EP4003896B1 - Lifting gear - Google Patents
Lifting gear Download PDFInfo
- Publication number
- EP4003896B1 EP4003896B1 EP20708417.9A EP20708417A EP4003896B1 EP 4003896 B1 EP4003896 B1 EP 4003896B1 EP 20708417 A EP20708417 A EP 20708417A EP 4003896 B1 EP4003896 B1 EP 4003896B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- locking
- disc
- lifting gear
- control
- disk
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000001133 acceleration Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 210000003323 beak Anatomy 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
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- 125000006850 spacer group Chemical group 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/02—Driving gear
- B66D1/04—Driving gear manually operated
- B66D1/06—Safety cranks for preventing unwanted crank rotation and subsequent lowering of the loads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D3/00—Portable or mobile lifting or hauling appliances
- B66D3/12—Chain or like hand-operated tackles with or without power transmission gearing between operating member and lifting rope, chain or cable
- B66D3/14—Chain or like hand-operated tackles with or without power transmission gearing between operating member and lifting rope, chain or cable lever operated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D5/00—Braking or detent devices characterised by application to lifting or hoisting gear, e.g. for controlling the lowering of loads
- B66D5/02—Crane, lift hoist, or winch brakes operating on drums, barrels, or ropes
- B66D5/12—Crane, lift hoist, or winch brakes operating on drums, barrels, or ropes with axial effect
- B66D5/14—Crane, lift hoist, or winch brakes operating on drums, barrels, or ropes with axial effect embodying discs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D5/00—Braking or detent devices characterised by application to lifting or hoisting gear, e.g. for controlling the lowering of loads
- B66D5/32—Detent devices
- B66D5/34—Detent devices having latches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D2700/00—Capstans, winches or hoists
- B66D2700/05—Brakes with mechanisms with latches for hoists or similar devices
Definitions
- the invention relates to a hoist, in particular a lever hoist, according to the features in the preamble of claim 1.
- a hoist in particular a lever hoist, generally uses round steel chains as a means of carrying or pulling and is used for lifting, lowering and pulling loads.
- the lifting movement can be generated by hand, compressed air or an electric motor.
- the present invention relates to a manual lever hoist.
- a lever-operated hoist which is also referred to as a pull hoist or chain hoist.
- the hoist has a lifting hook as the upper fastening element and a load hook as the lower stop element.
- the upper fastener and the lower stop member are a Housing indirectly connected.
- the stop element is connected via a load chain as a traction means to a traction drive, which is located in the housing of the hoist.
- the traction drive can be set in rotation within the housing by a pivoting movement of a hand lever.
- the lever arm engages in a transmission device, which in turn is connected to the traction drive. In this way it is possible to move or tie down an object.
- the traction mechanism includes a load pressure brake, a load chain wheel and a gear, with the gear often being designed as a planetary gear.
- the hand lever and the ratchet mechanism's ratchet wheel are located at one end of a drive shaft which passes through the load pressure brake and the load sprocket.
- the gearbox At the other end of the drive shaft is the gearbox, which is then connected to the load chain wheel in a torque-transmitting manner.
- the load pressure brake consists of a ratchet wheel disc with recesses or teeth on its outer circumference, two friction elements on both sides of the ratchet wheel disc, usually friction discs or linings, and two pawls articulated on the housing, which are pressed against the ratchet wheel disc under the influence of ratchet springs .
- the two friction elements enter into a frictional connection with the ratchet wheel disk and with a pressure disk or ratchet wheel fixed to the shaft.
- the ratchet wheel is axially displaceable on a movement thread of the drive shaft.
- the task of the load pressure brake is to keep the load carried by the hoist at the respective height or position when the ratchet wheel is stationary.
- the ratchet wheel is then pressed against the thrust washer via the ratchet wheel disk and the integrated friction elements.
- the pawls are located in the peripheral recesses of the ratchet disc. If the ratchet wheel is turned in the lifting direction, the pawls slide over the teeth of the ratchet wheel disc until the ratchet wheel comes to a standstill. Then the pawls snap back into the recesses of the ratchet disc.
- the ratchet wheel When lowering the load, the ratchet wheel turns in the opposite direction rotated, causing it to slide axially on the motion threads of the drive shaft and breaking frictional contact with the friction elements of the ratchet wheel disc and thrust washer.
- the load can drop until the rotating shaft compensates for the axial play again.
- the drive or drive shaft can accelerate and rotate so quickly that the standard load pressure brake no longer engages because the pawls are inertial can no longer reach into the recesses of the ratchet wheel disc.
- Such an exceptional situation albeit extremely rare, can arise, for example, when working at great heights on overhead lines. There is then a risk of the load chain rattling out. Such a situation can also occur when lowering against a jammed load chain. Even if the locking hooks of the load pressure brake are blocked due to extraordinary circumstances such as e.g. B. corrosion or ice formation are not free, it can lead to such an exceptional situation.
- EP 0 279 144 B1 includes a safety brake for a driven shaft in the prior art.
- This comprises a brake disc and a cam disc for a roller that can be pressed on it by a release spring, which causes a pawl to engage in a toothed ring arranged on the shaft when the shaft rotates excessively.
- the EP 3 395 746 A1 In addition to the load pressure brake, proposes another safety device in the form of a safety brake, which uses the centrifugal force of centrifugal elements to limit the speed.
- the invention is based on the object of demonstrating a safety and operationally improved hoist, in particular a lever hoist, in which an impermissible increase in the speed of the drive shaft is prevented.
- a hoist in particular a lever hoist, comprises a housing in which a load chain wheel and a drive shaft driving the load chain wheel via a gear are rotatably mounted.
- a drive, a load pressure brake and a safety brake are also provided.
- a load chain can be moved via the load chain wheel.
- the safety brake has a locking disc with locking teeth and a control disc with control cams and a catch hook.
- the locking disk and the control disk can be rotated in relation to one another, with the rotation being limited by limiting the rotational travel.
- the catch hook is arranged so that it can pivot.
- the catch hook has two legs and has a catch contour at a front end and a tactile contour at a rear end.
- the catch hook is assigned to the locking disk and the control disk in such a way that the tactile contour rests against the control disk, in particular the outer contour of the control disk, under the influence of a spring element and slides along it when the control disk rotates.
- the pawl contour can be brought into locking engagement with a locking tooth of the locking disk.
- the catch hook is guided with the tactile contour over the control disc and the pawl contour does not engage in the locking disc. If it is triggered when a defined speed is exceeded, the tactile contour of the catch hook lifts off the control disc or the control cam of the control disc and the pawl contour of the catch hook snaps into a ratchet tooth on the locking disc. This stops the locking disk, while the control disk arranged coaxially behind the locking disk continues to rotate along a predetermined twisting path of the rotary travel limitation until the twisting path is exhausted and the locking disk and the control disk lock against one another.
- the rotational path limiter has at least one curved track and a stop body which can be displaced along the curved track. In the end position, i.e. after the torsional path between locking disk and control disk has been exhausted, the stop body comes to a locking stop at the end of the cam track.
- the cam track is preferably formed by a slot.
- the elongated hole is formed in the control disc.
- a slot is preferably arcuate with a radius around the center of the control disc. It is particularly advantageous to provide a number of elongated holes offset from one another on a pitch circle in the control disk.
- the cam track it is also possible for the cam track to be formed in a groove. This can be provided in the control disk or in the locking disk.
- the stop body is preferably a pin.
- the stop pin or pins are preferably fixed in the locking disk and protrude from it in the direction of the control disk, engaging in the slots.
- a further embodiment provides that latching elements are integrated between the locking disk and the control disk. These fix the locking disk and the control disk in the initial position and in the end position.
- the locking elements are preferably formed by balls.
- the locking elements are held in recordings and interact with locking surfaces.
- An advantageous embodiment provides that the receptacles are in the control disk and the locking surfaces are formed in the locking disk.
- ratchet teeth are distributed evenly around the circumference of the ratchet disk.
- control cams are distributed evenly on the circumference of the control disk.
- the control cams are in particular formed by the contour of the control disk itself.
- the control disc is preferably configured in a triangular shape with a rounded outer contour.
- the control disk has a central socket with internal teeth. With the internal toothing, the control disk sits on a longitudinal section of the drive shaft that is provided with external toothing.
- the control disc is positioned with a central bearing section on the central socket.
- the locking disc is secured on the socket by securing elements.
- An advantageous practical embodiment provides that in the starting position of the locking disk and the control disk, the rear outer contour of the locking teeth is aligned with the outer contour of the control disk.
- the control disk covers the adjacent flat side of the locking disk.
- the catch hook of the safety brake is pivotably mounted on a bolt on a side plate that can be integrated into the housing.
- the spring element is preferably a torsion spring.
- damping elements can be integrated between the locking disk and the control disk in order to dampen the braking effect in the event of an emergency stop.
- the unlocking preferably comprises a locking slide which is designed to block the locking disc while the control disc connected to the drive shaft is rotated in the lifting direction (clockwise) until the two discs are again aligned in the starting position.
- a backstop is provided, which reverse rotation of the locking disc and the Control disk prevented from returning to its original position.
- the safety brake remains in the locked state.
- One embodiment of the backstop provides that clamping rollers are positioned in recesses in the locking disk. These are arranged and designed in such a way that the locking disc and control disc cannot be reset to their original position.
- the safety brake cannot be triggered unintentionally with this version, e.g. B. when pulling out by hand, the starting position is secured with a shear pin. Only when a certain threshold value is exceeded, depending on the speed and torque, does the shear pin shear off and the safety brake carries out the emergency braking.
- the hoist according to the invention can be used in a wide variety of applications. It can be used in any application with reversing loads, for example in overhead line construction or for personal security.
- the hoist is compact and lightweight.
- the additional safety function via the safety brake is implemented with just a few parts.
- the mechanism requires an active movement, so that if the spring is lost, the pawls of the load pressure brake get stuck, etc., the safety brake will be triggered.
- the safety brake locks itself automatically. As a result, the catch hook always remains engaged, even if the load swings back.
- the figures 1 and 2 show a hoist according to the invention in the form of a hand-operated lever hoist 1.
- Part of the lever hoist 1 is a housing 2, which is composed of several housing parts 3, 4 and side plates 5, 6 and spacer frame 7.
- the lever hoist 1 has a support hook 8 as the upper fastening element and a load hook 9 as the lower stop element.
- the support hook 8 and the load hook 9 are connected to one another indirectly via the housing 2 .
- the load hook 9 is attached to one end of a load chain 10 .
- a chain end piece 11 is provided at the other end of the load chain 10 .
- the load chain 10 can be moved via a traction drive.
- the traction mechanism essentially comprises a drive 12 with a hand lever 13, a ratchet wheel 14 and a switchable ratchet mechanism 15, a load pressure brake 16, a load chain wheel 17 and a gear 18.
- the hand lever 13 and the ratchet wheel 14 of the ratchet mechanism 15 sit at one end 19 of a Drive shaft 20, which passes through the load pressure brake 16 and the load chain wheel 17.
- At the other end 21 of the drive shaft 20 is the gear 18, which is connected to the load chain wheel 17 in a torque-transmitting manner.
- a hand wheel 22 is used to displace the ratchet wheel 14 axially on the drive shaft 20 in order to actuate a freewheel mechanism 23 of the lever block 1.
- the load pressure brake 16 has a ratchet wheel disk 24 provided with teeth on its outer circumference.
- the ratchet wheel disk 24 is provided with friction elements 25 in the form of friction linings on both sides.
- the load pressure brake 16 has two pawls 26 which are pivotably mounted on the side plate 6 in the housing 2 and which are pressed onto the ratchet wheel disc 24 under the influence of ratchet springs 27 .
- the load pressure brake 16 includes a thrust washer 28 on which the ratchet wheel disk 24 is mounted.
- the ratchet wheel 14 can be displaced axially on a movement thread 29 of the drive shaft 20 .
- the figure 3 shows the lever hoist 1 with the ratchet wheel 14, hand lever 13 and hand wheel 22 dismantled.
- the load pressure brake 16 has the task of holding the load carried by the lever block 1 when the ratchet wheel 14 is stationary.
- the ratchet wheel 14 is then pressed against the pressure disk 28 via the ratchet wheel disk 24 and the integrated friction elements 25 .
- the pawls 26 are in the circumferential recesses of the ratchet wheel 24. If the ratchet wheel 14 in the lifting direction rotated, the pawls 26 slide over the teeth of the ratchet wheel disc 24 until the ratchet wheel 14 comes to a standstill. The pawls 26 then snap back into the recess of the ratchet wheel disk 24.
- the ratchet wheel 14 When the load is lowered, the ratchet wheel 14 is rotated in the opposite direction, causing it to slide axially on the motion thread 29 of the drive shaft 20 and the frictional contact with the friction elements 25 of the ratchet wheel disk 24 and the Thrust washer 28 is repealed. The load can then be lowered until the after-rotating drive shaft 20 compensates for the axial play again.
- the lever hoist 1 has a safety brake 30, 31.
- the safety brake 30, 31 has the task of carrying out emergency braking in extreme situations in which the speed of the drive shaft 20 can be so high that the load pressure brake 16 no longer engages due to inertia.
- a safety brake 30 and its operation are with reference to the Figures 4 to 17 described.
- a second embodiment of a safety brake 31 is based on the Figures 18 to 23 explained. Parts or parts that correspond to one another are provided with the same reference symbols.
- the safety brake 30, 31 is arranged coaxially below or behind the load pressure brake 16 in the direction of the load chain wheel 17.
- the safety brake 30, 31 has a locking disk 32 with locking teeth 33 and a control disk 34 with control cams 35 and a catch hook 36. On the circumference of the locking disk 32 are several, three in the embodiment, ratchet teeth 33 are evenly distributed.
- the control disk 34 has a triangular configuration with control cams 35 rounded on its circumference.
- the control disk 34 has a central socket 38 provided with internal teeth 37, on which the locking disk 32 is positioned with a central bearing section 39 and secured in position by securing elements 40, 41.
- the control disk 34 and the locking disk 32 with the control disk 34 are held on a threaded section 43 of the drive shaft 20 provided with external teeth 42 via the connecting piece 38 and the internal toothing 37 .
- the catch hook 36 is pivotably arranged on the side plate 5 of the lever hoist 1 .
- a spring element 44 in the form of a torsion spring
- the catch hook 36 is mounted on a bolt 45 on the side plate 5 and secured by a retaining ring 46 .
- the mounting of the catch hook 36 on the bolt 45 is in the central length region of the catch hook 36, so that the catch hook 36 is mounted like a rocker.
- the locking disk 32 and the control disk 34 can be rotated in opposite directions.
- the rotation of locking disk 32 and control disk 34 relative to one another is limited by a limiter 47 of rotational travel.
- the rotary travel limiter 47 includes a cam track 48 which is formed in a slot 49 in the shape of a segment of a circular arc in the control disk 34 .
- a stop body 50 in the form of a pin can be displaced along the cam track 48 . It can be seen that three elongated holes 49 are arranged in the control disk 34 in an evenly offset manner on a pitch circle. Correspondingly, three pins are incorporated as stop bodies 50 in assembly openings 51 of locking disk 32 .
- the stop bodies 50 protrude in the direction of the control disk 34 opposite the locking disk 32 and engage in the elongated holes 49.
- the rotary travel limiter 47 allows the locking disk 32 to be rotated by 45° relative to the control disk 34 .
- Locking elements 52 in the form of steel balls are integrated between the locking disk 32 and the control disk 34 .
- the latching elements 52 fix the locking disk 32 and the control disk 34 in the initial position and in the end position after rotation.
- the latching elements 52 are held in receptacles 53 in the control disk 34 and contact latching surfaces 54 in the shape of a segment of a sphere in the locking disk 32 and interact with them in a counteracting and movement-inhibiting manner.
- the catch hook 36 has a catch contour 56 at a front end 55 .
- the pawl contour 56 has a pointed catch tooth 57 with a front catch flank 58 which is configured to a front locking flank 59 of a locking tooth 33 of the locking disk 32 is adapted.
- a tactile contour 61 is formed on the catch hook 36 at the rear end 60 .
- the rear end 60 of the catch hook 36 is rounded.
- the spring element 44 causes the pawl contour 56 to lie outside the outer circumference of the locking disk 32 during normal operation. In normal operation, the catch hook 36 slides with the rear tactile contour 61 along the control disc 34.
- the front pawl contour 56 is raised.
- the feeler contour 61 of the catch hook 36 lifts off the control disc 34 or the control cam 35 as a result of the mass inertia and the acting acceleration forces.
- the catch hook 36 tilts and rotates about the bolt 35 in the locking disc 32.
- the pawl contour 56 of the catch hook 36 beaks into a locking tooth 33 of the locking disc 32 and comes there with the catch edge 58 on the locking edge 59 to the system.
- the locking disk 32 is stopped, while the control disk 34 arranged coaxially behind it continues to rotate along the predetermined rotational path of the rotational path limiter 47 .
- the twisting takes place until the stop bodies 50 come to a stop at the end 62 of the elongated holes 49 located in the direction of rotation.
- the locking disk 32 and the control disk 34 are then blocked against each other. In this way, a form-fitting connection between the drive shaft 20 and the lever block 1 is established. Further spinning of the load chain wheel 17 and rustling of the load chain 10 is prevented.
- the figure 11 shows a normal situation of load pressure brake 16 and safety brake 30.
- the pawls 26 engage in the ratchet wheel disc 24 and hold the load.
- figure 12 indicates a problem situation.
- the pawls 26 of the load pressure brake 16 are not free.
- the pawls 26 do not engage the ratchet disc 24 .
- a load cannot be held.
- a dangerous excessive increase in speed can occur in the opposite direction to the pulling direction of the lever hoist 1, combined with the load chain 10 rattling out.
- the Figures 13 and 14 show the safety brake 30 in a normal situation or starting position.
- the locking disk 32 and the control disk 34 are aligned such that the rear outer contour of the locking teeth 33 coincides with the outer contour of the control disk 32.
- the tactile contour 61 of the catch hook 36 is pressed against the outer contour of the control disk 34 by the spring force of the torsion spring and slides along the control cam 35.
- the tactile contour 61 lies both at the top dead center of the control disk 34 ( figure 13 ) as well as in the bottom dead center of the control disc 34 ( figure 14 ) on a control cam 35.
- the front pawl contour 56 of the catch hook 36 is lifted out of the effective range of the locking disk 32 and its locking teeth 33.
- the tactile contour 61 of the catch hook 36 is accelerated outwards and lifts off the control disk 34.
- the front catch tooth 57 of the pawl contour 56 snaps into the locking disc 32 (see Fig figure 15 ) and comes to rest with its front catch flank 58 blocking on the locking flank 59 of a locking tooth 33 (see figure 16 ).
- the control disk 34 driven by the load, continues to rotate 45° counterclockwise (arrow P1) and thereby locks the ratchet wheel 14. This effect is self-reinforcing, i.e. the catch hook 36 falls in the deeper the stronger the tactile contour 61 is raised on the opposite side by the control disc 34.
- an unlocking device 63 is provided.
- This comprises a slider 64 for actuating the unlocking device 63 and a blocking body 66 which is under the influence of a tension spring 65.
- actuating the slider 64 (arrow P2), it blocks the blocking disk 32 with the blocking body 66 and holds it in place, so that the blocking disk 32 is prevented from rotating while the control disk 34 is actuated in the lifting direction (clockwise) (arrow P3) via the handwheel 22 or the hand lever 13. In this way, the locking disk 32 and the control disk 34 are displaced relative to one another and brought into their aligned initial position.
- the Figures 18 to 23 show a second embodiment of a safety brake 31. As previously described, this has a locking disc 32 with locking teeth 33 and a control disc 34 with locking cams 35 and one in the Figures 18 to 23 fishing hook not shown. The catch hook corresponds to the previous explanation. The same applies to the rotation limit and the function of the safety brake 31.
- a backstop 67 is provided for the safety brake 31 .
- the backstop 67 prevents the locking disk 32 and control disk 34 from rotating into their starting position after the safety brake 31 has been triggered, ie is in its blocked state.
- the backstop 67 has recesses 68 in the locking disk 32 which are offset on a pitch circle. Pinch rollers 69 are accommodated there.
- the rear wall 70 of a pocket-shaped recess 68 runs obliquely, so that the recess 68 tapers counterclockwise. This creates a wedge effect between the locking disk 32 and the control disk 34 via the clamping rollers 69, so that the backstop 67 prevents the locking disk 32 and the control disk 34 from rotating relative to one another by friction.
- a shear pin 71 is integrated into the safety brake 31.
- the shear pin 71 is driven through a mounting hole 72 in the locking disk 32 into a mounting hole 73 in the control disk 34 .
- the shear pin 71 prevents the safety brake 31 from being triggered unintentionally, for example when it is pulled out by hand.
- the shear pin 71 secures the safety brake 31 in the starting position. Only when a certain threshold value is exceeded when the safety brake 31 is blocked is the shear pin 71 sheared off and the safety brake 31 can effect emergency braking.
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Description
Die Erfindung betrifft ein Hebezeug, insbesondere einen Hebelzug, gemäß den Merkmalen im Oberbegriff von Anspruch 1.The invention relates to a hoist, in particular a lever hoist, according to the features in the preamble of claim 1.
Ein Hebezeug, insbesondere ein Hebelzug, setzt als Trag- bzw. Zugmittel in der Regel Rundstahlketten ein und dient zum Heben, Senken und Ziehen von Lasten. Die Hubbewegung kann durch Handbetrieb, Druckluft oder einen Elektromotor erzeugt werden. Die vorliegende Erfindung betrifft insbesondere einen handbetätigten Hebelzug.A hoist, in particular a lever hoist, generally uses round steel chains as a means of carrying or pulling and is used for lifting, lowering and pulling loads. The lifting movement can be generated by hand, compressed air or an electric motor. In particular, the present invention relates to a manual lever hoist.
Durch die
Der Zugmitteltrieb umfasst neben einem Antrieb mit einem umschaltbaren Ratschenmechanismus eine Lastdruckbremse, ein Lastkettenrad und ein Getriebe, wobei das Getriebe häufig als Planetengetriebe ausgebildet ist. Der Handhebel und das Sperrrad des Ratschenmechanismus sitzen an einem Ende einer Antriebswelle, welche die Lastdruckbremse und das Lastkettenrad durchsetzt. Am anderen Ende der Antriebswelle befindet sich das Getriebe, welches dann mit dem Lastkettenrad drehmomentübertragend verbunden ist.In addition to a drive with a switchable ratchet mechanism, the traction mechanism includes a load pressure brake, a load chain wheel and a gear, with the gear often being designed as a planetary gear. The hand lever and the ratchet mechanism's ratchet wheel are located at one end of a drive shaft which passes through the load pressure brake and the load sprocket. At the other end of the drive shaft is the gearbox, which is then connected to the load chain wheel in a torque-transmitting manner.
Die Lastdruckbremse setzt sich aus einer an ihrem Außenumfang mit Aussparungen bzw. Zähnen versehenen Sperrradscheibe, zwei beidseitig der Sperrradscheibe liegenden Friktionselementen, meist Friktionsscheiben oder -beläge, sowie zwei an das Gehäuse angelenkten Sperrklinken zusammen, die unter dem Einfluss von Sperrhakenfedern an die Sperrradscheibe gedrückt werden. Die beiden Friktionselemente treten einmal mit der Sperrradscheibe und zum anderen mit einer an der Welle festgelegten Druckscheibe bzw. dem Sperrrad in eine reibschlüssige Verbindung. Das Sperrrad ist auf einem Bewegungsgewinde der Antriebswelle axial verlagerbar.The load pressure brake consists of a ratchet wheel disc with recesses or teeth on its outer circumference, two friction elements on both sides of the ratchet wheel disc, usually friction discs or linings, and two pawls articulated on the housing, which are pressed against the ratchet wheel disc under the influence of ratchet springs . The two friction elements enter into a frictional connection with the ratchet wheel disk and with a pressure disk or ratchet wheel fixed to the shaft. The ratchet wheel is axially displaceable on a movement thread of the drive shaft.
Die Lastdruckbremse hat die Aufgabe, die von dem Hebezeug getragene Last in der jeweiligen Höhe bzw. Stellung zu halten, wenn das Sperrrad stillsteht. Dann ist das Sperrrad über die Sperrradscheibe und die eingegliederten Friktionselemente an die Druckscheibe gedrückt. Die Sperrklinken liegen in den umfangsseitigen Aussparungen der Sperrradscheibe. Wird das Sperrrad in Heberichtung gedreht, so gleiten die Sperrklinken über die Zähne der Sperrradscheibe bis das Sperrrad zum Stillstand kommt. Dann rasten die Sperrklinken wieder in die Aussparungen der Sperrradscheibe. Beim Absenken der Last wird das Sperrrad in die Gegenrichtung gedreht, wodurch es auf dem Bewegungsgewinde der Antriebswelle axial gleitet und der reibschlüssige Kontakt mit den Friktionselementen der Sperrradscheibe und der Druckscheibe aufgehoben wird. Die Last kann sich so lange absenken bis die nachdrehende Welle das Axialspiel wieder kompensiert.The task of the load pressure brake is to keep the load carried by the hoist at the respective height or position when the ratchet wheel is stationary. The ratchet wheel is then pressed against the thrust washer via the ratchet wheel disk and the integrated friction elements. The pawls are located in the peripheral recesses of the ratchet disc. If the ratchet wheel is turned in the lifting direction, the pawls slide over the teeth of the ratchet wheel disc until the ratchet wheel comes to a standstill. Then the pawls snap back into the recesses of the ratchet disc. When lowering the load, the ratchet wheel turns in the opposite direction rotated, causing it to slide axially on the motion threads of the drive shaft and breaking frictional contact with the friction elements of the ratchet wheel disc and thrust washer. The load can drop until the rotating shaft compensates for the axial play again.
In extremen Ausnahmesituationen, insbesondere beim Spannen von Seilen oder beim Heben und Halten von schwingenden Lasten, kann es zu einer so hohen Beschleunigung und überhöhter Drehzahl des Antriebs bzw. der Antriebswelle kommen, dass die standardmäßige Lastdruckbremse nicht mehr greift, weil die Sperrklinken aufgrund ihrer Trägheit nicht mehr in die Aussparungen der Sperrradscheibe greifen können. Eine solche, wenngleich extrem seltene, Ausnahmesituation kann sich beispielsweise bei Arbeiten in großen Höhen an Freileitungen ergeben. Es besteht dann die Gefahr eines Ausrauschens der Lastkette. Ebenso kann eine solche Situation beim Senken gegen eine verklemmte Lastkette auftreten. Auch wenn die Sperrhaken der Lastdruckbremse durch außerordentliche Umstände wie z. B. Korrosion oder Eisbildung nicht freigängig sind, kann es zu einer solchen Ausnahmesituation kommen.In extreme exceptional situations, especially when tensioning ropes or when lifting and holding swinging loads, the drive or drive shaft can accelerate and rotate so quickly that the standard load pressure brake no longer engages because the pawls are inertial can no longer reach into the recesses of the ratchet wheel disc. Such an exceptional situation, albeit extremely rare, can arise, for example, when working at great heights on overhead lines. There is then a risk of the load chain rattling out. Such a situation can also occur when lowering against a jammed load chain. Even if the locking hooks of the load pressure brake are blocked due to extraordinary circumstances such as e.g. B. corrosion or ice formation are not free, it can lead to such an exceptional situation.
Durch die
Aus
Die
Der Erfindung liegt ausgehend vom Stand der Technik die Aufgabe zugrunde, ein sicherheits- und betriebstechnisch verbessertes Hebezeug, insbesondere einen Hebelzug, aufzuzeigen, bei welchem eine unzulässige Drehzahlerhöhung der Antriebswelle unterbunden ist.Proceeding from the state of the art, the invention is based on the object of demonstrating a safety and operationally improved hoist, in particular a lever hoist, in which an impermissible increase in the speed of the drive shaft is prevented.
Die Lösung dieser Aufgabe besteht nach der Erfindung in einem Hebezeug gemäß den Merkmalen von Anspruch 1.According to the invention, this object is achieved in a hoist according to the features of claim 1.
Vorteilhafte Weiterbildungen und Ausgestaltungen des erfindungsgemäßen Hebezeugs sind Gegenstand der abhängigen Ansprüche.Advantageous developments and refinements of the hoist according to the invention are the subject matter of the dependent claims.
Ein Hebezeug, insbesondere ein Hebelzug, umfasst ein Gehäuse, in dem ein Lastkettenrad und eine das Lastkettenrad über ein Getriebe antreibende Antriebswelle drehbar gelagert sind. Ferner ist ein Antrieb, eine Lastdruckbremse und eine Fangbremse vorgesehen. Über das Lastkettenrad ist eine Lastkette bewegbar.A hoist, in particular a lever hoist, comprises a housing in which a load chain wheel and a drive shaft driving the load chain wheel via a gear are rotatably mounted. A drive, a load pressure brake and a safety brake are also provided. A load chain can be moved via the load chain wheel.
Die Fangbremse weist eine Sperrscheibe mit Sperrzähnen und eine Steuerscheibe mit Steuernocken sowie einen Fanghaken auf. Erfindungsgemäß sind die Sperrscheibe und die Steuerscheibe gegeneinander verdrehbar, wobei die Verdrehung durch eine Drehwegbegrenzung begrenzt ist. Der Fanghaken ist schwenkbeweglich angeordnet. Der Fanghaken ist zweischenkelig und weist an einem vorderen Ende eine Klinkenkontur und an einem hinteren Ende eine Tastkontur auf. Der Fanghaken ist der Sperrscheibe und der Steuerscheibe derart zugeordnet, dass die Tastkontur unter dem Einfluss eines Federelements an der Steuerscheibe, insbesondere der Außenkontur der Steuerscheibe anliegt und bei der Drehung der Steuerscheibe an dieser entlang gleitet. Die Klinkenkontur ist sperrend mit einem Sperrzahn der Sperrscheibe in Eingriff bringbar. Das bedeutet, dass der Fanghaken im Normalbetrieb des Hebezeugs mit der Tastkontur über die Steuerscheibe geführt wird und die Klinkenkontur nicht in die Sperrscheibe eingreift. Im Auslösefall bei Überschreiten einer definierten Drehzahl hebt die Tastkontur des Fanghakens von der Steuerscheibe bzw. den Steuernocken der Steuerscheibe ab und die Klinkenkontur des Fanghakens schnäbelt in einen Sperrzahn der Sperrscheibe ein. Hierdurch wird die Sperrscheibe angehalten, während die koaxial hinter der Sperrscheibe angeordnete Steuerscheibe entlang eines vorgegebenen Verdrehwegs der Drehwegbegrenzung weiterdreht, bis der Verdrehweg ausgeschöpft ist und die Sperrscheibe und die Steuerscheibe gegeneinander verblocken.The safety brake has a locking disc with locking teeth and a control disc with control cams and a catch hook. According to the invention, the locking disk and the control disk can be rotated in relation to one another, with the rotation being limited by limiting the rotational travel. The catch hook is arranged so that it can pivot. The catch hook has two legs and has a catch contour at a front end and a tactile contour at a rear end. The catch hook is assigned to the locking disk and the control disk in such a way that the tactile contour rests against the control disk, in particular the outer contour of the control disk, under the influence of a spring element and slides along it when the control disk rotates. The pawl contour can be brought into locking engagement with a locking tooth of the locking disk. This means that during normal operation of the hoist, the catch hook is guided with the tactile contour over the control disc and the pawl contour does not engage in the locking disc. If it is triggered when a defined speed is exceeded, the tactile contour of the catch hook lifts off the control disc or the control cam of the control disc and the pawl contour of the catch hook snaps into a ratchet tooth on the locking disc. This stops the locking disk, while the control disk arranged coaxially behind the locking disk continues to rotate along a predetermined twisting path of the rotary travel limitation until the twisting path is exhausted and the locking disk and the control disk lock against one another.
Hierdurch wird eine formschlüssige Verbindung zwischen der Antriebswelle und dem Hebezeug hergestellt. Es erfolgt eine Notbremsung. Ein Durchdrehen des Lastkettenrads bzw. ein Ausrauschen der Lastkette wird unterbunden. Während der Verschränkung drückt die Steuerscheibe den Fanghaken aktiv in die Ausnehmung bzw. den Sperrzahn der Sperrscheibe. In der Sperrstellung verhindert die Steuerscheibe auch ein Zurückdrehen des Sperrhakens, so dass die Fangbremse verriegelt ist.This creates a positive connection between the drive shaft and the hoist. An emergency brake occurs. Spinning of the load chain wheel or rattling of the load chain is prevented. During the When entangled, the control disk actively presses the catch hook into the recess or the locking tooth of the locking disk. In the locked position, the control disk also prevents the locking hook from turning back, so that the safety brake is locked.
Ein Aspekt der Erfindung sieht vor, dass die Drehwegbegrenzung zumindest eine Kurvenbahn und einen Anschlagkörper aufweist, welcher entlang der Kurvenbahn verlagerbar ist. In der Endlage, also nach Ausschöpfung des Verdrehwegs zwischen Sperrscheibe und Steuerscheibe, kommt der Anschlagkörper am Ende der Kurvenbahn sperrend zum Anschlag.One aspect of the invention provides that the rotational path limiter has at least one curved track and a stop body which can be displaced along the curved track. In the end position, i.e. after the torsional path between locking disk and control disk has been exhausted, the stop body comes to a locking stop at the end of the cam track.
Die Kurvenbahn ist vorzugsweise durch ein Langloch ausgebildet. Insbesondere ist das Langloch in der Steuerscheibe ausgebildet. Ein Langloch ist bevorzugt bogenförmig ausgebildet mit einem Radius um das Zentrum der Steuerscheibe. Besonders vorteilhaft sind mehrere Langlöcher auf einem Teilkreis versetzt zueinander in der Steuerscheibe vorgesehen. Möglich ist aber auch, dass die Kurvenbahn in einer Nut ausgebildet ist. Diese kann in der Steuerscheibe oder auch in der Sperrscheibe vorgesehen sein.The cam track is preferably formed by a slot. In particular, the elongated hole is formed in the control disc. A slot is preferably arcuate with a radius around the center of the control disc. It is particularly advantageous to provide a number of elongated holes offset from one another on a pitch circle in the control disk. However, it is also possible for the cam track to be formed in a groove. This can be provided in the control disk or in the locking disk.
Der Anschlagkörper ist bevorzugt ein Stift. Der oder die Anschlagstifte sind vorzugsweise in der Sperrscheibe fixiert und stehen gegenüber dieser in Richtung zur Steuerscheibe vor, wobei sie in die Langlöcher greifen.The stop body is preferably a pin. The stop pin or pins are preferably fixed in the locking disk and protrude from it in the direction of the control disk, engaging in the slots.
Eine weitere Ausgestaltung sieht vor, dass zwischen die Sperrscheibe und die Steuerscheibe Rastelemente eingegliedert sind. Diese fixieren die Sperrscheibe und die Steuerscheibe in der Anfangsstellung bzw. in der Endstellung. Vorzugsweise sind die Rastelemente durch Kugeln gebildet. Die Rastelemente sind in Aufnahmen gehalten und wirken mit Rastflächen zusammen. Eine vorteilhafte Ausgestaltung sieht vor, dass die Aufnahmen in der Steuerscheibe sind und die Rastflächen in der Sperrscheibe ausgebildet sind.A further embodiment provides that latching elements are integrated between the locking disk and the control disk. These fix the locking disk and the control disk in the initial position and in the end position. The locking elements are preferably formed by balls. The locking elements are held in recordings and interact with locking surfaces. An advantageous embodiment provides that the receptacles are in the control disk and the locking surfaces are formed in the locking disk.
Vorteilhafterweise sind mehrere Sperrzähne am Umfang der Sperrscheibe gleichmäßig verteilt angeordnet. Ebenso sind mehrere Steuernocken am Umfang der Steuerscheibe gleichmäßig verteilt vorgesehen. Die Steuernocken sind insbesondere durch die Kontur der Steuerscheibe selbst gebildet. Hierzu ist die Steuerscheibe bevorzugt dreieckförmig konfiguriert mit einer gerundeten Außenkontur.Advantageously, several ratchet teeth are distributed evenly around the circumference of the ratchet disk. Likewise, several control cams are distributed evenly on the circumference of the control disk. The control cams are in particular formed by the contour of the control disk itself. For this purpose, the control disc is preferably configured in a triangular shape with a rounded outer contour.
Die Steuerscheibe weist einen mit einer Innenverzahnung versehenen zentrischen Stutzen auf. Mit der Innenverzahnung sitzt die Steuerscheibe auf einem mit einer Außenverzahnung versehenen Längenabschnitt der Antriebswelle. Auf dem zentrischen Stutzen ist die Steuerscheibe mit einem zentrischen Lagerabschnitt positioniert. Durch Sicherungselemente ist die Sperrscheibe auf dem Stutzen gesichert.The control disk has a central socket with internal teeth. With the internal toothing, the control disk sits on a longitudinal section of the drive shaft that is provided with external toothing. The control disc is positioned with a central bearing section on the central socket. The locking disc is secured on the socket by securing elements.
Eine vorteilhafte praktische Ausgestaltung sieht vor, dass in der Ausgangsposition von Sperrscheibe und Steuerscheibe die rückseitige Außenkontur der Sperrzähne mit der Außenkontur der Steuerscheibe fluchtet. Die Steuerscheibe deckt die anliegende Flachseite der Sperrscheibe ab.An advantageous practical embodiment provides that in the starting position of the locking disk and the control disk, the rear outer contour of the locking teeth is aligned with the outer contour of the control disk. The control disk covers the adjacent flat side of the locking disk.
Der Fanghaken der Fangbremse ist an einer in das Gehäuse integrierbaren Seitenplatte schwenkbeweglich auf einem Bolzen gelagert. Das Federelement ist vorzugsweise eine Schenkelfeder.The catch hook of the safety brake is pivotably mounted on a bolt on a side plate that can be integrated into the housing. The spring element is preferably a torsion spring.
Optional können Dämpfungselemente zwischen Sperrscheibe und Steuerscheibe eingegliedert sein, um die Bremswirkung bei einer Notbremsung zu dämpfen.Optionally, damping elements can be integrated between the locking disk and the control disk in order to dampen the braking effect in the event of an emergency stop.
Nach dem Auslösen der Fangbremse befindet sich die Sperrscheibe in der blockierten Endstellung. Zum Lösen der Verriegelung müssen die Sperrscheibe und die Steuerscheibe wieder fluchtend zueinander ausgerichtet werden. Hierzu ist eine Entriegelung zur Rückstellung von Sperrscheibe und Steuerscheibe in ihre Ausgangsposition vorgesehen. Die Entriegelung umfasst vorzugsweise einen Sperrschieber, der dazu ausgelegt ist, die Sperrscheibe zu blockieren, während die mit der Antriebswelle verbundene Steuerscheibe im Hubsinn (Uhrzeigersinn) gedreht wird bis die beiden Scheiben wieder in der Ausgangsposition fluchtend zueinander ausgerichtet sind.After the safety brake has been triggered, the locking disc is in the blocked end position. To release the lock, the locking disk and the control disk must be aligned with one another again. For this purpose, an unlocking mechanism is provided to return the locking disk and control disk to their starting position. The unlocking preferably comprises a locking slide which is designed to block the locking disc while the control disc connected to the drive shaft is rotated in the lifting direction (clockwise) until the two discs are again aligned in the starting position.
In manchen Anwendungen kann es notwendig sein, eine Wiederinbetriebnahme nach einer Auslösung bzw. Notbremsung zu verhindern. Hierzu ist eine Rücklaufsperre vorgesehen, welche ein Zurückdrehen der Sperrscheibe und der Steuerscheibe in ihre Ausgangsposition verhindert. Hierdurch verbleibt die Fangbremse im gesperrten Zustand. Eine Ausführungsform der Rücklaufsperre sieht vor, dass Klemmrollen in Ausnehmungen der Sperrscheibe positioniert sind. Diese sind so angeordnet und ausgelegt, dass ein Rücksetzen von Sperrscheibe und Steuerscheibe in die Ausgangsposition verhindert ist.In some applications it may be necessary to prevent restarting after a trip or emergency braking. For this purpose, a backstop is provided, which reverse rotation of the locking disc and the Control disk prevented from returning to its original position. As a result, the safety brake remains in the locked state. One embodiment of the backstop provides that clamping rollers are positioned in recesses in the locking disk. These are arranged and designed in such a way that the locking disc and control disc cannot be reset to their original position.
Damit es bei dieser Ausführung nicht zu einer ungewollten Auslösung der Fangbremse kommen kann, z. B. beim Ausziehen von Hand, wird die Ausgangsposition mit einem Scherstift gesichert. Erst bei Überschreiten eines bestimmten Schwellwertes, abhängig von Drehzahl und Drehmoment, schert der Scherstift ab und die Fangbremse führt die Notbremsung aus.So that the safety brake cannot be triggered unintentionally with this version, e.g. B. when pulling out by hand, the starting position is secured with a shear pin. Only when a certain threshold value is exceeded, depending on the speed and torque, does the shear pin shear off and the safety brake carries out the emergency braking.
Das erfindungsgemäße Hebezeug kann bei unterschiedlichsten Anwendungen zum Einsatz gelangen. Es kann bei jeglicher Anwendung mit rückdrehenden Lasten genutzt werden, beispielsweise im Freileitungsbau oder aber auch zur Personensicherung.The hoist according to the invention can be used in a wide variety of applications. It can be used in any application with reversing loads, for example in overhead line construction or for personal security.
Das Hebezeug ist kompakt und leicht gebaut. Die zusätzliche Sicherungsfunktion über die Fangbremse wird mit wenigen Teilen realisiert. Die Mechanik erfordert eine aktive Bewegung, so dass ein Wegfall der Feder, ein Festsitzen der Sperrklinken der Lastdruckbremse etc. zum Auslösen der Fangbremse führt. Die Fangbremse verriegelt sich selbsttätig. Hierdurch bleibt der Fanghaken selbst bei einem Nachschwingen der Last immer im Eingriff.The hoist is compact and lightweight. The additional safety function via the safety brake is implemented with just a few parts. The mechanism requires an active movement, so that if the spring is lost, the pawls of the load pressure brake get stuck, etc., the safety brake will be triggered. The safety brake locks itself automatically. As a result, the catch hook always remains engaged, even if the load swings back.
Die Erfindung ist nachfolgend anhand von Zeichnungen näher erläutert. Es zeigen:
- Figur 1
- ein erfindungsgemäßes Hebezeug in Form eines Hebelzuges in einem Längsschnitt;
Figur 2- den Hebelzug in einer Explosionsdarstellung seiner Bauteile;
Figur 3- eine Seitenansicht auf einen Teil des Hebelzuges;
- Figur 4
- eine perspektivische Ansicht auf die Fangbremse des Hebelzuges;
Figur 5- eine perspektivische Ansicht auf die Sperrscheibe und die Steuerscheibe der Fangbremse;
Figur 6- Bauteile der Fangbremse in explosionsartig auseinandergezogener Darstellungsweise;
- Figur 7
- eine Ansicht auf die
Darstellung der Figur 5 von oben; Figur 8- einen Schnitt durch die Darstellung der
Figur 7 entlang der Linie A-A; Figur 9- einen Schnitt durch die Darstellung der
Figur 7 entlang der Linie B-B; Figur 10 die- Darstellung entsprechend der
Figur 5 in einer Ansicht von unten; - Figur 11
- den geöffneten Hebelzug mit einer Ansicht auf den Bereich der Lastdruckbremse und der Fangbremse in einer Normalsituation;
Figur 12 die- Darstellung entsprechend der
Figur 11 in einer Problemsituation; Figur 13- eine Ansicht auf die Fangbremse des Hebelzuges in einer ersten Betriebssituation;
Figur 14 die- Fangbremse in einer zweiten Betriebssituation;
Figur 15 die- Fangbremse in einer dritten Betriebssituation;
Figur 16 die- Fangbremse in einer vierten Betriebssituation;
Figur 17 die- Darstellung der Fangbremse bei einem Entriegelungsvorgang zur Rückstellung von Sperrscheibe und Steuerscheibe in ihre Ausgangsposition;
Figuren 18bis 23- eine zweite Ausführungsform einer Fangbremse mit einer Rücklaufsperre.
- figure 1
- a hoist according to the invention in the form of a lever hoist in a longitudinal section;
- figure 2
- the lever hoist in an exploded view of its components;
- figure 3
- a side view of part of the lever hoist;
- figure 4
- a perspective view of the safety brake of the lever hoist;
- figure 5
- a perspective view of the locking disk and the control disk of the safety brake;
- figure 6
- Safety brake components in exploded view;
- figure 7
- a view of the representation of the
figure 5 from above; - figure 8
- a cut through the representation of
figure 7 along line AA; - figure 9
- a cut through the representation of
figure 7 along line BB; - Figure 10 the
- Presentation according to
figure 5 in a view from below; - figure 11
- the open lever hoist with a view of the area of the load pressure brake and the safety brake in a normal situation;
- Figure 12 the
- Presentation according to
figure 11 in a problem situation; - figure 13
- a view of the safety brake of the hoist in a first operating situation;
- Figure 14 the
- Safety brake in a second operating situation;
- Figure 15 the
- Safety brake in a third operating situation;
- Figure 16 the
- Safety brake in a fourth operating situation;
- Figure 17 the
- Representation of the safety brake during an unlocking process to reset the locking disk and control disk to their starting position;
- Figures 18 to 23
- a second embodiment of a safety brake with a backstop.
Die
Die Lastdruckbremse 16 weist eine an ihrem Außenumfang mit Zähnen versehene Sperrradscheibe 24 auf. Beidseitig ist die Sperrradscheibe 24 mit Friktionselementen 25 in Form von Reibbelägen versehen. Ferner weist die Lastdruckbremse 16 zwei im Gehäuse 2 an der Seitenplatte 6 schwenkbeweglich gelagerte Sperrklinken 26 auf, die unter dem Einfluss von Sperrhakenfedern 27 an die Sperrradscheibe 24 gedrückt werden. Weiterhin gehört zur Lastdruckbremse 16 eine Druckscheibe 28, auf welcher die Sperrradscheibe 24 gelagert ist. Das Sperrrad 14 ist auf einem Bewegungsgewinde 29 der Antriebswelle 20 axial verlagerbar. Die
Die Lastdruckbremse 16 hat die Aufgabe, die von dem Hebelzug 1 getragene Last zu halten, wenn das Sperrrad 14 stillsteht. Dann ist das Sperrrad 14 über die Sperrradscheibe 24 und die eingegliederten Friktionselemente 25 an die Druckscheibe 28 gedrückt. Die Sperrklinken 26 liegen in den umfangsseitigen Aussparungen der Sperrradscheibe 24. Wird das Sperrrad 14 in Heberichtung gedreht, so gleiten die Sperrklinken 26 über die Zähne der Sperrradscheibe 24 bis das Sperrrad 14 zum Stillstand kommt. Dann rasten die Sperrklinken 26 wieder in die Aussparung der Sperrradscheibe 24. Beim Absenken der Last wird das Sperrrad 14 in die Gegenrichtung gedreht, wodurch es auf dem Bewegungsgewinde 29 der Antriebswelle 20 axial gleitet und der reibschlüssige Kontakt mit den Friktionselementen 25 der Sperrradscheibe 24 und der Druckscheibe 28 aufgehoben wird. Die Last kann sich dann so lange absenken, bis die nachdrehende Antriebswelle 20 das Axialspiel wieder kompensiert.The
Zusätzlich zur standardmäßigen Lastdruckbremse 16 weist der Hebelzug 1 eine Fangbremse 30, 31 auf. Die Fangbremse 30, 31 hat die Aufgabe, in Extremsituationen, bei denen es zu einer so hohen Drehzahl der Antriebswelle 20 kommen kann, dass die Lastdruckbremse 16 trägheitsbedingt nicht mehr greift, eine Notbremsung durchzuführen.In addition to the standard
Eine Fangbremse 30 und deren Funktionsweise sind mit Bezug auf die
Die Fangbremse 30, 31 weist eine Sperrscheibe 32 mit Sperrzähnen 33 und eine Steuerscheibe 34 mit Steuernocken 35 sowie einen Fanghaken 36 auf. Am Umfang der Sperrscheibe 32 sind mehrere, im Ausführungsbeispiel drei, Sperrzähne 33 gleichmäßig verteilt angeordnet. Die Steuerscheibe 34 ist dreieckförmig konfiguriert mit an ihrem Umfang gerundet ausgebildeten Steuernocken 35. Die Steuerscheibe 34 weist einen mit einer Innenverzahnung 37 versehenen zentrischen Stutzen 38 auf, auf welchem die Sperrscheibe 32 mit einem zentrischen Lagerabschnitt 39 positioniert und durch Sicherungselemente 40, 41 lagegesichert ist. Über den Stutzen 38 und die Innenverzahnung 37 ist die Steuerscheibe 34 und mit der Steuerscheibe 34 die Sperrscheibe 32 auf einem mit einer Außenverzahnung 42 versehenden Gewindeabschnitt 43 der Antriebswelle 20 gehalten.The
Der Fanghaken 36 ist schwenkbeweglich an der Seitenplatte 5 des Hebelzugs 1 angeordnet. Unter Eingliederung eines Federelements 44 in Form einer Schenkelfeder ist der Fanghaken 36 auf einem Bolzen 45 an der Seitenplatte 5 gelagert und durch einen Sicherungsring 46 gesichert. Die Lagerung des Fanghakens 36 auf dem Bolzen 45 ist im mittleren Längenbereich des Fanghakens 36, so dass der Fanghaken 36 wippenartig gelagert ist.The
Die Sperrscheibe 32 und die Steuerscheibe 34 sind gegeneinander verdrehbar. Die Verdrehung von Sperrscheibe 32 und Steuerscheibe 34 relativ zueinander ist durch eine Drehwegbegrenzung 47 begrenzt. Die Drehwegbegrenzung 47 umfasst eine Kurvenbahn 48, die in einem kreisbogenabschnittsförmigen Langloch 49 in der Steuerscheibe 34 gebildet ist. Entlang der Kurvenbahn 48 ist ein Anschlagkörper 50 in Form eines Stifts verlagerbar. Man erkennt, dass drei Langlöcher 49 auf einem Teilkreis gleichmäßig versetzt in der Steuerscheibe 34 angeordnet sind. Entsprechend sind drei Stifte als Anschlagkörper 50 in Montageöffnungen 51 der Sperrscheibe 32 eingegliedert. Die Anschlagkörper 50 stehen in Richtung zur Steuerscheibe 34 gegenüber der Sperrscheibe 32 vor und greifen in die Langlöcher 49. Im hier dargestellten Ausführungsbeispiel ermöglicht die Drehwegbegrenzung 47 eine Verdrehung der Sperrscheibe 32 gegenüber der Steuerscheibe 34 um 45°.The
Zwischen der Sperrscheibe 32 und der Steuerscheibe 34 sind Rastelemente 52 in Form von Stahlkugeln eingegliedert. Die Rastelemente 52 fixieren die Sperrscheibe 32 und die Steuerscheibe 34 in der Anfangsstellung bzw. in der Endstellung nach einer Verdrehung. Die Rastelemente 52 sind in Aufnahmen 53 in der Steuerscheibe 34 gehalten und kontaktieren kugelabschnittsförmige Rastflächen 54 in der Sperrscheibe 32 und wirken mit diesen widerlagernd und bewegungshemmend zusammen.Locking
Der Fanghaken 36 weist an einem vorderen Ende 55 eine Klinkenkontur 56 auf. Die Klinkenkontur 56 besitzt einen spitz ausgebildeten Fangzahn 57 mit einer stirnseitigen Fangflanke 58, die konfigurativ auf eine vordere Sperrflanke 59 eines Sperrzahns 33 der Sperrscheibe 32 angepasst ist.The
Am hinteren Ende 60 ist am Fanghaken 36 eine Tastkontur 61 ausgebildet. Hierzu ist das hintere Ende 60 des Fanghakens 36 gerundet ausgestaltet. Mit der Tastkontur 61 liegt der Fanghaken 36 unter dem Einfluss der Schenkelfeder gegen die Außenkontur der Steuerscheibe 34 an. Das Federelement 44 bewirkt, dass die Klinkenkontur 56 im Normalbetrieb außerhalb des Außenumfangs der Sperrscheibe 32 liegt. Im Normalbetrieb gleitet der Fanghaken 36 mit der hinteren Tastkontur 61 entlang der Steuerscheibe 34. Die vordere Klinkenkontur 56 ist ausgehoben.A
Bei Überschreiten einer bestimmten überhöhten Drehzahl hebt die Tastkontur 61 des Fanghakens 36 infolge der Massenträgheit und der wirkenden Beschleunigungskräfte von der Steuerscheibe 34 bzw. den Steuernocken 35 ab. Der Fanghaken 36 kippt und dreht sich um den Bolzen 35 in die Sperrscheibe 32. Die Klinkenkontur 56 des Fanghakens 36 schnäbelt in einen Sperrzahn 33 der Sperrscheibe 32 ein und kommt dort mit der Fangflanke 58 an der Sperrflanke 59 zur Anlage. Hierdurch wird die Sperrscheibe 32 angehalten, während die koaxial dahinter angeordnete Steuerscheibe 34 entlang des vorgegebenen Verdrehwegs der Drehwegbegrenzung 47 weiter dreht. Die Verdrehung erfolgt bis die Anschlagkörper 50 am in Drehrichtung gelegenen Ende 62 der Langlöcher 49 zum Anschlag gelangen. Die Sperrscheibe 32 und die Steuerscheibe 34 sind dann gegeneinander verblockt. Auf diese Weise wird eine formschlüssige Verbindung zwischen der Antriebswelle 20 und dem Hebelzug 1 hergestellt. Ein weiteres Durchdrehen des Lastkettenrades 17 und ein Ausrauschen der Lastkette 10 wird unterbunden.When a certain excessive speed is exceeded, the
Die
Die
Mit zunehmender Beschleunigung der Antriebswelle 20 und mit dieser der Fangbremse 30, also bei überhöhter Drehzahl, verursacht beispielsweise durch eine fallende Last, wird die Tastkontur 61 des Fanghakens 36 nach außen beschleunigt und hebt von der Steuerscheibe 34 ab. Der vordere Fangzahn 57 der Klinkenkontur 56 schnäbelt in die Sperrscheibe 32 ein (siehe
Um die Blockade der Fangbremse 30 aufzuheben und die Steuerscheibe 34 und die Sperrscheibe 32 wieder in den fluchtenden Ausgangszustand zu stellen, ist eine Entriegelung 63 vorgesehen. Diese umfasst einen Schieber 64 zur Betätigung der Entriegelung 63 und einen unter dem Einfluss einer Zugfeder 65 stehenden Blockierkörper 66. Durch Betätigung des Schiebers 64 (Pfeil P2) blockiert dieser mit dem Blockierkörper 66 die Sperrscheibe 32 und hält diese fest, so dass die Sperrscheibe 32 an einer Drehung gehindert ist, während die Steuerscheibe 34 im Hubsinn (Uhrzeigersinn) (Pfeil P3) über das Handrad 22 oder den Handhebel 13 betätigt wird. Auf diese Weise werden die Sperrscheibe 32 und die Steuerscheibe 34 relativ zueinander verlagert und in ihre fluchtende Ausgangsposition gebracht.In order to unblock the
Die
Bei der Fangbremse 31 ist eine Rücklaufsperre 67 vorgesehen. Die Rücklaufsperre 67 verhindert eine Verdrehung von Sperrscheibe 32 und Steuerscheibe 34 in ihre Ausgangsposition, nachdem die Fangbremse 31 ausgelöst hat, also in ihrem blockierten Zustand steht. Die Rücklaufsperre 67 weist auf einem Teilkreis versetzt angeordnete Ausnehmungen 68 in der Sperrscheibe 32 auf. Dort sind Klemmrollen 69 aufgenommen. Die Rückwand 70 einer taschenförmigen Ausnehmung 68 verläuft schräg, so dass sich die Ausnehmung 68 entgegen dem Uhrzeigersinn verjüngt. Hierdurch entsteht eine Keilwirkung zwischen der Sperrscheibe 32 und der Steuerscheibe 34 über die Klemmrollen 69, so dass die Rücklaufsperre 67 das Verdrehen von Sperrscheibe 32 und Steuerscheibe 34 relativ zueinander reibschlüssig verhindert.A
Man erkennt ferner, insbesondere in der Darstellung der
- 1 -1 -
- Hebelzuglever pull
- 2 -2 -
- GehäuseHousing
- 3 -3 -
- Gehäuseteilhousing part
- 4 -4 -
- Gehäuseteilhousing part
- 5 -5 -
- Seitenplatteside plate
- 6 -6 -
- Seitenplatteside plate
- 7 -7 -
- Distanzrahmenspacer frame
- 8 -8th -
- Traghakencarrying hook
- 9 -9 -
- Lasthakenload hook
- 10 -10 -
- Lastketteload chain
- 11 -11 -
- Kettenendstückchain end piece
- 12 -12 -
- Antriebdrive
- 13 -13 -
- Handhebelhand lever
- 14 -14 -
- SperrradRatchet wheel
- 15 -15 -
- Ratschenmechanismusratchet mechanism
- 16 -16 -
- Lastdruckbremseload pressure brake
- 17 -17 -
- Lastkettenradload sprocket
- 18 -18 -
- Getriebetransmission
- 19 -19 -
- Ende von 20end of 20
- 20 -20 -
- Antriebswelledrive shaft
- 21 -21 -
- Ende von 20end of 20
- 22 -22 -
- Handradhandwheel
- 23 -23 -
- Freilaufmechanismusfreewheel mechanism
- 24 -24 -
- Sperrradscheiberatchet disc
- 25 -25 -
- Friktionselementfriction element
- 26 -26 -
- Sperrklinkepawl
- 27 -27 -
- Sperrhakenfederratchet spring
- 28 -28 -
- Druckscheibethrust washer
- 29 -29 -
- Bewegungsgewindemotion thread
- 30 -30 -
- Fangbremsesafety brake
- 31 -31 -
- Fangbremsesafety brake
- 32 -32 -
- Sperrscheibelock washer
- 33 -33 -
- Sperrzahnratchet
- 34 -34 -
- Steuerscheibecontrol disc
- 35 -35 -
- Steuernockencontrol cam
- 36 -36 -
- Fanghakencatch hook
- 37 -37 -
- Innenverzahnunginternal teeth
- 38 -38 -
- StutzenSupport
- 39 -39 -
- Lagerabschnittstorage section
- 40 -40 -
- Sicherungselementfuse element
- 41 -41 -
- Sicherungselementfuse element
- 42 -42 -
- Außenverzahnungexternal teeth
- 43 -43 -
- Gewindeabschnittthreaded section
- 44 -44 -
- Federelementspring element
- 45 -45 -
- Bolzenbolt
- 46 -46 -
- Sicherungsringlocking ring
- 47 -47 -
- Drehwegbegrenzungrotation limitation
- 48 -48 -
- Kurvenbahncurved track
- 49 -49 -
- LanglochLong hole
- 50 -50 -
- Anschlagkörperstop body
- 51 -51 -
- Montageöffnungmounting hole
- 52 -52 -
- Rastelementlocking element
- 53 -53 -
- AufnahmeRecording
- 54 -54 -
- Rastflächerest area
- 55 -55 -
- vorderes Ende von 36front end of 36
- 56 -56 -
- Klinkenkonturlatch contour
- 57 -57 -
- Fangzahnfang
- 58 -58 -
- Fangflankecatch edge
- 59 -59 -
- Sperrflankelocking edge
- 60 -60 -
- hinteres Ende von 36back end of 36
- 61 -61 -
- Tastkonturtactile contour
- 62 -62 -
- Ende von 49end of 49
- 63 -63 -
- Entriegelungunlocking
- 64 -64 -
- Schieberslider
- 65 -65 -
- Zugfedertension spring
- 66 -66 -
- Blockierkörperblocking body
- 67 -67 -
- Rücklaufsperrebackstop
- 68 -68 -
- Ausnehmungrecess
- 69 -69 -
- Klemmrollepinch roller
- 70 -70 -
- Rückwandback panel
- 71 -71 -
- Scherstiftshear pin
- 72 -72 -
- Montageöffnungmounting hole
- 73 -73 -
- Montageöffnungmounting hole
- P1 -P1 -
- PfeilArrow
- P2 -P2 -
- PfeilArrow
- P3 -P3 -
- PfeilArrow
Claims (12)
- Lifting gear, particularly lever hoist (1), comprising a housing (2) in which a load sprocket (17) and a driveshaft (20) driving the load sprocket (17) via a gear (18) are rotationally mounted, as well as a drive (12), a load pressure brake (16) and a catch brake (30, 31), wherein a load chain (10) is movable by way of the load sprocket (17), characterised in that the catch brake (30, 31) has a locking disc (32) having locking teeth (33) and a control disc (34) having control cams (35) as well as an arrester hook (36), wherein the locking disc (32) and the control disc (34) are twisted or against one another, wherein the twisting is delimited by a twist path limitation (47) and wherein the arrester hook (36) is arranged so as to be pivotably movable and has a ratchet contour (56) at a front end (55) and a probe contour (61) at a rear end (60), wherein the probe contour (61) rests on the control disc (34) under the influence of a spring element (44) and the ratchet contour (56) is able to be brought into locking engagement with a locking tooth (33) of the locking disc (32).
- Lifting gear according to claim 1, characterised in that the twist path limitation (47) has at least one cam track (48) and a stop body (50) which is displaceable along the cam track (48).
- Lifting gear according to claim 2, characterised in that the cam track (48) is formed by an elongated hole (49) or a groove in the control disc (34) or the locking disc.
- Lifting gear according to claim 2 or 3, characterised in that the stop body (50) is a pin.
- Lifting gear according to any of claims 1 to 4, characterised in that latch elements (52) are integrated between the locking disc (32) and the control disc (34).
- Lifting gear according to any of claims 1 to 5, characterised in that several locking teeth (33) are arranged evenly distributed on the periphery of the locking disc (32).
- Lifting gear according to any of claims 1 to 6, characterised in that several control cams (35) are evenly distributed on the periphery of the control disc (34).
- Lifting gear according to any of claims 1 to 7, characterised in that the control disc (34) has a central socket (38) equipped with an inner toothing (37) on which the locking disc (32) is positioned with a central bearing section (39) and is secured in position by a securing element (40, 41).
- Lifting gear according to any of claims 1 to 8, characterised in that, in the start position of locking disc (32) and control disc (34), the rear outer contour of the locking teeth (33) aligns itself with the outer contour of the control disc (34).
- Lifting gear according to any of claims 1 to 9, characterised in that the arrester hook (36) is mounted on a side plate (5, 6) which can be integrated into the housing (2).
- Lifting gear according to any of claims 1 to 10, characterised in that an unlocking device (63) is provided for returning locking disc (32) and control disc (32) into their start position.
- Lifting gear according to any of claims 1 to 10, characterised in that a return stop (67) is provided which prevents a twisting of locking disc (32) and control disc (34) into their start position.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102019120036.9A DE102019120036A1 (en) | 2019-07-24 | 2019-07-24 | Hoist |
PCT/DE2020/100101 WO2021013286A1 (en) | 2019-07-24 | 2020-02-13 | Lifting gear |
Publications (3)
Publication Number | Publication Date |
---|---|
EP4003896A1 EP4003896A1 (en) | 2022-06-01 |
EP4003896B1 true EP4003896B1 (en) | 2023-06-28 |
EP4003896C0 EP4003896C0 (en) | 2023-06-28 |
Family
ID=69740073
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20710033.0A Active EP4003897B1 (en) | 2019-07-24 | 2020-02-13 | Lifting gear |
EP20708417.9A Active EP4003896B1 (en) | 2019-07-24 | 2020-02-13 | Lifting gear |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20710033.0A Active EP4003897B1 (en) | 2019-07-24 | 2020-02-13 | Lifting gear |
Country Status (11)
Country | Link |
---|---|
US (2) | US12006190B2 (en) |
EP (2) | EP4003897B1 (en) |
JP (2) | JP7295331B2 (en) |
CN (2) | CN114174210B (en) |
AT (2) | AT17647U1 (en) |
CA (3) | CA3146206A1 (en) |
DE (3) | DE102019120036A1 (en) |
ES (2) | ES2952196T3 (en) |
PL (2) | PL4003897T3 (en) |
WO (2) | WO2021013286A1 (en) |
ZA (2) | ZA202200895B (en) |
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DE102019120036A1 (en) | 2019-07-24 | 2021-01-28 | Columbus Mckinnon Industrial Products Gmbh | Hoist |
JP2023553713A (en) * | 2020-12-17 | 2023-12-25 | コロンバス・マッキノン・インダストリアル・プロダクツ・ゲゼルシャフト・ミト・ベシュレンクテル・ハフツング | lever hoist |
CN113071720B (en) * | 2021-03-24 | 2022-08-30 | 哈尔滨工业大学 | Rope slow-release device is shifted to saddlebag |
CN116161577A (en) * | 2023-03-06 | 2023-05-26 | 中山市罗顿智能科技有限公司 | Jacking machine and control method thereof |
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-
2019
- 2019-07-24 DE DE102019120036.9A patent/DE102019120036A1/en active Pending
-
2020
- 2020-02-13 EP EP20710033.0A patent/EP4003897B1/en active Active
- 2020-02-13 CA CA3146206A patent/CA3146206A1/en not_active Withdrawn
- 2020-02-13 CN CN202080052744.1A patent/CN114174210B/en active Active
- 2020-02-13 JP JP2022503927A patent/JP7295331B2/en active Active
- 2020-02-13 WO PCT/DE2020/100101 patent/WO2021013286A1/en active Application Filing
- 2020-02-13 ES ES20708417T patent/ES2952196T3/en active Active
- 2020-02-13 DE DE202020106350.2U patent/DE202020106350U1/en active Active
- 2020-02-13 CN CN202080052755.XA patent/CN114174211B/en active Active
- 2020-02-13 EP EP20708417.9A patent/EP4003896B1/en active Active
- 2020-02-13 AT ATGM50217/2020U patent/AT17647U1/en unknown
- 2020-02-13 PL PL20710033.0T patent/PL4003897T3/en unknown
- 2020-02-13 WO PCT/DE2020/100100 patent/WO2021013285A1/en active Application Filing
- 2020-02-13 CA CA3153687A patent/CA3153687A1/en active Pending
- 2020-02-13 JP JP2022504058A patent/JP7232378B2/en active Active
- 2020-02-13 DE DE202020106349.9U patent/DE202020106349U1/en active Active
- 2020-02-13 PL PL20708417.9T patent/PL4003896T3/en unknown
- 2020-02-13 ES ES20710033T patent/ES2952011T3/en active Active
- 2020-02-13 CA CA3164748A patent/CA3164748A1/en active Pending
- 2020-02-13 AT ATGM50218/2020U patent/AT17646U1/en unknown
- 2020-02-13 US US17/629,083 patent/US12006190B2/en active Active
- 2020-02-13 US US17/629,069 patent/US11999600B2/en active Active
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2022
- 2022-01-19 ZA ZA2022/00895A patent/ZA202200895B/en unknown
- 2022-01-19 ZA ZA2022/00896A patent/ZA202200896B/en unknown
Also Published As
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CN114174211B (en) | 2023-07-18 |
JP7232378B2 (en) | 2023-03-02 |
DE202020106349U1 (en) | 2020-11-23 |
US20220242704A1 (en) | 2022-08-04 |
CN114174210B (en) | 2023-06-23 |
ZA202200895B (en) | 2023-09-27 |
ZA202200896B (en) | 2023-06-28 |
AT17646U1 (en) | 2022-10-15 |
WO2021013285A1 (en) | 2021-01-28 |
JP2022542244A (en) | 2022-09-30 |
WO2021013286A1 (en) | 2021-01-28 |
EP4003897A1 (en) | 2022-06-01 |
EP4003897B1 (en) | 2023-06-28 |
EP4003897C0 (en) | 2023-06-28 |
CA3146206A1 (en) | 2021-01-28 |
JP2022542856A (en) | 2022-10-07 |
DE102019120036A1 (en) | 2021-01-28 |
CA3164748A1 (en) | 2021-01-28 |
US12006190B2 (en) | 2024-06-11 |
CN114174210A (en) | 2022-03-11 |
CN114174211A (en) | 2022-03-11 |
EP4003896C0 (en) | 2023-06-28 |
PL4003897T3 (en) | 2023-10-09 |
DE202020106350U1 (en) | 2020-11-23 |
CA3153687A1 (en) | 2021-01-28 |
PL4003896T3 (en) | 2023-10-02 |
EP4003896A1 (en) | 2022-06-01 |
AT17647U1 (en) | 2022-10-15 |
JP7295331B2 (en) | 2023-06-20 |
ES2952196T3 (en) | 2023-10-30 |
ES2952011T3 (en) | 2023-10-26 |
US20220274813A1 (en) | 2022-09-01 |
US11999600B2 (en) | 2024-06-04 |
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