EP4082924B1 - Sealing machine for sealing packages - Google Patents
Sealing machine for sealing packages Download PDFInfo
- Publication number
- EP4082924B1 EP4082924B1 EP22162050.3A EP22162050A EP4082924B1 EP 4082924 B1 EP4082924 B1 EP 4082924B1 EP 22162050 A EP22162050 A EP 22162050A EP 4082924 B1 EP4082924 B1 EP 4082924B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sealing
- chamber lid
- protective frame
- chamber
- sealing machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
- B65B31/02—Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas
- B65B31/024—Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas specially adapted for wrappers or bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
- B65B51/14—Applying or generating heat or pressure or combinations thereof by reciprocating or oscillating members
- B65B51/146—Closing bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/005—Safety-devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/06—Packaging slices or specially-shaped pieces of meat, cheese, or other plastic or tacky products
- B65B25/065—Packaging slices or specially-shaped pieces of meat, cheese, or other plastic or tacky products of meat
- B65B25/067—Packaging slices or specially-shaped pieces of meat, cheese, or other plastic or tacky products of meat combined with its conservation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/06—Packaging slices or specially-shaped pieces of meat, cheese, or other plastic or tacky products
- B65B25/068—Packaging slices or specially-shaped pieces of meat, cheese, or other plastic or tacky products of cheese
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/005—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for removing material by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
Definitions
- the present invention relates to a sealing machine for sealing packages according to claim 1 and a method for sealing packages using a sealing machine according to claim 11.
- Sealing machines are known from the prior art. They are commonly used to seal either packages designed with a fixed shape or bags with a variable shape and each product filled therein.
- the packaging usually consists of a plastic.
- the sealing machines include a sealing chamber that can be delimited, for example, by a transport level and a chamber cover, a sealing device that seals the packaging being arranged in the sealing chamber. This can usually be done by heating the (plastic) packaging at the desired sealing points.
- the enclosed volume then has to be refilled with gas in order to transport the sealed packages out of the sealing machine and introduce new packages to be sealed.
- This also opens the chamber lid. Due to the negative pressure prevailing in the enclosed volume, a large force is required for this and delays can occur when raising the chamber cover due to the prevailing negative pressure.
- This is reinforced by the fact that the chamber lid is usually surrounded by a protective frame, which is intended to prevent an operator from accidentally reaching into the area of the chamber lid.
- a sealing machine for sealing packaging is from the published application EP 2 657 005 A1 known.
- the problem to be solved is to specify a sealing machine and a method for sealing packages with which a high throughput of sealed packages can be realized, while at the same time the safety of the operator is to be guaranteed.
- the sealing machine according to the invention for sealing packaging comprises a sealing chamber in which packaging can be sealed, the sealing chamber having a transport plane on which packaging can be transported, a chamber cover movable relative to the transport plane between an open and a closed position, a sealing device for sealing packaging, as well as an exhaust for extracting gas from a volume enclosed by the chamber lid and the transport plane, wherein the sealing machine further comprises a protective frame which is kinematically connected to the chamber lid, and wherein the protective frame has perforations through which gas from the outside space in the enclosed volume can flow.
- the protective frame is kinematically connected to the chamber cover is to be understood here in such a way that the protective frame essentially follows the movement of the chamber cover.
- This can be realized either by a suitable physical connection between the chamber lid and the protective frame or by independent or coupled drive devices for the chamber lid and the protective frame.
- the fact that the protective frame essentially follows the movement of the chamber lid is also to be understood as encompassing deviations from the movement of the chamber lid. This relates, for example, to the timing of the movement of the chamber lid compared to the movement of the protective frame. The latter can be ahead or behind the former in time. Alternatively or additionally, there can be differences in the movement sequence of the chamber lid and the protective frame.
- the protective frame can move (at least partially) in a different direction than the chamber lid or with a different (maximum) movement amplitude than the chamber lid.
- gas from the outside of the sealing machine (such as air) can pass through the protective frame in a targeted manner flow into the enclosed volume if the opening of the chamber lid has already begun, for example.
- Pressure can be equalized more quickly as a result, with unwanted gas or air circulation being able to be avoided through the targeted arrangement of perforations.
- an accelerated pressure equalization is achieved while at the same time ensuring safety for the operator.
- the air flow is introduced through these perforations in a controlled manner, so that packaging remnants can be prevented from unintentionally flying around.
- the perforations extend in an area above the plane of transport when the chamber lid is in the closed position and/or when the chamber lid is in the open position.
- the area above the transport plane can include, in particular, side surfaces or surfaces of the protective frame that are located directly above the transport plane. Side surfaces of the protective frame are particularly preferably equipped with perforations which are essentially vertical on the transport plane when the chamber cover is in the closed position. This ensures a reliable flow of air into the interior or the enclosed volume.
- the after-running of the protective frame prevents unintentional intervention by an operator, while the perforations provided can at the same time ensure that the enclosed volume is reliably vented, even if the chamber lid is moved and the protective frame has not yet followed this movement.
- the sealing machine further includes a shut-off mechanism for selectively opening and closing at least a portion of the perforations.
- the perforations can, for example, be selectively closed by a locking mechanism in the form of a slide (e.g. also driven by an electric motor), so that air is prevented from flowing through the protective frame when the packaging is being sealed, so that this can be guaranteed under sterile conditions if possible.
- a locking mechanism in the form of a slide (e.g. also driven by an electric motor), so that air is prevented from flowing through the protective frame when the packaging is being sealed, so that this can be guaranteed under sterile conditions if possible.
- the perforations are designed in such a way that with a pressure difference between the exterior and the enclosed volume of 0.1 bar or less, a gas flow of at least 2l/s or at least 5l/s or at least 10l/s or at least 15l /s can flow from the exterior through the perforations into the enclosed volume.
- the total area of the perforations can be larger than the total area of other gas-permeable areas between the protective frame and the chamber lid. This embodiment ensures that a large part of the air flow or gas flow takes place through the perforations themselves and not through other gas-permeable surfaces that cannot be avoided for production reasons, so that the air flow can be controlled in a targeted manner.
- the protective frame surrounds the chamber cover at least partially on all side surfaces that come into contact with the transport plane in the closed position or that the protective frame surrounds all side surfaces of the chamber cover pointing away from the volume enclosed in the closed position.
- the air flow can be controlled as advantageously as possible, and on the other hand, unintentional reaching into the chamber cover by the operator is avoided, which can further increase the safety of an operator.
- the perforations can be arranged in one or more side surfaces of the protective frame that extend transversely to a transport direction of the packaging in the transport plane.
- these side surfaces of the protective frame can be the front and the rear of the protective frame.
- the sealing machine can be designed to seal bags filled with product. Bags are to be understood here as packaging that, taken by itself, does not have a fixed, predetermined shape.
- the transport plane can include a conveyor belt. This embodiment ensures reliable transport of the packaging, in particular when the packaging is designed as a bag.
- the method according to the invention for sealing packaging by means of a sealing machine comprising a sealing chamber in which packaging is sealed, the sealing chamber having a transport plane on which packaging is transported, a chamber cover movable relative to the transport plane between an open and a closed position, a Sealing device that seals packages, and an exhaust that sucks gas from a volume enclosed by the chamber lid and the transport plane, wherein the sealing machine further comprises a protective frame that is kinematically connected to the chamber lid, and wherein the protective frame has perforations through which at least temporarily allows gas to flow into the enclosed volume from the outside space, includes introducing at least one package into the sealing chamber when the chamber lid is in the open position, moving the chamber lid into the closed position, sucking off gas within the enclosed volume using the suction system sealing the at least one package with the sealing device and then moving the chamber lid to the open position.
- This process allows packages to be sealed under controlled conditions while at the same time achieving increased throughput.
- the protective frame is kinematically connected to the chamber lid in such a way that the protective frame follows the movement of the chamber lid when the chamber lid moves from the closed position to the open position. This embodiment ensures the safety of an operator.
- the sealing machine further comprises a shut-off mechanism for selectively opening and closing part or all of the perforations.
- a shut-off mechanism for selectively opening and closing part or all of the perforations. This allows the air flow and the amount of gas introduced to be controlled.
- the shut-off mechanism can be designed as an automatic shut-off mechanism or as an automatically driven shut-off mechanism that is driven, for example, via a suitable control unit and/or an electric drive.
- some of the perforations or all of the perforations is/are closed before gas is sucked out within the closed volume, and that some of the perforations or all of the perforations are/are opened after the at least a package has been sealed and before the chamber lid is moved to the open position. This controls the gas flow and in particular the flow direction of gas flows penetrating into the enclosed volume from the environment.
- Fig. 1a 10 shows a sealing machine 100 according to an embodiment.
- the sealing machine 100 comprises an area referred to as the sealing chamber 110 in which the packaging 130 with the product 131 inserted therein can be sealed.
- the packaging can in particular be foodstuffs, such as sausage products or cheese products.
- the packaging can preferably be made of plastic or include plastic.
- the packaging does not have to be in the form of rigid packaging in the sense of packaging with a predetermined shape (for example having a packaging trough). It also includes packaging without a fixed shape, such as bags.
- the sealing chamber 110 comprises a transport plane E, on which the packaging 130 is transported and which is located not only in the area of the sealing chamber but also outside the sealing chamber, for example in the area of a conveyor belt 180 that transports the packaging along the transport direction T can feed the sealing chamber, can extend.
- the transport plane E can be designed as a conveyor belt, so that the packaging can also be transported inside the sealing chamber. This can make positioning the packages easier.
- a cutting device 181 can optionally be arranged, which can cut off excess parts of the packaging that could, for example, extend beyond the sealing chamber.
- sealing chamber 110 includes a chamber cover 101 in the Fig. 1a shown in its open position.
- the chamber cover 101 can be moved in the direction of the transport plane E towards and away from it along the direction of the double arrow shown.
- the chamber cover In an end position, the chamber cover is in its closed position, in which it encloses a volume together with the transport plane E, within which at least one packaging for sealing the packaging can be located.
- the chamber lid In the other end position, the chamber lid is in the in Fig. 1a illustrated, open position, so that packaging 130 can be brought into the area of the sealing chamber, and/or already sealed packaging can be removed from the sealing chamber.
- a further conveyor belt can, but does not have to be, arranged downstream of the sealing chamber 110, which can cause the sealed packaging to be transported further.
- the sealing machine preferably includes more with reference to the Fig. 1b described components, which can also be referred to generally as a sealing device to enable sealing of the packaging.
- a protective frame 102 is shown. This surrounds as shown in the Fig. 1a the chamber cover 101 at least partially.
- the protective frame 102 surrounds the chamber cover at least on part of the side surfaces of the chamber cover that are perpendicular to the transport plane E. It can also be provided that the protective frame 102 completely surrounds the chamber lid 101, except for the side of the chamber lid 101 which faces the packaging, since this side, as with reference to FIG Fig. 1b is described further, the sealing of the packaging together with any other components of the sealing chamber can bring about or fulfills a function in this connection.
- the protective frame 102 can be made of a metal, in particular high-grade steel, or have an outer coating comprising high-grade steel, so that corrosion and in particular contamination by bacteria or the like can be avoided.
- the protective frame 102 can also be made partially or completely from Plexiglas or a plastic be so that the protective frame is, for example, fully or partially transparent. This makes it easier for the operator to follow the movement of the chamber lid in the area of the protective frame, so that the risk of injury can be minimized.
- the protective frame comprises a number of perforations 150 on at least one side surface, which preferably runs vertically to the transport plane E.
- perforations 150 extend through the material of the protective frame 102, so that when the chamber lid 101 is in the closed position, the perforations create a connection between the outer space surrounding the sealing chamber 110 and the volume enclosed by the chamber lid and the transport plane E, or at least the volume inside the protective frame Lying area of the chamber cover 101 a connection is made.
- seals can prevent air infiltration so that ambient air or gas does not enter the enclosed volume, at least during the sealing of the packages 130, after the packages are sealed, the chamber lid is raised again to remove the packages from the to carry out the enclosed volume or to introduce new packaging into the volume.
- the chamber cover is usually raised before the pressure has been completely equalized.
- the chamber lid has to be lifted at least partially against the ambient pressure, which is higher than the pressure prevailing in the enclosed volume.
- the perforations 150 direct an air or gas flow in the area or volume at least partially enclosed by the chamber lid and the transport plane E, at least while the chamber lid is already being raised, so that the Pressure equalization occurs faster.
- forces counteracting the lifting of the chamber lid can be minimized, which makes it possible to lift the chamber lid more quickly.
- the throughput of the sealing machine can advantageously be increased.
- Fig. 1b shows a cross section through the sealing chamber 110 along a plane that is perpendicular to the transport direction T according to FIG Fig. 1a stands.
- the area enclosed by the chamber cover 101 and the transport plane E or the enclosed volume V can be seen.
- the protective frame 102 is shown as surrounding the chamber cover 101 from the outside at least on one side face shown here.
- the protective frame 102 and the chamber cover 101 can be driven by a common drive, such as an electric motor.
- Protective frame 102 and chamber cover 101 can preferably be moved offset relative to one another, at least during the movement of the chamber cover from the closed to the open position, so that the protective frame 102 follows the movement of the chamber cover 101. This avoids the operator having to reach directly under the chamber lid.
- a common drive separate drives can also be provided for the movement of the protective frame 102 and the chamber cover 101, which are then controlled in such a way that the subsequent movement of the protective frame can optionally be implemented.
- the embodiment shown provides, as an alternative to separate drives, that the protective frame 102 and the chamber cover 101 are connected via a driver 111 of the chamber cover, which can be moved in a guide 103 of the protective frame (corresponding to the direction of the double arrow shown).
- a driver not shown here
- the driver causes the protective frame 102 to move indirectly via the chamber cover 101 .
- the upper surface of the driver 111 is at a distance h from the upper limit of the guide 103 of the protective frame. If the chamber cover 101 is now raised, the driver 111 runs along the guide 103 of the protective frame and strikes the upper end of the guide 103 after a distance h. From this moment on, the protective frame 102 is carried along with the chamber lid.
- the protective frame 102 lags behind the movement of the chamber cover from the closed position to the open position (namely according to the lag distance h). This ensures that an operator does not unintentionally reach into the area of the chamber cover, since he would have to reach under the protective frame 102 from below to do so.
- the protective frame initially rests on the transport plane E and the chamber cover 101 only reaches this position later (after further covering the distance h). As a result, when the chamber cover 101 is closed, an inadvertent intervention by an operator is recognized and the downward movement is then stopped immediately.
- the distance h can advantageously be 5 cm to 10 cm, for example. This ensures that the protective frame is lowered sufficiently early before the chamber cover reaches transport level E, so that the risk of injury to the operator is reduced as much as possible.
- the follower and guide 103 can be exchanged, so that the follower is arranged on the protective frame 102, whereas the guide is arranged so that it can move with the chamber cover 101.
- Further components are preferably arranged in the interior of the chamber cover 101 as part of the chamber cover and/or the sealing chamber 110 .
- seals 124 and 125 are shown, which can separate the enclosed volume V from the environment when the chamber lid 101 is in the closed position, so that a negative pressure generated by the suction 140 in the enclosed volume V can be maintained.
- the suction device can be designed as a vacuum pump, for example, in order to suck off gas (in particular air) located in the enclosed volume before the packaging is sealed.
- a sealing device 120 which can be arranged movably in the direction of the double arrow shown, in order to seal part of the packaging 130 with the aid of a sealing stamp 123, for example.
- the sealing stamp can heat the packaging so that the plastic material of the packaging melts in this area and film parts of a film bag lying on top of one another are connected to one another, which seals the film bag.
- holding elements 121 and 122 can be provided, which fix the packaging at least during the sealing process.
- connection between the chamber lid 101 and protective frame 102 which in the embodiment according to Fig. 1b shown is only an example here. Any kinematic connection between the protective frame 102 and the chamber lid 101 can be provided, with a movement of the chamber lid 101 at least partially also resulting in a movement of the protective frame 102 in such a way that the protective frame essentially follows the movement of the chamber lid or at least follows it.
- the packages are shown as bags made of plastic or include plastic but are flexible in such a way that they do not have a clearly defined shape at room temperature.
- packaging with a fixed shape for example in the form of packaging trays, which are provided with a cover film in the sealing chamber, can also be sealed by the sealing machine 100.
- the perforations in the protective frame 150 are not shown, but in principle they can also be provided in the part of the protective frame 102 shown here.
- FIGS. 2a and 2b show embodiments of the protective frame independent of the chamber lid itself. All the embodiments already described in relation to the chamber lid Fig. 1a and 1b are, however, with the embodiments described herein in the Figures 2a and 2b provided as combinable.
- the chamber cover comprises four side surfaces 221 to 224. All of these side surfaces extend essentially vertically to the transport plane E, whereby slight deviations from the vertical course of these side surfaces are included here, depending on the shape of the side surfaces and their positioning relative to the transport plane.
- the protective frame can include four side surfaces that together form a truncated cone (without a closed top surface and without a closed base surface), so that the individual side surfaces of this truncated cone are not exactly vertical on the transport plane. It can also be provided that only one, two or three of the side surfaces are not vertical on the transport plane, but the remaining side surface is.
- the protective frame in the Figure 2a and also in the other embodiments is always described as having four side surfaces, the protective frame can also have more or fewer side surfaces (e.g. three side surfaces or 5 side surfaces), depending on the design of the chamber cover or expediency.
- the side surface 221 and the side surface 222 which run perpendicularly to the transport direction T and are arranged transversely to the transport direction, are provided with perforations 251 and 252, respectively.
- This causes an air flow in the direction of transport or counter to the direction of transport, which can be advantageous in particular with regard to any bag residues that may remain inside the enclosed volume.
- 222 perforations are provided in only one side surface, such as the side surface 221 or the side surface.
- perforations are also or alternatively arranged in the side surfaces 221 and 222 in one or both of the other side surfaces 223 and 224 .
- the design of the perforations is basically arbitrary. However, in terms of production technology, it may be preferable for the perforations to be arranged as holes or elongated holes in one or more rows.
- the total area of the perforations or the entire cross-sectional area of the perforations available for an air flow is larger than the area of all other gas-permeable surfaces between the protective frame and the chamber cover.
- the gas flow can advantageously be controlled according to the ratio of the total areas in such a way that a larger part of the air flow passes through the perforations and thus specifically into the enclosed volume can be conducted.
- the total area of the perforations preferably corresponds to at least 1.1 times the total area of all other gas-permeable areas between the protective frame and the chamber lid.
- the total area of the perforations can be 50% larger than the total area of the other gas-permeable surfaces between the protective frame and the chamber lid, particularly preferably the total area of the perforations is twice as large as the total area of other gas-permeable surfaces between the protective frame and the chamber lid.
- the size of the perforations and also the relative ratio to the total area of the other gas-permeable surfaces can be selected here not only depending on the desired guidance of the air flow, but also depending on how large the gas flow (in l /s) should be.
- the total area of the perforations can be selected so that with a pressure difference between the outside of the sealing machine and the enclosed volume of 0.1 bar, a gas flow of at least 2 l/s or at least 5 l/s or at least 10 l/s or at least 15 l /s is effected.
- This gas flow depends on the flow rate, and this in turn depends on the pressure difference, so that the area of the perforations to be provided can be selected depending on the desired process parameters.
- the speed at which the chamber cover can be raised can be increased, so that the throughput can advantageously be increased.
- the perforations have always been described as open areas of the protective frame.
- This can be, for example, holes, elongated holes or slits, which can be arranged in one or more rows parallel to one another or in any desired pattern.
- the invention is not limited in this respect.
- the perforations can be closed and opened in a targeted manner, for example to prevent an air flow or gas flow through the perforations when the chamber lid is closed, at least while the packaging is being sealed, so that gases cannot enter the packaging undesirably during sealing is avoided or the extraction performance is not adversely affected by the gas flowing through the perforations.
- FIG. 2b an embodiment in which a shut-off mechanism 290 is provided that allows selective opening and closing of at least a portion of the perforations.
- the perforations are shown here as the plurality of perforations 251 in the protective frame 202 .
- the shut-off mechanism comprises a slide 291, which can be pushed in front of the perforations (along the direction of the double arrow shown), with the slide in the embodiment shown here being operated by a drive (such as an electric motor) 292, which is connected to a control device 293 of the locking mechanism (such as a microprocessor or similar) can be actuated.
- Control device 293 and drive 292 are shown here as part of the protective frame or integrated into it. This configuration is not mandatory.
- the control device can also be designed as part of the control unit of the sealing machine and can be arranged outside the protective frame and connected to the drive 292 via suitable means for signal exchange and/or for the transmission of energy, such as electricity, to the drive 292 .
- the relative proportion of the perforations blocked off by the slider 291 compared to the total number of perforations 251 can be adjusted, with which the gas flow through the perforations can also be influenced.
- a corresponding blocking mechanism for the perforations 251 and 252 can be provided both for the front side surface 221 and for the rear side surface 222, with these blocking mechanisms preferably being independent of one another are operable.
- only one of the shut-off mechanisms can be actuated to open or close perforations, or both can be actuated simultaneously, or depending on the gas flow to be achieved, one or both can be actuated to uncover part or all of the perforations.
- Slider 291 can preferably have sealing elements that allow the perforations concealed behind slide 291 to be sealed, in which case the sealing element can be arranged, for example, as a sealing lip 294 on the outer edge of slide 291 in the direction of perforations 251 and on the surface of protective frame 202 can rest at least partially.
- the sealing lip can consist of or include polyurethane, rubber or other flexible materials, in particular plastics.
- FIG. 12 shows a flow chart showing a method for sealing packages by means of a sealing machine according to one of the preceding embodiments.
- the method begins at step 301, which includes placing one or more packages in the sealing chamber 110, respectively Fig. 1a be introduced. Prior to this, the packages can be cut, for example, by the cutters 181, as shown in FIG Fig. 1a are shown, cut to size or protruding bag necks are cut off.
- the chamber lid is not in the closed position. It is preferably in the open position during the introduction of the packaging.
- the chamber cover can be moved from the open position to the closed position in step 302, so that the packages are enclosed in the volume enclosed by transport plane E and the chamber lid after the completion of this step.
- the protective frame is also moved together with the chamber cover. This can be moved synchronously with the chamber cover or follow its movement, as already mentioned with reference to FIG Fig. 1a was described.
- step 303 If the chamber cover is closed and the volume in which the packages to be sealed are located is therefore separated from the outside space, gas can be sucked off inside the chamber cover in step 303 . This usually involves sucking off air. If the packaging is already being filled under a protective atmosphere, for example under a nitrogen atmosphere, the corresponding gas, i.e. nitrogen, is sucked off. Method step 303 is not limited to sucking off a specific gas.
- the packaging can be sealed in step 304 . If several packages are placed in the sealing chamber, either all packages can be sealed simultaneously or individually one after the other or in groups.
- step 305 the chamber lid is returned to its open position, venting the enclosed volume until it has been vented to ambient pressure.
- the shut-off mechanism for the perforations can be actuated in order to release the perforations, so that a faster ventilation or faster pressure equalization can take place, even if the protective frame follows the movement of the chamber lid.
- the packaging can then be removed from the sealing chamber and, at the same time or at a later time, further packaging can be introduced into the sealing chamber for sealing, so that the method is then repeated with step 301 .
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Description
Die vorliegende Erfindung betrifft eine Siegelmaschine zum Versiegeln von Verpackungen gemäß Anspruch 1 sowie ein Verfahren zum Versiegeln von Verpackungen mittels einer Siegelmaschine gemäß Anspruch 11.The present invention relates to a sealing machine for sealing packages according to claim 1 and a method for sealing packages using a sealing machine according to claim 11.
Siegelmaschinen sind aus dem Stand der Technik bekannt. Sie werden üblicherweise genutzt, um entweder mit einer festen Form ausgestaltete Verpackungen oder Beutel mit variabler Form und jeweils darin eingefülltem Produkt zu versiegeln. Die Verpackungen bestehen hierzu üblicherweise aus einem Kunststoff.Sealing machines are known from the prior art. They are commonly used to seal either packages designed with a fixed shape or bags with a variable shape and each product filled therein. For this purpose, the packaging usually consists of a plastic.
Zu diesem Zweck umfassen die Siegelmaschinen eine Siegelkammer, die etwa durch eine Transportebene und einen Kammerdeckel begrenzt werden kann, wobei in der Siegelkammer eine Siegeleinrichtung angeordnet ist, die die Verpackungen versiegelt. Dies kann üblicherweise durch Erhitzen der (Kunststoff)-Verpackungen an den gewünschten Siegelstellen erfolgen.For this purpose, the sealing machines include a sealing chamber that can be delimited, for example, by a transport level and a chamber cover, a sealing device that seals the packaging being arranged in the sealing chamber. This can usually be done by heating the (plastic) packaging at the desired sealing points.
Gängige Siegelmaschinen umfassen eine Absaugung, die Gas, wie etwa Luft, das sich in dem von Kammerdeckel und Transportebene eingeschlossenen Volumen befindet, absaugen kann, bevor die Siegeleinrichtung die Verpackungen versiegelt. So wird sichergestellt, dass das Versiegeln der Verpackungen unter möglichst sterilen Bedingungen abläuft, was die Haltbarkeit der in den versiegelten Verpackungen verpackten Produkte erhöhen kann.Current sealing machines include an exhaust that can extract gas, such as air, that is in the volume enclosed by the chamber lid and transport plane before the sealing device seals the packages. This ensures that the packages are sealed under the most sterile conditions possible, which can increase the shelf life of the products packed in the sealed packages.
Anschließend muss das eingeschlossene Volumen wieder mit Gas befüllt werden, um die versiegelten Verpackungen aus der Siegelmaschine zu befördern und neue, zu versiegelnde Verpackungen einzubringen. Dabei wird auch der Kammerdeckel geöffnet. Aufgrund des in dem eingeschlossenen Volumen herrschenden Unterdrucks ist hierzu eine große Kraft notwendig und es kann aufgrund des herrschenden Unterdrucks beim Anheben des Kammerdeckels zu Verzögerungen kommen. Dies wird noch dadurch verstärkt, dass der Kammerdeckel üblicherweise von einem Schutzrahmen umgeben ist, der ein versehentliches Eingreifen eines Bedieners in den Bereich des Kammerdeckels vermeiden soll. Eine solche Siegelmaschine zum Versiegeln von Verpackungen ist aus der Offenlegungsschrift
Dies limitiert den Durchsatz gängiger Siegelmaschinen aufgrund der Zeit, die für das Belüften notwendig ist.This limits the throughput of common sealing machines due to the time required for aeration.
Ausgehend vom bekannten Stand der Technik besteht die zu lösende Aufgabe darin, eine Siegelmaschine und ein Verfahren zum Versiegeln von Verpackungen anzugeben, mit denen ein hoher Durchsatz von versiegelten Verpackungen realisiert werden kann, wobei gleichzeitig die Sicherheit der Bediener gewährleistet sein soll.Proceeding from the known prior art, the problem to be solved is to specify a sealing machine and a method for sealing packages with which a high throughput of sealed packages can be realized, while at the same time the safety of the operator is to be guaranteed.
Diese Aufgabe wird erfindungsgemäß durch die Siegelmaschine gemäß Anspruch 1 bzw. das Verfahren zum Versiegeln von Verpackungen gemäß Anspruch 11 gelöst. Vorteilhafte Weiterbildungen der Erfindung sind in den Unteransprüchen erfasst.According to the invention, this object is achieved by the sealing machine according to claim 1 or the method for sealing packaging according to claim 11 . Advantageous developments of the invention are included in the dependent claims.
Die erfindungsgemäße Siegelmaschine zum Versiegeln von Verpackungen umfasst eine Siegelkammer, in der Verpackungen versiegelt werden können, wobei die Siegelkammer eine Transportebene, auf der Verpackungen transportiert werden können, einen relativ zur Transportebene zwischen einer geöffneten und einer geschlossenen Position beweglichen Kammerdeckel, eine Siegeleinrichtung zum Versiegeln von Verpackungen, sowie eine Absaugung zum Absaugen von Gas aus einem von dem Kammerdeckel und der Transportebene eingeschlossenen Volumen umfasst, wobei die Siegelmaschine weiterhin einen Schutzrahmen umfasst, der kinematisch mit dem Kammerdeckel verbunden ist, und wobei der Schutzrahmen Perforationen aufweist, durch die Gas vom Außenraum in das eingeschlossene Volumen strömen kann.The sealing machine according to the invention for sealing packaging comprises a sealing chamber in which packaging can be sealed, the sealing chamber having a transport plane on which packaging can be transported, a chamber cover movable relative to the transport plane between an open and a closed position, a sealing device for sealing packaging, as well as an exhaust for extracting gas from a volume enclosed by the chamber lid and the transport plane, wherein the sealing machine further comprises a protective frame which is kinematically connected to the chamber lid, and wherein the protective frame has perforations through which gas from the outside space in the enclosed volume can flow.
Dass der Schutzrahmen kinematisch mit dem Kammerdeckel verbunden ist, ist hier so zu verstehen, dass der Schutzrahmen im Wesentlichen der Bewegung des Kammerdeckels folgt. Dies kann entweder durch eine geeignete physische Verbindung zwischen Kammerdeckel und Schutzrahmen realisiert werden oder auch durch voneinander unabhängige oder gekoppelte Antriebseinrichtungen für den Kammerdeckel und den Schutzrahmen bewirkt werden. Dass der Schutzrahmen der Bewegung des Kammerdeckels im Wesentlichen folgt ist auch als Abweichungen von der Bewegung des Kammerdeckels umfassend zu verstehen. Dies betrifft etwa den zeitlichen Ablauf der Bewegung des Kammerdeckels verglichen mit der Bewegung des Schutzrahmens. So kann letzterer ersterem zeitlich nacheilen oder vorauseilen. Alternativ oder zusätzlich kann es Unterschiede im Bewegungsablauf von Kammerdeckel und Schutzrahmen geben. So kann der Schutzrahmen sich (zumindest teilweise) in eine andere Richtung als der Kammerdeckel oder mit einer anderen (maximalen) Bewegungsamplitude als der Kammerdeckel bewegen.The fact that the protective frame is kinematically connected to the chamber cover is to be understood here in such a way that the protective frame essentially follows the movement of the chamber cover. This can be realized either by a suitable physical connection between the chamber lid and the protective frame or by independent or coupled drive devices for the chamber lid and the protective frame. The fact that the protective frame essentially follows the movement of the chamber lid is also to be understood as encompassing deviations from the movement of the chamber lid. This relates, for example, to the timing of the movement of the chamber lid compared to the movement of the protective frame. The latter can be ahead or behind the former in time. Alternatively or additionally, there can be differences in the movement sequence of the chamber lid and the protective frame. Thus, the protective frame can move (at least partially) in a different direction than the chamber lid or with a different (maximum) movement amplitude than the chamber lid.
Durch die im den Kammerdeckel umgebenden Schutzrahmen angeordneten Perforationen kann gezielt Gas vom Außenraum der Siegelmaschine (etwa Luft) durch den Schutzrahmen hindurch in das eingeschlossene Volumen einströmen, wenn das Öffnen des Kammerdeckels beispielsweise bereits begonnen wird. Ein Druckausgleich kann hierdurch zügiger erfolgen, wobei ungewünschte Gas- bzw. Luftzirkulationen durch die gezielte Anordnung von Perforationen vermieden werden können.Through the perforations arranged in the protective frame surrounding the chamber cover, gas from the outside of the sealing machine (such as air) can pass through the protective frame in a targeted manner flow into the enclosed volume if the opening of the chamber lid has already begun, for example. Pressure can be equalized more quickly as a result, with unwanted gas or air circulation being able to be avoided through the targeted arrangement of perforations.
Somit wird zum Einen ein beschleunigter Druckausgleich bei gleichzeitig gewährleisteter Sicherheit für Bediener erreicht. Zusätzlich wird die Luftströmung durch diese Perforationen kontrolliert eingeleitet, sodass auch ein unbeabsichtigtes Umherfliegen von Verpackungsresten vermieden werden kann.Thus, on the one hand, an accelerated pressure equalization is achieved while at the same time ensuring safety for the operator. In addition, the air flow is introduced through these perforations in a controlled manner, so that packaging remnants can be prevented from unintentionally flying around.
In einer Ausführungsform erstrecken sich die Perforationen in einem Bereich oberhalb der Transportebene, wenn der Kammerdeckel in der geschlossenen Position ist und/oder wenn der Kammerdeckel in der geöffneten Position ist.In one embodiment, the perforations extend in an area above the plane of transport when the chamber lid is in the closed position and/or when the chamber lid is in the open position.
Der Bereich oberhalb der Transportebene kann insbesondere Seitenflächen oder Flächen des Schutzrahmens umfassen, die sich unmittelbar oberhalb der Transportebene befinden. Besonders bevorzugt sind Seitenflächen des Schutzrahmens mit Perforationen ausgestattet, die bei geschlossener Position des Kammerdeckels im Wesentlichen vertikal auf der Transportebene stehen. Hiermit wird ein zuverlässiger Luftstrom in den Innenraum beziehungsweise das eingeschlossene Volumen gewährleistet.The area above the transport plane can include, in particular, side surfaces or surfaces of the protective frame that are located directly above the transport plane. Side surfaces of the protective frame are particularly preferably equipped with perforations which are essentially vertical on the transport plane when the chamber cover is in the closed position. This ensures a reliable flow of air into the interior or the enclosed volume.
Es kann vorgesehen sein, dass der Schutzrahmen mit dem Kammerdeckel kinematisch so verbunden ist, dass der Schutzrahmen bei einer Bewegung des Kammerdeckels von der geschlossenen Position in die geöffnete Position der Bewegung des Kammerdeckels nachläuft.Provision can be made for the protective frame to be kinematically connected to the chamber cover in such a way that the protective frame follows the movement of the chamber cover when the chamber cover moves from the closed position into the open position.
Durch das Nachlaufen des Schutzrahmens wird ein unbeabsichtigtes Eingreifen von einem Bediener verhindert, während durch die vorgesehenen Perforationen gleichzeitig sichergestellt werden kann, dass ein zuverlässiges Belüften des eingeschlossenen Volumens gewährleistet ist, auch wenn der Kammerdeckel bewegt wird und der Schutzrahmen dieser Bewegung noch nicht folgt.The after-running of the protective frame prevents unintentional intervention by an operator, while the perforations provided can at the same time ensure that the enclosed volume is reliably vented, even if the chamber lid is moved and the protective frame has not yet followed this movement.
In einer Ausführungsform umfasst die Siegelmaschine weiterhin einen Absperrmechanismus zum selektiven Öffnen und Verschließen zumindest eines Teils der Perforationen.In one embodiment, the sealing machine further includes a shut-off mechanism for selectively opening and closing at least a portion of the perforations.
Die Perforationen können beispielsweise selektiv durch einen Absperrmechanismus in Form eines Schiebers (beispielsweise auch elektromotorisch angetrieben) verschlossen werden, sodass ein Nachströmen von Luft durch den Schutzrahmen verhindert wird, wenn gerade ein Versiegeln von Verpackungen erfolgt, sodass dies möglichst unter sterilen Bedingungen gewährleistet sein kann.The perforations can, for example, be selectively closed by a locking mechanism in the form of a slide (e.g. also driven by an electric motor), so that air is prevented from flowing through the protective frame when the packaging is being sealed, so that this can be guaranteed under sterile conditions if possible.
Es kann vorgesehen sein, dass die Perforationen so ausgestaltet sind, dass bei einem Druckunterschied zwischen dem Außenraum und dem eingeschlossenen Volumen von 0,1 bar oder weniger eine Gasströmung von wenigstens 2l/s oder wenigstens 5l/s oder wenigstens 10l/s oder wenigstens 15l/s vom Außenraum durch die Perforationen in das eingeschlossene Volumen strömen kann.It can be provided that the perforations are designed in such a way that with a pressure difference between the exterior and the enclosed volume of 0.1 bar or less, a gas flow of at least 2l/s or at least 5l/s or at least 10l/s or at least 15l /s can flow from the exterior through the perforations into the enclosed volume.
Durch die Wahl der Größe der Perforationen, sodass diese Gasströmung realisiert wird, kann sichergestellt werden, dass ein schnelles Belüften und damit auch ein ausreichend schneller Druckausgleich zwischen dem eingeschlossenen Volumen und der Umgebung erfolgt, sodass der Kammerdeckel zuverlässig und schnell angehoben werden kann.By choosing the size of the perforations so that this gas flow is realized, it can be ensured that rapid ventilation and thus also a sufficiently rapid pressure equalization between the enclosed volume and the environment takes place, so that the chamber lid can be lifted reliably and quickly.
Weiterhin kann die Gesamtfläche der Perforationen größer sein als die Gesamtfläche anderer gasdurchlässiger Flächen zwischen Schutzrahmen und Kammerdeckel. Mit dieser Ausführungsform wird sichergestellt, dass ein Großteil der Luftströmung oder Gasströmung durch die Perforationen selbst erfolgt und nicht durch weitere etwa fertigungsbedingt nicht zu vermeidende gasdurchlässige Flächen, sodass die Luftströmung gezielt kontrolliert werden kann.Furthermore, the total area of the perforations can be larger than the total area of other gas-permeable areas between the protective frame and the chamber lid. This embodiment ensures that a large part of the air flow or gas flow takes place through the perforations themselves and not through other gas-permeable surfaces that cannot be avoided for production reasons, so that the air flow can be controlled in a targeted manner.
In einer Ausführungsform ist vorgesehen, dass der Schutzrahmen den Kammerdeckel zumindest teilweise an allen in der geschlossenen Position mit der Transportebene in Kontakt kommenden Seitenflächen umgibt oder dass der Schutzrahmen alle vom in der geschlossenen Position eingeschlossenen Volumen wegweisenden Seitenflächen des Kammerdeckels umgibt.In one embodiment it is provided that the protective frame surrounds the chamber cover at least partially on all side surfaces that come into contact with the transport plane in the closed position or that the protective frame surrounds all side surfaces of the chamber cover pointing away from the volume enclosed in the closed position.
Hiermit kann zum Einen die Luftströmung möglichst vorteilhaft kontrolliert werden, zum Anderen wird ein unbeabsichtigtes Eingreifen des Bedieners in den Kammerdeckel vermieden, was die Sicherheit eines Bedieners weiter erhöhen kann.In this way, on the one hand, the air flow can be controlled as advantageously as possible, and on the other hand, unintentional reaching into the chamber cover by the operator is avoided, which can further increase the safety of an operator.
Die Perforationen können in einer oder mehreren sich quer zu einer Transportrichtung der Verpackungen in der Transportebene erstreckenden Seitenflächen des Schutzrahmens angeordnet sein.The perforations can be arranged in one or more side surfaces of the protective frame that extend transversely to a transport direction of the packaging in the transport plane.
In Transportrichtung gesehen, kann es sich bei diesen Seitenflächen des Schutzrahmens um die Front- und die Rückseite des Schutzrahmens handeln. Mit dieser Ausführungsform wird erreicht, dass die Luftströmung entlang oder entgegen der Transportrichtung in das eingeschlossene Volumen hinein erfolgt, was mit Hinblick auf eine Unterstützung der Absaugleistung vorteilhaft sein kann.Seen in the direction of transport, these side surfaces of the protective frame can be the front and the rear of the protective frame. What is achieved with this embodiment is that the air flow takes place along or counter to the transport direction into the enclosed volume, which can be advantageous in terms of supporting the suction capacity.
Insbesondere kann die Siegelmaschine zum Versiegeln von mit Produkt befüllten Beuteln ausgebildet sein. Beutel sind hier als solche Verpackungen zu verstehen, die für sich genommen keine fest vorgegebene Form aufweisen.In particular, the sealing machine can be designed to seal bags filled with product. Bags are to be understood here as packaging that, taken by itself, does not have a fixed, predetermined shape.
Die Transportebene kann ein Transportband umfassen. Mit dieser Ausführungsform wird ein zuverlässiger Transport der Verpackungen, insbesondere bei einer Ausgestaltung der Verpackungen als Beutel, gewährleistet.The transport plane can include a conveyor belt. This embodiment ensures reliable transport of the packaging, in particular when the packaging is designed as a bag.
Das erfindungsgemäße Verfahren zum Versiegeln von Verpackungen mittels einer Siegelmaschine, die Siegelmaschine umfassend eine Siegelkammer, in der Verpackungen versiegelt werden, wobei die Siegelkammer eine Transportebene, auf der Verpackungen transportiert werden, einen relativ zur Transportebene zwischen einer geöffneten und einer geschlossenen Position beweglichen Kammerdeckel, eine Siegeleinrichtung, die Verpackungen versiegelt, sowie eine Absaugung, die Gas aus einem von dem Kammerdeckel und der Transportebene eingeschlossenen Volumen absaugt, umfasst, wobei die Siegelmaschine weiterhin einen Schutzrahmen umfasst, der kinematisch mit dem Kammerdeckel verbunden ist, und wobei der Schutzrahmen Perforationen aufweist, durch die zumindest temporär Gas vom Außenraum in das eingeschlossene Volumen einströmbar ist, umfasst ein Einbringen wenigstens einer Verpackung in die Siegelkammer bei geöffneter Position des Kammerdeckels, ein Bewegen des Kammerdeckels in die geschlossene Position, ein Absaugen von Gas innerhalb des eingeschlossenen Volumens durch die Absaugung, ein Versiegeln der wenigstens einen Verpackung mit der Siegeleinrichtung und ein anschließendes Bewegen des Kammerdeckels in die geöffnete Position.The method according to the invention for sealing packaging by means of a sealing machine, the sealing machine comprising a sealing chamber in which packaging is sealed, the sealing chamber having a transport plane on which packaging is transported, a chamber cover movable relative to the transport plane between an open and a closed position, a Sealing device that seals packages, and an exhaust that sucks gas from a volume enclosed by the chamber lid and the transport plane, wherein the sealing machine further comprises a protective frame that is kinematically connected to the chamber lid, and wherein the protective frame has perforations through which at least temporarily allows gas to flow into the enclosed volume from the outside space, includes introducing at least one package into the sealing chamber when the chamber lid is in the open position, moving the chamber lid into the closed position, sucking off gas within the enclosed volume using the suction system sealing the at least one package with the sealing device and then moving the chamber lid to the open position.
Dieses Verfahren gestattet ein Versiegeln von Verpackungen unter kontrollierten Bedingungen wobei gleichzeitig ein erhöhter Durchsatz erreicht werden kann.This process allows packages to be sealed under controlled conditions while at the same time achieving increased throughput.
In einer Ausführungsform des Verfahrens ist der Schutzrahmen mit dem Kammerdeckel kinematisch so verbunden, dass der Schutzrahmen bei einer Bewegung des Kammerdeckels von der geschlossenen Position in die geöffnete Position der Bewegung des Kammerdeckels nachläuft. Diese Ausführungsform gewährleistet die Sicherheit eines Bedieners.In one embodiment of the method, the protective frame is kinematically connected to the chamber lid in such a way that the protective frame follows the movement of the chamber lid when the chamber lid moves from the closed position to the open position. This embodiment ensures the safety of an operator.
Es kann vorgesehen sein, dass die Siegelmaschine weiterhin einen Absperrmechanismus zum selektiven Öffnen und Verschließen eines Teils der oder aller Perforationen umfasst. Hiermit kann die Luftströmung und die Menge des eingebrachten Gases kontrolliert werden. Insbesondere kann der Absperrmechanismus als automatischer Absperrmechanismus beziehungsweise als automatisch angetriebener Absperrmechanismus, der etwa über eine geeignete Steuereinheit und/oder einen Elektroantrieb angetrieben wird, ausgestaltet sein.It can be provided that the sealing machine further comprises a shut-off mechanism for selectively opening and closing part or all of the perforations. This allows the air flow and the amount of gas introduced to be controlled. In particular, the shut-off mechanism can be designed as an automatic shut-off mechanism or as an automatically driven shut-off mechanism that is driven, for example, via a suitable control unit and/or an electric drive.
Weiterhin kann vorgesehen sein, dass der Teil der Perforationen oder alle Perforationen verschlossen wird/werden, bevor Gas innerhalb des geschlossenen Volumens abgesaugt wird, und dass der Teil der Perforationen oder alle Perforationen geöffnet wird/werden, nachdem die wenigstens eine Verpackung versiegelt wurde und bevor der Kammerdeckel in die geöffnete Position bewegt wird. Hiermit wird der Gasfluss und insbesondere die Strömungsrichtung von aus der Umgebung in das eingeschlossene Volumen eindringender Gasströmungen kontrolliert.Furthermore, it can be provided that some of the perforations or all of the perforations is/are closed before gas is sucked out within the closed volume, and that some of the perforations or all of the perforations are/are opened after the at least a package has been sealed and before the chamber lid is moved to the open position. This controls the gas flow and in particular the flow direction of gas flows penetrating into the enclosed volume from the environment.
Es kann vorgesehen sein, dass durch die Perforationen bei einem Druckunterschied zwischen dem Außenraum und dem eingeschlossenen Volumen von 0,1 bar oder weniger eine Gasströmung von wenigstens 2l/s oder wenigstens 5l/s oder wenigstens 10l/s oder wenigstens 15l/s vom Außenraum durch die Perforationen in das eingeschlossene Volumen strömt.Provision can be made for a gas flow of at least 2l/s or at least 5l/s or at least 10l/s or at least 15l/s from the exterior through the perforations at a pressure difference between the exterior and the enclosed volume of 0.1 bar or less flows through the perforations into the enclosed volume.
Hierdurch wird die Absaugleistung in dem eingeschlossenen Volumen günstig beeinflusst und gleichzeitig der erzielbare Durchsatz erhöht.This has a favorable effect on the suction power in the enclosed volume and at the same time increases the achievable throughput.
- Figuren 1a und 1bFigures 1a and 1b
- zeigen eine Ausführungsform einer Siegelmaschineshow an embodiment of a sealing machine
- Figuren 2a und 2bFigures 2a and 2b
- zeigen verschiedene Ausführungsformen des Schutzrahmensshow different embodiments of the protective frame
- Figur 3figure 3
- zeigt ein Fließschema eines Verfahrens gemäß einer AusführungsformFigure 12 shows a flow diagram of a method according to one embodiment
Die Siegelmaschine 100 umfasst in der hier dargestellten Ausführungsform einen als Siegelkammer 110 bezeichneten Bereich, in dem ein Versiegeln von Verpackungen 130 mit darin eingebrachtem Produkt 131 erfolgen kann. Bei den Verpackungen kann es sich insbesondere um Lebensmittel, wie Wurstwaren oder Käsewaren handeln. Die Verpackungen können bevorzugt aus Kunststoff bestehen oder Kunststoff umfassen. Dabei müssen die Verpackungen nicht als starre Verpackungen im Sinne von Verpackungen mit vorgegebener Form (etwa als eine Verpackungsmulde aufweisend) ausgeführt sein. Umfasst sind auch Verpackungen ohne feste Form, etwa Beutel.In the embodiment shown here, the sealing
Um das Versiegeln der Verpackungen auszuführen, umfasst die Siegelkammer 110 eine Transportebene E, auf der die Verpackungen 130 transportiert werden und die sich nicht nur im Bereich der Siegelkammer sondern auch außerhalb der Siegelkammer, etwa im Bereich eines Transportbandes 180, das Verpackungen entlang der Transportrichtung T der Siegelkammer zuführen kann, erstrecken kann. Die Transportebene E kann als ein Transportband umfassend ausgebildet sein, sodass ein Transport der Verpackungen auch innerhalb der Siegelkammer möglich ist. Dies kann das Positionieren der Verpackungen erleichtern.In order to seal the packaging, the sealing
Im Bereich des Transportbandes oder zumindest vor Einbringen der Verpackungen in die Siegelkammer 110 kann optional eine Schneideinrichtung 181 angeordnet sein, die überschüssige Teile der Verpackung, die sich beispielsweise über die Siegelkammer hinaus erstrecken könnten, abtrennen kann.In the area of the conveyor belt or at least before the packaging is introduced into the sealing
Zusätzlich umfasst die Siegelkammer 110 einen Kammerdeckel 101, der in der
Der Kammerdeckel 101 kann entlang der dargestellten Doppelpfeilrichtung in Richtung auf die Transportebene E zu und von dieser weg bewegt werden.The
In einer Endposition befindet sich der Kammerdeckel dabei in seiner geschlossenen Position, in der er zusammen mit der Transportebene E ein Volumen einschließt, innerhalb dem sich wenigstens eine Verpackung zum Versiegeln der Verpackung befinden kann. In der anderen Endposition befindet sich der Kammerdeckel in der in
Die Siegelmaschine umfasst bevorzugt weitere mit Bezug auf die
Weiterhin ist in der
In der hier dargestellten Ausführungsform umgibt der Schutzrahmen 102 den Kammerdeckel zumindest an einem Teil der senkrecht auf der Transportebene E stehenden Seitenflächen des Kammerdeckels. Es kann auch vorgesehen sein, dass der Schutzrahmen 102 den Kammerdeckel 101 vollständig umgibt, bis auf die den Verpackungen zugewandte Seite des Kammerdeckels 101, da diese Seite, wie mit Bezug auf
Der Schutzrahmen 102 kann aus einem Metall, insbesondere Edelstahl gefertigt sein oder eine äußere, Edelstahl umfassende Beschichtung aufweisen, sodass Korrosion und insbesondere Verunreinigungen durch Bakterien oder Ähnliches vermieden werden können. Alternativ kann der Schutzrahmen 102 auch teilweise oder vollständig aus Plexiglas oder einem Kunststoff gefertigt sein, sodass der Schutzrahmen beispielsweise ganz oder teilweise transparent ist. Dies erleichtert dem Bediener die Bewegung des Kammerdeckels auch im Bereich des Schutzrahmens zu verfolgen, sodass das Verletzungsrisiko minimiert werden kann.The
Erfindungsgemäß umfasst der Schutzrahmen an zumindest einer Seitenfläche, die bevorzugt vertikal zur Transportebene E verläuft, eine Anzahl Perforationen 150.According to the invention, the protective frame comprises a number of
Diese Perforationen 150 erstrecken sich durch das Material des Schutzrahmens 102 hindurch, sodass bei geschlossener Position des Kammerdeckels 101 durch die Perforationen eine Verbindung zwischen dem die Siegelkammer 110 umgebenden äußeren Raum und dem durch den Kammerdeckel und die Transportebene E eingeschlossenen Volumen oder zumindest dem innerhalb des Schutzrahmens liegenden Bereich des Kammerdeckels 101 eine Verbindung hergestellt wird.These
Hiermit wird eine Luftströmung in das von dem Kammerdeckel und der Transportebene E eingeschlossene Volumen durch die Perforationen 150 des Schutzrahmens ermöglicht.This enables an air flow into the volume enclosed by the chamber cover and the transport plane E through the
Während im geschlossenem Zustand des Kammerdeckels Dichtungen ein Eindringen von Luft verhindern können, sodass die Umgebungsluft oder -gas zumindest während des Versiegelns der Verpackungen 130 nicht in das eingeschlossene Volumen eindringt, wird nach dem Versiegeln der Verpackungen der Kammerdeckel wieder angehoben, um die Verpackungen aus dem eingeschlossenen Volumen heraus zu befördern beziehungsweise neue Verpackungen in das Volumen einzubringen. Üblicherweise erfolgt das Anheben des Kammerdeckels bereits bevor ein vollständiger Druckausgleich erfolgt ist.While in the closed state of the chamber lid, seals can prevent air infiltration so that ambient air or gas does not enter the enclosed volume, at least during the sealing of the
Daher muss der Kammerdeckel zumindest teilweise gegen den Umgebungsdruck, der höher ist als der in dem eingeschlossenen Volumen herrschende Druck, angehoben werden. Um einen schnelleren Druckausgleich zu erreichen, lenken die Perforationen 150 beim Anheben des Kammerdeckels eine Luft- oder Gasströmung in dem von dem Kammerdeckel und der Transportebene E zumindest teilweise eingeschlossenen Bereich beziehungsweise das zumindest teilweise eingeschlossene Volumen, zumindest während der Kammerdeckel bereits angehoben wird, sodass der Druckausgleich schneller erfolgt. Dadurch können dem Anheben des Kammerdeckels entgegenwirkende Kräfte minimiert werden, was es ermöglicht, den Kammerdeckel schneller anzuheben. Hierdurch kann vorteilhaft der Durchsatz der Siegelmaschine gesteigert werden.Therefore, the chamber lid has to be lifted at least partially against the ambient pressure, which is higher than the pressure prevailing in the enclosed volume. In order to achieve faster pressure equalization, when the chamber lid is raised, the
In der hier dargestellten Ausführungsform ist der durch den Kammerdeckel 101 und die Transportebene E eingeschlossene Bereich beziehungsweise das eingeschlossene Volumen V zu erkennen. Als den Kammerdeckel 101 zumindest an einer hier dargestellten Seitenfläche von außen umgebend ist der Schutzrahmen 102 dargestellt.In the embodiment shown here, the area enclosed by the
Der Schutzrahmen 102 und der Kammerdeckel 101 können durch einen gemeinsamen Antrieb, etwa einen Elektromotor angetrieben werden. Schutzrahmen 102 und Kammerdeckel 101 können bevorzugt zumindest bei der Bewegung des Kammerdeckels von der geschlossenen in die geöffnete Position versetzt zueinander bewegt werden, sodass der Schutzrahmen 102 der Bewegung des Kammerdeckels 101 nachläuft. Hierdurch wird ein Eingreifen des Bedieners unmittelbar unter den Kammerdeckel vermieden. Anstelle eines gemeinsamen Antriebs können auch separate Antriebe für die Bewegung des Schutzrahmens 102 und den Kammerdeckel 101 vorgesehen sein, die dann so gesteuert werden, dass die nachlaufende Bewegung des Schutzrahmens optional realisiert werden kann.The
In der in
In der abgesenkten beziehungsweise geschlossenen Position des Kammerdeckels 101, die in der
Dies bedeutet, dass zumindest in der hier dargestellten Ausführungsform der Schutzrahmen 102 der Bewegung des Kammerdeckels von der geschlossenen Position in die geöffnete Position nacheilt (nämlich entsprechend der Nacheilstrecke h). Hierdurch wird sichergestellt, dass ein Bediener nicht unabsichtlich in den Bereich des Kammerdeckels eingreift, da er hierzu von unten unter dem Schutzrahmen 102 hindurchgreifen müsste. Gleichzeitig wird hierdurch beim Absenken des Kammerdeckels in die geschlossene Position erreicht, dass zunächst der Schutzrahmen auf der Transportebene E aufliegt und der Kammerdeckel 101 diese Position erst später erreicht (nach weiterer Zurücklegung der Strecke h). Hierdurch wird auch beim Schließen des Kammerdeckels 101 ein versehentliches Eingreifen eines Bedieners erkannt und die Abwärtsbewegung dann sofort gestoppt.This means that, at least in the embodiment shown here, the
Vorteilhaft kann die Strecke h beispielsweise 5cm bis 10cm betragen. Hiermit wird ein ausreichend frühes Absenken des Schutzrahmens erreicht, bevor der Kammerdeckel die Transportebene E erreicht, sodass das Verletzungsrisiko für Bediener möglichst weit reduziert wird.The distance h can advantageously be 5 cm to 10 cm, for example. This ensures that the protective frame is lowered sufficiently early before the chamber cover reaches transport level E, so that the risk of injury to the operator is reduced as much as possible.
Diese Ausgestaltung, bei der der Schutzrahmen 102 dem Kammerdeckel 101 nachläuft, ist jedoch so nicht zwingend.However, this configuration, in which the
Ebenso können Mitläufer und Führung 103 ausgetauscht werden, sodass der Mitläufer an Schutzrahmen 102 angeordnet ist wohingegen die Führung mit dem Kammerdeckel 101 mitbewegbar angeordnet ist.Likewise, the follower and guide 103 can be exchanged, so that the follower is arranged on the
Im Innenraum des Kammerdeckels 101 sind als Teil des Kammerdeckels und/oder der Siegelkammer 110 bevorzugt weitere Komponenten angeordnet.Further components are preferably arranged in the interior of the
So sind als Teil des Kammerdeckels und der Siegelkammer 110 optionale Dichtungen 124 und 125 gezeigt, die das eingeschlossene Volumen V bei geschlossener Position des Kammerdeckels 101 von der Umgebung abtrennen können, sodass ein durch die Absaugung 140 im eingeschlossenen Volumen V erzeugter Unterdruck gehalten werden kann. Die Absaugung kann etwa als Vakuumpumpe ausgestaltet sein, um sich in dem eingeschlossenen Volumen befindliches Gas (insbesondere Luft) vor dem Versiegeln der Verpackungen abzusaugen.As part of the chamber lid and the sealing
Weiterhin ist eine Siegeleinrichtung 120 dargestellt, die entlang der gezeigten Doppelpfeilrichtung beweglich angeordnet sein kann, um etwa mit Hilfe eines Siegelstempels 123 einen Teil der Verpackung 130 zu versiegeln. Der Siegelstempel kann hierzu die Verpackung erhitzen, sodass das Kunststoffmaterial der Verpackung in diesem Bereich schmilzt und so etwa aufeinander aufliegende Folienteile eines Folienbeutels miteinander verbunden werden, was ein Versiegeln des Folienbeutels erreicht. Weiterhin können Halteelemente 121 und 122 vorgesehen sein, die zumindest während des Versiegelns die Verpackung fixieren.Furthermore, a
Die Verbindung zwischen Kammerdeckel 101 und Schutzrahmen 102, die in der Ausführungsform gemäß der
In der in
In der
Die
In der
Während der Schutzrahmen in der
In der hier dargestellten Ausführungsform ist vorgesehen, dass die Seitenfläche 221 und die Seitenfläche 222, die senkrecht zur Transportrichtung T verlaufen beziehungsweise quer zur Transportrichtung angeordnet sind, mit Perforationen 251 beziehungsweise 252 versehen sind. Hierdurch wird eine Luftströmung in Transportrichtung beziehungsweise entgegen der Transportrichtung bewirkt, was insbesondere mit Hinblick auf eventuell innerhalb des eingeschlossenen Volumens verbleibende Beutelreste vorteilhaft sein kann. Alternativ kann auch vorgesehen sein, dass in lediglich einer Seitenfläche, etwa der Seitenfläche 221 oder der Seitenfläche 222 Perforationen vorgesehen sind.In the embodiment shown here, it is provided that the
Wenn auch in der
Die Ausgestaltung der Perforationen ist grundsätzlich beliebig. Fertigungstechnisch bevorzugt kann jedoch sein, dass die Perforationen als Löcher oder Langlöcher in einer oder mehreren Reihen angeordnet sind.The design of the perforations is basically arbitrary. However, in terms of production technology, it may be preferable for the perforations to be arranged as holes or elongated holes in one or more rows.
In einigen Ausführungsformen kann vorgesehen sein, dass die Gesamtfläche der Perforationen beziehungsweise die gesamte für eine Luftströmung zur Verfügung stehende Querschnittsfläche der Perforationen größer ist als die Fläche aller übrigen gasdurchlässigen Flächen zwischen dem Schutzrahmen und dem Kammerdeckel. Fertigungsbedingt ist eine absolute Luftdichtigkeit beziehungsweise Gasdichtigkeit zwischen dem Kammerdeckel und der Transportebene beziehungsweise dem Kammerdeckel und dem Schutzrahmen nicht oder nur mit sehr großem Aufwand erreichbar. Damit ist es im Betrieb der Siegelmaschine schwierig, eine Luftströmung auch durch diese gasdurchlässigen Bereiche zu vermeiden. Wird jedoch die Gesamtfläche der Perforationen größer gewählt als die Gesamtfläche der sonstigen gasdurchlässigen Flächen zwischen dem Schutzrahmen und dem Kammerdeckel, so kann die Gasströmung vorteilhaft entsprechend dem Verhältnis der Gesamtflächen so gesteuert werden, dass ein größerer Teil der Luftströmung durch die Perforationen hindurch und damit gezielt in das eingeschlossene Volumen geleitet werden können.In some embodiments it can be provided that the total area of the perforations or the entire cross-sectional area of the perforations available for an air flow is larger than the area of all other gas-permeable surfaces between the protective frame and the chamber cover. For manufacturing reasons, absolute airtightness or gas-tightness between the chamber cover and the transport level or the chamber cover and the protective frame cannot be achieved or can only be achieved with great effort. It is therefore difficult during operation of the sealing machine to avoid an air flow through these gas-permeable areas as well. However, if the total area of the perforations is selected to be larger than the total area of the other gas-permeable areas between the protective frame and the chamber cover, the gas flow can advantageously be controlled according to the ratio of the total areas in such a way that a larger part of the air flow passes through the perforations and thus specifically into the enclosed volume can be conducted.
Bevorzugt entspricht die Gesamtfläche der Perforationen zumindest dem 1,1-fachen der Gesamtfläche aller anderen gasdurchlässigen Flächen zwischen Schutzrahmen und Kammerdeckel. Besonders bevorzugt kann die Gesamtfläche der Perforationen 50 % größer sein als die Gesamtfläche der übrigen gasdurchlässigen Flächen zwischen Schutzrahmen und Kammerdeckel, besonders bevorzugt ist die Gesamtfläche der Perforationen doppelt so groß wie die Gesamtfläche anderer gasdurchlässiger Flächen zwischen Schutzrahmen und Kammerdeckel.The total area of the perforations preferably corresponds to at least 1.1 times the total area of all other gas-permeable areas between the protective frame and the chamber lid. Particularly preferably, the total area of the perforations can be 50% larger than the total area of the other gas-permeable surfaces between the protective frame and the chamber lid, particularly preferably the total area of the perforations is twice as large as the total area of other gas-permeable surfaces between the protective frame and the chamber lid.
Die Größe der Perforationen und auch das relative Verhältnis zur Gesamtfläche der übrigen gasdurchlässigen Flächen kann hier nicht nur abhängig von der gewünschten Führung der Luftströmung gewählt werden, sondern auch abhängig davon, wie groß bei einem gegebenen Druckunterschied zwischen eingeschlossenem Volumen und Umgebung die Gasströmung (in l/s) sein soll.The size of the perforations and also the relative ratio to the total area of the other gas-permeable surfaces can be selected here not only depending on the desired guidance of the air flow, but also depending on how large the gas flow (in l /s) should be.
So kann in einigen Ausführungsformen die Gesamtfläche der Perforationen so gewählt werden, dass bei einem Druckunterschied zwischen dem Außenraum der Siegelmaschine und dem eingeschlossenen Volumen von 0,1bar eine Gasströmung von wenigstens 2l/s oder wenigstens 5l/s oder wenigstens 10l/s oder wenigstens 15l/s bewirkt wird. Diese Gasströmung ist abhängig von der Durchflussgeschwindigkeit und diese wiederrum von der Druckdifferenz, sodass die bereitzustellende Fläche der Perforationen von angestrebten Prozessparametern abhängig gewählt werden kann.In some embodiments, the total area of the perforations can be selected so that with a pressure difference between the outside of the sealing machine and the enclosed volume of 0.1 bar, a gas flow of at least 2 l/s or at least 5 l/s or at least 10 l/s or at least 15 l /s is effected. This gas flow depends on the flow rate, and this in turn depends on the pressure difference, so that the area of the perforations to be provided can be selected depending on the desired process parameters.
Hiermit kann beispielsweise die Geschwindigkeit, mit der der Kammerdeckel angehoben werden kann, gesteigert werden, sodass der Durchsatz vorteilhaft erhöht werden kann.In this way, for example, the speed at which the chamber cover can be raised can be increased, so that the throughput can advantageously be increased.
In den bisher beschriebenen Ausführungsformen waren die Perforationen stets als geöffnete Bereiche des Schutzrahmens beschrieben worden. Dies können beispielsweise Löcher, Langlöcher oder Schlitze sein, die in einer oder mehreren Reihen parallel zueinander oder in einem beliebigen Muster angeordnet sein können. Die Erfindung ist diesbezüglich nicht beschränkt.In the embodiments described so far, the perforations have always been described as open areas of the protective frame. This can be, for example, holes, elongated holes or slits, which can be arranged in one or more rows parallel to one another or in any desired pattern. The invention is not limited in this respect.
Es kann jedoch vorteilhaft sein, wenn die Perforationen gezielt verschlossen und geöffnet werden können, um beispielsweise einen Luftstrom oder Gasstrom durch die Perforationen hindurch bei geschlossenem Kammerdeckel zu vermeiden, zumindest während ein Versiegeln der Verpackungen erfolgt, sodass ein unerwünschter Eintritt von Gasen in die Verpackungen während des Versiegelns vermieden wird bzw. die Absaugleistung nicht nachteilig durch die Perforationen nachströmendes Gas beeinflusst wird.However, it can be advantageous if the perforations can be closed and opened in a targeted manner, for example to prevent an air flow or gas flow through the perforations when the chamber lid is closed, at least while the packaging is being sealed, so that gases cannot enter the packaging undesirably during sealing is avoided or the extraction performance is not adversely affected by the gas flowing through the perforations.
Hierzu zeigt
Bevorzugt kann der relative Anteil der von dem Schieber 291 abgesperrten Perforationen verglichen mit der Gesamtheit der Perforationen 251 eingestellt werden, womit auch die Gasströmung durch die Perforationen beeinflusst werden kann. Mit dieser Ausführungsform ist es nicht nur möglich, den Gasstrom an sich zu steuern (also insbesondere die Menge an einströmendem Gas), sondern auch zu steuern, in welche Richtung diese Gasströmung erfolgt.Preferably, the relative proportion of the perforations blocked off by the
In Kombination mit der Ausführungsform der
Bevorzugt kann der Schieber 291 über Dichtelemente verfügen, die ein Abdichten der hinter dem Schieber 291 verdeckten Perforationen erlaubt, wobei das Dichtelement beispielsweise als Dichtlippe 294 an der äußeren Umrandung des Schiebers 291 in Richtung der Perforationen 251 angeordnet sein kann und an der Oberfläche des Schutzrahmens 202 zumindest teilweise aufliegen kann.
Die Dichtlippe kann etwa aus Polyurethan, Gummi oder anderen flexiblen Stoffen, insbesondere Kunststoffen bestehen oder diese umfassen.The sealing lip can consist of or include polyurethane, rubber or other flexible materials, in particular plastics.
Das Verfahren beginnt im Schritt 301, der umfasst, dass eine oder mehrere Verpackungen in die Siegelkammer 110 entsprechend
Nachdem die Anzahl der Verpackungen in der Siegelkammer positioniert wurde oder bereits während des Positionierens der Verpackungen in der Siegelkammer kann im Schritt 302 ein Bewegen des Kammerdeckels aus der geöffneten Position in die geschlossene Position erfolgen, sodass die Verpackungen nach Abschluss dieses Schrittes in dem von Transportebene E und dem Kammerdeckel eingeschlossenen Volumen eingeschlossen sind. Zusammen mit dem Kammerdeckel wird dabei auch der Schutzrahmen bewegt. Dieser kann etwa synchron mit dem Kammerdeckel bewegt werden oder dessen Bewegung nachlaufen, wie dies bereits mit Bezug auf
Ist der Kammerdeckel geschlossen und somit das Volumen, in dem sich die zu versiegelnden Verpackungen befinden, vom Außenraum abgetrennt, kann ein Absaugen von Gas innerhalb des Kammerdeckels im Schritt 303 erfolgen. Üblicherweise handelt es sich hierbei um ein Absaugen von Luft. Findet das Befüllen der Verpackungen bereits unter Schutzatmosphäre, beispielsweise unter Stickstoffatmosphäre, statt, erfolgt ein Absaugen des entsprechenden Gases, also Stickstoff. Der Verfahrensschritt 303 ist nicht auf das Absaugen eines bestimmten Gases beschränkt.If the chamber cover is closed and the volume in which the packages to be sealed are located is therefore separated from the outside space, gas can be sucked off inside the chamber cover in
Ist das Gas bis zu einem gewünschten Innendruck in dem eingeschlossenen Volumen abgesaugt und damit auch aus den Verpackungen entfernt, kann im Schritt 304 ein Versiegeln der Verpackungen erfolgen. Dabei können, sofern in der Siegelkammer mehrere Verpackungen eingebracht sind, entweder alle Verpackungen gleichzeitig oder einzeln nacheinander oder gruppenweise versiegelt werden.If the gas has been sucked out to a desired internal pressure in the enclosed volume and thus also removed from the packaging, the packaging can be sealed in
Nachdem alle Verpackungen versiegelt wurden, wird dann im Schritt 305 der Kammerdeckel wieder in seine geöffnete Position verbracht, wobei ein Belüften des eingeschlossenen Volumens erfolgt, bis dieses auf Umgebungsdruck belüftet wurde.After all packages have been sealed, then in
Hierzu kann insbesondere mit Beginn der Bewegung des Kammerdeckels, sofern vorgesehen, der Absperrmechanismus für die Perforationen betätigt werden, um die Perforationen freizugeben, sodass ein schnelleres Belüften beziehungsweise ein schnellerer Druckausgleich erfolgen kann, auch wenn der Schutzrahmen der Bewegung des Kammerdeckels nachläuft.For this purpose, in particular at the beginning of the movement of the chamber lid, if provided, the shut-off mechanism for the perforations can be actuated in order to release the perforations, so that a faster ventilation or faster pressure equalization can take place, even if the protective frame follows the movement of the chamber lid.
Anschließend können die Verpackungen aus der Siegelkammer entfernt werden und gleichzeitig damit oder zeitlich versetzt dazu weitere Verpackungen in die Siegelkammer zum Versiegeln eingebracht werden, sodass sich das Verfahren dann mit Schritt 301 wiederholt.The packaging can then be removed from the sealing chamber and, at the same time or at a later time, further packaging can be introduced into the sealing chamber for sealing, so that the method is then repeated with
Claims (15)
- A sealing machine (100) for the sealing of packages (130), said sealing machine comprising a sealing chamber (110) in which packages can be sealed, wherein the sealing chamber comprises a working platform (E) on which packages can be conveyed; a chamber lid (101) movable relative to the working platform between an open and a closed position; a sealing mechanism (120) for the sealing of packages; and a suction unit (140) for suction of gas from a volume (V) enclosed by the chamber lid (101) and the working platform; wherein the sealing machine further comprises a protective frame (102) kinematically connected to the chamber lid (101); characterized in that the protective frame has apertures (150) through which gas can flow from the outer space into the enclosed volume (V).
- The sealing machine (100) according to claim 1, wherein the apertures (150) extend in a region above the working platform (E) when the chamber lid (101) is in the closed position and/or when the chamber lid (101) is in the open position.
- The sealing machine (100) according to claim 1 or 2, wherein the protective frame is kinematically coupled to the chamber lid (101) so that the protective frame trails the movement of the chamber lid when the chamber lid is moved from a closed position to an open position.
- The sealing machine (100) according to any one of claims 1 to 3, wherein the sealing machine further comprises a shut-off mechanism (290) for the selective opening and closing of at least one portion of the apertures (251).
- The sealing machine (100) according to any one of claims 1 to 4, wherein the apertures (150) are configured such that a gas flow of at least 2l/s or at least 5l/s or at least 10l/s or at least 15l/s can flow from the outer space through the apertures into the enclosed volume (V) at a pressure difference between the outer space and the enclosed volume of 0.1 bar or less.
- The sealing machine (100) according to any one of claims 1 to 5, wherein the total area of the apertures (150) is greater than the total area of other gas-permeable surfaces between the protective frame (102) and the chamber lid (101).
- The sealing machine (100) according to any one of claims 1 to 6, wherein the protective frame (102) surrounds the chamber lid (101) at least partially on all side surfaces coming into contact with the working platform (E) in the closed position; or wherein the protective frame surrounds all side surfaces of the chamber lid facing away from the volume enclosed in the closed position.
- The sealing machine (100) according to any one of claims 1 to 7, wherein the apertures (150) are arranged in side surfaces of the protective frame (102) extending transversely to a conveying direction (T) of the packages (130) in the working platform (E).
- A sealing machine (100) according to any one of claims 1 to 8, wherein the sealing machine is configured for the sealing of bags filled with product.
- The sealing machine (100) according to any one of claims 1 to 9, wherein the working platform comprises a conveyor belt (180).
- The method for the sealing of packages (130) by means of a sealing machine (100), the sealing machine comprising a sealing chamber (110) in which packages are sealed, the sealing chamber comprising a working platform (E) on which the packages are conveyed, a chamber lid movable relative to the working platform (101) between an open and a closed position, a sealing mechanism (120) which seals packages, and a suction unit (140) which sucks gas from a volume (V) enclosed by the chamber lid and the working platform, wherein the sealing machine (110) further comprises a protective frame (102) kinematically connected to the chamber lid (101), and wherein the protective frame has apertures (150) through which gas can at least temporarily flow from the outer space into the enclosed volume (V), wherein the method comprises inserting (301) at least one package into the sealing chamber with the chamber lid in the open position, moving the chamber lid (302) into the closed position, suction (303) of gas within the enclosed volume by the suction unit, sealing (304) the at least one package with the sealing mechanism, and subsequently moving (305) the chamber lid into the open position.
- A method according to claim 11, wherein the protective frame (102) is kinematically coupled to the chamber lid (101) so that the protective frame trails the movement of the chamber lid when the chamber lid is moved from a closed position to an open position.
- The method according to claim 11 or 12, wherein the sealing machine (100) further comprises a shut-off mechanism (290) for selectively opening and closing a portion of any or all of the apertures (251).
- The method according to claim 13, wherein the portion of the apertures (251) or all of the apertures is/are closed before gas is sucked within the closed volume (V), and that the portion of the apertures (251) or all of the apertures is/are opened after at least one package (130) is sealed and before the chamber lid (101) is moved to the open position.
- The method according to any one of claims 11 to 14, wherein a gas flow of at least 2l/s or at least 5l/s or at least 10l/s or at least 15l/s flows through the apertures (150) from the outer space through the apertures into the enclosed volume (V) at a pressure difference between the outer space and the enclosed volume of 0.1 bar or less.
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US20070006936A1 (en) * | 2005-07-07 | 2007-01-11 | Applied Materials, Inc. | Load lock chamber with substrate temperature regulation |
DE102008015691B3 (en) | 2008-03-26 | 2010-04-15 | Multivac Sepp Haggenmüller Gmbh & Co. Kg | Apparatus and method for packaging products in bags |
DE102010055438A1 (en) * | 2010-12-21 | 2012-06-21 | Multivac Sepp Haggenmüller Gmbh & Co. Kg | Packaging machine and method for producing a vacuum packaging |
US8925290B2 (en) * | 2011-09-08 | 2015-01-06 | Taiwan Semiconductor Manufacturing Company, Ltd. | Mask storage device for mask haze prevention and methods thereof |
EP2657005B1 (en) | 2012-04-27 | 2014-06-25 | MULTIVAC Sepp Haggenmüller GmbH & Co KG | Blow off group for a sealing unit of a packaging apparatus |
DE102017011064A1 (en) * | 2017-11-29 | 2019-05-29 | Singulus Technologies Ag | Vacuum lock and method for sluicing a substrate carrier |
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2022
- 2022-03-15 EP EP22162050.3A patent/EP4082924B1/en active Active
- 2022-04-29 US US17/732,646 patent/US20220348369A1/en active Pending
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Publication number | Publication date |
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DE102021111010A1 (en) | 2022-11-03 |
US20220348369A1 (en) | 2022-11-03 |
DE102021111010B4 (en) | 2023-03-30 |
EP4082924A1 (en) | 2022-11-02 |
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