EP4018852B1 - Production system and method for producing activated carbon filters - Google Patents

Production system and method for producing activated carbon filters Download PDF

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Publication number
EP4018852B1
EP4018852B1 EP20217092.4A EP20217092A EP4018852B1 EP 4018852 B1 EP4018852 B1 EP 4018852B1 EP 20217092 A EP20217092 A EP 20217092A EP 4018852 B1 EP4018852 B1 EP 4018852B1
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EP
European Patent Office
Prior art keywords
sleeve
station
manufacturing
manufacturing apparatus
cap
Prior art date
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Application number
EP20217092.4A
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German (de)
French (fr)
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EP4018852A1 (en
EP4018852C0 (en
Inventor
Marco KINDERMANN
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Gruene Sonne GmbH
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Gruene Sonne GmbH
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Priority to EP20217092.4A priority Critical patent/EP4018852B1/en
Publication of EP4018852A1 publication Critical patent/EP4018852A1/en
Application granted granted Critical
Publication of EP4018852C0 publication Critical patent/EP4018852C0/en
Publication of EP4018852B1 publication Critical patent/EP4018852B1/en
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/02Manufacture of tobacco smoke filters
    • A24D3/0204Preliminary operations before the filter rod forming process, e.g. crimping, blooming
    • A24D3/0212Applying additives to filter materials
    • A24D3/0225Applying additives to filter materials with solid additives, e.g. incorporation of a granular product

Definitions

  • the present invention relates to a production system for producing activated charcoal filters according to the preamble of claim 1.
  • the invention also relates to a corresponding method for producing activated charcoal filters.
  • Activated carbon filters are used as filters for tobacco products, for example as pipe filters, cigarillo filters or cigarette filters.
  • the smoke is guided along the porous pieces of carbon as if through a labyrinth, so that a large part of the harmful substances remains in the filter.
  • the DE 10 2019 113 489 B3 a device for producing a filter for smoking articles is known.
  • the device has a rotary indexing table there, which carries holding devices for sleeves arranged in a circle.
  • the rotary indexing table transports a pair of sleeves picked up in the pick-up positions from one processing station to the next.
  • the device has a first tube stuffing station, a filling station and a second tube stuffing station as processing stations, the tubes being processed in pairs at the individual stations.
  • the DE 10 2019 113 489 B3 also describes a corresponding method for producing a filter for smoking articles.
  • the known device for producing a filter has the disadvantage that the device shown there requires a lot of space due to its structure.
  • not all parts of the machine are easily accessible for maintenance and repairs.
  • an oscillating conveyor arranged in the middle of the rotary indexing table is hardly accessible.
  • the solution according to the invention consists in particular in specifying a production plant for the production of activated carbon filters, the production plant having at least the following stations: a sleeve feed station for feeding sleeves; a first cap insertion station for inserting under caps into the sleeves; a filling station for filling activated carbon into the sleeves; and a second cap inserting station for inserting top caps into the sleeves, the manufacturing system having an endless conveyor which has a plurality of sleeve receiving devices and is adapted to move the sleeves in a conveying plane by means of the sleeve receiving devices, the sleeve receiving means preferably being adapted to hold the sleeves during insertion of the bottom cap and/or during insertion of the top cap.
  • the endless conveyor is designed as a chain conveyor, belt conveyor or belt conveyor. So more generally as a conveyor with an endless loop and flexibility in the conveyor level.
  • the sleeves are preferably sleeves made of paper or cardboard.
  • the sleeve is held in an upright position in the sleeve receiver.
  • the caps can preferably be made of ceramic.
  • the caps, in particular ceramic caps preferably have openings through which, for example, carbon particles can be sucked out later. In particular, between 2 and 9 such openings are provided here.
  • the shape of the openings is arbitrary. For example, these are designed as round holes or slots.
  • the caps are designed as cellulose caps.
  • the endless conveyor is also preferably driven by a drive, in particular a motor, and moves the sleeve receiving devices within the conveying plane. This means that processing at the individual stations also takes place within the conveyor level.
  • the drive axis of the endless conveyor is aligned perpendicular to the conveying plane.
  • the manufacturing facility can have a manufacturing table on which the stations can be arranged.
  • the conveying plane is preferably aligned parallel to a tabletop of the production table.
  • the sleeve receiving devices are particularly preferably designed to hold the sleeves during all work steps, ie from feeding in the sleeve to removing the sleeve.
  • the object is achieved in a satisfactory manner with the production plant according to the invention for the production of activated carbon filters.
  • a production facility for producing activated carbon filters is provided which is extremely space-saving and in which all parts are easily accessible.
  • the endless conveyor When designed as a chain conveyor, belt conveyor or belt conveyor, i.e. as a conveyor with an endless loop and flexibility in the conveying level, the endless conveyor can be flexibly and optimally adapted to the space available in the production plant. In the Compared to a rigid conveyor, such as a rotary table, the use of a flexible endless conveyor is significantly more unrestricted.
  • the endless conveyor is particularly preferably designed as a chain. A particularly simple attachment of the sleeve receiving devices is then possible.
  • the endless conveyor includes a plurality of means for releasably attaching the sleeve receiving means.
  • the sleeve receiving devices are thus interchangeable.
  • defective parts can be exchanged more easily and on the other hand, the production system is more universal and can process sleeves with different diameters.
  • the filter sleeves can have diameters in the range of 5 to 9 mm, purely by way of example.
  • the conveying plane is a horizontal plane.
  • a particularly advantageous embodiment of the present invention provides that the direction of insertion of the lower caps and the direction of insertion of the upper caps are aligned orthogonally to the conveying plane.
  • an anvil can be arranged as a counterpart from above.
  • an anvil when inserting the top cap, an anvil can be arranged as a counterpart from below.
  • the filling direction is also particularly preferably orthogonal to the conveying plane. This makes it possible to arrange the stations below or above the conveyor level or the endless conveyor. This ensures a simple and space-saving construction. Transferred to a production table, the conveying level thus runs at such a distance from the table that stations can be arranged below the conveying level.
  • the direction of insertion of the lower cap is oriented in the opposite direction to the direction of insertion of the upper cap.
  • the advantage here is that the sleeve no longer has to be moved during processing, and in particular no longer has to be rotated.
  • a further embodiment of the present invention provides that the sleeve receiving devices each have a base body and a pivoting body, the pivoting body being mounted on the base body so that it can pivot about a pivot axis, the pivoting body being in a pivoting plane between a holding position in which a sleeve is attached of the sleeve receiving means, and is pivotable to a release position in which a sleeve can be fed or removed.
  • the base body is attached to the endless conveyor. Due to the swivel body, the sleeve receiving device is designed to receive sleeves of different sizes. In addition, this allows the sleeves to be held securely and easily picked up and released.
  • the pivoting plane is parallel to the conveying plane or corresponds to the conveying plane.
  • the sleeve receiving device has a pretensioning element which holds the pivoting body in the holding position.
  • the sleeve receiving devices have to be moved into the release position in one pass, ie from the insertion of a first sleeve until the renewed insertion of a further sleeve into the same receiving device, for receiving and for dispensing the sleeve, ie twice into the release position. It is therefore advantageous if the receiving device is otherwise held in the holding position.
  • the pretensioning element used for this purpose is preferably designed to be elastically deformable. It is particularly preferably a spring, in particular a compression spring.
  • the production plant has at least one driver which is designed to come into contact with the pivoting body in order to move the pivoting body into the release position.
  • the driver is designed to actuate the pivoting body in such a way that it moves into the release position.
  • the driver is used to control the pivoting body. From the release position to the holding position, the pivoting body is moved by means of the biasing member when the operation of the driver is interrupted.
  • a corresponding driver is preferably arranged at the tube supply station and a corresponding driver at the tube discharge station.
  • a stop element can be formed on the pivoting body, which is designed to come into contact with the driver.
  • the stop element can be designed as a body, for example a rod, which extends beyond the remainder of the sleeve receiving device.
  • the stop element can extend orthogonally to the conveying plane upwards or downwards.
  • the production facility also has a large number of test stations for detecting bad parts and a reject station for sorting out detected bad parts.
  • the test stations can have distance-measuring, preferably optical, detectors or sensors.
  • the test stations can be arranged in particular for checking the lower cap, the activated carbon that has been filled in and the upper cap. In particular, the test stations check the correct position of the two caps and the level of activated carbon.
  • An associated test station is preferably arranged correspondingly behind the first cap insertion station, behind the filling station and behind the second cap insertion station. The relative term "behind" means downstream as viewed in the flow of matter.
  • a carrier is preferably also arranged at the reject station.
  • the production plant has a cleaning station, which is arranged behind the filling station and is designed to blow or suck particles, in particular coal dust, out of the sleeve or the filter.
  • the cleaning in the cleaning station is preferably carried out by means of suction or extraction, since the electrically conductive carbon is not distributed in the system in this way.
  • the object is achieved by means of a method for producing activated carbon filters, the method having the following steps: feeding a sleeve at a sleeve feed station; inserting a bottom cap into the sleeve at a first cap insertion station; filling activated carbon into the canister at a filling station; inserting a top cap into the sleeve at a second cap insertion station; and removing the sleeve or the filter into a collection container, with the sleeve being moved between the stations by means of an endless conveyor designed as a chain conveyor, belt conveyor or belt conveyor, which has a large number of sleeve receiving devices and is designed to hold the sleeves by means of to move the sleeve receiving devices in a conveying plane.
  • an endless conveyor designed as a chain conveyor, belt conveyor or belt conveyor, which has a large number of sleeve receiving devices and is designed to hold the sleeves by means of to move the sleeve receiving devices in a conveying plane.
  • the sleeve remains in the sleeve receiving device from the time the sleeve is fed in until the sleeve is removed.
  • the sleeve when the sleeve is moved between the stations, at least one driver comes into contact with the sleeve receiving devices in such a way that a pivoting body of the sleeve receiving device is moved from a holding position, in which a corresponding sleeve is held, into a release position , in which a corresponding sleeve can be fed or removed.
  • the driver actuates the swivel body here.
  • moving the pivot body to the release position occurs at the case infeed station, the case outfeed station and optionally selectively at the reject station.
  • a cleaning step takes place in which the sleeve or the filter is blown out or sucked out at a cleaning station.
  • fine disruptive particles are removed, for example by means of compressed air.
  • the sleeve or the filter is preferably sucked out. The removal of the particles increases the comfort for the user.
  • a particularly advantageous embodiment of the present invention provides that bad parts are identified at a large number of test stations and identified bad parts are rejected at one reject station.
  • the production plant and the method are particularly suitable for the production of activated carbon filters.
  • FIG. 1 shows an exploded view of a filter 1000, which can be produced by means of the production system or the method according to the invention.
  • the filter has a sleeve 200 secured by a bottom cap 300 (in Fig 1 shown on the left) is closed from below.
  • Activated carbon 400 is arranged inside the sleeve 200 and acts as a filter material. The smoke is guided through the porous pieces of carbon as if through a labyrinth, whereby a large part of the harmful substances remain in the filter 1000.
  • a top cap 500 closes the filter 1000 from the top.
  • the sleeve 200 is a preferably cylindrical hollow body with an inner area which can be closed by means of the caps 300 and 500 and in which the filter material, here the activated carbon 400, is enclosed.
  • the sleeves 200 are preferably a sleeve 200 made of paper or cardboard.
  • Caps 300 and 500 are preferably formed of ceramic and serve to seal the ends of sleeve 200. As indicated in the case of the lower cap 300, the caps 300, 500 have openings 301. Coal particles can be sucked off through these openings 301 during production.
  • the production plant 100 has a production table 101 on or on which the individual stations are arranged.
  • the production system 100 initially has a sleeve feed station 110 at which a sleeve is fed to an endless conveyor 160 .
  • the endless conveyor 160 has a drive 102 and a conveying plane E, within which the endless conveyor 160 conveys the sleeve from one manufacturing station to the next manufacturing station.
  • a drive axis of the drive 102 is arranged orthogonally to the conveying plane E.
  • the manufacturing system 100 has a first cap insertion station 120, a filling station 130 and a second cap insertion station 140 as manufacturing stations.
  • a bottom cap is inserted into the sleeve.
  • the filling station 130 activated carbon is filled into the sleeve.
  • a top cap is inserted into the sleeve.
  • the top view shown shows the production system 100 and its individual stations in somewhat more detail.
  • the top view shows the production table 101 from above.
  • the sleeve supply station 110 has a separating device 111 which separates the sleeves. Then the tubes are fed to a tube receiver 170 of the endless conveyor 160 .
  • the endless conveyor 160 has a multiplicity of such sleeve receiving devices 170 which are arranged on the endless conveyor 160 .
  • the endless conveyor 160 moves the sleeve receivers 170 along the arrow shown in an endless loop.
  • the sleeve receiver 170 is moved with the sleeve to the first cap insertion station 120 .
  • the first cap loading station 120 has a collection bin 123 in which the first caps are stored.
  • the first cap insertion station 120 has a separating device 121 for the first caps.
  • the caps are then moved towards the sleeve receivers 170 one at a time. Here this is done by means of a rotary table 122.
  • the cap is then inserted orthogonally to the conveying plane E into the sleeve.
  • the first cap insertion station 120 is for inserting the under cap. Accordingly, the cap is inserted into the sleeve from below.
  • the sleeve receiver 170 with the sleeve is then moved to the first inspection station 181 by means of the endless conveyor 160 .
  • a check is made as to whether the first sleeve has been inserted correctly. In particular, it is checked whether the insertion depth, ie the direction orthogonal to the conveying plane E, is correct.
  • the first test station 181 can have a distance sensor that measures the insertion depth.
  • the sleeve receiving device 170 with the sleeve is then moved from the first inspection station 181 to the filling station 130 by means of the endless conveyor 160 .
  • the activated carbon is filled into the sleeve.
  • the filling station 130 has a collection container 131 in which the activated carbon is stored.
  • the sleeve receiving device 170 with the sleeve is then moved from the filling station 130 to the second inspection station 182 by means of the endless conveyor 160 .
  • the second test station 182 it is checked whether the filling quantity of activated carbon is correct, i.e. whether it is within a target range.
  • the second test station 182 can also have a distance sensor that measures the filling quantity.
  • the second cap loading station 140 includes a collection bin 143 in which the second caps are stored. Furthermore, the second cap insertion station 140 has a separating device 141 for the second caps.
  • the second caps can be designed identically to the first caps. It is therefore possible for the cap insertion stations 120 and 140 to have a common collection container.
  • the second caps are moved toward the sleeve receiver 170 one by one.
  • a rotary table 142 is also arranged for this purpose.
  • the second cap is then inserted into the sleeve orthogonally to the conveying plane E, here from above.
  • the second cap insertion station 140 serves to insert the top cap and therefore to close the sleeve.
  • the sleeve receiver 170 with the sleeve or filter is then conveyed to the third by means of the endless conveyor 160 Inspection station 183 moves.
  • a test is carried out to determine whether the second, ie the top cap, has been inserted correctly. In particular, it is also checked here whether the insertion depth is correct.
  • the third test station 183 can also have a distance sensor that measures the insertion depth.
  • the sleeve receiving device 170 with the sleeve or the filter is then moved from the third inspection station 183 to the scrap station 185 by means of the endless conveyor 160 .
  • Incorrect parts i.e. incorrect filters, are ejected from the process at reject station 185.
  • the defective parts can in particular be a filter identified as a defective part by means of one of the test stations 181 , 182 , 183 .
  • the filter or the corresponding sleeve receiving device 170 is marked so that the sleeve receiving device 170 can be opened in a targeted manner at the reject station 185 and the filter is released.
  • the filter is then discharged into a reject bin 186 .
  • the carrier 105 can be attached to the endless conveyor 160 in a movable, preferably foldable, manner. For example, it can be movable parallel to the conveying plane E in a plane. Overall, the sleeve receiving device 170 can be made to release the sleeve or the filter in a targeted manner.
  • the cleaning station 190 can have a compressed air tank, a compressor or the like.
  • the sleeve receiving device 170 with the sleeve or the filter is then moved to the sleeve removal station 150 by means of the endless conveyor 160 .
  • the sleeve receiving device 170 is opened so that the sleeve or the filter is released. This is also at the Sleeve receiving devices 170 a driver 105 arranged.
  • the filters can then be moved, e.g. dropped, into a good part container 151 .
  • the sleeve receiving means 170 is then moved back to the sleeve supply station 110. There, the sleeve receiving devices 170 are opened again by means of a driver 105, so that a new sleeve can be inserted into the sleeve receiving devices 170. The process then starts all over again.
  • the sleeve receiving device 170 can have at least one, here two, fastening devices 174, by means of which the sleeve receiving device 170 can be attached to the endless conveyor 160.
  • the fasteners 174 may be configured differently depending on the type of endless conveyor 160.
  • the sleeve receiving device 170 has a base body 171 and a swivel body 172 .
  • the pivot body 172 is pivotable about a pivot axis S relative to the base body 171 .
  • On one side of the swing body 172 a gripping portion 172a is arranged.
  • a stop element 175 is arranged on the other side of the pivoting body 172 .
  • the pivot body 172 is moved about the pivot axis S. More specifically, the pivoting body 172 is supported by the in Figures 4 and 5 holding position shown, in which the sleeve 200 shown is held, is moved to the release position, in which the sleeve 200 is released.
  • the stop element 175 extends parallel to the pivot axis S.
  • the pivot axis S in turn is orthogonal to the conveying plane E. This means that the pivoting plane in which the pivoting body 172 moves is parallel to the conveying plane E.
  • Sleeves 200 with different diameters can be held by the sleeve receiving device 170 by the pivoting body 172 .
  • the sleeve receiving device 170 has a biasing element 173 which is designed to hold the pivoting body 172 in its holding position.
  • the biasing element 173 is designed as a compression spring Pivoting body 172 biases.
  • the point of action of the prestressing element 173 is here formed in the vicinity of the stop element 175 .

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Description

TECHNISCHES GEBIETTECHNICAL AREA

Die vorliegende Erfindung betrifft eine Fertigungsanlage zum Herstellen von Aktivkohlefilter gemäß dem Oberbegriff des Anspruchs 1. Ferner betrifft die Erfindung ein entsprechendes Verfahren zum Herstellen von Aktivkohlefilter.The present invention relates to a production system for producing activated charcoal filters according to the preamble of claim 1. The invention also relates to a corresponding method for producing activated charcoal filters.

STAND DER TECHNIKSTATE OF THE ART

Aktivkohlefilter finden eine Verwendung als Filter für Rauchwaren, beispielsweise als Pfeifenfilter, Zigarillofilter oder Zigarettenfilter. Hierbei wird der Rauch entlang der porösen Kohlestücke wie durch ein Labyrinth geführt, sodass ein großer Teil der schädlichen Stoffe im Filter zurückbleibt.Activated carbon filters are used as filters for tobacco products, for example as pipe filters, cigarillo filters or cigarette filters. The smoke is guided along the porous pieces of carbon as if through a labyrinth, so that a large part of the harmful substances remains in the filter.

Aus der DE 10 2019 113 489 B3 ist eine Vorrichtung zur Herstellung eines Filters für Rauchwaren bekannt. Die Vorrichtung weist dort einen Rundtakttisch auf, welcher im Kreis angeordnete Haltevorrichtungen für Hülsen trägt. Dabei befördert der Rundtakttisch ein in den Aufnahmepositionen aufgenommenes Paar von Hülsen von einer Bearbeitungsstation zur nächsten. Die Vorrichtung weist als Bearbeitungsstationen eine erste Hülsenstopfstation, eine Füllstation und eine zweite Hülsenstopfstation auf, wobei die Hülsen an den einzelnen Stationen paarweise bearbeitet werden. Die DE 10 2019 113 489 B3 beschreibt ferner ein entsprechendes Verfahren zur Herstellung eines Filters für Rauchwaren.From the DE 10 2019 113 489 B3 a device for producing a filter for smoking articles is known. The device has a rotary indexing table there, which carries holding devices for sleeves arranged in a circle. The rotary indexing table transports a pair of sleeves picked up in the pick-up positions from one processing station to the next. The device has a first tube stuffing station, a filling station and a second tube stuffing station as processing stations, the tubes being processed in pairs at the individual stations. The DE 10 2019 113 489 B3 also describes a corresponding method for producing a filter for smoking articles.

Die aus der DE 10 2019 113 489 B3 bekannte Vorrichtung zur Herstellung eines Filters weist allerdings den Nachteil auf, dass die die dort gezeigte Vorrichtung durch ihren Aufbau viel Platz benötigt. Außerdem sind nicht alle Teile der Maschine für Wartung und Instandhaltung gut zugängig. Beispielsweise ist ein mittig am Rundtaktisch angeordneter Schwingförderer kaum zugängig.The ones from the DE 10 2019 113 489 B3 However, the known device for producing a filter has the disadvantage that the device shown there requires a lot of space due to its structure. In addition, not all parts of the machine are easily accessible for maintenance and repairs. For example, an oscillating conveyor arranged in the middle of the rotary indexing table is hardly accessible.

Ausgehend von dem oben aufgeführten Stand der Technik ist es Aufgabe der vorliegenden Erfindung, eine verbesserte Vorrichtung anzugeben, die die oben genannten Probleme und Nachteile des Standes der Technik ausräumt. Insbesondere ist es Aufgabe der vorliegenden Erfindung, eine Fertigungsanlage zum Herstellen von Aktivkohlefiltern bereitzustellen, die äußerst platzsparend ist und bei der sämtliche Teile gut zugängig sind. Dabei ist es ferner Aufgabe der vorliegenden Erfindung, ein Verfahren anzugeben, das ebenfalls die Nachteile des Standes der Technik ausräumen.Proceeding from the prior art listed above, it is the object of the present invention to specify an improved device which eliminates the above-mentioned problems and disadvantages of the prior art. In particular, it is the object of the present invention to provide a production system for producing activated carbon filters which is extremely space-saving and in which all parts are easily accessible. It is also an object of the present invention to specify a method that also eliminates the disadvantages of the prior art.

OFFENBARUNG DER ERFINDUNGDISCLOSURE OF THE INVENTION

Die Aufgabe wird gelöst mit einer Fertigungsanlage zum Herstellen von Aktivkohlefiltern gemäß Anspruch 1 und einem Verfahren zum Herstellen von Aktivkohlefiltern gemäß Anspruch 11. Vorteilhafte Weiterbildungen der Erfindung sind Gegenstand der abhängigen Ansprüche.The object is achieved with a production system for manufacturing activated carbon filters according to claim 1 and a method for manufacturing activated carbon filters according to claim 11. Advantageous developments of the invention are the subject matter of the dependent claims.

Die erfindungsgemäße Lösung besteht insbesondere darin, eine Fertigungsanlage zum Herstellen von Aktivkohlefiltern anzugeben, wobei die Fertigungsanlage zumindest folgende Stationen aufweist: eine Hülsenzufuhr-Station zum Zuführen von Hülsen; eine erste Kappen-Einsetzstation zum Einsetzen von unteren Kappen in die Hülsen; eine Füllstation zum Einfüllen von Aktivkohle in die Hülsen; und eine zweite Kappeneinsetz-Station zum Einsetzen von oberen Kappen in die Hülsen, wobei die Fertigungsanlage einen Endlos-Förderer aufweist, der eine Vielzahl von Hülsen-Aufnahmeeinrichtungen aufweist und dazu ausgebildet ist, die Hülsen mittels der Hülsen-Aufnahmeeinrichtungen in einer Förderebene zu bewegen, wobei die Hülsen-Aufnahmeeinrichtungen vorzugsweise dazu ausgebildet ist, die Hülsen während des Einsetzens der unteren Kappe und/oder während des Einsetzens der oberen Kappe zu halten.The solution according to the invention consists in particular in specifying a production plant for the production of activated carbon filters, the production plant having at least the following stations: a sleeve feed station for feeding sleeves; a first cap insertion station for inserting under caps into the sleeves; a filling station for filling activated carbon into the sleeves; and a second cap inserting station for inserting top caps into the sleeves, the manufacturing system having an endless conveyor which has a plurality of sleeve receiving devices and is adapted to move the sleeves in a conveying plane by means of the sleeve receiving devices, the sleeve receiving means preferably being adapted to hold the sleeves during insertion of the bottom cap and/or during insertion of the top cap.

Erfindungsgemäß ist der Endlos-Förderer als Kettenförderer, Riemenförderer oder Bandförderer ausgebildet. Also allgemeiner als Förderer mit Endlosschleife und Flexibilität in der Förderebene.According to the invention, the endless conveyor is designed as a chain conveyor, belt conveyor or belt conveyor. So more generally as a conveyor with an endless loop and flexibility in the conveyor level.

Bei den Hülsen handelt es sich vorzugsweise um Hülsen aus Papier oder Pappe. Die Hülse wird in aufrechter Position in der Hülsen-Aufnahmeeinrichtung gehalten. Die Kappen können vorzugsweise aus Keramik ausgebildet sein. Die Kappen, insbesondere Keramikkappen weisen vorzugsweise Öffnungen auf, durch die beispielsweise später Kohlepartikel abgesaugt werden können. Insbesondere sind hierbei zwischen 2 bis 9 solcher Öffnungen vorgesehen. Die Form der Öffnungen ist beliebig. Beispielsweise sind diese als Rundlöcher oder Schlitze ausgeführt. Alternativ sind die Kappen als Zellulose-Kappen ausgebildet.The sleeves are preferably sleeves made of paper or cardboard. The sleeve is held in an upright position in the sleeve receiver. The caps can preferably be made of ceramic. The caps, in particular ceramic caps, preferably have openings through which, for example, carbon particles can be sucked out later. In particular, between 2 and 9 such openings are provided here. The shape of the openings is arbitrary. For example, these are designed as round holes or slots. Alternatively, the caps are designed as cellulose caps.

Der Endlos-Förderer ist weiterhin vorzugsweise mittels eines Antriebs, insbesondere Motors, angetrieben und bewegt die Hülsen-Aufnahmeeinrichtungen innerhalb der Förderebene. Das bedeutet, dass die Bearbeitung an den einzelnen Stationen ebenfalls innerhalb der Förderebene erfolgt. Die Antriebsachse des Endlos-Förderers ist senkrecht zu der Förderebene ausgerichtet. Die Fertigungsanlage kann einen Fertigungstisch aufweisen, auf dem die Stationen angeordnet sein können. Die Förderebene ist vorzugsweise parallel zu einer Tischplatte des Fertigungstischs ausgerichtet.The endless conveyor is also preferably driven by a drive, in particular a motor, and moves the sleeve receiving devices within the conveying plane. This means that processing at the individual stations also takes place within the conveyor level. The drive axis of the endless conveyor is aligned perpendicular to the conveying plane. The manufacturing facility can have a manufacturing table on which the stations can be arranged. The conveying plane is preferably aligned parallel to a tabletop of the production table.

Besonders bevorzugt sind die Hülsen-Aufnahmeeinrichtungen dazu ausgebildet, die Hülsen während sämtlicher Arbeitsschritte, also von einem Zuführen der Hülse bis zu einem Abführen der Hülse, zu halten.The sleeve receiving devices are particularly preferably designed to hold the sleeves during all work steps, ie from feeding in the sleeve to removing the sleeve.

Mit der erfindungsgemäßen Fertigungsanlage zum Herstellen von Aktivkohlefiltern wird die Aufgabe in zufriedenstellender Weise gelöst. Insbesondere wird eine Fertigungsanlage zum Herstellen von Aktivkohlefiltern bereitgestellt, die äußerst platzsparend ist und bei der sämtliche Teile gut zugängig sind.The object is achieved in a satisfactory manner with the production plant according to the invention for the production of activated carbon filters. In particular, a production facility for producing activated carbon filters is provided which is extremely space-saving and in which all parts are easily accessible.

Bei der Ausbildung als Kettenförderer, Riemenförderer oder Bandförderer, also als Förderer mit Endlosschleife und Flexibilität in der Förderebene, kann der Endlos-Förderer flexibel und optimal an die Platzverhältnisse der Fertigungsanlage angepasst werden. Im Vergleich zu einem starren Förderer, wie beispielsweise einem Rundtisch, ist der Einsatz eines flexiblen Endlos-Förderers deutlich uneingeschränkter. Besonders bevorzugt ist der Endlos-Förderer als Kette ausgebildet. Dann ist eine besonders einfache Befestigung der Hülsen-Aufnahmeeinrichtungen möglich.When designed as a chain conveyor, belt conveyor or belt conveyor, i.e. as a conveyor with an endless loop and flexibility in the conveying level, the endless conveyor can be flexibly and optimally adapted to the space available in the production plant. In the Compared to a rigid conveyor, such as a rotary table, the use of a flexible endless conveyor is significantly more unrestricted. The endless conveyor is particularly preferably designed as a chain. A particularly simple attachment of the sleeve receiving devices is then possible.

Vorzugsweise weist der Endlosförderer eine Vielzahl von Einrichtungen zum lösbaren Befestigen der Hülsen-Aufnahmeeinrichtungen auf. Die Hülsen-Aufnahmeeinrichtungen sind somit austauschbar. Einerseits können defekte Teile so besser getauscht werden und andererseits ist die Fertigungsanlage hierdurch universeller und kann Hülsen mit unterschiedlichen Durchmessern bearbeiten. Die Filterhülsen können rein beispielhaft Durchmesser im Bereich von 5 bis 9 mm aufweisen.Preferably, the endless conveyor includes a plurality of means for releasably attaching the sleeve receiving means. The sleeve receiving devices are thus interchangeable. On the one hand, defective parts can be exchanged more easily and on the other hand, the production system is more universal and can process sleeves with different diameters. The filter sleeves can have diameters in the range of 5 to 9 mm, purely by way of example.

Gemäß einer vorteilhaften Weiterbildung der Erfindung ist die Förderebene eine horizontale Ebene.According to an advantageous development of the invention, the conveying plane is a horizontal plane.

Bei einer horizontalen Ebene ergeben sich insbesondere Vorteile bei der Zugänglichkeit der gesamten Fertigungsanlage und der einzelnen Stationen. Die Hülsen sind hierbei während des gesamten Prozesses sichtbar, so dass eine einfache Qualitätsüberwachung möglich ist.In a horizontal plane, there are particular advantages in terms of accessibility to the entire production facility and the individual stations. The cores are visible during the entire process, so that quality monitoring is easy.

Eine besonders vorteilhafte Ausgestaltung der vorliegenden Erfindung sieht vor, dass die Einsetzrichtung der unteren Kappen und die Einsetzrichtung der oberen Kappen orthogonal zu der Förderebene ausgerichtet sind.A particularly advantageous embodiment of the present invention provides that the direction of insertion of the lower caps and the direction of insertion of the upper caps are aligned orthogonally to the conveying plane.

Während dem Einsetzen der unteren Kappe kann ein Amboss als Gegenstück von oben angeordnet sein. Ebenso kann beim Einsetzen der oberen Kappe ein Amboss als Gegenstück von unten angeordnet sein. Besonders bevorzugt erfolgt auch die Einfüllrichtung orthogonal zur Förderebene. Hierdurch ist es möglich, die Stationen unter bzw. über der Förderebene bzw. des Endlosförderers anzuordnen. Dies sorgt für einen einfachen und platzsparenden Aufbau. Auf einen Fertigungstisch übertragen, verläuft die Förderebene somit mit einem derartigen Abstand zum Tisch, dass unterhalb der Förderebene Stationen angeordnet werden können.During the insertion of the under cap, an anvil can be arranged as a counterpart from above. Likewise, when inserting the top cap, an anvil can be arranged as a counterpart from below. The filling direction is also particularly preferably orthogonal to the conveying plane. This makes it possible to arrange the stations below or above the conveyor level or the endless conveyor. This ensures a simple and space-saving construction. Transferred to a production table, the conveying level thus runs at such a distance from the table that stations can be arranged below the conveying level.

Gemäß einer vorteilhaften Weiterentwicklung der Erfindung ist die Einsetzrichtung der unteren Kappe entgegengesetzt zu der Einsetzrichtung der oberen Kappe ausgerichtet.According to an advantageous further development of the invention, the direction of insertion of the lower cap is oriented in the opposite direction to the direction of insertion of the upper cap.

Hierbei liegt der Vorteil darin, dass die Hülse während der Bearbeitung nicht mehr bewegt, insbesondere nicht mehr gedreht, werden müssen.The advantage here is that the sleeve no longer has to be moved during processing, and in particular no longer has to be rotated.

Eine weitere Ausgestaltung der vorliegenden Erfindung sieht vor, dass die Hülsen-Aufnahmeeinrichtungen jeweils einen Basiskörper und einen Schwenkkörper aufweisen, wobei der Schwenkkörper um eine Schwenkachse schwenkbar an dem Basiskörper gelagert ist, wobei der Schwenkkörper in einer Schwenkebene zwischen einer Halteposition, in der eine Hülse an der Hülsen-Aufnahmeeinrichtung haltbar ist, und einer Freigabeposition schwenkbar ist, in der eine Hülse zuführbar oder abführbar ist.A further embodiment of the present invention provides that the sleeve receiving devices each have a base body and a pivoting body, the pivoting body being mounted on the base body so that it can pivot about a pivot axis, the pivoting body being in a pivoting plane between a holding position in which a sleeve is attached of the sleeve receiving means, and is pivotable to a release position in which a sleeve can be fed or removed.

Hierbei ist der Basiskörper an dem Endlosförderer befestigt. Durch den Schwenkkörper ist die Hülsen-Aufnahmeeinrichtung dazu ausgebildet, Hülsen mit unterschiedlichen Größen aufzunehmen. Außerdem ist hierdurch ein sicheres Halten und einfaches Aufnehmen und Freigeben der Hülsen möglich.Here, the base body is attached to the endless conveyor. Due to the swivel body, the sleeve receiving device is designed to receive sleeves of different sizes. In addition, this allows the sleeves to be held securely and easily picked up and released.

Gemäß einer vorteilhaften Ausgestaltung dieser Ausführungsform ist die Schwenkebene parallel zu der Förderebene ausgebildet oder entspricht der Förderebene.According to an advantageous refinement of this embodiment, the pivoting plane is parallel to the conveying plane or corresponds to the conveying plane.

Auch hierdurch ergibt sich eine gute Zugänglichkeit der einzelnen Komponenten.This also results in good accessibility of the individual components.

In einer weiteren vorteilhaften Ausgestaltung der Erfindung weist die Hülsen-Aufnahmeeinrichtung ein Vorspannelement auf, das den Schwenkkörper in der Halteposition hält.In a further advantageous embodiment of the invention, the sleeve receiving device has a pretensioning element which holds the pivoting body in the holding position.

Die Hülsen-Aufnahmeeinrichtungen müssen bei einem Durchgang, also vom Einsetzen einer ersten Hülse bis zum erneuten Einsetzen einer weiteren Hülse in die gleiche Aufnahmeeinrichtung, zum Aufnehmen und zum Abgeben der Hülse, also zwei Mal, in die Freigabeposition, bewegt werden. Daher ist es vorteilhaft, wenn die Aufnahmeeinrichtung sonst in der Halteposition gehalten wird. Vorzugsweise ist das hierzu verwendete Vorspannelement elastisch verformbar ausgebildet. Besonders bevorzugt handelt es sich um eine Feder, insbesondere um eine Druckfeder.The sleeve receiving devices have to be moved into the release position in one pass, ie from the insertion of a first sleeve until the renewed insertion of a further sleeve into the same receiving device, for receiving and for dispensing the sleeve, ie twice into the release position. It is therefore advantageous if the receiving device is otherwise held in the holding position. The pretensioning element used for this purpose is preferably designed to be elastically deformable. It is particularly preferably a spring, in particular a compression spring.

Bei einer besonders bevorzugten Ausführungsform der Erfindung weist die Fertigungsanlage mindestens einen Mitnehmer auf, der dazu ausgebildet ist, mit dem Schwenkkörper in Kontakt zu kommen, um den Schwenkkörper in die Freigabeposition zu bewegen.In a particularly preferred embodiment of the invention, the production plant has at least one driver which is designed to come into contact with the pivoting body in order to move the pivoting body into the release position.

Der Mitnehmer ist hierbei dazu ausgebildet, den Schwenkkörper derart zu betätigen, dass dieser sich in die Freigabeposition bewegt. Mit anderen Worten dient der Mitnehmer zur Ansteuerung des Schwenkkörpers. Aus der Freigabeposition in die Halteposition wird der Schwenkkörper mittels des Vorspannelements bewegt, wenn die Betätigung des Mitnehmers unterbrochen wird. Vorzugsweise ist jeweils ein entsprechender Mitnehmer an der Hülsenzufuhr-Station und ein entsprechender Mitnehmer an der Hülsenabfuhr-Station angeordnet.In this case, the driver is designed to actuate the pivoting body in such a way that it moves into the release position. In other words, the driver is used to control the pivoting body. From the release position to the holding position, the pivoting body is moved by means of the biasing member when the operation of the driver is interrupted. In each case, a corresponding driver is preferably arranged at the tube supply station and a corresponding driver at the tube discharge station.

Beispielsweise kann an dem Schwenkkörper ein Anschlagelement ausgebildet sein, das dazu ausgebildet ist, mit dem Mitnehmer in Kontakt zu kommen. Das Anschlagelement kann als Körper, beispielsweise als Stange, ausgebildet sein, die sich über die restliche Hülsen-Aufnahmeeinrichtung hinaus erstreckt. Beispielsweise kann sich das Anschlagelement orthogonal zu der Förderebene nach oben oder nach unten erstrecken.For example, a stop element can be formed on the pivoting body, which is designed to come into contact with the driver. The stop element can be designed as a body, for example a rod, which extends beyond the remainder of the sleeve receiving device. For example, the stop element can extend orthogonally to the conveying plane upwards or downwards.

Gemäß einer vorteilhaften Weiterbildung der Erfindung weist die Fertigungsanlage ferner eine Vielzahl von Prüfstationen zur Schlechtteilerkennung und eine Ausschuss-Station zum Aussortieren von erkannten Schlechtteilen auf.According to an advantageous development of the invention, the production facility also has a large number of test stations for detecting bad parts and a reject station for sorting out detected bad parts.

Die Prüfstationen können abstandsmessende, vorzugsweise optische, Detektoren bzw. Sensoren aufweisen. Die Prüfstationen können insbesondere zur Überprüfung der unteren Kappe, der eingefüllten Aktivkohle und der oberen Kappe angeordnet sein. Insbesondere prüfen die Prüfstationen hierbei die richtige Position der beiden Kappen und den Füllstand der Aktivkohle. Vorzugsweise ist entsprechend hinter der ersten Kappeneinsetz-Station, hinter der Füllstation und hinter der zweiten Kappeneinsetz-Station eine jeweils zugehörige Prüfstation angeordnet. Der relative Begriff "hinter" bedeutet stromabwärts im Stoffstrom gesehen. Auch an der Ausschuss-Station ist vorzugsweise ein Mitnehmer angeordnet.The test stations can have distance-measuring, preferably optical, detectors or sensors. The test stations can be arranged in particular for checking the lower cap, the activated carbon that has been filled in and the upper cap. In particular, the test stations check the correct position of the two caps and the level of activated carbon. An associated test station is preferably arranged correspondingly behind the first cap insertion station, behind the filling station and behind the second cap insertion station. The relative term "behind" means downstream as viewed in the flow of matter. A carrier is preferably also arranged at the reject station.

Bei einer bevorzugten Ausgestaltung weist die Fertigungsanlage eine Säuberungsstation auf, die hinter der Füllstation angeordnet ist und dazu ausgebildet ist, Partikel, insbesondere Kohlenstaub, aus der Hülse bzw. dem Filter zu blasen oder zu saugen.In a preferred embodiment, the production plant has a cleaning station, which is arranged behind the filling station and is designed to blow or suck particles, in particular coal dust, out of the sleeve or the filter.

Beim Einfüllen der Aktivkohle werden auch immer staubförmige Partikel mit eingefüllt. Wenn die Filter nicht hiervon gereinigt werden, muss der Verwender den Filter vor Verwendung hiervon durch Ausblasen reinigen. Da das Reinigen hier in den Herstellungsprozess integriert ist, fällt dieser Schritt seitens des Verwenders weg. Die Säuberung kann insbesondere mittels Druckluft erfolgen, sodass die Säuberungsstation einen Druckluftbehälter, einen Kompressor o.ä. aufweisen kann. Die in den Kappen, insbesondere Keramikkappen, angeordneten Öffnungen können somit zum Ausblasen oder Absaugen der staubförmigen Partikel verwendet werden.When filling in the activated carbon, dusty particles are always filled in as well. If the filters are not cleaned thereof, the user must blow clean the filter before use thereof. Since cleaning is integrated into the manufacturing process here, the user does not have to take this step. The cleaning can take place in particular by means of compressed air, so that the cleaning station can have a compressed air tank, a compressor or the like. The openings arranged in the caps, in particular ceramic caps, can thus be used for blowing out or sucking off the dust-like particles.

Vorzugsweise erfolgt das Säubern in der Säuberungsstation mittels Saugen bzw. Absaugen, da der elektrisch leitende Kohlenstoff so nicht in der Anlage verteilt wird.The cleaning in the cleaning station is preferably carried out by means of suction or extraction, since the electrically conductive carbon is not distributed in the system in this way.

Ferner wird die Aufgabe mittels eines Verfahrens zum Herstellen von Aktivkohlefiltern gelöst, wobei das Verfahren folgende Schritte aufweist: Zuführen von einer Hülse an einer Hülsenzufuhr-Station; Einsetzen von einer unteren Kappe in die Hülse an einer ersten Kappeneinsetz-Station; Einfüllen von Aktivkohle in die Hülse an einer Füllstation; Einsetzen von einer oberen Kappe in die Hülse an einer zweite Kappeneinsetz-Station; und Abführen der Hülse bzw. des Filters in einen Sammelbehälter, wobei das Bewegen der Hülse zwischen den Stationen mittels eines als Kettenförderer, Riemenförderer oder Bandförderer ausgebildeten Endlos-Förderers erfolgt, der eine Vielzahl von Hülsen-Aufnahmeeinrichtungen aufweist und dazu ausgebildet ist, die Hülsen mittels der Hülsen-Aufnahmeeinrichtungen in einer Förderebene zu bewegen.Furthermore, the object is achieved by means of a method for producing activated carbon filters, the method having the following steps: feeding a sleeve at a sleeve feed station; inserting a bottom cap into the sleeve at a first cap insertion station; filling activated carbon into the canister at a filling station; inserting a top cap into the sleeve at a second cap insertion station; and removing the sleeve or the filter into a collection container, with the sleeve being moved between the stations by means of an endless conveyor designed as a chain conveyor, belt conveyor or belt conveyor, which has a large number of sleeve receiving devices and is designed to hold the sleeves by means of to move the sleeve receiving devices in a conveying plane.

Erfindungsgemäß verbleibt die Hülse vom Zuführen der Hülse bis zum Abführen der Hülse in der Hülsen-Aufnahmeeinrichtung.According to the invention, the sleeve remains in the sleeve receiving device from the time the sleeve is fed in until the sleeve is removed.

Bei dem Verfahren sind die bereits im Zusammenhang mit der Fertigungsanlage beschriebenen Aspekte und Vorteile gleichermaßen gültig. Entsprechend sind die bereits bezüglich der einzelnen Fertigungsanlagen genannten Vorteile und Aspekte auf das Verfahren übertragbar und werden hier nicht einzeln wiederholt. Insbesondere kann das Verfahren mittels der erfindungsgemäßen Fertigungsanlage durchgeführt werden.In the case of the method, the aspects and advantages already described in connection with the production plant are equally valid. The advantages and aspects already mentioned with regard to the individual production systems apply to the process accordingly transferrable and will not be repeated individually here. In particular, the method can be carried out using the production system according to the invention.

Bei einer vorteilhaften Weiterbildung der Erfindung kommt beim Bewegen der Hülse zwischen den Stationen zumindest ein Mitnehmer mit den Hülsen-Aufnahmeeinrichtungen derart in Kontakt, dass ein Schwenkkörper der Hülsen-Aufnahmeeinrichtung von einer Halteposition, in der eine entsprechende Hülse gehalten wird, in eine Freigabeposition bewegt wird, in der eine entsprechende Hülse zuführbar oder abführbar ist.In an advantageous development of the invention, when the sleeve is moved between the stations, at least one driver comes into contact with the sleeve receiving devices in such a way that a pivoting body of the sleeve receiving device is moved from a holding position, in which a corresponding sleeve is held, into a release position , in which a corresponding sleeve can be fed or removed.

Hierdurch ergibt sich eine einfache Möglichkeit, die Hülsen und damit die Filter in unterschiedlichen Fertigungsständen in der Hülsen-Aufnahmeeinrichtung anzuordnen und von dieser zu entfernen. Der Mitnehmer betätigt den Schwenkkörper hierbei. Insbesondere findet ein Bewegen des Schwenkkörpers in die Freigabeposition an der Hülsenzufuhr-Station, der Hülsenabfuhr-Station und optional selektiv an der Ausschuss-Station statt.This results in a simple possibility of arranging the sleeves and thus the filters at different production stages in the sleeve receiving device and removing them therefrom. The driver actuates the swivel body here. In particular, moving the pivot body to the release position occurs at the case infeed station, the case outfeed station and optionally selectively at the reject station.

Gemäß einer vorteilhaften Ausgestaltung der Erfindung erfolgt nach dem Einfüllen der Aktivkohle und vor dem Abführen der Hülse bzw. des Filters ein Säuberungsschritt, bei dem die Hülse bzw. der Filter an einer Säuberungsstation ausgeblasen oder ausgesaugt wird.According to an advantageous embodiment of the invention, after the activated carbon has been filled in and before the sleeve or the filter is removed, a cleaning step takes place in which the sleeve or the filter is blown out or sucked out at a cleaning station.

Hierbei werden feine störende Partikel beispielsweise mittels Druckluft entfernt. Vorzugsweise wird die Hülse bzw. der Filter jedoch ausgesaugt. Das Entfernen der Partikel erhöht den Komfort für den Verwender.In this case, fine disruptive particles are removed, for example by means of compressed air. However, the sleeve or the filter is preferably sucked out. The removal of the particles increases the comfort for the user.

Eine besonders vorteilhafte Ausgestaltung der vorliegenden Erfindung sieht vor, dass eine Schlechtteilerkennung an einer Vielzahl von Prüfstationen und ein Ausschuss von erkannten Schlechtteilen an einer Ausschuss-Station erfolgen.A particularly advantageous embodiment of the present invention provides that bad parts are identified at a large number of test stations and identified bad parts are rejected at one reject station.

Die Fertigungsanlage und das Verfahren sind besonders zur Herstellung von Aktivkohlefiltern geeignet. Alternativ hierzu wäre allerdings auch eine Eignung bei anderen Filtern möglich, wobei dann anstelle der Aktivkohle ein anderes, vorzugsweise partikelförmiges, Filtermaterial verwendet wird.The production plant and the method are particularly suitable for the production of activated carbon filters. As an alternative to this, however, it would also be suitable for other filters, in which case another, preferably particulate, filter material would then be used instead of the activated carbon.

KURZE BESCHREIBUNG DER ZEICHNUNGENBRIEF DESCRIPTION OF THE DRAWINGS

Weitere Merkmale, Vorteile und Ausführungsformen der Erfindung ergeben sich aus der nachfolgenden Beschreibung von Ausführungsformen der Fertigungsanlage und anhand der Figuren. Es zeigen:

Fig. 1
eine Explosionsansicht eines Filters, der mittels der erfindungsgemäßen Fertigungsanlage herstellbar ist;
Fig. 2
eine perspektivische Ansicht einer erfindungsgemäßen Fertigungsanlage zum Herstellen von Aktivkohlefiltern;
Fig. 3
eine Draufsicht der in Fig. 2 gezeigten Fertigungsanlage von oben;
Fig. 4
eine perspektivische Ansicht einer erfindungsgemäßen Hülsen-Aufnahmeeinrichtung; und
Fig. 5
eine Draufsicht der in Fig. 4 gezeigten Hülsen-Aufnahmeeinrichtung.
Further features, advantages and embodiments of the invention result from the following description of embodiments of the production plant and with reference to the figures. Show it:
1
an exploded view of a filter that can be produced by means of the production system according to the invention;
2
a perspective view of a production plant according to the invention for the production of activated carbon filters;
3
a top view of the in 2 Manufacturing plant shown from above;
4
a perspective view of a sleeve receiving device according to the invention; and
figure 5
a top view of the in 4 shown sleeve receiving device.

AUSFÜHRUNGSFORMEN DER ERFINDUNGEMBODIMENTS OF THE INVENTION

Fig. 1 zeigt eine Explosionsdarstellung eines Filters 1000, der mittels der erfindungsgemäßen Fertigungsanlage bzw. des Verfahrens herstellbar ist. Der Filter weist eine Hülse 200 auf, der mittels einer unteren Kappe 300 (in der Fig. 1 links dargestellt) von unten verschlossen ist. Innerhalb der Hülse 200 ist Aktivkohle 400 angeordnet, die als Filtermaterial fungiert. Durch die porösen Kohlestücke wird der Rauch wie durch ein Labyrinth geführt, wodurch ein großer Teil der schädlichen Stoffe im Filter 1000 zurückbleiben. Eine obere Kappe 500 verschließt den Filter 1000 von der Oberseite her. 1 shows an exploded view of a filter 1000, which can be produced by means of the production system or the method according to the invention. The filter has a sleeve 200 secured by a bottom cap 300 (in Fig 1 shown on the left) is closed from below. Activated carbon 400 is arranged inside the sleeve 200 and acts as a filter material. The smoke is guided through the porous pieces of carbon as if through a labyrinth, whereby a large part of the harmful substances remain in the filter 1000. A top cap 500 closes the filter 1000 from the top.

Die Hülse 200 ist ein vorzugsweise zylindrischer Hohlkörper mit einem Innenbereich, der mittels der Kappen 300 und 500 verschließbar ist und in dem das Filtermaterial, hier die Aktivkohle 400, eingeschlossen ist. Bei den Hülsen 200 handelt es sich vorzugsweise um eine Hülse 200 aus Papier oder Pappe. Die Kappen 300 und 500 sind vorzugsweise aus Keramik ausgebildet und dienen dazu, die Enden der Hülse 200 zu verschließen. Wie bei der unteren Kappe 300 angedeutet, weisen die Kappen 300, 500 Öffnungen 301 auf. Durch diese Öffnungen 301 können bei der Produktion Kohlepartikel abgesaugt werden.The sleeve 200 is a preferably cylindrical hollow body with an inner area which can be closed by means of the caps 300 and 500 and in which the filter material, here the activated carbon 400, is enclosed. The sleeves 200 are preferably a sleeve 200 made of paper or cardboard. Caps 300 and 500 are preferably formed of ceramic and serve to seal the ends of sleeve 200. As indicated in the case of the lower cap 300, the caps 300, 500 have openings 301. Coal particles can be sucked off through these openings 301 during production.

Fig. 2 zeigt eine perspektivische Ansicht einer Fertigungsanlage 100 zum Herstellen von Aktivkohlefiltern 1000. Die Fertigungsanlage 100 weist einen Fertigungstisch 101 auf, auf bzw. an dem die einzelnen Stationen angeordnet sind. Hierbei weist die Fertigungsanlage 100 zunächst eine Hülsenzufuhr-Station 110 auf, an der eine Hülse einem Endlos-Förderer 160 zugeführt wird. Der Endlos-Förderer 160 weist einen Antrieb 102 und eine Förderebene E auf, innerhalb der der Endlos-Förderer 160 die Hülse von einer Fertigungsstation zu einer nächsten Fertigungsstation befördert. Eine Antriebsachse des Antriebs 102 ist orthogonal zu der Förderebene E angeordnet. 2 shows a perspective view of a production plant 100 for producing activated carbon filters 1000. The production plant 100 has a production table 101 on or on which the individual stations are arranged. In this case, the production system 100 initially has a sleeve feed station 110 at which a sleeve is fed to an endless conveyor 160 . The endless conveyor 160 has a drive 102 and a conveying plane E, within which the endless conveyor 160 conveys the sleeve from one manufacturing station to the next manufacturing station. A drive axis of the drive 102 is arranged orthogonally to the conveying plane E.

Als Fertigungsstationen weist die Fertigungsanlage 100 eine erste Kappeneinsetz-Station 120, eine Füllstation 130 und eine zweite Kappeneinsetz-Station 140 auf. An der ersten Kappeneinsetz-Station 120 wird eine untere Kappe in die Hülse eingesetzt. An der Füllstation 130 wird Aktivkohle in die Hülse gefüllt. An der zweiten Kappeneinsetz-Station 140 wird eine obere Kappe in die Hülse eingesetzt.The manufacturing system 100 has a first cap insertion station 120, a filling station 130 and a second cap insertion station 140 as manufacturing stations. At the first cap insertion station 120, a bottom cap is inserted into the sleeve. At the filling station 130 activated carbon is filled into the sleeve. At the second cap insertion station 140, a top cap is inserted into the sleeve.

In der in Fig. 3 gezeigten Draufsicht sind die Fertigungsanlage 100 und deren einzelne Stationen etwas detaillierter dargestellt. Die Draufsicht zeigt den Fertigungstisch 101 von oben. Die Hülsenzufuhr-Station 110 weist eine Vereinzelungseinrichtung 111 auf, die die Hülsen vereinzelt. Dann werden die Hülsen einer Hülsen-Aufnahmeeinrichtung 170 des Endlos-Förderers 160 zugeführt. Der Endlos-Förderer 160 weist eine Vielzahl solcher Hülsen-Aufnahmeeinrichtungen 170 auf, die an dem Endlos-Förderer 160 angeordnet sind. Der Endlos-Förderer 160 bewegt die Hülsen-Aufnahmeeinrichtungen 170 entlang des dargestellten Pfeils in einer Endlos-Schleife.in the in 3 The top view shown shows the production system 100 and its individual stations in somewhat more detail. The top view shows the production table 101 from above. The sleeve supply station 110 has a separating device 111 which separates the sleeves. Then the tubes are fed to a tube receiver 170 of the endless conveyor 160 . The endless conveyor 160 has a multiplicity of such sleeve receiving devices 170 which are arranged on the endless conveyor 160 . The endless conveyor 160 moves the sleeve receivers 170 along the arrow shown in an endless loop.

Von der Hülsenzufuhr-Station 110 wird die Hülsen-Aufnahmeeinrichtung 170 mit der Hülse zu der ersten Kappeneinsetz-Station 120 bewegt. Die erste Kappeneinsetz-Station 120 weist einen Sammelbehälter 123 auf, in dem die ersten Kappen gelagert werden. Ferner weist die erste Kappeneinsetz-Station 120 eine Vereinzelungseinrichtung 121 für die ersten Kappen auf. Die Kappen werden dann einzeln in Richtung der Hülsen-Aufnahmeeinrichtungen 170 bewegt. Hier erfolgt dies mittels eines Rundtisches 122. Die Kappe wird dann orthogonal zu der Förderebene E in die Hülse eingesetzt. Hier dient die erste Kappeneinsetz-Station 120 zum Einsetzen der unteren Kappe. Entsprechend wird die Kappe von unten in die Hülse eingesetzt.From the sleeve supply station 110 the sleeve receiver 170 is moved with the sleeve to the first cap insertion station 120 . The first cap loading station 120 has a collection bin 123 in which the first caps are stored. Furthermore, the first cap insertion station 120 has a separating device 121 for the first caps. The caps are then moved towards the sleeve receivers 170 one at a time. Here this is done by means of a rotary table 122. The cap is then inserted orthogonally to the conveying plane E into the sleeve. Here, the first cap insertion station 120 is for inserting the under cap. Accordingly, the cap is inserted into the sleeve from below.

Von der ersten Kappeneinsetz-Station 120 wird die Hülsen-Aufnahmeeinrichtung 170 mit der Hülse dann mittels des Endlos-Förderers 160 zu der ersten Prüfstation 181 bewegt. An der ersten Prüfstation 181 erfolgt eine Prüfung dahingehend, ob die erste Hülse richtig eingesetzt worden ist. Insbesondere wird geprüft, ob die Einsetztiefe, also die Richtung orthogonal zu der Förderebene E, korrekt ist. Die erste Prüfstation 181 kann hierzu einen Abstandssensor aufweisen, der die Einsetztiefe misst.From the first cap insertion station 120 the sleeve receiver 170 with the sleeve is then moved to the first inspection station 181 by means of the endless conveyor 160 . At the first test station 181 a check is made as to whether the first sleeve has been inserted correctly. In particular, it is checked whether the insertion depth, ie the direction orthogonal to the conveying plane E, is correct. For this purpose, the first test station 181 can have a distance sensor that measures the insertion depth.

Von der ersten Prüfstation 181 wird die Hülsen-Aufnahmeeinrichtung 170 mit der Hülse dann mittels des Endlos-Förderers 160 zu der Füllstation 130 bewegt. An der Füllstation 130 wird die Aktivkohle in die Hülse eingefüllt. Die Füllstation 130 weist hierbei einen Sammelbehälter 131 auf, in dem die Aktivkohle gelagert ist.The sleeve receiving device 170 with the sleeve is then moved from the first inspection station 181 to the filling station 130 by means of the endless conveyor 160 . At the filling station 130, the activated carbon is filled into the sleeve. The filling station 130 has a collection container 131 in which the activated carbon is stored.

Von der Füllstation 130 wird die Hülsen-Aufnahmeeinrichtung 170 mit der Hülse dann mittels des Endlos-Förderers 160 zu der zweiten Prüfstation 182 bewegt. An der zweiten Prüfstation 182 wird geprüft, ob die Einfüllmenge der Aktivkohle korrekt ist, d.h. innerhalb eines Sollbereichs liegt. Auch die zweite Prüfstation 182 kann hierzu einen Abstandssensor aufweisen, der die Füllmenge misst.The sleeve receiving device 170 with the sleeve is then moved from the filling station 130 to the second inspection station 182 by means of the endless conveyor 160 . At the second test station 182, it is checked whether the filling quantity of activated carbon is correct, i.e. whether it is within a target range. For this purpose, the second test station 182 can also have a distance sensor that measures the filling quantity.

Von der zweiten Prüfstation 182 wird die Hülsen-Aufnahmeeinrichtung 170 mit der Hülse dann mittels des Endlos-Förderers 160 zu der zweiten Kappeneinsetz-Station 140 bewegt. Die zweite Kappeneinsetz-Station 140 weist einen Sammelbehälter 143 auf, in dem die zweiten Kappen gelagert werden. Ferner weist die zweite Kappeneinsetz-Station 140 eine Vereinzelungseinrichtung 141 für die zweiten Kappen auf. Die zweiten Kappen können identisch zu den ersten Kappen ausgebildet sein. Daher ist es möglich, dass die Kappeneinsetz-Stationen 120 und 140 einen gemeinsamen Sammelbehälter aufweisen.From the second inspection station 182 the sleeve receiver 170 with the sleeve is then moved to the second cap insertion station 140 by means of the endless conveyor 160 . The second cap loading station 140 includes a collection bin 143 in which the second caps are stored. Furthermore, the second cap insertion station 140 has a separating device 141 for the second caps. The second caps can be designed identically to the first caps. It is therefore possible for the cap insertion stations 120 and 140 to have a common collection container.

Die zweiten Kappen werden einzeln in Richtung der Hülsen-Aufnahmeeinrichtung 170 bewegt. Hierzu ist ebenfalls ein Rundtisch 142 angeordnet. Die zweite Kappe wird dann orthogonal zu der Förderebene E, hier von oben, in die Hülse eingesetzt. Die zweite Kappeneinsetz-Station 140 dient zum Einsetzen der oberen Kappe und daher zum Verschließen der Hülse.The second caps are moved toward the sleeve receiver 170 one by one. A rotary table 142 is also arranged for this purpose. The second cap is then inserted into the sleeve orthogonally to the conveying plane E, here from above. The second cap insertion station 140 serves to insert the top cap and therefore to close the sleeve.

Von der zweiten Kappeneinsetz-Station 140 wird die Hülsen-Aufnahmeeinrichtung 170 mit der Hülse bzw. dem Filter dann mittels des Endlos-Förderers 160 zu der dritten Prüfstation 183 bewegt. An der dritten Prüfstation 183 erfolgt eine Prüfung dahingehend, ob die zweite, also die obere Kappe richtig eingesetzt worden ist. Insbesondere wird auch hier geprüft, ob die Einsetztiefe korrekt ist. Die dritte Prüfstation 183 kann hierzu ebenfalls einen Abstandssensor aufweisen, der die Einsetztiefe misst.From the second cap insertion station 140, the sleeve receiver 170 with the sleeve or filter is then conveyed to the third by means of the endless conveyor 160 Inspection station 183 moves. At the third test station 183, a test is carried out to determine whether the second, ie the top cap, has been inserted correctly. In particular, it is also checked here whether the insertion depth is correct. For this purpose, the third test station 183 can also have a distance sensor that measures the insertion depth.

Von der dritten Prüfstation 183 wird die Hülsen-Aufnahmeeinrichtung 170 mit der Hülse bzw. dem Filter dann mittels des Endlos-Förderers 160 zu der Ausschuss-Station 185 bewegt. An der Ausschuss-Station 185 werden Falschteile, also nicht korrekte Filter aus dem Prozess geschleust. Bei den Falschteilen kann es sich insbesondere um eine mittels einer der Prüfstationen 181, 182, 183 als Falschteil identifizierte Filter handeln. Der Filter bzw. die entsprechende Hülsen-Aufnahmeeinrichtung 170 wird markiert, so dass die Hülsen-Aufnahmeeinrichtung 170 gezielt an der Ausschuss-Station 185 geöffnet werden kann und den Filter freigibt. Der Filter wird dann in einen Schlechtteil-Behälter 186 abgeführt.The sleeve receiving device 170 with the sleeve or the filter is then moved from the third inspection station 183 to the scrap station 185 by means of the endless conveyor 160 . Incorrect parts, i.e. incorrect filters, are ejected from the process at reject station 185. The defective parts can in particular be a filter identified as a defective part by means of one of the test stations 181 , 182 , 183 . The filter or the corresponding sleeve receiving device 170 is marked so that the sleeve receiving device 170 can be opened in a targeted manner at the reject station 185 and the filter is released. The filter is then discharged into a reject bin 186 .

Zum Öffnen der Hülsen-Aufnahmeeinrichtung 170 d.h. zum Freigeben der Hülse bzw. des Filters kann ein in Fig. 3 schematisch dargestellter Mitnehmer 105 mit der Hülsen-Aufnahmeeinrichtung 170 in Kontakt kommen. Der Mitnehmer 105 kann bewegbar, vorzugsweise klappbar, an dem Endlos-Förderer 160 befestigt sein. Beispielsweise kann dieser in einer Ebene parallel zu der Förderebene E bewegbar sein. Insgesamt kann so die Hülsen-Aufnahmeeinrichtung 170 gezielt zum Freigeben der Hülse bzw. des Filters gebracht werden.To open the sleeve receiving device 170, ie to release the sleeve or the filter, an in 3 driver 105 shown schematically come into contact with the sleeve receiving device 170 . The carrier 105 can be attached to the endless conveyor 160 in a movable, preferably foldable, manner. For example, it can be movable parallel to the conveying plane E in a plane. Overall, the sleeve receiving device 170 can be made to release the sleeve or the filter in a targeted manner.

Von der Ausschuss-Station 185 wird die Hülsen-Aufnahmeeinrichtungen 170 mit der Hülse bzw. dem Filter dann mittels des Endlos-Förderers 160 zu der Säuberungsstation 190 bewegt. An der Säuberungsstation 190 wird der Filter dann von feinen Staubpartikeln befreit. Hierzu kann die Säuberungsstation 190 einen Druckluftbehälter, einen Kompressor o.ä. aufweisen.From the scrap station 185 the sleeve receiving means 170 with the sleeve or the filter is then moved to the cleaning station 190 by means of the endless conveyor 160 . Fine dust particles are then removed from the filter at the cleaning station 190 . For this purpose, the cleaning station 190 can have a compressed air tank, a compressor or the like.

Von der Säuberungsstation 190 wird die Hülsen-Aufnahmeeinrichtungen 170 mit der Hülse bzw. dem Filter dann mittels des Endlos-Förderers 160 zu der Hülsenabfuhr-Station 150 bewegt. An der Hülsenabfuhr-Station 150 wird die Hülsen-Aufnahmeeinrichtungen 170 geöffnet, so dass die Hülse bzw. der Filter freigegeben wird. Hierzu ist auch an der Hülsen-Aufnahmeeinrichtungen 170 ein Mitnehmer 105 angeordnet. Die Filter können dann in einen Gutteil-Behälter 151 bewegt werden, beispielsweise fallen.From the cleaning station 190 the sleeve receiving device 170 with the sleeve or the filter is then moved to the sleeve removal station 150 by means of the endless conveyor 160 . At the sleeve removal station 150, the sleeve receiving device 170 is opened so that the sleeve or the filter is released. This is also at the Sleeve receiving devices 170 a driver 105 arranged. The filters can then be moved, e.g. dropped, into a good part container 151 .

Von der Hülsenabfuhr-Station 150 wird die Hülsen-Aufnahmeeinrichtungen 170 dann wieder zu der Hülsenzufuhr-Station 110 bewegt. Dort wird die Hülsen-Aufnahmeeinrichtungen 170 wieder mittels eines Mitnehmers 105 geöffnet, so dass eine neue Hülse in die Hülsen-Aufnahmeeinrichtungen 170 eingeführt werden kann. Der Prozess beginnt dann von vorne.From the sleeve discharge station 150, the sleeve receiving means 170 is then moved back to the sleeve supply station 110. There, the sleeve receiving devices 170 are opened again by means of a driver 105, so that a new sleeve can be inserted into the sleeve receiving devices 170. The process then starts all over again.

Fig. 4 und Fig. 5 zeigen genauere Ansichten der Hülsen-Aufnahmeeinrichtung 170. Die Hülsen-Aufnahmeeinrichtung 170 kann mindestens eine, hier zwei, Befestigungseinrichtungen 174 aufweisen, mittels derer die Hülsen-Aufnahmeeinrichtung 170 an dem Endlos-Förderer 160 angebracht werden kann. Die Befestigungseinrichtungen 174 können je nach Art des Endlos-Förderers 160 anders ausgebildet sein. 4 and 5 show more detailed views of the sleeve receiving device 170. The sleeve receiving device 170 can have at least one, here two, fastening devices 174, by means of which the sleeve receiving device 170 can be attached to the endless conveyor 160. The fasteners 174 may be configured differently depending on the type of endless conveyor 160.

Die Hülsen-Aufnahmeeinrichtung 170 weist einen Basiskörper 171 und einen Schwenckörper 172 auf. Der Schwenkkörper 172 ist um eine Schwenkachse S relativ zu dem Basiskörper 171 schwenkbar. An einer Seite des Schwenkkörpers 172 ist ein Greifbereich 172a angeordnet. An der anderen Seite des Schwenkkörpers 172 ist ein Anschlagelement 175 angeordnet. Wenn das Anschlagelement 175 mit dem Mitnehmer 105 in Kontakt kommt, wird der Schwenkkörper 172 um die Schwenkachse S bewegt. Genauer wird der Schwenkkörper 172 von der in Fig. 4 und 5 gezeigten Halteposition, in der die gezeigte Hülse 200 gehalten wird, in die Freigabeposition bewegt, in der die Hülse 200 losgelassen wird. Das Anschlagelement 175 erstreckt sich parallel zu der Schwenkachse S. Die Schwenkachse S wiederum ist orthogonal zu der Förderebene E ausgebildet. Das bedeutet, dass auch die Schwenkebene, in der sich der Schwenkkörper 172 bewegt, parallel zu der Förderebene E ausgebildet ist.The sleeve receiving device 170 has a base body 171 and a swivel body 172 . The pivot body 172 is pivotable about a pivot axis S relative to the base body 171 . On one side of the swing body 172, a gripping portion 172a is arranged. A stop element 175 is arranged on the other side of the pivoting body 172 . When the stop member 175 comes into contact with the driver 105, the pivot body 172 is moved about the pivot axis S. More specifically, the pivoting body 172 is supported by the in Figures 4 and 5 holding position shown, in which the sleeve 200 shown is held, is moved to the release position, in which the sleeve 200 is released. The stop element 175 extends parallel to the pivot axis S. The pivot axis S in turn is orthogonal to the conveying plane E. This means that the pivoting plane in which the pivoting body 172 moves is parallel to the conveying plane E.

Durch den Schwenkkörper 172 können Hülsen 200 mit unterschiedlichen Durchmessern von der Hülsen-Aufnahmeeinrichtung 170 gehalten werden.Sleeves 200 with different diameters can be held by the sleeve receiving device 170 by the pivoting body 172 .

Wie in Fig. 5 zu erkennen, weist die Hülsen-Aufnahmeeinrichtung 170 ein Vorspannelement 173 auf, das dazu ausgebildet ist, den Schwenkkörper 172 in seiner Halteposition zu halten. Hier ist das Vorspannelement 173 als Druckfeder ausgebildet, die den Schwenkkörper 172 vorspannt. Der Angriffspunkt des Vorspannelements 173 ist hierbei in der Nähe des Anschlagelements 175 ausgebildet.As in figure 5 As can be seen, the sleeve receiving device 170 has a biasing element 173 which is designed to hold the pivoting body 172 in its holding position. Here the biasing element 173 is designed as a compression spring Pivoting body 172 biases. The point of action of the prestressing element 173 is here formed in the vicinity of the stop element 175 .

Es versteht sich, dass bei der vorliegenden Erfindung ein Zusammenhang zwischen einerseits Merkmalen besteht, die im Zusammenhang mit Verfahrensschritten beschrieben wurden, sowie andererseits Merkmalen, die im Zusammenhang mit entsprechenden Vorrichtungen beschrieben wurden. Somit sind beschriebene Verfahrensmerkmale auch als zur Erfindung gehörige Vorrichtungsmerkmale - und umgekehrt - anzusehen, selbst wenn dies nicht explizit erwähnt wurde.It goes without saying that in the case of the present invention there is a relationship between, on the one hand, features that have been described in connection with method steps and, on the other hand, features that have been described in connection with corresponding devices. Thus, method features described are also to be regarded as device features belonging to the invention—and vice versa—even if this was not explicitly mentioned.

Es ist festzuhalten, dass die unter Bezug auf einzelne Ausführungsformen bzw. Varianten beschriebenen Merkmale der Erfindung, wie beispielsweise Art und Ausgestaltung der einzelnen Komponenten sowie deren genaue Dimensionierung und räumliche Anordnung, auch bei anderen Ausführungsformen vorhanden sein können, außer wenn es anders angegeben ist oder sich aus technischen Gründen von selbst verbietet. Eine erfindungsgemäße Fertigungsanlage ist im Anspruch 1 angegeben, sowie ein erfindungsgemäßes Herstellverfahren im Anspruch 11. Vorteilhafte Ausgestaltungen der Erfindung sind in den jeweils abhängigen Ansprüchen angegeben.It should be noted that the features of the invention described with reference to individual embodiments or variants, such as the type and design of the individual components and their exact dimensions and spatial arrangement, can also be present in other embodiments, unless otherwise stated or is automatically prohibited for technical reasons. A production plant according to the invention is specified in claim 1, and a production method according to the invention in claim 11. Advantageous refinements of the invention are specified in the respective dependent claims.

BEZUGSZEICHENLISTEREFERENCE LIST

100100
Fertigungsanlagemanufacturing plant
101101
Fertigungstischproduction table
102102
Antriebdrive
105105
Mitnehmerdriver
110110
Hülsenzufuhr-StationCase Feed Station
111111
Vereinzelungseinrichtung (für Hülse)Separating device (for sleeve)
120120
erste Kappeneinsetz-Stationfirst cap insertion station
121121
Vereinzelungseinrichtung (für erste Kappe)Separating device (for first cap)
122122
Rundtisch (zur Kappenzufuhr)Round table (for cap feeding)
123123
Sammelbehältercollection container
130130
Füllstationfilling station
131131
Sammelbehältercollection container
140140
zweite Kappeneinsetz-Stationsecond cap insertion station
141141
Vereinzelungseinrichtung (für zweite Kappe)Separating device (for second cap)
142142
Rundtisch (zur Kappenzufuhr)Round table (for cap feeding)
143143
Sammelbehältercollection container
150150
Hülsenabfuhr-Stationcase removal station
151151
Gutteil-BehälterGood part container
160160
Endlos-Fördererendless conveyor
170170
Hülsen-Aufnahmeeinrichtungsleeve pick-up device
171171
Basiskörperbase body
172172
Schwenkkörperswivel body
172a172a
Greifbereichgripping range
173173
Vorspannelementbiasing element
174174
Befestigungseinrichtungfastening device
175175
Anschlagelementstop element
181181
erste Prüfstation (für untere Kappe)first test station (for bottom cap)
182182
zweite Prüfstation (für Aktivkohle)second test station (for activated carbon)
183183
dritte Prüfstation (für obere Kappe)third inspection station (for top cap)
185185
Ausschuss-StationCommittee Station
186186
Schlechtteil-BehälterReject bin
190190
Säuberungsstationcleaning station
200200
Hülsesleeve
300300
untere Kappebottom cap
301301
Öffnungenopenings
400400
Aktivkohleactivated charcoal
500500
obere Kappetop cap
10001000
Filterfilter
EE
Förderebenefunding level
SS
Schwenkachsepivot axis

Claims (14)

  1. A manufacturing apparatus (100) for manufacturing carbon filters, the manufacturing apparatus (100) comprising at least the following stations:
    - a sleeve feeding station (110) for feeding sleeves (200);
    - a first cap insertion station (120) for inserting lower caps into the sleeves (200);
    - a filling station (130) for filling activated carbon into the sleeves (200); and
    - a second cap insertion station (140) for inserting upper caps into the sleeves (200),
    wherein the manufacturing apparatus (100) comprises an endless conveyor (160) having a plurality of sleeve receiving means (170) and is configured to move said sleeves (200) in a conveying plane E by means of said sleeve receiving means (170), wherein the sleeve receiving means (170) are configured to hold the sleeves (200) during the insertion of the lower cap and/or during the insertion of the upper cap, characterized in that the endless conveyor (160) is configured as a chain conveyor, belt conveyor or strap conveyor.
  2. The manufacturing apparatus (100) for manufacturing carbon filters according to claim 1,
    wherein the conveying plane E is a horizontal plane.
  3. The manufacturing apparatus (100) for manufacturing carbon filters according to any one of the preceding claims,
    wherein the insertion direction of the lower caps and the insertion direction of the upper caps are oriented orthogonally to the conveying plane E.
  4. The manufacturing apparatus (100) for manufacturing carbon filters according to claim 3,
    wherein the insertion direction of the lower cap is oriented opposite to the insertion direction of the upper cap.
  5. The manufacturing apparatus (100) for manufacturing carbon filters according to any one of the preceding claims,
    wherein the sleeve receiving means (170) each comprise a base member (171) and a pivot member (172), the pivot member (172) being pivotably mounted on the base member (171) about a pivot axis S, the pivot member (172) being pivotable in a pivot plane between a holding position in which a sleeve (200) is holdable on the sleeve receiving means (170) and a release position in which a sleeve (200) is feedable or dischargeable.
  6. The manufacturing apparatus (100) for manufacturing carbon filters according to claim 5,
    wherein the pivoting plane is arranged in parallel with the conveying plane E or corresponds to the conveying plane E.
  7. The manufacturing apparatus (100) for manufacturing carbon filters according to claim 5 or 6,
    wherein the sleeve receiving means (170) has a biasing element (173) which holds the pivot member (172) in the holding position.
  8. The manufacturing apparatus (100) for manufacturing carbon filters according to any one of claims 5 to 7,
    wherein the manufacturing apparatus (100) comprises at least one driver (105) configured to come into contact with the pivot member (172) to move the pivot member (172) to the release position.
  9. The manufacturing apparatus (100) for manufacturing carbon filters according to any one of the preceding claims,
    wherein the manufacturing apparatus (100) further comprises a plurality of inspection stations (181, 182, 183) for detecting bad parts and a reject station (185) for rejecting detected bad parts.
  10. The manufacturing apparatus (100) for manufacturing carbon filters according to any one of the preceding claims,
    wherein the manufacturing apparatus (100) comprises a cleaning station (190) which is arranged downstream of the filling station (130) and is configured to blow or suck particles, in particular carbon dust, out of the sleeve (200).
  11. A method for manufacturing carbon filters, the method comprising the steps of:
    - feeding a sleeve (200) at a sleeve feeding station (110);
    - inserting a lower cap into the sleeve (200) at a first cap insertion station (120);
    - Filling activated carbon into the sleeve (200) at a filling station (130);
    - inserting a upper cap into the sleeve (200) at a second cap insertion station (140); and
    - discharging the sleeve (200) at a sleeve discharge station (150),
    wherein moving the sleeve (200) between the stations is performed by means of an endless conveyor (160) configured as a chain conveyor, belt conveyor or strap conveyor having a plurality of sleeve receiving means (170) and is configured to move the sleeves (200) by means of the sleeve receiving means (170) in a conveying plane E, the sleeve (200) remaining in the sleeve receiving means (170) from the feeding of the sleeve (200) to the discharging of the sleeve (200).
  12. The method for manufacturing carbon filters according to claim 11,
    wherein, when the sleeve (200) is moved between the stations, at least one driver (105) comes into contact with the sleeve receiving means (170) in such a way that a pivot member (172) of the sleeve receiving means (170) is moved from a holding position, in which a corresponding sleeve (200) is held, into a release position, in which a corresponding sleeve (200) can be fed in or discharged.
  13. The method for manufacturing carbon filters according to claim 11 or 12,
    wherein after the feeding of the activated carbon and before the discharging of the sleeve (200), a cleaning step is carried out in which the sleeve (200) is blown out or sucked out at a cleaning station (190).
  14. The method for manufacturing carbon filters according to any one of claims 11 to 13,
    wherein a bad part detection is performed at a plurality of inspection stations (180) and a reject of detected bad parts is performed at a reject station (185).
EP20217092.4A 2020-12-23 2020-12-23 Production system and method for producing activated carbon filters Active EP4018852B1 (en)

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Application Number Priority Date Filing Date Title
EP20217092.4A EP4018852B1 (en) 2020-12-23 2020-12-23 Production system and method for producing activated carbon filters

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7004896B2 (en) * 2001-01-29 2006-02-28 Hauni Maschinenbau Gmbh Method and arrangement for producing compound filters
WO2016088064A1 (en) * 2014-12-02 2016-06-09 G.D Societa' Per Azioni Machine and method for producing substantially cylindrical articles of the tobacco processing industry
EP3523205B1 (en) * 2016-10-10 2020-07-29 I.M.A. Industria Macchine Automatiche S.p.A. Machine and method for making encapsulated articles

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102019113489B3 (en) 2019-05-21 2020-03-26 Roberto Hunger Method and device for producing a filter for tobacco products

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7004896B2 (en) * 2001-01-29 2006-02-28 Hauni Maschinenbau Gmbh Method and arrangement for producing compound filters
WO2016088064A1 (en) * 2014-12-02 2016-06-09 G.D Societa' Per Azioni Machine and method for producing substantially cylindrical articles of the tobacco processing industry
EP3523205B1 (en) * 2016-10-10 2020-07-29 I.M.A. Industria Macchine Automatiche S.p.A. Machine and method for making encapsulated articles

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