EP4086215A1 - Grue à faible consommation d'énergie et son procédé - Google Patents
Grue à faible consommation d'énergie et son procédé Download PDFInfo
- Publication number
- EP4086215A1 EP4086215A1 EP21171987.7A EP21171987A EP4086215A1 EP 4086215 A1 EP4086215 A1 EP 4086215A1 EP 21171987 A EP21171987 A EP 21171987A EP 4086215 A1 EP4086215 A1 EP 4086215A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- crane
- hydraulic
- hydraulic actuators
- estimated
- movements
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims description 25
- 239000002699 waste material Substances 0.000 claims abstract description 59
- 230000004044 response Effects 0.000 claims abstract description 17
- 238000011022 operating instruction Methods 0.000 claims abstract description 8
- 238000005265 energy consumption Methods 0.000 claims description 15
- 239000012530 fluid Substances 0.000 claims description 13
- 230000004913 activation Effects 0.000 claims description 12
- 238000012544 monitoring process Methods 0.000 claims description 11
- 238000004891 communication Methods 0.000 claims description 10
- 230000000694 effects Effects 0.000 claims description 7
- 239000000446 fuel Substances 0.000 claims description 2
- 230000006870 function Effects 0.000 description 37
- 230000008901 benefit Effects 0.000 description 5
- 230000001419 dependent effect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000013500 data storage Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000013486 operation strategy Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/54—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes with pneumatic or hydraulic motors, e.g. for actuating jib-cranes on tractors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/20—Control systems or devices for non-electric drives
Definitions
- the energy supplied by a hydraulic pump of a crane is defined as the integral of the hydraulic power over a time period of operation.
- the hydraulic power is calculated by the pressure multiplied by the flow supplied by the pump.
- the different hydraulic cylinders used for crane functions like the slewing of the crane, the first boom movement, the second boom movement and the extension/retraction of the second boom telescopic boom system, have different working requirements in terms of pressure and flow.
- the required pressure may further be dependent on the load and the position of the respective crane components but may be monitored using pressure sensors and further estimated for future movements based on input from the pressure sensors and/or known parameters of the planned movements. When operating multiple functions at the same time, it is the function that requires the largest pressure that determines the working pressure level of the hydraulic pump.
- waste component if also other crane functions requiring a lower working pressure are activated at the same time.
- the waste component will further be dependent on the flow requirement of the other crane functions, as the hydraulic power supplied to the system is further dependent on the flow of the hydraulic fluid.
- a portion of the consumed energy of the hydraulic system is hence waste, i.e. not used for moving the crane components, if operating multiple functions at the same time that are not matched in terms of working pressure and to some extent flow.
- Figures 1-3 are graphs illustrating the energy consumption during use of an exemplary crane provided with an inner boom (IB), an outer boom (OB), and an extension (EXT).
- IB inner boom
- OB outer boom
- EXT extension
- SLEW energy consumption during slewing
- the required energy for the movements is shown by dashed areas, and energy waste is shown by dotted areas.
- the consumed energy of the hydraulic system is the sum of the required energy for the movements and the waste energy.
- the Y-axis designates pressure and the X-axis designates flow.
- the waste energy may be decreased from 30.8 kW to 12.9kW in this specific example, see figure 2 , where the inner boom (IB) is activated at another point in time and is not illustrated in figure 2 .
- the total energy input is 28.3kW
- the waste energy is 12.9kW, i.e. 83.78% of the useful energy.
- the path planner must be smarter, the easiest method is to move the known high pressure functions first, normally the first and the second boom which pressures can be assumed high, or measured.
- the crane comprises a control interface 20 arranged to receive an operating instruction, preferably from an input unit 22, defining wanted movements of the crane components.
- the input unit 22, e.g. a maneuvering unit, may be used by an operator to operate the crane, remotely or at the site of the working assignment for the crane.
- the control interface 20 of the crane may alternatively comprise an interface to an autonomous system controlling the crane and optionally also the vehicle that the crane is mounted to.
- the crane operator may by pulling a first and a second lever at the maneuvering unit, generate operating instructions for raising the first boom of the crane and at the same time extending the second boom telescopic extensions.
- the operation instructions will be received over the control interface and the crane controller will generate driving instructions to be applied to the hydraulic system so that the hydraulic cylinders of the first boom and extension cylinders are supplied with hydraulic fluid accordingly.
- the crane controller 24 is further configured to estimate a pressure level of a required working pressure of the hydraulic pump 12 and required flow level of each of the hydraulic actuators for the wanted movements of the crane components 6, based on the generated sensor signals 18 and/or predetermined operating conditions.
- the crane controller 24 is also configured to estimate a waste contribution measure for the wanted movements of the crane components 6, based on the difference between the working pressure of the hydraulic pump 12 and the estimated pressure levels and further the estimated required flow level, of each of the hydraulic actuators for the wanted movements of the crane components 6.
- the waste contribution measure is a measure of the energy waste if the wanted movements of the crane components are performed in comparison to the energy required for each of the involved hydraulic actuators at specific point of time.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automation & Control Theory (AREA)
- Jib Cranes (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP21171987.7A EP4086215B1 (fr) | 2021-05-04 | 2021-05-04 | Grue à faible consommation d'énergie et son procédé |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP21171987.7A EP4086215B1 (fr) | 2021-05-04 | 2021-05-04 | Grue à faible consommation d'énergie et son procédé |
Publications (3)
Publication Number | Publication Date |
---|---|
EP4086215A1 true EP4086215A1 (fr) | 2022-11-09 |
EP4086215B1 EP4086215B1 (fr) | 2023-11-15 |
EP4086215C0 EP4086215C0 (fr) | 2023-11-15 |
Family
ID=75801454
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP21171987.7A Active EP4086215B1 (fr) | 2021-05-04 | 2021-05-04 | Grue à faible consommation d'énergie et son procédé |
Country Status (1)
Country | Link |
---|---|
EP (1) | EP4086215B1 (fr) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20140060030A1 (en) | 2012-08-31 | 2014-03-06 | Caterpillar Inc. | Hydraulic accumulator health monitor |
US20170268541A1 (en) | 2014-11-24 | 2017-09-21 | Xuzhou Heavy Machinery Co., Ltd. | Method and system for recovering and utilizing operating energy of crane, and crane |
US20190308851A1 (en) | 2016-06-13 | 2019-10-10 | Cargotec Patenter Ab | Hydraulic crane |
WO2019206774A1 (fr) | 2018-04-24 | 2019-10-31 | Putzmeister Engineering Gmbh | Procédé de commande du mouvement d'un mât et machine de travail |
-
2021
- 2021-05-04 EP EP21171987.7A patent/EP4086215B1/fr active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20140060030A1 (en) | 2012-08-31 | 2014-03-06 | Caterpillar Inc. | Hydraulic accumulator health monitor |
US20170268541A1 (en) | 2014-11-24 | 2017-09-21 | Xuzhou Heavy Machinery Co., Ltd. | Method and system for recovering and utilizing operating energy of crane, and crane |
US20190308851A1 (en) | 2016-06-13 | 2019-10-10 | Cargotec Patenter Ab | Hydraulic crane |
WO2019206774A1 (fr) | 2018-04-24 | 2019-10-31 | Putzmeister Engineering Gmbh | Procédé de commande du mouvement d'un mât et machine de travail |
Also Published As
Publication number | Publication date |
---|---|
EP4086215B1 (fr) | 2023-11-15 |
EP4086215C0 (fr) | 2023-11-15 |
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