further, independent thermal treatment 25 and for this purpose, for example, electromagnetic radiation, for example a treatment with microwaves, is subjected.
  • the intermediate product thermally post-treated in this way can be further processed into corresponding blanks and / or processed into a three-dimensional product in a subsequent shaping process 30.
  • the blanks can be further processed in the Formge environment process 30 by deep drawing to a spatially designed end product, z. B. to a bowl or a rod-shaped body.
  • the shaping process 30 can be followed by a further thermal treatment 32, by means of which a permanent solidification of the product is achieved.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

L'invention se rapporte à un procédé permettant de produire une bande fibreuse contenant des fibres de polylactide et, si nécessaire, d'autres fibres, dans lequel (a) une nappe fibreuse contenant des fibres de polylactide et, si nécessaire, d'autres fibres sont disposées sur un substrat dans un agencement de fibres aléatoires, (b) initialement, un tissu non tissé précomprimé lâche est créé par application d'une première pression sur la nappe fibreuse, la résistance à la déchirure avec laquelle le tissu non tissé permet un pontage libre d'une étendue comprise entre 0,1 m et 1 m avant les déchirures du tissu non tissé, (c) le tissu non tissé précomprimé est ensuite passé à travers l'espace de calandre, un motif constitué de zones de pression ponctuelles ou linéaires étant formé dans l'espace, les fibres dans les zones de pression étant exposées à une seconde pression, qui est plus importante que la première pression, et à une certaine température de telle sorte que les fibres fusionnent. Des voiles fibreux biodégradables, contenant des fibres de polylactide et, si nécessaire, d'autres fibres, peuvent être produits ayant une bonne résistance à l'humidité, même dans un mélange avec d'autres fibres, par exemple des fibres de cellulose. Il est également possible de transférer la bande fibreuse en une forme tridimensionnelle dimensionnellement stable.
EP21739548.2A 2020-06-22 2021-06-18 Procédé permettant de produire une bande fibreuse contenant des fibres de polylactide Pending EP4168614A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102020116399.1A DE102020116399A1 (de) 2020-06-22 2020-06-22 Verfahren zur Herstellung einer Faserstoffbahn mit Polylactid-Fasern
PCT/DE2021/100525 WO2021259420A1 (fr) 2020-06-22 2021-06-18 Procédé permettant de produire une bande fibreuse contenant des fibres de polylactide

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EP4168614A1 true EP4168614A1 (fr) 2023-04-26

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US (1) US20230203725A1 (fr)
EP (1) EP4168614A1 (fr)
KR (1) KR20230047083A (fr)
DE (1) DE102020116399A1 (fr)
MX (1) MX2022015491A (fr)
WO (1) WO2021259420A1 (fr)

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Publication number Priority date Publication date Assignee Title
DE19750890A1 (de) * 1997-11-18 1999-05-27 Alexander Maksimow Verfahren und Vorrichtung zur Herstellung einer aus Zellstoff-Fasern bestehenden Faserstoffbahn
AU2005339151B2 (en) * 2005-12-15 2011-09-08 Kimberly-Clark Worldwide, Inc. Biodegradable multicomponent fibers
DE102007024045A1 (de) 2007-02-01 2008-08-07 Wk Naturfaser Technologie Gmbh & Co. Kg Biologisch abbaubarer Naturfaserverbundwerkstoff
DE102009016148A1 (de) * 2009-04-03 2010-10-14 Mcairlaid's Vliesstoffe Gmbh & Co. Kg Filtermaterial zum Reinigen von Luft und Gasen
FI20095800A0 (fi) 2009-07-20 2009-07-20 Ahlstroem Oy Nonwoven komposiittituote, jolla on korkea selluloosapitoisuus
DE202011000582U1 (de) * 2011-03-15 2012-06-21 Mcairlaid's Vliesstoffe Gmbh & Co. Kg Materialbahn
DK177967B1 (da) 2013-04-10 2015-02-02 Airlaid As Absorberende airlaid produkt
KR102511462B1 (ko) * 2017-06-15 2023-03-20 쥐피씨피 아이피 홀딩스 엘엘씨 생물 기반 섬유와 열 접합된 세탁가능한 식물 기반 기재

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US20230203725A1 (en) 2023-06-29
KR20230047083A (ko) 2023-04-06
DE102020116399A1 (de) 2021-12-23
MX2022015491A (es) 2023-01-18

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