EP4076812A1 - Foret hélicoïdal ayant une pointe de coupe munie d'une structure étagée - Google Patents

Foret hélicoïdal ayant une pointe de coupe munie d'une structure étagée

Info

Publication number
EP4076812A1
EP4076812A1 EP20821114.4A EP20821114A EP4076812A1 EP 4076812 A1 EP4076812 A1 EP 4076812A1 EP 20821114 A EP20821114 A EP 20821114A EP 4076812 A1 EP4076812 A1 EP 4076812A1
Authority
EP
European Patent Office
Prior art keywords
drill
cutting edges
tip
pair
cutting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP20821114.4A
Other languages
German (de)
English (en)
Inventor
Markus Kraus
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guehring KG
Original Assignee
Guehring KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guehring KG filed Critical Guehring KG
Publication of EP4076812A1 publication Critical patent/EP4076812A1/fr
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B51/00Tools for drilling machines
    • B23B51/009Stepped drills
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2251/00Details of tools for drilling machines
    • B23B2251/28Arrangement of teeth
    • B23B2251/287Cutting edges having different lengths

Definitions

  • the invention relates to a twist drill with a step-structured cutting tip, which represents an exchangeable accessory part for a drilling machine and is generically known from EP 3305447 A1.
  • Drills known from the prior art include twist drills and step drills, which are intended for different applications.
  • twist drills holes of a predetermined diameter can be drilled through materials that have a material thickness smaller than the length of the guide area (length of the twist drill minus a shank area) of the twist drill.
  • the actual cutting process is carried out here by two main cutting edges formed on the drill tip of the drill, which extend from a cross cutting edge crossing the drill axis to the drill circumferential surface and to which two flutes wind around the drill axis along the guide area.
  • the same amounts of material are cut, for which a corresponding torque must be applied.
  • the larger the diameter of a hole to be drilled the longer the cutting edges and the greater the cutting pressure on the cutting edges and the lower the cutting speed must be selected.
  • Step drills are used to drill holes through thin-walled material or to drill holes in a thin-walled material. Since a typical length for a drill is significantly greater than the thickness of the thin-walled material to be drilled through, there is the possibility that several cutting steps are formed over the length of the drill, with which an increasingly larger hole can be drilled step by step.
  • Step drills generally have a shank and a cutting head along a drill axis, which is connected directly to the shank or indirectly to the shank via a transition piece.
  • the cutting head has a cutting tip with a pair of first main cutting edges and a plurality of cutting stages.
  • the cutting steps are arranged coaxially to the drill axis and have an increasingly larger diameter, starting at the cutting tip up to the shank.
  • the cutting steps must each have a step height that is greater than the thickness of the material to be drilled, so that through holes with a respective diameter can be drilled.
  • the cutting steps always have a cylindrical step section, which here takes on the function of a guide area, and a conical step section, which connects two adjacent cylindrical step sections and on which there are further pairs of main cutting edges.
  • the thicker the material to be drilled the fewer cutting steps a suitable step drill can have. So that after a drill hole with a desired diameter has been made, it is reliably avoided that the main cutting edges of the next cutting step already come into engagement, the step height is at least slightly higher than the thickness of the material to be drilled through.
  • Two flutes extend over the entire length of the cutting head in order to transport away the drilling chips.
  • the step drill would also be functional with just one flute. There would then be only one main cutting edge or more than two flutes per cutting step. These can basically run parallel to the drill axis or, advantageously, as with twist drills, wind around the drill axis.
  • DE 200 15550 U1 discloses a step drill which has the features of a step drill, as has been generally described as prior art, and which should be characterized in that it has cylindrical sections that have a have different axial lengths.
  • One problem to be solved here is that, on the one hand, the holes to be drilled are used, for example, to insert a threaded bolt through them and fix it in a sheet metal part by means of a lock nut, and, on the other hand, to screw a self-tapping screw into the through hole.
  • the two types of fastening are usually used alternatively, depending on the material thickness.
  • a step drill is known from DE 20303656 U1, with cutting steps, each comprising one or more conical step sections merging into one another and a cylindrical step section.
  • Both the conical step sections and the cylindrical step sections can have the same or different length in the axial direction for the individual cutting steps.
  • the cylindrical step sections can alternately have a smaller and a larger axial length.
  • the length of the shorter sections should advantageously be ⁇ 3 mm and the length of the longer step sections> 3 mm and ⁇ 6 mm and should begin with a cylindrical step section with a smaller axial length behind the cutting tip.
  • step drills that the individual cutting steps have an axial length, which is determined by how thick the material to be drilled is, and that the diameter differences between adjacent cutting steps are determined by the hole diameters to be drilled with the step drill.
  • a twist drill with a step-structured cutting tip which combines features of both a classic twist drill and a step drill.
  • Such a twist drill with a step-structured cutting tip contains a shank area, like all drills, a guide area, such as a twist drill, and a step-structured cutting tip with a drill tip, similar to a cutting head of a step drill.
  • a drill tip on which a first pair of main cutting edges are located there are several cutting steps, each having a conical step section and a cylindrical step section, the diameter of the cylindrical step sections increasing towards the shank.
  • the cutting steps are interrupted by two flutes which wind around the drill axis from the drill tip to the shaft along the guide area.
  • the edges along the flutes are stepped according to the cutting steps and form the multitude of further main cutting edges (here first cutting edges) on the conical step sections and secondary cutting edges (here second cutting edges) on the cylindrical step sections.
  • the main and the secondary cutting edges thus have a step-like structure, the main cutting edges and the secondary cutting edges each enclosing an angle between 90 ° and 140 ° with one another.
  • the main cutting edges should preferably run parallel to one another, so that they each enclose the same angle with the drill axis.
  • the main cutting edge present there is divided into a large number of main cutting edges.
  • the moment that otherwise only acts on one main cutting edge is divided here between the large number of correspondingly shorter main cutting edges. Accordingly, it is advantageous to have as many and therefore shorter main cutting edges as possible.
  • the axial length of the cylindrical step sections results here from the processing of the other main cutting edges on the drill body in the area of the cutting head, which, as shown in FIG. 1 of the aforementioned EP 3305447 A1, has an acute flank angle of an enveloping circumferential surface.
  • the cylindrical step sections can in principle also deviate from a cylindrical shape, since, in contrast to the step drills, they have no guiding function. It is indicated that the main cutting edges can have the same or a gradually increasing height.
  • one advantage of such a twist drill known from the aforementioned EP 3305447 A1 with a step-structured cutting tip is that the moment acting on the drill is divided between the individual main cutting edges.
  • the cutting pressure, in particular on the corners of the main cutting edge, is therefore comparatively lower, which means lower Wear and a longer service life leads.
  • the speed for drilling a hole with the same diameter can be increased significantly compared to a twist drill, which speeds up the drilling process.
  • Cutting forces that act less on the individual main cutting edges also lead to lower friction and thus to slower heating, which in turn reduces the requirements for cooling.
  • main cutting edges it can be seen from the aforementioned EP 3305447 A1 that these advantageously have parallel and either the same height or a height that increases gradually towards the shaft.
  • the reasons for the advantage of an increasing height of the main cutting edges in the direction of the shank are not specified. Both main cutting edges of the same height and main cutting edges, the height of which increases towards the shank, lead to a different chip volume that is generated with the individual cutting steps.
  • the object of the invention is to improve a twist drill with a step-structured cutting tip.
  • the invention relates to a twist drill with a step-structured cutting tip, consisting of a shank, a guide area and the adjoining, step-structured cutting tip.
  • the step structure of the cutting tip is interrupted by two flutes winding around a drill axis.
  • the step-structured cutting tip is a drill tip with a radius, on which a pair of first main cutting edges are formed and which has a plurality of coaxially arranged cutting steps. These cutting steps each have a conical step section, in each of which a pair of further main cutting edges is formed, and a cylindrical step section, the cylindrical step sections having an increasingly larger radius towards the shaft.
  • the difference in each case between one of the radii and the next one of the radii is selected so that the pair of further main cutting edges arranged in between sweeps over an annular surface coaxial to the drill axis on an imaginary plane perpendicular to the drill axis when rotating around the drill axis.
  • the ring faces point has the same surface area, so that an equal chip volume is removed with each pair of the other main cutting edges when drilling.
  • the invention relates to a twist drill with a step-structured cutting tip, consisting of a shank and the step-structured cutting tip directly or indirectly adjoining it.
  • This step structure is interrupted by two flutes winding around a drill axis.
  • the step-structured cutting tip consists of a drill tip with a radius on which a pair of first main cutting edges are formed, and a plurality of coaxially arranged cutting steps.
  • the cutting steps each have a conical step section, in each of which a pair of further main cutting edges is formed, and a cylindrical step section, the cylindrical step sections having an increasingly larger radius towards the shaft.
  • the difference between one of the radii and the next but one of the radii is selected in such a way that the two pairs of further main cutting edges arranged between them sweep over an annular surface coaxial to the drill axis on an imaginary plane perpendicular to the drill axis when rotating around the drill axis.
  • the ring surfaces have the same surface area in pairs, so that when drilling with two adjacent pairs of the other main cutting edges, the same chip volume is removed in total.
  • the proportion of the small first step diameters in the guide of the drill in the component is greater, so that better drilling quality is also achieved with regard to dimensional accuracy and roundness. This is especially true for drills with very good self-centering properties.
  • the small tapping diameter is centered very well and the portion of this small tapping diameter in the guidance of the drill is in the hole through the step length of the same length or longer at the front, greater compared to the following step lengths with a larger diameter, whereby a better hole quality is achieved.
  • FIG. 3a-3b a second embodiment of a twist drill according to the invention with a step-structured cutting tip in different views.
  • the invention relates to a twist drill with a step-structured cutting tip 3 (hereinafter drill), as shown in FIGS. 2a-2b and FIGS. 3a-3b.
  • drill a step-structured cutting tip 3
  • FIGS. 2a-2b and FIGS. 3a-3b Like drills known from the prior art, as shown in an example in FIGS. 1a-1c, it has a shank 1 by means of which the drill can be clamped in a drill chuck of a drilling machine. Adjacent to the shaft 1, in the direction of a drill axis 0, there is a guide region 2 which has a length in the direction of the drill axis 0 which is greater than the thickness of the material to be drilled.
  • the step-structured cutting point 3 (hereinafter referred to as cutting point 3) adjoins the guide area 2, the step structure of which is interrupted by two flutes 5 winding around the drill axis 0. Its maximum outer diameter corresponds to the outer diameter of the guide area 2.
  • the step-structured cutting tip 3 has a drill tip 3.1 on which a pair of first main cutting edges 4.1 are formed. The first main cutting edges 4.1 are connected to one another via a cross cutting edge which crosses the drill axis 0.
  • the radius ro of the drill tip 3.1 can be small and the first main cutting edges 4.1 can be made short, so that the cross cutting edge can also be made filigree, which ensures good centering of the drill allowed.
  • Any number of cutting stages 3.2 are connected to the drill tip 3.1, in each case by a conical step section 3.2.1 and a cylindrical step section
  • the first cutting step 3.2 is identified in the drawings with a, the last with m, the last cutting step 3.2 merging into the guide area 2.
  • a pair of further main cutting edges 4.2a - 4.2m is formed in each of the conical step sections 3.2.1.
  • the cylindrical step sections 3.2.2 have an increasingly larger radius r a - r m towards the shaft 1. Since this drill is not used to drill holes of different diameters as with a step drill, but holes with the same diameter, which corresponds to the diameter of the last cutting stage 3.2, it is fundamentally not important which diameter the individual cutting stages 3.2 have, as long as they are in the direction to become larger towards the shaft 1. This opens up the possibility of choosing the diameter in such a way that the individual cutting steps improve the state of the art
  • FIG. 1c it is shown how the surface areas of an annular surface A a - Am, processed by one of the first cutting stages 3.2 or one of the last cutting stages 3.2 towards the shaft 1, differ when, as indicated as advantageous in the prior art, the main cutting edges run parallel to each other and have the same height.
  • 1b shows a plan view of such a drill known from the prior art in the direction of the shaft 1.
  • FIGS. 3a - 3b when drilling, sweep over an annular surface A a - Am with the same surface area, with which they remove the same chip volume over the depth of the resulting borehole.
  • the pairs of further main cutting edges 4.2 can each have the same length and enclose different cutting angles a with the drill axis 0 or have a different length and enclose the same cutting angles with the drill axis 0.
  • the length l a - li of the cylindrical step sections 3.2.2 which in principle can be any for the function of the drill, inevitably results in both alternatives.
  • the pairs of the further main cutting edges 4.2 are each short, so that the change in the chip volumes of two adjacent cutting steps 3.2 is also smaller than with longer further main cutting edges 4.2.
  • the difference between one of the radii and the next but one of the radii Ar is chosen so that with the two pairs of further main cutting edges 4.2 a - 4.2 m ) on an imaginary, A plane E, which is perpendicular to the drill axis 0, is rotated around the drill axis 0 and an annular surface A a - Am coaxial with the drill axis 0 is swept over and the annular surfaces A a - Am have the same area in total in pairs.
  • the density of the chips discharged via the chip flutes 5 is more homogeneous after a complete penetration of the cutting tip 3 into a workpiece in the chip flutes 5 than with a drill according to the prior art, which z . B. a suction of the chip volume facilitated.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Drilling Tools (AREA)

Abstract

Foret hélicoïdal ayant une pointe de coupe (3) munie d'une structure étagée, constitué d'une tige (1), d'une région de guidage (2) et de la pointe de coupe adjacente (3) munie d'une structure étagée, dont la structure étagée est interrompue par deux cannelures (5) s'enroulant autour d'un axe de foret (0), la pointe de coupe (3) munie d'une structure étagée ayant une pointe de foret (3.1) présentant un rayon (r0), au niveau de laquelle une paire de premières lèvres principales (4.1) sont formées, et une multiplicité d'étages de coupe agencés de manière coaxiale (3.2), qui ont chacun une partie étagée conique (3.2.1), dans laquelle, dans chaque cas, une paire d'autres lèvres principales (4.2a-4.2m) sont formées, et une partie étagée cylindrique (3.2.2), les parties étagées cylindriques (3.2.2) ayant, en direction de la tige (1), un rayon de plus en plus grand (ra-rm), la différence entre, dans chaque cas, l'un des rayons et le rayon suivant parmi les rayons (Δr) est choisie de telle sorte que, lors de la rotation autour de l'axe de foret (0), la paire d'autres lèvres principales (4.2a-4.2m) agencées entre lesdites parties étagées cylindriques, balaie, dans chaque cas, une face annulaire (Aa-Am), de manière coaxiale avec l'axe du foret (0), sur un plan imaginaire (E) agencé perpendiculairement à l'axe du foret (0), et les faces annulaires (Aa-Am) ayant une surface identique, de telle sorte que, pendant le forage, un volume de fragment identique est transporté au moyen de chaque paire des autres lèvres principales (4.2a-4.2m).
EP20821114.4A 2019-12-20 2020-11-25 Foret hélicoïdal ayant une pointe de coupe munie d'une structure étagée Pending EP4076812A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102019135404.8A DE102019135404A1 (de) 2019-12-20 2019-12-20 Spiralbohrer mit einer stufenstrukturierten Schneidspitze
PCT/DE2020/100997 WO2021121468A1 (fr) 2019-12-20 2020-11-25 Foret hélicoïdal ayant une pointe de coupe munie d'une structure étagée

Publications (1)

Publication Number Publication Date
EP4076812A1 true EP4076812A1 (fr) 2022-10-26

Family

ID=73789774

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20821114.4A Pending EP4076812A1 (fr) 2019-12-20 2020-11-25 Foret hélicoïdal ayant une pointe de coupe munie d'une structure étagée

Country Status (5)

Country Link
US (1) US20220339714A1 (fr)
EP (1) EP4076812A1 (fr)
KR (1) KR20220110591A (fr)
DE (1) DE102019135404A1 (fr)
WO (1) WO2021121468A1 (fr)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102022110659A1 (de) 2022-05-02 2023-11-02 Yuzheng Chen Stufenbohrer
US20240051039A1 (en) * 2022-08-10 2024-02-15 Black & Decker Inc. Drill bit with multi-stepped tip
US20240082929A1 (en) * 2022-11-18 2024-03-14 Danyang Kaiyiyuan Tools Co., Ltd. Twist drill with multi-step drill point

Family Cites Families (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB123605A (en) * 1918-03-05 1919-03-05 Vickers Ltd Improvements in or relating to Boring Tools.
US4582458A (en) * 1984-08-09 1986-04-15 American Saw & Mfg. Company Stepped drill construction
DE29904042U1 (de) * 1999-03-05 1999-07-29 Dähn & Klein GmbH, 67823 Obermoschel Stufenbohrer
DE20015550U1 (de) * 2000-09-08 2000-10-26 Quanz, Reiner, 42859 Remscheid Stufenbohrer
DE20303656U1 (de) * 2003-03-06 2003-05-08 Quanz, Reiner, 42859 Remscheid Stufenbohrer
DE202008000368U1 (de) * 2008-01-09 2008-03-13 RUKO GmbH Präzisionswerkzeuge Mehrstufenbohrer mit Bohranschlag
US8602698B2 (en) * 2010-08-25 2013-12-10 Kennametal Inc. Combination end milling/drilling/reaming cutting tool
JP5933935B2 (ja) * 2011-06-17 2016-06-15 マコトロイ工業株式会社 ドリル
WO2014197761A1 (fr) * 2013-06-06 2014-12-11 Milwaukee Electric Tool Corporation Foret étagé
FI3305447T3 (fi) * 2016-02-14 2023-06-13 Tec Spiral Entpr Tools Co Ltd Askelstrukturoitu poranterä
CN106001708A (zh) * 2016-07-28 2016-10-12 山东大学 一种具有阶梯刃型的断屑钻头
CN107262786A (zh) * 2017-08-10 2017-10-20 扬州市实力五金工具工贸有限公司 一种带停止节阶梯钻及其制造方法
CN213052886U (zh) * 2018-01-29 2021-04-27 米沃奇电动工具公司 钻头
DE102019102726A1 (de) * 2019-02-04 2020-08-06 EMUGE-Werk Richard Glimpel GmbH & Co. KG Fabrik für Präzisionswerkzeuge Bohrwerkzeug und Verfahren zur Erzeugung einer Bohrung

Also Published As

Publication number Publication date
WO2021121468A1 (fr) 2021-06-24
DE102019135404A1 (de) 2021-06-24
US20220339714A1 (en) 2022-10-27
KR20220110591A (ko) 2022-08-08

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