EP4013950B1 - Rotor comprising a rotor component arranged between two rotor discs - Google Patents
Rotor comprising a rotor component arranged between two rotor discs Download PDFInfo
- Publication number
- EP4013950B1 EP4013950B1 EP20735094.3A EP20735094A EP4013950B1 EP 4013950 B1 EP4013950 B1 EP 4013950B1 EP 20735094 A EP20735094 A EP 20735094A EP 4013950 B1 EP4013950 B1 EP 4013950B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rotor
- projection
- groove
- flank
- inner flank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 230000007704 transition Effects 0.000 claims description 16
- 238000009434 installation Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 3
- 230000005489 elastic deformation Effects 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 230000014759 maintenance of location Effects 0.000 claims 6
- 230000000694 effects Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 230000000284 resting effect Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/02—Blade-carrying members, e.g. rotors
- F01D5/06—Rotors for more than one axial stage, e.g. of drum or multiple disc type; Details thereof, e.g. shafts, shaft connections
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/02—Blade-carrying members, e.g. rotors
- F01D5/06—Rotors for more than one axial stage, e.g. of drum or multiple disc type; Details thereof, e.g. shafts, shaft connections
- F01D5/066—Connecting means for joining rotor-discs or rotor-elements together, e.g. by a central bolt, by clamps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D11/00—Preventing or minimising internal leakage of working-fluid, e.g. between stages
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/30—Retaining components in desired mutual position
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/30—Retaining components in desired mutual position
- F05D2260/36—Retaining components in desired mutual position by a form fit connection, e.g. by interlocking
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/30—Retaining components in desired mutual position
- F05D2260/37—Retaining components in desired mutual position by a press fit connection
Definitions
- the invention relates to a rotor of a gas turbine, which has at least two interconnected rotor disks, between which an annular rotor component is arranged.
- the invention also relates to a method for assembling a rotor.
- Such rotor arrangements are, for example, from DE102014115197A1 or from the EP2639409A2 known.
- the rotor component basically only has the task of preventing the ingress of hot gas. There is usually no other function available. Accordingly, the storage of the rotor component is kept simple in the usual way, with only an annular, axially extending shoulder engaging in a corresponding annular groove.
- the rotor component is mounted on both sides of the respective rotor disk with a press fit.
- the rotor component is usually arranged at the point of press fit on the side facing the rotor axis relative to the rotor disk. This is due in particular to the fact that the rotor component is subject to greater deformation when centrifugal forces occur than the solid rotor disks.
- the object of the present invention is therefore to ensure the position of the rotor component even during heating and cooling of the gas turbine without exceeding the permissible stresses on the rotor component or on the rotor disks.
- the generic rotor is initially used in a gas turbine. Regardless of this, however, it is also possible to use a different embodiment of the rotor Turbomachine, for example in a steam turbine, to be used.
- At least the rotor has a first rotor disk and a second rotor disk that is directly and firmly connected to the first rotor disk.
- the rotor disks each have a plurality of blade holding grooves distributed on the outer circumference and axially penetrating the respective rotor disk. The blade holding grooves are used to hold rotor blades.
- first rotor disk has a circumferential first fastening projection radially below the blade holding grooves and extending axially towards the second rotor disk.
- second rotor disk has a circumferential second fastening projection radially below the blade holding grooves and extending axially towards the first rotor disk.
- An annular rotor component is arranged between the two rotor disks in the area of the blade holding grooves and/or radially below the blade holding grooves. This encloses the rotor, which is located in sections within the rotor component, or sections of the two rotor disks.
- the rotor component has a circumferential, axially opening first annular groove at one axial end and, axially opposite, a circumferential, axially opening second annular groove. The first fastening projection of the first rotor disk engages in the first annular groove and the second fastening projection of the second rotor disk engages in the second annular groove.
- a defined position of the rotor component is now ensured without impermissibly high voltages occurring, in that when the rotor is at a standstill, in which the rotor is essentially at room temperature, Pressing is provided on the outer circumference of the first fastening projection.
- a first groove outer flank of the first annular groove rests under pressure on a first projection outer flank of the first fastening projection.
- connection of the rotor component to the second rotor disk is essentially stress-free when the rotor is at a standstill at room temperature.
- An advantageous coordination with regard to the fastening of the rotor component between the rotor disks and the compressive stresses that occur, taking into account a rotation of the rotor when starting up the gas turbine with the associated expansions of the rotor component and the rotor disks, is particularly advantageous if in a first transition state at a first speed of the rotor , a change in the fastening state from the first rotor disk to the second rotor disk takes place.
- the first speed is lower than the nominal speed at which the rotor is operated as intended.
- this first one Transition state continues to ensure that the first groove outer flank rests on the first projection outer flank, with the second groove inner flank also resting on the second projection inner flank. In contrast, there remains undiminished play between the first groove inner flank and the first projection inner flank as well as play between the second groove outer flank (35) and the second projection outer flank.
- the first speed is advantageously greater than 0.2 times the nominal speed.
- the design should provide that the first speed is less than 0.6 times the nominal speed.
- the position of the rotor component relative to the rotor disks when starting up the gas turbine can advantageously be ensured.
- the pressure between the first projection outer flank and the first groove outer flank decreases, with contact being created between the second groove inner flank and the second projection inner flank.
- the fixation of the rotor component is taken over by the second rotor disk.
- the second speed is higher than the first speed, but lower than the nominal speed Fluid machine. Accordingly, there is a pressure between the second groove inner flank and the second projection inner flank.
- a second speed can advantageously be assumed, which corresponds to at least 0.8 times the nominal speed.
- the components In the second transition state, the components have a second transition temperature.
- the rotor component When the gas turbine is started up and all components start to heat up, the rotor component usually heats up significantly faster than the more massive rotor disks due to its lower mass. Accordingly, the second transition temperature is characterized in that the rotor component has approximately reached the operating temperature, while the rotor disks, on the other hand, have a significantly lower temperature than the operating temperature, for example by approximately 30%.
- An advantageous assembly of the rotor component in the rotor is made possible if the diameter of the first annular groove is set in a suitable ratio to the diameter of the first fastening projection. It is particularly advantageous if the rotor component is heated for assembly to an assembly temperature of at least 100 ° C and a maximum of 200 ° C, while the rotor disks are at room temperature. Taking into account the corresponding expansion of the rotor component due to the temperature increase, the required dimension of the first annular groove can be determined in relation to the first fastening projection. It is advantageous here if, at the assembly temperature, the pressure between the first groove outer flank and the first projection outer flank corresponds to a maximum of 10% of the pressure between the two components at room temperature. It is particularly advantageous here if the overlap that exists at room temperature is essentially eliminated by means of the assembly temperature with appropriate design of the diameter of the fastening projection and annular groove.
- the pressure between the first groove inner flank and the first projection inner flank in this case may be a maximum of 10% of the pressure that exists at room temperature between the first groove outer flank and the first projection outer flank. In any case, it is advantageous if there remains a play between the first groove inner flank and the first projection inner flank, even at the assembly temperature.
- the rotor component has a cover section by means of which the blade holding grooves or the blade feet of rotor blades fastened in the blade holding grooves can be covered at least in sections.
- the cover section extends in the circumferential direction and radially.
- the cover section is arranged radially outside the first ring segment groove. It is further provided that the cover section with a support surface rests axially on an end face of the first rotor disk in the area between the blade holding grooves.
- the rotor component has a cover section on both sides, axially opposite.
- the support surface rests against the end face under pressure when the cover section is elastically deformed. It can thus be ensured that during operation of the turbomachine from standstill to the nominal speed at operating temperature, the support surface is always in contact with the end face.
- the rotor component is heated to an assembly temperature between 100 ° C and 200 ° C, which is accompanied by a deformation of the rotor component and in particular of the cover section, so that when in the intended position of the rotor component in the area of the annular groove relative to the fastening projection, the pressure between the support surface and the end face corresponds to a maximum of 10% of the pressure at room temperature.
- This condition with the deformation in particular of the cover section in the axial direction in the area of the support surface is favored on the one hand by the design of the rotor component, with the cover section arranged at the axial end.
- a design with a lower material thickness in the middle area has an effect between the two annular groove is advantageous in terms of the desired deformation.
- the desired effect can be promoted by the targeted increase in temperature, preferably in the area of the first annular groove.
- the appropriate design of the rotor component in particular the determination of the diameter of the first annular groove and the second annular groove as well as the overlap between the support surface and the end face, taking into account the possible assembly temperature of the rotor component, on the one hand enables assembly without too much effort as well as a secure position of the rotor component between the rotor disks during operation.
- a free first expansion distance is maintained between a first projection end face of the first fastening projection and the first groove base of the first annular groove.
- the first expansion distance is at least 0.5 mm.
- the first expansion distance is more than 5 mm.
- a first expansion distance of at least 1 mm and a maximum of 2.5 mm is particularly advantageous.
- a second expansion distance is present between a second projection end face of the second fastening projection and the second groove base of the second annular groove.
- the second expansion distance should correspond to a maximum of 0.2 times the first expansion distance.
- the first rotor disk must be provided once. It is advantageous here if the first rotor disk is stored horizontally with the rotor axis aligned vertically.
- the rotor component must be heated to an assembly temperature of at least 100 °C. A temperature of 200 °C should not be exceeded.
- the rotor component must be placed on the first rotor disk in such a way that the first annular groove is located above the first fastening projection.
- the rotor component can thus be pressed onto the first rotor disk until a support surface comes into contact with an end face of the rotor disk.
- the desired position of the rotor component relative to the rotor disk is achieved, the desired position being determined by a predefined first expansion distance between a first projection end face of the first fastening projection and the first groove base of the first annular groove is defined.
- the rotor component can now cool down, during which time the rotor component must be kept in position relative to the first rotor disk.
- the second rotor disk can be placed or pressed onto the first rotor disk and the rotor component at the same time.
- the second fastening projection engages in the second annular groove.
- FIG. 1 the installation of the rotor component 21 between the rotor disks 01 and 11 is sketched schematically in a sectional view.
- the rotor disks 01, 11 each have axially penetrating blade holding grooves 02, 12 distributed on the outer circumference of the respective rotor disk 01, 11.
- the blade holding grooves 02, 12 are intended to hold rotor blades.
- the respective rotor disks 01, 11 in turn each have a fastening projection 04, 14 running around the rotor axis 10. As can be seen, the fastening projections 04, 14 each extend axially to the opposite rotor disk.
- the rotor component 21 located between the two rotor disks 01, 11 covers the space between the rotor disks 01, 11.
- the rotor component 21 has an annular groove 24, 34 on the axially opposite sides, into which the respective fastening projection 04, 24 engages. Furthermore, the cover section 22 can be seen at an axial end of the rotor component 21, which 22 extends in the circumferential direction and radially. This 22 covers the blade holding grooves 02 in the first rotor disk.
- the press fit between the first fastening projection 04 and the first annular groove 24 will now be outlined in detail.
- the rotor component 21 is shown axially offset.
- the first rotor disk has a first projection outer flank 05 on the first fastening projection 04 on the radially outer side.
- the first projection inner flank 06 is located on the radially opposite side.
- the first projection end face 07 is located at the free end of the first fastening projection 04.
- the rotor component 21 has a first groove on the first annular groove 24 on the radially outer side. Outer flank 25 and on the radially inner side a first groove inner flank 26.
- the first groove base 27 is located on the annular groove 24.
- the first projection outer flank 05 and the first groove outer flank 25 available. This results from a geometric overlap 08 between the two corresponding components 01, 21.
- FIG. 3 The assembly between the second rotor disk 11 and the rotor component 21 is outlined in detail, analogous to Fig. 2 the rotor component 21 is shown offset.
- the second rotor disk 11 can again be seen with the blade holding groove 12 and the second fastening projection 14.
- This 14 has the second projection outer flank 15 on the radially outer side and the second projection inner flank 16 on the radially opposite side and the second projection end face 17 on the front side .
- the second groove outer flank 35 is located on the rotor component 21 on the second annular groove 34 on the radially outer side, as well as the second groove inner flank 36 opposite and the second groove base 27 opposite the second projection end face 17. Zu It can be seen that in the resting state or after assembly between the second fastening projection 14 and the second annular groove 34 there is a play 09, 29 both on the radially outer side and on the radially inner side.
- the Fig. 5 now shows the first transition state when starting up the gas turbine. If the rotor is now set in motion, a first speed ⁇ 1 is reached, which ⁇ 1 is still significantly below the nominal speed ⁇ N, whereby the component temperatures T01, 11, 21 of the rotor disks 01, 14 and of the rotor component can be slightly increased, but still far from the operating temperature TN. It is important that in the first transition state the second groove inner flank 36 now comes into contact with the second projection inner flank 16. Depending on the temperature T01, 11, 21 of the components 01, 11, 21 and the existing play 29 in the idle state, the system takes place at different speeds, with the game 29 preferably being set to a value that results in a system at approximately 0.3 - times the nominal speed ⁇ N.
- the second fastening projection 14 and the rotor component 21 on the radially inner side increases, whereas the pressure between the first fastening projection 04 and the rotor component 21 on the radially outer side decreases.
- the second transition state which is in Fig. 6 is outlined, there is now a play on the radially outer side between the first fastening projection 04 and the rotor component 21. This means that there is a free space between the first projection outer flank 05 and the first groove outer flank 25.
- the second speed ⁇ 2 is between the first speed ⁇ 1 in the first transition state and the nominal speed ⁇ N, whereby the second speed ⁇ 2 can correspond to approximately 0.6 times the nominal speed ⁇ N.
- the component temperature T01, 11 of the rotor disks 01, 11 is significantly lower than the component temperature T21 of the rotor component, which T21 gradually approaches the operating temperature TN.
- Fig. 7 shows the state when the nominal speed ⁇ N and the operating temperature TN have been reached. Starting from the second transition state with an increase in the speed, the first inner projection flank 06 of the first fastening projection 04 comes into contact with the first groove inner flank 26 of the first annular groove 24.
- this ensures that the diameter of the first groove outer flank 25 increases at least approximately to the diameter of the first projection outer flank 05, which enables the rotor component 21 to be pushed onto the first fastening projection 04 without excessive forces.
- the special shape of the rotor component 21 achieves a further effect when heated. This is the deformation of the rotor component 21 in such a way that the cover section 22 is deformed in a direction away from the first rotor disk 01. The distance between the end face 03 and the support surface 23 increases accordingly in contrast to the condition at room temperature.
- the rotor component 21 is pressed further onto the first fastening projection 04 of the first rotor disk 01 until the previously defined expansion distance 33 is reached - see Fig. 10 . It continues to deform the cover section 22, whereby an initial pressure is created between the support surface 23 and the end face 03.
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Description
Die Erfindung betrifft einen Rotor einer Gasturbine, welcher zumindest zwei miteinander verbundene Rotorscheiben aufweist, zwischen denen ein ringförmiges Rotorbauteil angeordnet ist. Die Erfindung betrifft auch ein Verfahren zur Montage eines Rotors Solche Rotoranordnungen sind beispielsweise aus der
Aus dem Stand der Technik sind verschiedene Ausführungen von Rotoren zur Verwendung bei Gasturbinen mit miteinander verbundenen Rotorscheiben bekannt, wobei zwischen den Rotorscheiben ein ringförmiges Rotorbauteil zur Abschirmung des inneren Bereichs des Rotors gegenüber dem die Gasturbine durchströmenden Heißgas angeordnet ist. Hierbei weisen die beiden Rotorscheiben jeweils am Außenumfang verteilt eine Mehrzahl Laufschaufeln auf. Zwischen den beiden Reihen an Laufschaufeln befindet sich eine Reihe mit im Umfang verteilt angeordneten Leitschaufeln, welche jeweils am ruhenden Gehäuse befestigt sind. Zwischen den Leitschaufeln und den Laufschaufeln ist hierbei aufgrund der Rotation des Rotors zwangsläufig ein Spalt vorhanden. Dieser ermöglichte grundsätzlich das Eintreten von Heißgas in den Bereich radial innerhalb der Leitschaufeln. Um das Heißgas vom inneren des Rotors abzuhalten wird bei einigen Gasturbinen zwischen den beiden benachbarten Rotorscheiben ein ringförmiges Rotorbauteil angeordnet wird. Hierzu wird dieses Rotorbauteil beidseitig an der Rotorscheibe gelagert.Various designs of rotors for use in gas turbines with interconnected rotor disks are known from the prior art, with an annular rotor component being arranged between the rotor disks to shield the inner region of the rotor from the hot gas flowing through the gas turbine. The two rotor disks each have a plurality of rotor blades distributed around the outer circumference. Between the two rows of blades there is a row of guide blades distributed around the circumference, each of which is attached to the stationary housing. Due to the rotation of the rotor, there is inevitably a gap between the guide vanes and the rotor blades. This basically allowed hot gas to enter the area radially inside the guide vanes. In order to keep the hot gas away from the inside of the rotor, in some gas turbines an annular rotor component is arranged between the two adjacent rotor disks. For this purpose, this rotor component is mounted on both sides of the rotor disk.
Das Rotorbauteil hat dem Grunde nach nur die Aufgabe, das Eindringen von Heißgas zu verhindern. Eine weitere Funktion ist in der Regel nicht vorhanden. Entsprechend wird in üblicher Weise die Lagerung des Rotorbauteils einfach gehalten, wobei lediglich ein ringförmiger, sich axial erstreckende Absatz in eine entsprechende ringförmige Nut eingreift.The rotor component basically only has the task of preventing the ingress of hot gas. There is usually no other function available. Accordingly, the storage of the rotor component is kept simple in the usual way, with only an annular, axially extending shoulder engaging in a corresponding annular groove.
Zur Sicherstellung der Lage des Rotorbauteils zwischen den beiden Rotorscheiben ist in der Regel vorgesehen, dass das Rotorbauteil beidseitig an der jeweiligen Rotorscheibe mit einer Presspassung gelagert ist. Dabei ist üblicherweise das Rotorbauteil an der Stelle der Presspassung auf der zur Rotorachse weisenden Seite relativ zur Rotorscheibe angeordnet. Dies bedingt sich insbesondere dadurch, dass das Rotorbauteil bei auftretenden Fliehkräften einer größeren Verformung unterliegt als die demgegenüber massiv ausgeführte Rotorscheiben.To ensure the position of the rotor component between the two rotor disks, it is generally provided that the rotor component is mounted on both sides of the respective rotor disk with a press fit. The rotor component is usually arranged at the point of press fit on the side facing the rotor axis relative to the rotor disk. This is due in particular to the fact that the rotor component is subject to greater deformation when centrifugal forces occur than the solid rotor disks.
Wenngleich sich die übliche Ausführungsform aus dem Stand der Technik bewährt hat, so können je nach Auslegung der Presspassung und den möglichen elastischen Verformungen beim Aufheizen der Gasturbine bzw. beim Abkühlen der Gasturbine unterschiedliche thermische Dehnungen bei den Rotorscheiben sowie dem Rotorbauteil auftreten. Diese können unter Umständen dazu führen, dass die Druckspannung in der Presspassung verloren geht. Demgegenüber führt die Kombination der vorgesehenen Presspassung mit den Verformungen bei den Fliehkräften aufgrund einer Rotation des Rotors zu möglicherweise unzulässig hohen Druckspannungen.Although the usual embodiment from the prior art has proven itself, depending on the design of the press fit and the possible elastic deformations when heating the gas turbine or when cooling the gas turbine, different thermal expansions can occur in the rotor disks and the rotor component. Under certain circumstances, these can lead to the compressive stress being lost in the press fit. In contrast, the combination of the intended press fit with the deformations in the centrifugal forces due to rotation of the rotor leads to possibly unacceptably high compressive stresses.
Aufgabe der vorliegenden Erfindung ist daher, die Lage des Rotorbauteils auch beim Aufheizen und Abkühlen der Gasturbine ohne Überschreiten der zulässigen Spannungen am Rotorbauteil bzw. an den Rotorscheiben sicherzustellen.The object of the present invention is therefore to ensure the position of the rotor component even during heating and cooling of the gas turbine without exceeding the permissible stresses on the rotor component or on the rotor disks.
Die gestellte Aufgabe wird durch eine erfindungsgemäße Ausführungsform eines Rotors nach der Lehre des Anspruchs 1 gelöst. Vorteilhafte Ausführungsformen sind Gegenstand der Unteransprüche. Ein Verfahren zur Montage des Rotors ist im Anspruch 10 angegeben.The object is achieved by an embodiment of a rotor according to the invention according to the teaching of claim 1. Advantageous embodiments are the subject of the subclaims. A method for assembling the rotor is specified in
Der gattungsgemäße Rotor dient zunächst mal zur Verwendung bei einer Gasturbine. Unabhängig hiervon ist es jedoch ebenso möglich, die Ausführungsform des Rotors bei einer anderen Strömungsmaschine, beispielsweise bei einer Dampfturbine, zur Anwendung zu bringen.The generic rotor is initially used in a gas turbine. Regardless of this, however, it is also possible to use a different embodiment of the rotor Turbomachine, for example in a steam turbine, to be used.
Zumindest weist der Rotor eine erste Rotorscheibe und eine mit der ersten Rotorscheibe unmittelbar und fest verbundene zweite Rotorscheibe auf. Hierbei besitzen die Rotorscheiben am Außenumfang verteilt jeweils eine Mehrzahl von die jeweilige Rotorscheibe jeweils axial durchdringende Schaufelhaltenuten. Die Schaufelhaltenuten dienen hierbei zur Aufnahme von Laufschaufeln.At least the rotor has a first rotor disk and a second rotor disk that is directly and firmly connected to the first rotor disk. Here, the rotor disks each have a plurality of blade holding grooves distributed on the outer circumference and axially penetrating the respective rotor disk. The blade holding grooves are used to hold rotor blades.
Weiterhin weist die erste Rotorscheibe radial unterhalb der Schaufelhaltenuten einen umlaufenden, sich axial zur zweiten Rotorscheibe hin erstreckenden ersten Befestigungsvorsprung auf. Analog weist die zweite Rotorscheibe radial unterhalb der Schaufelhaltenuten einen umlaufenden, sich axial zur ersten Rotorscheibe hin erstreckenden zweiten Befestigungsvorsprung auf.Furthermore, the first rotor disk has a circumferential first fastening projection radially below the blade holding grooves and extending axially towards the second rotor disk. Analogously, the second rotor disk has a circumferential second fastening projection radially below the blade holding grooves and extending axially towards the first rotor disk.
Zwischen den beiden Rotorscheiben im Bereich der Schaufelhaltenuten und/oder radial unterhalb der Schaufelhaltenuten ist ein ringförmiges Rotorbauteil angeordnet. Dieses umschließt den sich abschnittsweise innerhalb des Rotorbauteils befindenden Rotor, bzw. Abschnitte der beiden Rotorscheiben. Zur Zentrierung des Rotorbauteils relativ zu den Rotorscheiben sowie zugleich zur Befestigung weist das Rotorbauteil an einem axialen Ende eine umlaufende, sich axial öffnende erste Ringnut sowie axial gegenüberliegend eine umlaufende, sich axial öffnende zweite Ringnut auf. Dabei greift der erste Befestigungsvorsprung der ersten Rotorscheibe in die erste Ringnut und der zweite Befestigungsvorsprung der zweiten Rotorscheibe in die zweiten Ringnut ein.An annular rotor component is arranged between the two rotor disks in the area of the blade holding grooves and/or radially below the blade holding grooves. This encloses the rotor, which is located in sections within the rotor component, or sections of the two rotor disks. For centering the rotor component relative to the rotor disks and at the same time for fastening, the rotor component has a circumferential, axially opening first annular groove at one axial end and, axially opposite, a circumferential, axially opening second annular groove. The first fastening projection of the first rotor disk engages in the first annular groove and the second fastening projection of the second rotor disk engages in the second annular groove.
Erfindungsgemäß wird nunmehr eine definierte Lage des Rotorbauteils sichergestellt, ohne dass unzulässig hohe Spannungen auftreten, indem bei einem Stillstand des Rotors, bei dem der Rotor im Wesentlichen eine Raumtemperatur aufweist, eine Pressung am Außenumfang des ersten Befestigungsvorsprungs vorgesehen wird. Entsprechend liegt eine erste Nut-Außenflanke der ersten Ringnut an einer ersten Vorsprung-Außenflanke des ersten Befestigungsvorsprungs unter Pressung an. Demgegenüber ist es erforderlich, dass im Stillstand bei Raumtemperatur radial gegenüberliegend zwischen einer ersten Nut-Innenflanke der ersten Ringnut und einer ersten Vorsprung-Innenflanke des ersten Befestigungsvorsprungs (04) ein Spiel vorhanden ist.According to the invention, a defined position of the rotor component is now ensured without impermissibly high voltages occurring, in that when the rotor is at a standstill, in which the rotor is essentially at room temperature, Pressing is provided on the outer circumference of the first fastening projection. Correspondingly, a first groove outer flank of the first annular groove rests under pressure on a first projection outer flank of the first fastening projection. In contrast, it is necessary that, when stationary at room temperature, there is play radially opposite between a first groove inner flank of the first annular groove and a first projection inner flank of the first fastening projection (04).
Durch die erfindungsgemäße Anordnung der Presspassung beim Stillstand des Rotors, bei dem der Rotor insgesamt eine Raumtemperatur aufweist, auf der radial außen liegenden Seite bezüglich des Befestigungsvorsprungs an der ersten Rotorscheibe wird eine unzulässige Erhöhung der Druckspannung bei den auftretenden Fliehkräften vermieden.The inventive arrangement of the press fit when the rotor is at a standstill, at which the rotor overall has a room temperature, on the radially outer side with respect to the fastening projection on the first rotor disk, an inadmissible increase in the compressive stress due to the centrifugal forces that occur is avoided.
Dabei ist es besonders vorteilhaft, wenn die Verbindung des Rotorbauteils mit der zweiten Rotorscheibe bei Stillstand des Rotors bei Raumtemperatur im Wesentlichen spannungsfrei ist. Hierzu ist es notwendig, dass zwischen einer zweiten Nut-Außenflanke der zweiten Ringnut und einer zweiten Vorsprung-Außenflanke des zweiten Befestigungsvorsprungs ein Spiel vorhanden ist und zwischen einer zweiten Nut-Innenflanke der zweiten Ringnut und einer zweiten Vorsprung-Innenflanke des zweiten Befestigungsvorsprungs ein Spiel vorhanden ist.It is particularly advantageous if the connection of the rotor component to the second rotor disk is essentially stress-free when the rotor is at a standstill at room temperature. For this purpose, it is necessary that there is a game between a second groove outer flank of the second annular groove and a second projection outer flank of the second fastening projection and that there is a game between a second groove inner flank of the second annular groove and a second projection inner flank of the second fastening projection is.
Eine vorteilhafte Abstimmung bezüglich der Befestigung des Rotorbauteils zwischen den Rotorscheiben und den auftretenden Druckspannungen unter Berücksichtigung einer Rotation des Rotors beim Hochfahren der Gasturbine mit den einhergehenden Dehnungen des Rotorbauteils sowie der Rotorscheiben ist es besonders vorteilhaft, wenn in einem ersten Übergangszustand bei einer ersten Drehzahl des Rotors, ein Wechsel des Befestigungszustands von der ersten Rotorscheibe auf die zweite Rotorscheibe erfolgt. Die erste Drehzahl ist hierbei geringer als die Nenndrehzahl, bei der der Rotor bestimmungsgemäß betrieben wird. In diesem ersten Übergangszustand gibt unvermindert eine Anlage der ersten Nut-Außenflanke an der ersten Vorsprung-Außenflanke, wobei zudem eine Anlage der zweiten Nut-Innenflanke an der zweiten Vorsprung-Innenflanke gegeben ist. Im Gegensatz dazu verbleibt unvermindert ein Spiel zwischen der ersten Nut-Innenflanke und der ersten Vorsprung-Innenflanke sowie ein Spiel zwischen der zweiten Nut-Außenflanke (35) und der zweiten Vorsprung-Außenflanke.An advantageous coordination with regard to the fastening of the rotor component between the rotor disks and the compressive stresses that occur, taking into account a rotation of the rotor when starting up the gas turbine with the associated expansions of the rotor component and the rotor disks, is particularly advantageous if in a first transition state at a first speed of the rotor , a change in the fastening state from the first rotor disk to the second rotor disk takes place. The first speed is lower than the nominal speed at which the rotor is operated as intended. In this first one Transition state continues to ensure that the first groove outer flank rests on the first projection outer flank, with the second groove inner flank also resting on the second projection inner flank. In contrast, there remains undiminished play between the first groove inner flank and the first projection inner flank as well as play between the second groove outer flank (35) and the second projection outer flank.
Hierbei ist in vorteilhafter Weise die erste Drehzahl größer als die 0,2-fache Nenn-Drehzahl. Demgegenüber sollte die Auslegung vorsehen, dass die erste Drehzahl geringer als die 0,6-fache Nenn-Drehzahl ist. Zur Auslegung des er Übergangszustandes kann angenommen werden, dass sowohl die Rotorscheiben als auch das Rotorbauteil ungefähr die gleiche Temperatur aufweisen, welche ungefähr der Raumtemperatur entspricht oder darüber liegt, jedoch deutlich von der Betriebstemperatur entfernt ist.Here, the first speed is advantageously greater than 0.2 times the nominal speed. In contrast, the design should provide that the first speed is less than 0.6 times the nominal speed. To design the transition state, it can be assumed that both the rotor disks and the rotor component have approximately the same temperature, which approximately corresponds to or is above room temperature, but is significantly away from the operating temperature.
Durch die entsprechende Festlegung der Durchmesser der gegenüberliegenden Befestigungsvorsprünge sowie der Ringnuten kann vorteilhaft die Lage des Rotorbauteils relativ zu den Rotorscheiben beim Hochfahren der Gasturbine gewährleistet werden. Mit zunehmender Drehzahl und relativ größerer Dehnung des Rotorbauteils relativ zu den Rotorscheiben nimmt die Pressung zwischen der ersten Vorsprung-Außenflanke und der ersten Nut-Außenflanke ab, wobei ein Kontakt zwischen der zweiten Nut-Innenflanke und der zweiten Vorsprung-Innenflanke entsteht. Insofern erfolgt ein Wechsel im ersten Übergangszustand von der Fixierung des Rotorbauteils an der ersten Rotorscheibe auf eine Fixierung des Rotorbauteils an der zweiten Rotorscheibe.By appropriately determining the diameters of the opposing fastening projections and the annular grooves, the position of the rotor component relative to the rotor disks when starting up the gas turbine can advantageously be ensured. With increasing speed and relatively greater expansion of the rotor component relative to the rotor disks, the pressure between the first projection outer flank and the first groove outer flank decreases, with contact being created between the second groove inner flank and the second projection inner flank. In this respect, there is a change in the first transition state from fixing the rotor component to the first rotor disk to fixing the rotor component to the second rotor disk.
Darüberhinausgehend ist es vorteilhaft, wenn in einem zweiten Übergangszustand bei einer zweiten Drehzahl des Rotors die Fixierung des Rotorbauteils von der zweiten Rotorscheibe übernommen wird. Die zweite Drehzahl ist hierbei höher als die erste Drehzahl, jedoch geringer als die Nenn-Drehzahl der Strömungsmaschine. Entsprechend ist eine Pressung zwischen der zweiten Nut-Innenflanke und der zweiten Vorsprung-Innenflanke vorhanden. Demgegenüber ist zwischen den weiteren Kontaktflächen, d. h. zwischen der ersten Nut-Außenflanke und der ersten Vorsprung-Außenflanke sowie zwischen der ersten Nut-Innenflanke und der ersten Vorsprung-Innenflanke sowie zwischen der zweiten Nut-Außenflanke und der zweiten Vorsprung-Außenflanke, ein Spiel vorhanden.Furthermore, it is advantageous if, in a second transition state at a second speed of the rotor, the fixation of the rotor component is taken over by the second rotor disk. The second speed is higher than the first speed, but lower than the nominal speed Fluid machine. Accordingly, there is a pressure between the second groove inner flank and the second projection inner flank. In contrast, there is play between the further contact surfaces, ie between the first groove outer flank and the first projection outer flank as well as between the first groove inner flank and the first projection inner flank and between the second groove outer flank and the second projection outer flank .
Zur Auslegung des zweiten Übergangszustandes kann vorteilhaft eine zweite Drehzahl angenommen werden, welche zumindest der 0,8-fachen Nenn-Drehzahl entspricht.To design the second transition state, a second speed can advantageously be assumed, which corresponds to at least 0.8 times the nominal speed.
Beim zweiten Übergangszustand weisen die Bauteile eine zweite Übergangstemperatur auf. Beim Hochfahren der Gasturbine mit eintretender Aufheizung aller Bauteile erwärmt sich üblicherweise das Rotorbauteil aufgrund der geringeren Masse deutlich schneller als die massiveren Rotorscheiben. Entsprechend ist die zweite Übergangstemperatur dadurch gekennzeichnet, dass das Rotorbauteil annähernd die Betriebstemperatur erreicht hat, während hingegen die Rotorscheiben eine gegenüber der Betriebstemperatur deutlich, beispielsweise um ca. 30%, geringere Temperatur aufweisen.In the second transition state, the components have a second transition temperature. When the gas turbine is started up and all components start to heat up, the rotor component usually heats up significantly faster than the more massive rotor disks due to its lower mass. Accordingly, the second transition temperature is characterized in that the rotor component has approximately reached the operating temperature, while the rotor disks, on the other hand, have a significantly lower temperature than the operating temperature, for example by approximately 30%.
Sowohl zur sicheren Lagerung des Rotorbauteils zwischen den beiden Rotorscheiben sowie zur Abstützung des Rotorbauteils an den Rotorscheiben ist es besonders vorteilhaft, wenn bei der bestimmungsgemäßen Nenn-Drehzahl beidseitig des Rotorbauteils eine Abstützung erfolgt. Hierzu ist es erforderlich, dass die erste Nut-Innenflanke unter Pressung an der ersten Vorsprung-Innenflanke und die zweite Nut-Innenflanke unter Pressung an der zweiten Vorsprung-Innenflanke anliegt. Demgegenüber ist auf der radial außen liegenden ein Spalt vorhanden, das heißt ein Spiel zwischen der ersten Nut-Außenflanke und der ersten Vorsprung-Außenflanke sowie ein Spiel zwischen der zweiten Nut-Außenflanke und der zweiten Vorsprung-Außenflanke. Somit ist beidseitig sowohl die sichere Lage des Rotorbauteils auch eine Lastaufnahme der Fliehkraft gewährleistet.Both for secure storage of the rotor component between the two rotor disks and for supporting the rotor component on the rotor disks, it is particularly advantageous if there is support on both sides of the rotor component at the intended nominal speed. For this purpose, it is necessary that the first groove inner flank rests under pressure on the first projection inner flank and the second groove inner flank under pressure rests on the second projection inner flank. In contrast, there is a gap on the radially outer side, that is, a play between the first groove outer flank and the first projection outer flank and a play between the second groove outer flank and the second projection outer flank. Thus is Both the safe position of the rotor component and the load bearing of the centrifugal force are guaranteed on both sides.
Eine vorteilhafte Montage des Rotorbauteils im Rotor wird ermöglicht, wenn der Durchmesser der ersten Ringnut in geeignetem Verhältnis zum Durchmesser des ersten Befestigungsvorsprungs festgelegt wird. Hierbei ist es besonders vorteilhaft, wenn das Rotorbauteil zur Montage auf eine Montagetemperatur von zumindest 100 °C und maximal 200 °C aufgeheizt wird, während demgegenüber die Rotorscheiben Raumtemperatur aufweisen. Unter Berücksichtigung der entsprechenden Dehnung des Rotorbauteils aufgrund der Temperaturerhöhung kann die geforderte Abmessung der ersten Ringnut im Verhältnis zum ersten Befestigungsvorsprung ermittelt werden. Hierbei ist es vorteilhaft, wenn bei der Montagetemperatur die Pressung zwischen der ersten Nut-Außenflanke und der ersten Vorsprung-Außenflanke maximal 10% der Pressung zwischen den beiden Bauteilen bei Raumtemperatur entspricht. Besonders vorteilhaft ist es hierbei, wenn mittels der Montagetemperatur bei entsprechender Auslegung der Durchmesser von Befestigungsvorsprung und Ringnut die bei Raumtemperatur vorhandene Überschneidung im Wesentlichen aufgehoben wird.An advantageous assembly of the rotor component in the rotor is made possible if the diameter of the first annular groove is set in a suitable ratio to the diameter of the first fastening projection. It is particularly advantageous if the rotor component is heated for assembly to an assembly temperature of at least 100 ° C and a maximum of 200 ° C, while the rotor disks are at room temperature. Taking into account the corresponding expansion of the rotor component due to the temperature increase, the required dimension of the first annular groove can be determined in relation to the first fastening projection. It is advantageous here if, at the assembly temperature, the pressure between the first groove outer flank and the first projection outer flank corresponds to a maximum of 10% of the pressure between the two components at room temperature. It is particularly advantageous here if the overlap that exists at room temperature is essentially eliminated by means of the assembly temperature with appropriate design of the diameter of the fastening projection and annular groove.
Sollte bei der Montagetemperatur ein Spiel zwischen der ersten Nut-Außenflanke und der ersten Vorsprung-Außenflanke entstehen, so ist demgegenüber zu beachten, dass jedoch keine nennenswerte Überschneidung auf der radial innen liegenden Seite entsteht. Entsprechend darf die Pressung zwischen der ersten Nut-Innenflanke und der ersten Vorsprung-Innenflanke in diesem Fall maximal 10% der Pressung betragen, welche bei Raumtemperatur zwischen der ersten Nut-Außenflanke und der ersten Vorsprung-Außenflanke vorhanden ist. Vorteilhaft ist es in jedem Fall, wenn auch bei der Montagetemperatur ein Spiel zwischen der ersten Nut-Innenflanke und der ersten Vorsprung-Innenflanke verbleibt.If there is a play between the first groove outer flank and the first projection outer flank at the assembly temperature, it should be noted that there is no significant overlap on the radially inner side. Accordingly, the pressure between the first groove inner flank and the first projection inner flank in this case may be a maximum of 10% of the pressure that exists at room temperature between the first groove outer flank and the first projection outer flank. In any case, it is advantageous if there remains a play between the first groove inner flank and the first projection inner flank, even at the assembly temperature.
In einer vorteilhaften Gestaltung des Rotorbauteils weist dieses einen Abdeckabschnitt auf, mittels dem die Schaufelhaltenuten bzw. die in den Schaufelhaltenuten befestigten Schaufelfüße von Laufschaufeln zumindest abschnittsweise abgedeckt werden können. Hierzu ist es notwendig, dass sich der Abdeckabschnitt in Umfangsrichtung und radial erstreckt. Angeordnet ist dabei der Abdeckabschnitt radial außerhalb der ersten Ringsegmentnut. Dabei ist weiterhin vorgesehen, dass der Abdeckabschnitt mit einer Stützfläche axial an einer Stirnfläche der ersten Rotorscheibe im Bereich zwischen den Schaufelhaltenuten anliegt.In an advantageous design of the rotor component, it has a cover section by means of which the blade holding grooves or the blade feet of rotor blades fastened in the blade holding grooves can be covered at least in sections. For this it is necessary that the cover section extends in the circumferential direction and radially. The cover section is arranged radially outside the first ring segment groove. It is further provided that the cover section with a support surface rests axially on an end face of the first rotor disk in the area between the blade holding grooves.
In besonders vorteilhafter Weise kann vorgesehen sein, dass das Rotorbauteil axial gegenüberliegend beidseitig jeweils einen Abdeckabschnitt aufweist.In a particularly advantageous manner, it can be provided that the rotor component has a cover section on both sides, axially opposite.
Zumindest ist es weiterhin vorteilhaft, wenn die Stützfläche unter Pressung bei elastischer Verformung des Abdeckabschnitt an der Stirnfläche anliegt. Somit kann gewährleistet werden, dass im Betrieb der Strömungsmaschine vom Stillstand bis zur Nenn-Drehzahl bei Betriebstemperatur in jedem Fall die Anlage der Stützfläche an der Stirnfläche gegeben ist.At least it is still advantageous if the support surface rests against the end face under pressure when the cover section is elastically deformed. It can thus be ensured that during operation of the turbomachine from standstill to the nominal speed at operating temperature, the support surface is always in contact with the end face.
Zur Erzielung der vorteilhaften Pressung zwischen Stützfläche und Stirnfläche bei Vermeidung erhöhter Montagekräfte kann vorteilhaft vorgesehen sein, dass das Rotorbauteil auf eine Montagetemperatur zwischen 100 °C und 200 °C erhitzt wird, womit eine Verformung des Rotorbauteils und insbesondere des Abdeckabschnitts einhergeht, sodass bei bestimmungsgemäßer Lage des Rotorbauteils im Bereich der Ringnut relativ zum Befestigungsvorsprung die Pressung zwischen der Stützfläche und der Stirnfläche maximal 10% der Pressung bei Raumtemperatur entspricht. Dieser Zustand mit der Verformung insbesondere des Abdeckabschnitts in axialer Richtung im Bereich der Stützfläche wird einerseits durch die Gestaltung des Rotorbauteils, mit dem sich am axialen Ende angeordneten Abdeckabschnitt, begünstigt. Weiterhin wirkt eine Gestaltung mit einer geringeren Materialstärke im mittleren Bereich zwischen den beiden Ringnut vorteilhaft hinsichtlich der gewünschten Verformung. Andererseits kann durch die gezielte Temperaturerhöhung vorzugsweise im Bereich der ersten Ringnut der gewünschte Effekt begünstigt werden.In order to achieve the advantageous pressure between the support surface and the end face while avoiding increased assembly forces, it can advantageously be provided that the rotor component is heated to an assembly temperature between 100 ° C and 200 ° C, which is accompanied by a deformation of the rotor component and in particular of the cover section, so that when in the intended position of the rotor component in the area of the annular groove relative to the fastening projection, the pressure between the support surface and the end face corresponds to a maximum of 10% of the pressure at room temperature. This condition with the deformation in particular of the cover section in the axial direction in the area of the support surface is favored on the one hand by the design of the rotor component, with the cover section arranged at the axial end. Furthermore, a design with a lower material thickness in the middle area has an effect between the two annular groove is advantageous in terms of the desired deformation. On the other hand, the desired effect can be promoted by the targeted increase in temperature, preferably in the area of the first annular groove.
Die entsprechende Gestaltung des Rotorbauteils, insbesondere die Festlegung der Durchmesser der ersten Ringnut und der zweiten Ringnut sowie der Überschneidung zwischen der Stützfläche und der Stirnfläche unter Berücksichtigung der möglichen Montagetemperatur des Rotorbauteils wird einerseits eine Montage ohne allzu großen Kraftaufwand ermöglicht als auch eine sichere Lage des Rotorbauteils zwischen den Rotorscheiben im Betrieb gewährleistet.The appropriate design of the rotor component, in particular the determination of the diameter of the first annular groove and the second annular groove as well as the overlap between the support surface and the end face, taking into account the possible assembly temperature of the rotor component, on the one hand enables assembly without too much effort as well as a secure position of the rotor component between the rotor disks during operation.
Weiterhin ist es vorteilhaft, wenn bei der Montage des Rotorbauteils an der ersten Rotorscheibe ein freier erster Dehnungsabstand zwischen einer ersten Vorsprung-Stirnfläche des ersten Befestigungsvorsprungs und dem ersten Nutgrund der ersten Ringnut eingehalten wird. Der erste Dehnungsabstand beträgt hierbei zumindest 0,5 mm. Demgegenüber kann es von Nachteil sein, wenn der erste Dehnungsabstand mehr als 5 mm beträgt. Besonders vorteilhaft ist insbesondere ein erster Dehnungsabstand von zumindest 1 mm und maximal 2,5 mm.Furthermore, it is advantageous if, when mounting the rotor component on the first rotor disk, a free first expansion distance is maintained between a first projection end face of the first fastening projection and the first groove base of the first annular groove. The first expansion distance is at least 0.5 mm. In contrast, it can be disadvantageous if the first expansion distance is more than 5 mm. A first expansion distance of at least 1 mm and a maximum of 2.5 mm is particularly advantageous.
Gleichfalls kann vorgesehen sein, dass ein zweiter Dehnungsabstand zwischen einer zweiten Vorsprung-Stirnfläche des zweiten Befestigungsvorsprungs und dem zweiten Nutgrund der zweiten Ringnut vorhanden ist. Hierbei sollte der zweite Dehnungsabstand maximal dem 0,-2-fachen des ersten Dehnungsabstands entsprechen.Likewise, it can be provided that a second expansion distance is present between a second projection end face of the second fastening projection and the second groove base of the second annular groove. The second expansion distance should correspond to a maximum of 0.2 times the first expansion distance.
Die neuartige Gestaltung des Rotorbauteils hinsichtlich dessen Befestigung zwischen den beiden benachbarten Rotorscheiben führt zu einem neuen Verfahren zur Montage des Rotors.The novel design of the rotor component with regard to its attachment between the two adjacent rotor disks leads to a new method for assembling the rotor.
Einmal ist die erste Rotorscheibe bereitzustellen. Vorteilhaft ist es hierbei, wenn die erste Rotorscheibe horizontal gelagert wird mit vertikal ausgerichteter Rotorachse.The first rotor disk must be provided once. It is advantageous here if the first rotor disk is stored horizontally with the rotor axis aligned vertically.
Dabei bzw. im Folgenden muss das Rotorbauteil auf eine Montagetemperatur von zumindest 100 °C erhitzt werden. Hierbei sollte eine Temperatur von 200 °C nicht überschritten werden.The rotor component must be heated to an assembly temperature of at least 100 °C. A temperature of 200 °C should not be exceeded.
Nunmehr gilt es das Rotorbauteil an der ersten Rotorscheibe anzubringen. Hierzu ist das Rotorbauteil so auf die erste Rotorscheibe aufzulegen, dass sich die erste Ringnut über dem ersten Befestigungsvorsprung befindet. Somit kann das Rotorbauteil auf die erste Rotorscheibe aufgepresst werden, bis eine Anlage einer Stützfläche an einer Stirnfläche der Rotorscheibe erfolgt.Now it is time to attach the rotor component to the first rotor disk. For this purpose, the rotor component must be placed on the first rotor disk in such a way that the first annular groove is located above the first fastening projection. The rotor component can thus be pressed onto the first rotor disk until a support surface comes into contact with an end face of the rotor disk.
Durch ein weiteres Aufschieben des Rotorbauteils auf die erste Rotorscheibe mit einer elastischen Verformung des Rotorbauteils wird die Soll-Lage des Rotorbauteils relativ zur Rotorscheibe erreicht, wobei die Soll-Lage durch einen vor definierten ersten Dehnungsabstand zwischen einer ersten Vorsprung-Stirnfläche des ersten Befestigungsvorsprungs und dem ersten Nutgrund der ersten Ringnut definiert ist.By further pushing the rotor component onto the first rotor disk with an elastic deformation of the rotor component, the desired position of the rotor component relative to the rotor disk is achieved, the desired position being determined by a predefined first expansion distance between a first projection end face of the first fastening projection and the first groove base of the first annular groove is defined.
Nunmehr kann das Rotorbauteil abkühlen, wobei währenddessen das Rotorbauteil in der Lage relativ zur ersten Rotorscheibe gehalten werden muss.The rotor component can now cool down, during which time the rotor component must be kept in position relative to the first rotor disk.
Abschließend kann die zweite Rotorscheibe zugleich auf die erste Rotorscheibe sowie das Rotorbauteil aufgelegt bzw. aufgepresst werden. Dabei erfolgt der Eingriff des zweiten Befestigungsvorsprungs in die zweite Ringnut.Finally, the second rotor disk can be placed or pressed onto the first rotor disk and the rotor component at the same time. The second fastening projection engages in the second annular groove.
In den nachfolgenden Figuren wird eine beispielhafte Ausführungsform für einen erfindungsgemäßen Rotor skizziert. Es zeigen:
- Fig. 1
- schematisch im Schnitt das Rotorbauteil zwischen zwei Rotorscheiben;
- Fig. 2
- im Detail die Presspassung zwischen dem ersten Befestigungsvorsprung und der ersten Ringnut;
- Fig. 3
- im Detail das Spiel zwischen dem zweiten Befestigungsvorsprung und der zweiten Ringnut;
- Figuren 4-7
- die Verschiebung des Rotorbauteils relativ zu den Rotorscheiben beim Hochfahren der Gasturbine;
- Figuren 8-11
- die Montage des Rotorbauteils an der ersten Rotorscheibe.
- Fig. 1
- schematically in section the rotor component between two rotor disks;
- Fig. 2
- in detail, the press fit between the first fastening projection and the first annular groove;
- Fig. 3
- in detail the play between the second fastening projection and the second annular groove;
- Figures 4-7
- the displacement of the rotor component relative to the rotor disks when starting up the gas turbine;
- Figures 8-11
- the assembly of the rotor component on the first rotor disk.
In der
In der
In der
In der nachfolgenden Figurenfolge 4 bis 7 wird der Zustand des Rotorbauteils 21 in der Montage an den beiden Befestigungsvorsprüngen 04, 14 beim Hochfahren der Gasturbine mit einer Erhöhung der Drehzahl auf die Nenndrehzahl ωN und einer Erhöhung der Temperatur auf die Betriebstemperatur TN skizziert.In the following sequence of figures 4 to 7, the state of the
In der
Die
Mit Steigerung der Drehzahl und zunehmenden Temperaturen der Bauteile erhöht sich die Pressung zwischen dem zweiten Befestigungsvorsprung 14 und dem Rotorbauteil 21 an der radial innenliegenden Seite, wobei demgegenüber die Pressung zwischen dem ersten Befestigungsvorsprung 04 und dem Rotorbauteil 21 an der radial außen liegenden Seite abnimmt. Beim zweiten Übergangszustand, der in
In der nachfolgenden
Hierzu zeigt die
Jedoch wird durch die besondere Formgebung des Rotorbauteils 21 bei der Erhitzung ein weiterer Effekt erzielt. Dieses ist die Verformung des Rotorbauteils 21 dahingehend, dass sich der Abdeckabschnitt 22 von der ersten Rotorscheibe 01 wegweisend verformt. Entsprechend vergrößert sich der Abstand zwischen der Stirnfläche 03 sowie der Stützfläche 23 im Gegensatz zum Zustand bei Raumtemperatur.However, the special shape of the
Hierzu skizziert die
Nachfolgend erfolgt ein weiteres Aufpressen des Rotorbauteils 21 auf den ersten Befestigungsvorsprung 04 der ersten Rotorscheibe 01 bis der zuvor definierte Dehnungsabstand 33 erreicht ist - siehe
In der
- 01
- erste Rotorscheibe
- 02
- erste Schaufelhaltenut
- 03
- Stirnfläche
- 04
- erster Befestigungsvorsprung
- 05
- erste Vorsprung-Außenflanke
- 06
- erste Vorsprung-Innenflanke
- 07
- erste Vorsprung-Stirnfläche
- 08
- Überschneidung
- 09
- Spiel
- 10
- Rotorachse
- 11
- zweite Rotorscheibe
- 12
- zweite Schaufelhaltenut
- 13
- Überschneidung
- 14
- zweiter Befestigungsvorsprung
- 15
- zweite Vorsprung-Außenflanke
- 16
- zweite Vorsprung-Innenflanke
- 17
- zweite Vorsprung-Stirnfläche
- 21
- Rotorbauteil
- 22
- Abdeckabschnitt
- 23
- Stützfläche
- 24
- erste Ringnut
- 25
- erste Nut-Außenflanke
- 26
- erste Nut-Innenflanke
- 27
- erster Nutgrund
- 28
- Spiel
- 29
- Spiel
- 33
- Dehnungsabstand
- 34
- zweite Ringnut
- 35
- zweite Nut-Außenflanke
- 36
- zweite Nut-Innenflanke
- 37
- zweiter Nutgrund
- 01
- first rotor disk
- 02
- first blade holding groove
- 03
- face
- 04
- first fastening projection
- 05
- first projection outside flank
- 06
- first lead inside flank
- 07
- first projection end face
- 08
- overlap
- 09
- Game
- 10
- Rotor axis
- 11
- second rotor disk
- 12
- second blade holding groove
- 13
- overlap
- 14
- second fastening projection
- 15
- second projection outer flank
- 16
- second projection inner flank
- 17
- second projection end face
- 21
- Rotor component
- 22
- Cover section
- 23
- Support surface
- 24
- first ring groove
- 25
- first groove outer flank
- 26
- first groove inner flank
- 27
- first groove base
- 28
- Game
- 29
- Game
- 33
- Stretch distance
- 34
- second ring groove
- 35
- second groove outer flank
- 36
- second groove inner flank
- 37
- second groove base
Claims (12)
- Rotor of a gas turbine,having a first rotor disk (01) which (01) has, distributed on the outer circumference, a plurality of first blade retention grooves (02) penetrating the rotor disk (01) axially and has an encircling, axially extending first fastening projection (04) arranged, on the side pointing toward the rotor axis, below the first blade retention grooves (02), andhaving a second rotor disk (11) which (11) is fixedly connected to the first rotor disk (01) and has, distributed on the outer circumference, a plurality of second blade retention grooves (12) penetrating the rotor disk (11) axially and has an encircling, axially extending second fastening projection (14) arranged, on the side pointing toward the rotor axis, below the second blade retention grooves (12), andhaving a ring-shaped encircling rotor component (21) which (21) has, on one side, an encircling, axially opening first annular groove (24) and, on the opposite side, an encircling, axially opening second annular groove (34), wherein the first fastening projection (04) engages into the first annular groove (24) and the second fastening projection (14) engages into the second annular groove (34),characterizedin that, in a standstill state,- a first groove outer flank (25) of the first annular groove (24) bears under contact pressure against a first projection outer flank (05) of the first fastening projection (04), and- a clearance is present between a first groove inner flank (26) of the first annular groove (24) and a first projection inner flank (06) of the first fastening projection (04).
- Rotor according to Claim 1,
characterized
in that, in a standstill state, furthermore,- a clearance is present between a second groove outer flank (35) of the second annular groove (34) and a second projection outer flank (15) of the second fastening projection (14), and- a clearance is present between a second groove inner flank (36) of the second annular groove (34) and a second projection inner flank (16) of the second fastening projection (14). - Rotor according to Claim 2,
characterized
in that, in a first transition state in the presence of a first rotational speed lower than the intended nominal rotational speed, in particular with a first rotational speed between 0.2 times and 0.6 times the nominal rotational speed,- the first groove outer flank (25) bears against the first projection outer flank (05), and- a clearance is present between the first groove inner flank (26) and the first projection inner flank (06), and- a clearance is present between the second groove outer flank (35) and the second projection outer flank (15), and- the second groove inner flank (36) bears against the second projection inner flank (16). - Rotor according to Claim 3,
characterized
in that, in a second transition state in the presence of a second rotational speed higher than the first rotational speed and lower than the intended nominal rotational speed, in particular with a second rotational speed of at least 0.8 times the nominal rotational speed,- a clearance is present between the first groove outer flank (25) and the first projection outer flank (05), and- a clearance is present between the first groove inner flank (26) and the first projection inner flank (06), and- a clearance is present between the second groove outer flank (35) and the second projection outer flank (15), and- the second groove inner flank (36) bears under contact pressure against the second projection inner flank (16). - Rotor according to either of Claims 1 and 4,
characterized
in that, in the presence of the intended nominal rotational speed,- a clearance is present between the first groove outer flank (25) and the first projection outer flank (05), and- the first groove inner flank (26) bears under contact pressure against the first projection inner flank (06), and- a clearance is present between the second groove outer flank (35) and the second projection outer flank (15), and- the second groove inner flank (36) bears under contact pressure against the second projection inner flank (16). - Rotor according to either of Claims 1 and 5,
characterized
in that, in the presence of an installation temperature of the rotor component (21) of at least 100°C and at most 200°C,- the contact pressure between the first groove outer flank (25) and the first projection outer flank (05) corresponds to at most 10% of the contact pressure at room temperature, and- the contact pressure between the first groove inner flank (26) and the first projection inner flank (06) corresponds to at most 10% of the contact pressure between the first groove outer flank (25) and the first projection outer flank (05) at room temperature, and, in particular, a clearance is present between the first groove inner flank (26) and the first projection inner flank (06). - Rotor according to any of Claims 1 to 6,
characterized
in that the rotor component (21) has a covering portion (22) extending in a circumferential direction and radially, which (22) covers the first blade retention grooves (02) at least in sections and bears with a support surface (23) against an end surface (03) of the first rotor disk in the region between the blade retention grooves (02). - Rotor according to Claim 7,
characterized
in that the support surface (23) bears under contact pressure, with elastic deformation of the covering portion (22), against the end surface (03). - Rotor according to Claim 8,
characterized
in that, in the presence of an installation temperature of the rotor component (21) of at least 100°C and at most 200°C, the contact pressure of the support surface (23) against the end surface (03) corresponds to at most 10% of the contact pressure at room temperature. - Rotor according to any of Claims 1 to 9,
characterized
in that, after the installation of the rotor, at least prior to a heating-up of the rotor, a free first expansion spacing is present between a first projection end surface (07) of the first fastening projection (04) and the first groove base (27) of the first annular groove (24), wherein the first expansion spacing amounts to at least 0.5 mm and at most 5 mm, in particular at least 1 mm and at most 2.5 mm. - Rotor according to Claim 10,
characterized
in that a free second expansion spacing or contact is present between a second projection end surface (17) of the second fastening projection (14) and the second groove base (37) of the second annular groove (34), wherein the second expansion spacing corresponds to at most 0.2 times the first expansion spacing. - Method for installing a rotor according to any of the preceding claims, comprising:- providing the first rotor disk (01);- heating up the rotor component (21) to an installation temperature of at least 100°C and at most 200°C;- placing and/or pressing the rotor component (21) onto the first rotor disk (01) with contact of the support surface (23) against the end surface (03);- pushing the rotor component (21) further onto the first rotor disk (01) until a predefined expansion spacing between a first projection end surface (07) of the first fastening projection (04) and the first groove base (27) of the first annular groove (24) is attained;- cooling the rotor component (21) and, in the process, holding the first rotor disk (01) and the rotor component (21) together;- placing and/or pressing the second rotor disk (11) onto simultaneously the first rotor disk (01) and the rotor component (21).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201962916811P | 2019-10-18 | 2019-10-18 | |
PCT/EP2020/066858 WO2021073786A1 (en) | 2019-10-18 | 2020-06-18 | Rotor comprising a rotor component arranged between two rotor discs |
Publications (2)
Publication Number | Publication Date |
---|---|
EP4013950A1 EP4013950A1 (en) | 2022-06-22 |
EP4013950B1 true EP4013950B1 (en) | 2023-11-08 |
Family
ID=71266618
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20735094.3A Active EP4013950B1 (en) | 2019-10-18 | 2020-06-18 | Rotor comprising a rotor component arranged between two rotor discs |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP4013950B1 (en) |
JP (1) | JP7394979B2 (en) |
KR (1) | KR20220078706A (en) |
CN (1) | CN114599859B (en) |
WO (1) | WO2021073786A1 (en) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0169800B1 (en) * | 1984-07-23 | 1988-11-23 | United Technologies Corporation | Turbine cover-seal assembly |
Family Cites Families (23)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4743164A (en) * | 1986-12-29 | 1988-05-10 | United Technologies Corporation | Interblade seal for turbomachine rotor |
US4820119A (en) * | 1988-05-23 | 1989-04-11 | United Technologies Corporation | Inner turbine seal |
US5622475A (en) * | 1994-08-30 | 1997-04-22 | General Electric Company | Double rabbet rotor blade retention assembly |
RU2151883C1 (en) * | 1998-10-19 | 2000-06-27 | Открытое акционерное общество "Авиадвигатель" | Rotor of two-stage turbine |
DE19940556B4 (en) * | 1999-08-26 | 2012-02-02 | Alstom | Device for cooling guide vanes or rotor blades in a gas turbine |
US6464453B2 (en) * | 2000-12-04 | 2002-10-15 | General Electric Company | Turbine interstage sealing ring |
EP1515003A1 (en) * | 2003-09-11 | 2005-03-16 | Siemens Aktiengesellschaft | Gas turbine and sealing means for a gas turbine |
DE102004016467A1 (en) * | 2004-03-31 | 2005-10-20 | Alstom Technology Ltd Baden | Gap seal for sealing a gap between two adjacent components |
FR2899636B1 (en) | 2006-04-10 | 2008-07-04 | Snecma Sa | AXIAL RETENTION DEVICE FOR A TURBOMACHINE ROTOR DISC FLASK |
US7604455B2 (en) * | 2006-08-15 | 2009-10-20 | Siemens Energy, Inc. | Rotor disc assembly with abrasive insert |
EP2025867A1 (en) * | 2007-08-10 | 2009-02-18 | Siemens Aktiengesellschaft | Rotor for an axial flow engine |
EP2239419A1 (en) * | 2009-03-31 | 2010-10-13 | Siemens Aktiengesellschaft | Axial turbo engine rotor with sealing disc |
FR2954400B1 (en) * | 2009-12-18 | 2012-03-09 | Snecma | TURBINE STAGE IN A TURBOMACHINE |
JP2012067878A (en) * | 2010-09-24 | 2012-04-05 | Mitsubishi Heavy Ind Ltd | Self-adjusting seal for turbo rotary machine |
US9540940B2 (en) * | 2012-03-12 | 2017-01-10 | General Electric Company | Turbine interstage seal system |
EP2823152A1 (en) * | 2012-05-08 | 2015-01-14 | Siemens Aktiengesellschaft | Turbine rotor blade and axial rotor blade section for a gas turbine |
US9291065B2 (en) * | 2013-03-08 | 2016-03-22 | Siemens Aktiengesellschaft | Gas turbine including bellyband seal anti-rotation device |
DE102013205028A1 (en) * | 2013-03-21 | 2014-09-25 | Siemens Aktiengesellschaft | Sealing element for sealing a gap |
DE102013213115A1 (en) | 2013-07-04 | 2015-01-22 | Siemens Aktiengesellschaft | Rotor for a turbine |
US9404376B2 (en) * | 2013-10-28 | 2016-08-02 | General Electric Company | Sealing component for reducing secondary airflow in a turbine system |
CN204627758U (en) * | 2015-03-26 | 2015-09-09 | 三菱日立电力系统株式会社 | Sealing component and gas turbine |
EP3287595A1 (en) * | 2016-08-25 | 2018-02-28 | Siemens Aktiengesellschaft | Rotor with segmented sealing ring |
EP3348786A1 (en) * | 2017-01-17 | 2018-07-18 | Siemens Aktiengesellschaft | Rotor with ring cover and seal plates |
-
2020
- 2020-06-18 EP EP20735094.3A patent/EP4013950B1/en active Active
- 2020-06-18 KR KR1020227016184A patent/KR20220078706A/en active IP Right Grant
- 2020-06-18 JP JP2022520774A patent/JP7394979B2/en active Active
- 2020-06-18 CN CN202080073026.2A patent/CN114599859B/en active Active
- 2020-06-18 WO PCT/EP2020/066858 patent/WO2021073786A1/en active Application Filing
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0169800B1 (en) * | 1984-07-23 | 1988-11-23 | United Technologies Corporation | Turbine cover-seal assembly |
Also Published As
Publication number | Publication date |
---|---|
CN114599859B (en) | 2023-11-17 |
WO2021073786A1 (en) | 2021-04-22 |
EP4013950A1 (en) | 2022-06-22 |
CN114599859A (en) | 2022-06-07 |
KR20220078706A (en) | 2022-06-10 |
JP7394979B2 (en) | 2023-12-08 |
JP2022552170A (en) | 2022-12-15 |
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