EP4080098A1 - Hochdruckschlauch - Google Patents

Hochdruckschlauch Download PDF

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Publication number
EP4080098A1
EP4080098A1 EP20904132.6A EP20904132A EP4080098A1 EP 4080098 A1 EP4080098 A1 EP 4080098A1 EP 20904132 A EP20904132 A EP 20904132A EP 4080098 A1 EP4080098 A1 EP 4080098A1
Authority
EP
European Patent Office
Prior art keywords
layer
underlay
strip
pressure hose
woven underlay
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP20904132.6A
Other languages
English (en)
French (fr)
Other versions
EP4080098A4 (de
Inventor
Yoichi KOTANAKA
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bridgestone Corp
Original Assignee
Bridgestone Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bridgestone Corp filed Critical Bridgestone Corp
Publication of EP4080098A1 publication Critical patent/EP4080098A1/de
Publication of EP4080098A4 publication Critical patent/EP4080098A4/de
Pending legal-status Critical Current

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00—Hoses, i.e. flexible pipes
    • F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
    • F16L11/08—Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall
    • F16L11/088—Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall comprising a combination of one or more layers of a helically wound cord or wire with one or more braided layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00—Layered products having a non-planar shape
    • B32B1/08—Tubular products
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00—Layered products comprising a layer of natural or synthetic rubber
    • B32B25/10—Layered products comprising a layer of natural or synthetic rubber next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00—Layered products comprising a layer of natural or synthetic rubber
    • B32B25/18—Layered products comprising a layer of natural or synthetic rubber comprising butyl or halobutyl rubber
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/024—Woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B32B5/262—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary characterised by one fibrous or filamentary layer being a woven fabric layer
    • B32B5/263—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary characterised by one fibrous or filamentary layer being a woven fabric layer next to one or more woven fabric layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0261—Polyamide fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/546—Flexural strength; Flexion stiffness
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554—Wear resistance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/712—Weather resistant
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/726—Permeability to liquids, absorption
    • B32B2307/7265—Non-permeable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2597/00—Tubular articles, e.g. hoses, pipes

Definitions

  • the present disclosure relates to a high-pressure hose.
  • High-pressure hoses include a high-pressure hose with an insert cloth layer disposed between an inner tube layer and a cord reinforcing layer in which a reinforcing cord is wound in a spiral shape (see, for example, Japanese Patent Application Laid-Open ( JP-A) No. 2008-101681 ). Note that such an insert cloth layer is also referred to as a woven underlay-layer.
  • Winding the woven underlay-material in a spiral shape not only improves durability and pressure resistance of the high-pressure hose, but also improves durability (anti-bulge performance) by dispersing and alleviating compression stress occurring due to swaging of fittings and so on.
  • the woven underlay-material is overlapped and wound in a spiral shape in order prevent the wire from digging in, its relative thickness increases and the outer periphery of the high-pressure hose becomes uneven.
  • the woven underlay-material is formed with a one-layered portion and a two-layered portion.
  • the woven underlay-layer is thereby formed with a thin portion and a thick portion, and becomes uneven.
  • a woven underlay-layer configured by overlaying two sheets of woven underlay-material and winding them in a spiral shape is formed with a portion where two layers of the woven underlay-material overlap and a portion where four layers overlap.
  • a height difference of unevenness between the one-layered portion and the two-layered portion equates to the thickness of one sheet of the woven underlay-material.
  • a height difference of unevenness between the two-layered portion and the four-layered portion equates to the thickness of two sheets of the woven underlay-material.
  • a woven underlay-layer formed by overlaying two sheets of woven underlay-material and winding them in a spiral shape has a greater height difference of unevenness in the woven underlay-layer than a woven underlay-layer formed by winding one sheet of woven underlay-material in a spiral shape.
  • the high-pressure hose is affected by the large height difference of the unevenness in the woven underlay-layer, such that unevenness with a large height difference is also formed in an outer peripheral portion of the high-pressure hose, which is detrimental to its external appearance.
  • an object of the present disclosure is to provide a high-pressure hose that improves flexibility and also improves external appearance.
  • a high-pressure hose includes an inner tube layer, a cord reinforcing layer, an outer tube layer, and a woven underlay-layer.
  • the cord reinforcing layer is configured of a reinforcing cord wound in a spiral shape and disposed at a radial direction outer side of the inner tube layer.
  • the outer tube layer is disposed at the radial direction outer side of the cord reinforcing layer.
  • the woven underlay-layer is configured of n sheets of a strip-shaped woven underlay-material overlapped with one another and wound in a spiral shape, is disposed between the inner tube layer and the cord reinforcing layer, and includes an overlap portion at which one side portion and another side portion in a width direction of the same strip-shaped woven underlay-material are overlapped with one another.
  • the woven underlay-layer is configured entirely by at least n layers of the strip-shaped woven underlay-material, and a number of overlaps of the strip-shaped woven underlay-material at the overlap portion is n + 1, wherein n ⁇ 2.
  • the woven underlay-layer that is configured by winding the n sheets of strip-shaped woven underlay-material in a spiral shape is provided between the inner tube layer and the reinforcing cord layer. This enables compression stress occurring due to swaging a swage fitting of a joint to be dispersed and alleviated at the woven underlay-layer.
  • the woven underlay-layer also includes a function of protecting the inner tube layer when the reinforcing cord layer is wound on.
  • the woven underlay-layer includes the overlap portion at which the one side portion and the other side portion in the width direction of the same strip-shaped woven underlay-material are overlapped with one another. This enables the reinforcing cord of the cord reinforcing layer to be suppressed from digging into the woven underlay-layer compared to cases in which there is no overlap portion.
  • the high-pressure hose according to the first aspect includes the woven underlay-layer configured entirely by the n sheets of the strip-shaped woven underlay-material, and the number of overlaps of the strip-shaped woven underlay-material at the overlap portion is n + 1.
  • the thickness of the woven underlay-layer at the overlap portion is suppressed compared to a high-pressure hose configured entirely by n sheets of strip-shaped woven underlay-material and having the number of overlaps of the strip-shaped woven underlay-material at the overlap portion being n ⁇ 2. Namely, even if the number of sheets of strip-shaped woven underlay-material increases, a height difference of unevenness at the woven underlay-layer only equates to a thickness of one sheet of the strip-shaped woven underlay-material.
  • the high-pressure hose of the first aspect flexibility is improved, and a height difference of indents in the outer periphery thereof is reduced such that the external appearance is improved, compared to a high-pressure hose having the number of overlaps of the strip-shaped woven underlay-material at the overlap portion being n ⁇ 2.
  • the high-pressure hose of the present disclosure includes excellent advantageous effects of enabling detriment to external appearance and a reduction in flexing performance to be suppressed, while securing durability.
  • the high-pressure hose 10 of the present exemplary embodiment includes an inner tube layer 12 formed of an elastic material such as rubber.
  • a woven underlay-layer 16, an intermediate layer 18, a first reinforcing cord layer 20, an intermediate layer 22, a second reinforcing cord layer 24, an intermediate layer 26, a third reinforcing cord layer 28, an intermediate layer 30, a fourth reinforcing cord layer 32, and an outer tube layer 34 are formed in sequence at an outer peripheral side of the inner tube layer 12.
  • the inner tube layer 12 An elastic material such as rubber that is employed in general high-pressure hoses is employed as the inner tube layer 12.
  • the inner tube layer 12 may also include a layer formed of synthetic resin.
  • a gauge G1 of the inner tube layer 12 may have a thickness that is from 3.0% to 17.0% (from 1.0% to 50.0%) of an inner diameter (internal diameter) D1 of the high-pressure hose 10.
  • the actual dimension of the gauge G1 of the inner tube layer 12 may be in a range of from 0.9 mm to 3.4 mm.
  • the gauge G1 of the inner tube layer 12 may be modified as appropriate according to various conditions, such as the inner diameter D1 of the high-pressure hose 10 and pressure applied during use.
  • the woven underlay-layer 16 is formed by sequentially winding n (n ⁇ 2) sheets of a strip-shaped woven underlay-material in a spiral shape.
  • the woven underlay-layer 16 of the present exemplary embodiment is formed by winding a first strip-shaped woven underlay-material 36 in a spiral shape onto the outer periphery of the inner tube layer 12, and also winding a second strip-shaped woven underlay-material 38 in a spiral shape onto an outer periphery of the first strip-shaped woven underlay-material 36 in the same direction and at the same pitch as the first strip-shaped woven underlay-material 36.
  • the strip-shaped woven underlay-material 36 and the strip-shaped woven underlay-material 38 have the same specifications. Explanation therefore follows regarding configuration of the strip-shaped woven underlay-material 36 as a representative example.
  • the strip-shaped woven underlay-material 36 of the present exemplary embodiment is configured including plural warp yarns 40 that are arranged in parallel rows and extend along a length direction of the strip-shaped woven underlay-material 36, and plural weft yarns 42 that extend along a direction orthogonal to the warp yarns 40.
  • the strip-shaped woven underlay-material 36 is a plain weave material in this example, the method of weaving is not limited to plain weave.
  • the strip-shaped woven underlay-material 36 is formed in a strip shape with a uniform width, in other words a ribbon shape or a band shape.
  • the strength of the warp yarns 40 may be in a range of from 590N to 900N.
  • the strength of the weft yarns 42 may be in a range of from 315N to 550N. Note that the strength of the warp yarns 40 and the strength of the weft yarns 42 may be outside the above ranges.
  • the strengths of the warp yarns and weft yarns are measured in accordance with JIS L 1096.
  • the strength of the warp yarns 40 of the present exemplary embodiment is 750N as an example, and the strength of the weft yarns 42 of the present exemplary embodiment is 420N as an example.
  • organic fibers such as polyamide (PA) or polyethylene terephthalate (PET) fibers may be employed for the warp yarns 40 and weft yarns 42, or fibers other than organic fibers may be employed therefor.
  • PA polyamide
  • PET polyethylene terephthalate
  • an angle of inclination ⁇ 1 of the strip-shaped woven underlay-material 36 (that is the same as an angle of inclination of the warp yarns 40), and an angle of inclination of the strip-shaped woven underlay-material 38 (not illustrated in Fig. 1 ), with respect to a length direction of the high-pressure hose 10 may each be in a range of from 30° to 70°. Note that the angle of inclination ⁇ 1 may be outside the range of from 30° to 70°.
  • width W of the strip-shaped woven underlay-material 38 and a width (not illustrated in Fig. 1 ) of the strip-shaped woven underlay-material 36 material having a width in a range of from 20 mm to 180 mm may be employed as an example.
  • a thickness of the strip-shaped woven underlay-material 36 and a thickness of the strip-shaped woven underlay-material 38 both vary according to the weights of the warp yarns 40 and weft yarns 42, the method of weaving, and so on.
  • two-layered portions of the woven underlay-layer 16 are allocated reference numerals OR 2
  • three-layered portions of the woven underlay-layer 16 are allocated reference numerals OR 3 .
  • the width dimension A n and the width dimension A n+1 are lengths of overlapping portions as measured along the length direction of the high-pressure hose 10.
  • the inner diameter (internal diameter) of the high-pressure hose 10 of the present exemplary embodiment is from 6 mm to 75 mm
  • 0 ⁇ A 3 ⁇ 15 (mm) may be set, wherein A 3 is the width dimension of the three-layered portions OR 3 of the strip-shaped woven underlay-material.
  • the intermediate layer 18 is formed of an elastic material such as rubber and is disposed at the outer peripheral side of the woven underlay-layer 16.
  • a gauge of the intermediate layer 18 is in a range of from 0.2 mm to 0.5 mm, but may be modified as appropriate according to the usage pressure, application, and so on of the high-pressure hose 10.
  • the first reinforcing cord layer 20 to the fourth reinforcing cord layer 32 are each formed by winding plural reinforcing cords 33 in a spiral shape. Note that reinforcing cords 33 in one reinforcing cord layer and reinforcing cords 33 in another reinforcing cord layer that neighbor one another in a radial direction are inclined in opposite directions to one another with respect to the length direction of the high-pressure hose.
  • the reinforcing cords 33 in the first reinforcing cord layer 20 that neighbors the woven underlay-layer 16 are wound in the opposite direction to the winding direction of the strip-shaped woven underlay-material 36 and the strip-shaped woven underlay-material 38 of the woven underlay-layer 16, such that wound direction of the warp yarns 40 of the strip-shaped woven underlay-material 36 and wound direction the warp yarns 40 of the strip-shaped woven underlay-material 38 intersect wound direction of the reinforcing cords 33 of the first reinforcing cord layer 20.
  • an angle of inclination ⁇ 2 of the reinforcing cords 33 with respect to the length direction of the high-pressure hose may be in a range of from 40° to 60°.
  • metal cord is preferably employed for the reinforcing cords 33, and for example, brass-coated steel wire, stainless steel wire, or a known zinc-coated metal wire may be employed therefor.
  • the intermediate layer 22 is disposed between the first reinforcing cord layer 20 and the second reinforcing cord layer 24, the intermediate layer 26 is disposed between the second reinforcing cord layer 24 and the third reinforcing cord layer 28, and the intermediate layer 30 is disposed between the third reinforcing cord layer 28 and the fourth reinforcing cord layer 32.
  • the intermediate layers 22, 26, 30 are each formed of an elastic material such as rubber, and suppress friction between reinforcing cords 33 and reinforcing cords 33 that neighbor one another in the radial direction.
  • the outer tube layer 34 is formed of an elastic material such as rubber or synthetic resin that has excellent oil resistance, weather resistance, and abrasion resistance.
  • a swage-type hose joint (not illustrated in the drawings) is attached to an end portion of the high-pressure hose 10 of the present exemplary embodiment.
  • a nipple is inserted into the high-pressure hose 10
  • a tube-shaped socket is disposed at the outer peripheral side of the high-pressure hose 10 and is swaged to reduce the diameter, such that the high-pressure hose 10 is clamped between the nipple and the socket.
  • the woven underlay-layer 16 configured by winding the strip-shaped woven underlay-material 36 and the strip-shaped woven underlay-material 38 in a spiral shape is provided between the inner tube layer 12 and the first reinforcing cord layer 20 and second reinforcing cord layer 24. This enables compression stress occurring due to swaging the hose joint socket to be dispersed and alleviated by the woven underlay-layer 16.
  • the gauge G1 of the inner tube layer 12 is in a range of from 0.9 mm to 3.4 mm, thereby enabling both flexing durability and anti-bulge performance to be achieved.
  • the three-layered portion OR 3 where overlap portions 24A of the strip-shaped woven underlay-material 36 and one layer of the strip-shaped woven underlay-material 38 overlap one another, and the three-layered portion OR 3 where one layer of the strip-shaped woven underlay-material 36 and overlap portions 26A of the strip-shaped woven underlay-material 38 overlap one another are each formed in a spiral shape. This enables the reinforcing cords 33 of the first reinforcing cord layer 20 to be suppressed from digging into the woven underlay-layer 16 compared to cases in which there are no three-layered portions OR 3 .
  • the woven underlay-layer 16 of the present exemplary embodiment is formed of two strip-shaped woven underlay-members that are the strip-shaped woven underlay-material 36 and the strip-shaped woven underlay-material 38, and the maximum number of overlaps (number of layers) of the strip-shaped woven underlay-material is three.
  • the maximum thickness of the woven underlay-layer 16 is suppressed compared for example to a woven underlay-layer formed of two strip-shaped woven underlay-members and in which the maximum number of overlaps of the strip-shaped woven underlay-material is four.
  • the high-pressure hose 10 of the present exemplary embodiment that employs the two strip-shaped woven underlay-members improves flexibility and reduces the height difference of unevenness at the outer periphery of the high-pressure hose 10 so as to improve the external appearance, compared to a high-pressure hose including a woven underlay-layer and having a maximum number of overlaps of the strip-shaped woven underlay-material to be four.
  • the ratio A 2 /A 3 of the width dimension A 2 of the two-layered portions OR 2 of the strip-shaped woven underlay-material with respect to the width dimension A 3 of the three-layered portions OR 3 of the strip-shaped woven underlay-material to from 0.2 to 32.0, a balance can be achieved such that the reinforcing cord 33-suppression effect of suppressing the reinforcing cords 33 from digging into the woven underlay-layer 16 is obtained while the flexibility of the high-pressure hose 10 is obtained.
  • the high-pressure hose 10 of the present exemplary embodiment by selecting the angle of inclination ⁇ 1 of the warp yarns 40 of the strip-shaped woven underlay-material 36, 38 with respect to the length direction of the high-pressure hose in a range of from 30° to 70°, the high-pressure hose 10 has an optimal bending rigidity, and is suppressed from becoming too stiff (which could cause the warp yarns 40 to jut out and stiffen) or too flexible with respect to bending.
  • configuring the woven underlay-layer 16 of the two strips of strip-shaped woven underlay-material (the strip-shaped woven underlay-material 36, 38), and selecting the number of overlapping sheets of the strip-shaped woven underlay-material of the woven underlay-layer 16 to three sheets as in the high-pressure hose 10 of the present exemplary embodiment enables any detriment to the external appearance or reduction in flexing performance to be suppressed while securing durability. This also enables a reduction in weight to be achieved compared to cases in which the woven underlay-layer 16 is configured of three or more sheets of strip-shaped woven underlay-material.
  • the present exemplary embodiment thereby enables an improved high-pressure hose 10 to be provided.
  • Fig. 4 illustrates a high-pressure hose 100 according to the Comparative Example. Note that the same reference numerals are allocated to the same configuration as that in the high-pressure hose 10 of the exemplary embodiment described above, and explanation thereof is omitted.
  • the high-pressure hose 100 according to the Comparative Example two sheets of strip-shaped woven underlay-materials 102 are overlaid on one another, and are wound in a spiral shape around the outer periphery of the inner tube layer 12 so that one width direction portions of the two sheets of strip-shaped woven underlay-materials 102 are overlapped and form overlap portions 104 that have four layers, and the woven underlay-layer 14 is configured thereby.
  • Weft yarn material is nylon 6, strength is 350 N. Width is 50 mm. Angle of inclination ⁇ 1 with respect to a length direction of the high-pressure hose is 50°.
  • Width A 2 of two-layered portions is 22.7 mm
  • Width A 2 of two-layered portions is 6.4 mm
  • the high-pressure hose of the Example applied with the present disclosure has excellent external appearance, flexing durability, and anti-bulge performance compared to the high-pressure hose according to the Comparative Example.
  • a computer simulation was performed for high-pressure hoses A to E of Examples applied with the present disclosure in which the ratio A 2 /A 3 of the width A 2 of the two-layered portions OR 2 of the strip-shaped woven underlay-material with respect to the width A 3 of the three-layered portions OR 3 of the strip-shaped woven underlay-material was varied to investigate a relationship between the ratio A 2 /A 3 , flexing durability, and anti-bulge performance. Note that a similar simulation to that for the high-pressure hoses A to E of the Examples was also performed for a high-pressure hose according to a Comparative Example.
  • Table 2 Comparative Example high-pressure hose High-pressure hose A High-pressure hose B High-pressure hose C High-pressure hose D High-pressure hose E A2/A3 A 2 /A 4 3.5 0.1 0.2 3.5 31 32 Flexing durability 100 70 114 208 822 847 Anti-bulge performance 100 126 123 130 100 98
  • Bending stiffness was performed in a state of inner tube rubber + woven underlay, and the bending radius when a kink occurred was compared. A bending stiffness of 100 on the index indicates a state in which a kink (fold) occurred at a bending radius of 310 mm. Evaluation was performed as an index representation with the high-pressure hose G set to 100. The higher the value, the greater the stiffness with respect to bending.
  • Anti-bulge performance See Test Example 1. Evaluation was performed as an index representation with the high-pressure hose I set to 100.
  • Table 3 High-pressure hose F High-pressure hose G High-pressure hose H High-pressure hose I High-pressure hose J Angle of inclination 29° 30° 50° 70° 71° Bending stiffness 101 100 87 74 74 Anti-bulge performance 162 160 130 100 99
  • a computer simulation was performed for high-pressure hoses of Examples applied with the present disclosure in which the width A 3 of the three-layered portions OR 3 of the strip-shaped woven underlay-material was varied to investigate a relationship between the width A 3 of the three-layered portions OR 3 , flexing durability, and anti-bulge performance.
  • High-pressure hose of Comparative Example Same specifications as high-pressure hose according to Comparative Example of Test Example 1.
  • Anti-bulge performance See Test Example 1. Evaluation was performed as an index representation with the Comparative Example high-pressure hose set to 100.
  • Flexing durability See Test Example 1. The flexing durability evaluation was performed as an index representation with the Comparative Example high-pressure hose set to 100.
  • Table 4 Comparative Example high-pressure hose High-pressure hose K High-pressure hose L High-pressure hose M High-pressure hose N Width A 3 of three-layered portions A 3 (mm) Width of four-layered portions is 6 mm 0 6 11 12 Anti-bulge performance 100 102 130 154 159 Flexing durability 100 323 207 111 92
  • selecting the width A 3 of the three-layered portions in a range of from 0 to 11 enables anti-bulge performance to be secured and also enables flexing durability to be improved.
  • High-pressure hose of Comparative Example Same specifications as high-pressure hose according to Comparative Example of Test Example 1.
  • the gauge G1 of the inner tube layer in a range of from 0.9 to 3.4, the anti-bulge performance can be secured and the flexing durability can be improved.
  • the woven underlay-layer was formed using two strips of strip-shaped woven underlay-material in the above exemplary embodiment, the woven underlay-layer may be formed using three or more strips of strip-shaped woven underlay-material.
  • the woven underlay-layer 16 was formed by winding two strips of strip-shaped woven underlay-material with the same specifications in a spiral shape in the above exemplary embodiment, the woven underlay-layer 16 may be formed by winding plural strips of strip-shaped woven underlay-material with different specifications, such as different widths, materials, warp yarn strengths, and weft yarn strengths, in a spiral shape.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Laminated Bodies (AREA)
EP20904132.6A 2019-12-19 2020-12-07 Hochdruckschlauch Pending EP4080098A4 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2019229174A JP2021095981A (ja) 2019-12-19 2019-12-19 高圧ホース
PCT/JP2020/045501 WO2021124956A1 (ja) 2019-12-19 2020-12-07 高圧ホース

Publications (2)

Publication Number Publication Date
EP4080098A1 true EP4080098A1 (de) 2022-10-26
EP4080098A4 EP4080098A4 (de) 2023-01-11

Family

ID=76430983

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20904132.6A Pending EP4080098A4 (de) 2019-12-19 2020-12-07 Hochdruckschlauch

Country Status (5)

Country Link
US (1) US20230032721A1 (de)
EP (1) EP4080098A4 (de)
JP (1) JP2021095981A (de)
CN (1) CN114846263A (de)
WO (1) WO2021124956A1 (de)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1478083A (en) * 1923-05-04 1923-12-18 Goodrich Co B F Wire-wound hose
US3481368A (en) * 1966-04-18 1969-12-02 Goodrich Co B F Flexible reinforced hose
FR2554204B1 (fr) * 1983-10-26 1986-08-14 Papillon Jean Marie Procede de fabrication de tuyaux rigides ou souples ainsi que tuyau rigide ou souple obtenu par la mise en oeuvre de ce procede
JPH09203484A (ja) * 1996-01-25 1997-08-05 Tokai Rubber Ind Ltd 高圧ホース
JP2001254874A (ja) * 2000-01-05 2001-09-21 Giken Seisakusho Co Ltd ゴムホース及びその製造方法
US7357968B2 (en) * 2002-09-27 2008-04-15 Itt Manufacturing Enterprises, Inc. Reinforced, high pressure, low permeation multilayer hose
JP2005076761A (ja) * 2003-09-01 2005-03-24 Bridgestone Corp 不織布層入りホース
JP4967589B2 (ja) * 2006-10-18 2012-07-04 横浜ゴム株式会社 高圧ホースの製造方法
JP5044744B2 (ja) * 2007-04-17 2012-10-10 株式会社トヨックス 可撓性積層ホースの製造方法
US20090159145A1 (en) * 2007-12-19 2009-06-25 Caterpillar Inc. Hose with composite layer
JP5542354B2 (ja) * 2009-03-18 2014-07-09 タイガースポリマー株式会社 可撓性補強ホース
WO2011006963A1 (en) * 2009-07-16 2011-01-20 Eaton Fluid Power Gmbh Multilayer flexible hose with glass fiber webbing
JP5677009B2 (ja) * 2010-10-06 2015-02-25 エバック株式会社 ホースの製造方法
CN103115202B (zh) * 2013-03-05 2018-01-19 长春高祥特种管道有限公司 油田用多层柔性复合管及其制备方法
JP2019105354A (ja) * 2017-12-14 2019-06-27 株式会社ブリヂストン ホース
GB201805262D0 (en) * 2018-03-29 2018-05-16 Ge Oil & Gas Uk Ltd Flexible pipebody and method
WO2019208563A1 (ja) * 2018-04-26 2019-10-31 株式会社ブリヂストン 高圧ホース及び高圧ホースの製造方法

Also Published As

Publication number Publication date
CN114846263A (zh) 2022-08-02
US20230032721A1 (en) 2023-02-02
WO2021124956A1 (ja) 2021-06-24
JP2021095981A (ja) 2021-06-24
EP4080098A4 (de) 2023-01-11

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