EP3987160B1 - Oil return valve for a crankcase ventilation system - Google Patents
Oil return valve for a crankcase ventilation system Download PDFInfo
- Publication number
- EP3987160B1 EP3987160B1 EP20728392.0A EP20728392A EP3987160B1 EP 3987160 B1 EP3987160 B1 EP 3987160B1 EP 20728392 A EP20728392 A EP 20728392A EP 3987160 B1 EP3987160 B1 EP 3987160B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- valve
- bore
- crankcase
- oil return
- ventilation system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000009423 ventilation Methods 0.000 title claims description 11
- 238000002485 combustion reaction Methods 0.000 claims description 9
- 239000007788 liquid Substances 0.000 description 5
- 239000012528 membrane Substances 0.000 description 4
- 230000002706 hydrostatic effect Effects 0.000 description 3
- 238000004026 adhesive bonding Methods 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 239000011796 hollow space material Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M13/00—Crankcase ventilating or breathing
- F01M13/04—Crankcase ventilating or breathing having means for purifying air before leaving crankcase, e.g. removing oil
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M13/00—Crankcase ventilating or breathing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M13/00—Crankcase ventilating or breathing
- F01M2013/0038—Layout of crankcase breathing systems
- F01M2013/0044—Layout of crankcase breathing systems with one or more valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M13/00—Crankcase ventilating or breathing
- F01M13/04—Crankcase ventilating or breathing having means for purifying air before leaving crankcase, e.g. removing oil
- F01M2013/0488—Crankcase ventilating or breathing having means for purifying air before leaving crankcase, e.g. removing oil with oil trap in the return conduit to the crankcase
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M13/00—Crankcase ventilating or breathing
- F01M13/04—Crankcase ventilating or breathing having means for purifying air before leaving crankcase, e.g. removing oil
- F01M2013/0488—Crankcase ventilating or breathing having means for purifying air before leaving crankcase, e.g. removing oil with oil trap in the return conduit to the crankcase
- F01M2013/0494—Crankcase ventilating or breathing having means for purifying air before leaving crankcase, e.g. removing oil with oil trap in the return conduit to the crankcase using check valves
Definitions
- the invention relates to an oil return valve for a crankcase ventilation system of an internal combustion engine, in particular a hydrostatic oil return valve.
- Such oil return valves are from the DE 202007011585 U1 and DE19632931 A1 known.
- a check valve for an oil circuit in the crankcase ventilation is in the DE 102013212104 A1 shown.
- the oil return of the oil separated by the oil separator generally requires a valve insert to prevent blow-by gas from inside the crankcase from entering the return line.
- this valve mechanism can be realized by a siphon-like course of the line at the end of the return line, non-return ball valves or membrane valves, among other embodiments.
- the variants mentioned have the following disadvantages compared to the new solution: Line end with siphon: in known solutions, a U-shaped line end is used to implement the siphon, or the downpipe ends in a pot-like vessel.
- the known embodiments have a relatively large amount of space inside the crankcase.
- Ball check valve the ball can get stuck due to sooting.
- Diaphragm valve The elastomer diaphragm reacts sensitively to high oil temperatures and aggressive media in the oil. There is a high risk of damaging the membrane when inserting it into the valve body and when assembling the valve in the crankcase. The seat of the membrane also requires a high surface quality, which leads to increased costs.
- the invention is based on the object of creating an oil return valve for a crankcase ventilation system that represents a space-optimized and cost-effective variant for an internal combustion engine.
- the principle works according to the siphon principle (see 2 ).
- the pressure in the KG is higher than in the oil separator - the pressure difference causes the oil level in chamber 1 to drop, the oil level drops by X1.
- the oil level rises by X2.
- the liquid in chamber 1 blocks the passage of gas from the crankcase into the oil separator return as long as the liquid level in chamber 1 does not fall below the passage through the partition.
- the special feature of the new solution consists first of all in the simple way in which chamber 1 and chamber 2 are formed structurally.
- 2 shows the standing arrangement as it is mounted in the crankcase 3.
- chamber 2 is formed as part of the oil return bore 8 in the crankcase 3 .
- This bore ends in a counterbore 9, which takes on the task of the valve seat.
- Bore 10 is machined centrically to bore 9.
- the two holes 9 and 10 thus form a stepped hole.
- the valve insert is then inserted into this 1 used, wherein the valve tube 2 in combination with the bore wall of bore 10 forms an annular chamber which thus constitutes the first chamber of the siphon.
- the siphon is closed via the valve cylinder 1.
- the bore 8 forms the second chamber of the siphon.
- valve 3 shows the installation of the suspended valve insert.
- the valve insert is hammered into a hole in the crankcase 3 from above.
- the annular gap between the valve tube 2 and the bore 12 again forms the chamber 1, which is connected to the crank chamber 14 through a lateral opening.
- the chamber 2 is formed by the hollow space in the valve tube 2, in which the separated oil is supplied from above by the oil separator.
- a ball is arranged in the valve tube 2 , the ball floating on the oil level 6 and serving as a valve 4 .
- the particularly simple structure of the valve insert according to 1 is the second feature of the new solution.
- the cylindrical valve cylinder 1 can be manufactured inexpensively either from round rod material and the introduction of a bore.
- the valve tube 2 is produced by cutting rod material to length and then connected to the valve cylinder 1 by pressing in, gluing or soldering.
- the attachment in hole 9 ( 2 and 3 ) is done by press fit or gluing.
- a second possibility would be to use a screw plug for the valve cylinder 1, into which the valve tube 2 is inserted after a bore has been drilled. It is then attached by screwing.
- a ball valve or membrane valve can optionally also be used in the valve cylinder 1 or the valve tube 2 .
- a ball 4 is used as the valve body in the valve tube 2.
Description
Die Erfindung betrifft ein Ölrücklaufventil für ein Kurbelgehäuseentlüftungssystem einer Brennkraftmaschine, insbesondere ein hydrostatisches Ölrücklaufventil.The invention relates to an oil return valve for a crankcase ventilation system of an internal combustion engine, in particular a hydrostatic oil return valve.
Derartige Ölrücklaufventile sind aus den
Ein weiteres Verfahren zur Rückführung von im Auspufffilter einer Pumpe abgeschiedenem Öl in den Ölvorrat einer Pumpe ist in der
Ein Rückschlagventil für einen Ölkreislauf in der Kurbelgehäuseentlüftung wird in der
Der Ölrücklauf des vom Ölabscheider abgeschiedenen Öles erfordert in der Regel einen Ventileinsatz, um das Durchtreten von Blow-by-Gas aus dem Kurbelgehäuse-Inneren in die Rücklaufleitung zu unterbinden. Konstruktiv kann dieser Ventilmechanismus durch einen siphonartigen Leitungsverlauf am Ende der Rücklaufleitung, Kugelrückschlag- oder Membranventilen u. a. Ausführungsformen realisiert werden. Die genannten Varianten haben gegenüber der neuen Lösung folgende Nachteile:
Leitungsende mit Siphon: zur Realisierung des Siphons wird bei bekannten Lösungen ein U-förmiges Leitungsende verwendet oder die Fallleitung endet in einem topfartigen Gefäß. Die bekannten Ausführungsformen haben einen relativ großen Platzbedarf im Inneren des Kurbelgehäuses.The oil return of the oil separated by the oil separator generally requires a valve insert to prevent blow-by gas from inside the crankcase from entering the return line. Structurally, this valve mechanism can be realized by a siphon-like course of the line at the end of the return line, non-return ball valves or membrane valves, among other embodiments. The variants mentioned have the following disadvantages compared to the new solution:
Line end with siphon: in known solutions, a U-shaped line end is used to implement the siphon, or the downpipe ends in a pot-like vessel. The known embodiments have a relatively large amount of space inside the crankcase.
Kugelrückschlagventil: Klemmen der Kugel durch Versottung möglich.Ball check valve: the ball can get stuck due to sooting.
Membranventil: Die aus Elastomer bestehende Membran reagiert empfindlich auf hohe Öltemperaturen und aggressive Medien im Öl. Die Gefahr der Beschädigung der Membran beim Einsetzen in den Ventilkörper, sowie bei der Montage des Ventils im Kurbelgehäuse ist hoch. Der Sitz der Membran erfordert weiterhin eine hohe Oberflächengüte, was zu erhöhten Kosten führt.Diaphragm valve: The elastomer diaphragm reacts sensitively to high oil temperatures and aggressive media in the oil. There is a high risk of damaging the membrane when inserting it into the valve body and when assembling the valve in the crankcase. The seat of the membrane also requires a high surface quality, which leads to increased costs.
Daran ist nachteilig, dass die beschriebenen Varianten voluminös und teuer sind.The disadvantage of this is that the variants described are bulky and expensive.
Der Erfindung liegt die Aufgabe zugrunde, ein Ölrücklaufventil für ein Kurbelgehäuseentlüftungssystem zu schaffen, das eine bauraumoptimierte und kostengünstige Variante für eine Brennkraftmaschine darstellt.The invention is based on the object of creating an oil return valve for a crankcase ventilation system that represents a space-optimized and cost-effective variant for an internal combustion engine.
Diese Aufgabe wird erfindungsgemäß mit den Merkmalen des Anspruchs 1 gelöst. Die neue Lösung sieht ein hydrostatisches Ölrücklaufventil mit entsprechenden Montage- und Funktionsbohrungen, die im Kurbelgehäuse (KG), Zylinderkurbelgehäuse, Zylinderkopf und/oder anderen Bauteilen eingebracht sind, wobei hier von Vorteil ist, dass es kostengünstig und bauraumoptimiert zu realisieren ist.According to the invention, this object is achieved with the features of
Weitere vorteilhafte Ausgestaltungen der Erfindung sind der Zeichnungsbeschreibung zu entnehmen, in der zwei in den Figuren dargestellte Ausführungsbeispiele näher beschrieben sind. Es zeigen:
- Fig. 1:
- Ventileinsatz, links: stehend, rechts: hängend
- Fig. 2:
- Ventileinsatz im verbauten Zustand im Kurbelgehäuse
- Fig. 3:
- Ventileinsatz im verbauten Zustand.
- Figure 1:
- Valve insert, left: standing, right: hanging
- Figure 2:
- Valve insert installed in the crankcase
- Figure 3:
- Valve insert in installed condition.
Das Prinzip arbeitet nach dem Siphonprinzip (siehe
Die Besonderheit der neuen Lösung besteht nun zunächst in der einfachen Art und Weise, in der Kammer 1 und Kammer 2 konstruktiv gebildet wird. Hierbei wird im Folgenden zwischen einer stehenden Anordnung des Ventileinsatzes und einer hängenden Anordnung unterschieden.
Der besonders einfache Aufbau des Ventileinsatzes nach
- 11
- Ventilzylindervalve cylinder
- 22
- Ventilrohrvalve tube
- 33
- Kurbelgehäusecrankcase
- 44
- KugelBullet
- 55
-
Ölspiegel 1
oil level 1 - 66
-
Ölspiegel 2
oil level 2 - 77
- Nullniveauzero level
- 88th
-
Bohrung in Kammer 2Hole in
chamber 2 - 99
- Bohrungdrilling
- 1010
-
Bohrung in Kammer 1Hole in
chamber 1 - 1111
- Trennwanddurchtrittpartition passage
- 1212
- Bohrungdrilling
- 1313
-
Kammer 2 in
Fig. 3 Chamber 2 in3 - 1414
- Rücklauf ins Kurbelgehäuse (KG) bzw. in den KurbelraumReturn into the crankcase (KG) or into the crankcase
- 1515
- Zulauf vom Ölabscheiderinlet from the oil separator
Claims (7)
- Oil return valve for a crankcase ventilation system of an internal combustion engine, which is arranged substantially in the crankcase (3), comprising a first bore (10) in the crankcase (3), which, together with a second bore (9) in the crankcase (3), forms a stepped bore,a third bore (8) in the crankcase (3), which ends in the second bore (9),wherein a longitudinal axis of the first bore (10) and a longitudinal axis of the third bore (8) are arranged at a distance from each other,a valve cylinder (1), which is inserted into the second bore (9) and seals off the oil return valve, andat least one valve tube (2), which is arranged in the first bore (10) such that an annular chamber is formed between the valve tube (2) and a bore wall of the first bore (10).
- Oil return valve for a crankcase ventilation system of an internal combustion engine according to Claim 1, characterized in that it has a feed from an oil separator (15) .
- Oil return valve for a crankcase ventilation system of an internal combustion engine according to Claim 1 or 2,
characterized in that it has a return into the crankcase (3) and/or into a crank chamber (14). - Oil return valve for a crankcase ventilation system of an internal combustion engine according to one or more of the preceding claims,
characterized in that the valve tube (2) is arranged centrally in the valve cylinder (1). - Oil return valve for a crankcase ventilation system of an internal combustion engine according to one or more of the preceding claims,
characterized in that the valve tube (2) has at least one ball (4) as a valve body (ball valve). - Oil return valve for a crankcase ventilation system of an internal combustion engine according to one or more of the preceding claims,
characterized in that the valve tube (2) is arranged in the first bore (10) machined into the crankcase (3) in such a way that an annular gap for receiving returning oil is produced. - Oil return valve for a crankcase ventilation system of an internal combustion engine according to one or more of the preceding claims,
characterized in that the valve tube (2) has at least one diaphragm valve.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102019004377.4A DE102019004377A1 (en) | 2019-06-19 | 2019-06-19 | Oil return valve for a crankcase ventilation system |
PCT/EP2020/000095 WO2020253979A1 (en) | 2019-06-19 | 2020-05-13 | Oil return valve for a crankcase ventilation system |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3987160A1 EP3987160A1 (en) | 2022-04-27 |
EP3987160B1 true EP3987160B1 (en) | 2023-07-26 |
Family
ID=70857127
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20728392.0A Active EP3987160B1 (en) | 2019-06-19 | 2020-05-13 | Oil return valve for a crankcase ventilation system |
Country Status (7)
Country | Link |
---|---|
US (1) | US11927119B2 (en) |
EP (1) | EP3987160B1 (en) |
JP (1) | JP7458584B2 (en) |
CN (1) | CN114008304B (en) |
DE (1) | DE102019004377A1 (en) |
ES (1) | ES2961296T3 (en) |
WO (1) | WO2020253979A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102021118747B3 (en) | 2021-07-20 | 2022-10-06 | Dr. Ing. H.C. F. Porsche Aktiengesellschaft | Oil pipe for a cylinder head of an internal combustion engine, and a cylinder head for an internal combustion engine |
Family Cites Families (25)
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DE1403999A1 (en) | 1964-12-12 | 1968-11-21 | Leybold Heraeus Gmbh & Co Kg | Process for oil recovery and oil separator |
DE3938919C1 (en) | 1989-11-24 | 1990-12-13 | Mercedes-Benz Aktiengesellschaft, 7000 Stuttgart, De | Oil separator for vent gases from engine crankcase - comprises housing contg. rotation-symmetrical filter through which vent gas flows outwards to cleaning space |
DE4420066C1 (en) | 1994-06-08 | 1995-07-13 | Bayerische Motoren Werke Ag | IC engine oil dipstick tube |
JPH09236054A (en) | 1996-02-28 | 1997-09-09 | Toyota Autom Loom Works Ltd | Surge tank |
DE19632931C2 (en) | 1996-08-16 | 1999-12-02 | Daimler Chrysler Ag | Ventilation device for a crankcase of an internal combustion engine |
DE19704594A1 (en) | 1997-02-07 | 1998-08-13 | Knecht Filterwerke Gmbh | Lube oil filling line of an internal combustion engine with oil mist separator |
JP2000087720A (en) | 1998-09-09 | 2000-03-28 | Yanmar Diesel Engine Co Ltd | Lubricating device for internal combustion engine |
JP4388658B2 (en) | 2000-02-24 | 2009-12-24 | ヤンマー株式会社 | Engine oil drain |
JP3916433B2 (en) | 2001-10-19 | 2007-05-16 | 本田技研工業株式会社 | Breather equipment |
JP4213968B2 (en) * | 2003-02-14 | 2009-01-28 | 愛知機械工業株式会社 | Blowby gas recirculation device for internal combustion engine |
FR2868468B1 (en) | 2004-04-06 | 2008-03-21 | Renault Sas | OIL RETURN DEVICE FORMING SIPHON FOR INTERNAL COMBUSTION ENGINE |
FR2882783B1 (en) | 2005-03-07 | 2007-05-11 | Renault Sas | OIL CIRCULATION DEVICE FOR INTERNAL COMBUSTION ENGINE |
DE102006029681A1 (en) | 2006-06-28 | 2008-01-03 | Volkswagen Ag | Oil refeeding assembly for internal-combustion engine, has sections arranged into one another and covered by segment, which lies with end section at outer contour of other segment and with other end section at outer contour of connection |
DE202007011585U1 (en) | 2007-08-17 | 2007-10-18 | Dichtungstechnik G. Bruss Gmbh & Co. Kg | Oil return valve for crankcase ventilation |
JP2009293499A (en) | 2008-06-04 | 2009-12-17 | Aichi Mach Ind Co Ltd | Oil return structure |
DE102010027783A1 (en) | 2010-04-15 | 2011-10-20 | Hengst Gmbh & Co. Kg | Oil mist separator of a crankcase ventilation device of an internal combustion engine |
DE102011008537A1 (en) | 2011-01-13 | 2012-07-19 | GM Global Technology Operations LLC (n. d. Gesetzen des Staates Delaware) | Engine block for internal combustion engine of motor vehicle, has oil return channel for returning separated oil from cylinder head to oil pan, where oil return channel partially proportionately runs against direction of gravity |
CN202900372U (en) | 2012-10-19 | 2013-04-24 | 东风汽车有限公司 | Crankcase ventilation system oil return structure |
DE102013212104B4 (en) | 2013-06-25 | 2021-06-10 | BRUSS Sealing Systems GmbH | Cylinder head cover with check valve for an oil return in the crankcase ventilation of an internal combustion engine |
DE102013012786A1 (en) | 2013-07-31 | 2015-02-05 | Daimler Ag | Motor vehicle device with a provided for the separation of liquid from a suction pipe drainage unit |
WO2015068398A1 (en) * | 2013-11-08 | 2015-05-14 | 本田技研工業株式会社 | Oil separation device of internal combustion engine |
EP3009620A1 (en) | 2014-10-15 | 2016-04-20 | OFFICINE METALLURGICHE G. CORNAGLIA S.p.A. | Separation unit for crankcase emissions of an ic engine |
CN205532772U (en) | 2016-01-21 | 2016-08-31 | 潍柴动力股份有限公司 | Oil and gas separator oil return structure |
US10533471B2 (en) * | 2016-06-16 | 2020-01-14 | Honda Motor Co., Ltd. | Internal combustion engine |
JP7235649B2 (en) * | 2019-12-20 | 2023-03-08 | 株式会社クボタ | ventilated engine |
-
2019
- 2019-06-19 DE DE102019004377.4A patent/DE102019004377A1/en active Pending
-
2020
- 2020-05-13 US US17/619,000 patent/US11927119B2/en active Active
- 2020-05-13 ES ES20728392T patent/ES2961296T3/en active Active
- 2020-05-13 WO PCT/EP2020/000095 patent/WO2020253979A1/en unknown
- 2020-05-13 JP JP2021570267A patent/JP7458584B2/en active Active
- 2020-05-13 CN CN202080044462.7A patent/CN114008304B/en active Active
- 2020-05-13 EP EP20728392.0A patent/EP3987160B1/en active Active
Also Published As
Publication number | Publication date |
---|---|
CN114008304A (en) | 2022-02-01 |
WO2020253979A1 (en) | 2020-12-24 |
ES2961296T3 (en) | 2024-03-11 |
JP2022537496A (en) | 2022-08-26 |
US20220397046A1 (en) | 2022-12-15 |
EP3987160A1 (en) | 2022-04-27 |
US11927119B2 (en) | 2024-03-12 |
CN114008304B (en) | 2024-04-23 |
JP7458584B2 (en) | 2024-04-01 |
DE102019004377A1 (en) | 2020-12-24 |
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