EP3983122A1 - Verfahren zur herstellung eines metallpulvers für ein generatives fertigungsverfahren und verwendung eines solchen pulvers - Google Patents

Verfahren zur herstellung eines metallpulvers für ein generatives fertigungsverfahren und verwendung eines solchen pulvers

Info

Publication number
EP3983122A1
EP3983122A1 EP20820477.6A EP20820477A EP3983122A1 EP 3983122 A1 EP3983122 A1 EP 3983122A1 EP 20820477 A EP20820477 A EP 20820477A EP 3983122 A1 EP3983122 A1 EP 3983122A1
Authority
EP
European Patent Office
Prior art keywords
powder
particles
optical reflectivity
functionalization
treatment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP20820477.6A
Other languages
English (en)
French (fr)
Inventor
Sébastien Bucher
Christophe Gérard PUPIER
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hydromecanique et Frottement SAS
Original Assignee
Hydromecanique et Frottement SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hydromecanique et Frottement SAS filed Critical Hydromecanique et Frottement SAS
Publication of EP3983122A1 publication Critical patent/EP3983122A1/de
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J13/00Colloid chemistry, e.g. the production of colloidal materials or their solutions, not otherwise provided for; Making microcapsules or microballoons
    • B01J13/02Making microcapsules or microballoons
    • B01J13/04Making microcapsules or microballoons by physical processes, e.g. drying, spraying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J13/00Colloid chemistry, e.g. the production of colloidal materials or their solutions, not otherwise provided for; Making microcapsules or microballoons
    • B01J13/02Making microcapsules or microballoons
    • B01J13/20After-treatment of capsule walls, e.g. hardening
    • B01J13/22Coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/06Metallic powder characterised by the shape of the particles
    • B22F1/065Spherical particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/14Treatment of metallic powder
    • B22F1/145Chemical treatment, e.g. passivation or decarburisation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/16Metallic particles coated with a non-metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/17Metallic particles coated with metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/28Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • B22F10/34Process control of powder characteristics, e.g. density, oxidation or flowability
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00Auxiliary operations or equipment, e.g. for material handling
    • B33Y40/10Pre-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2301/00Metallic composition of the powder or its coating
    • B22F2301/05Light metals
    • B22F2301/052Aluminium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2301/00Metallic composition of the powder or its coating
    • B22F2301/10Copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2301/00Metallic composition of the powder or its coating
    • B22F2301/25Noble metals, i.e. Ag Au, Ir, Os, Pd, Pt, Rh, Ru
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2304/00Physical aspects of the powder
    • B22F2304/10Micron size particles, i.e. above 1 micrometer up to 500 micrometer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Definitions

  • the present invention relates to a method for preparing a metal powder intended for an additive manufacturing process, of the scanning type of a powder bed by laser beam in the near infrared.
  • the aim of the present invention is to provide a new method for preparing a metal powder, in particular for shaping metals that are difficult to "lasable” in additive manufacturing, overcoming the above drawbacks.
  • - Functionalization comprises precipitation of at least one second material, in the form of a compound which acts as a flux (chemical stripper) during the lasering operation.
  • flux is meant an antioxidant chemical compound that removes oxides and ensures optimum welding of the grains under the laser beam.
  • the latter can for example be chosen from halogenated compounds, borax and organic acids.
  • the flow function of the second material therefore implies very specific structural characteristics.
  • FIGS. 1 and 2 show the steps in producing a 3D part (5), by implementing an SLM additive manufacturing process.
  • a thin layer of powder (1) is spread by a roller (6) from a plate (7) to a piston (8), to form a bed of powder (2).
  • the piston (7) is at its highest point.
  • FIGS. 5 and 6 illustrate tests carried out on a copper powder (1) functionalized with nickel.
  • the grains (4) comprise a continuous thin layer (20) of nickel on the surface of the copper particles (10).
  • Nickel has low optical reflectivity, and its presence on the surface of the grains (4) considerably improves the laser / material interaction compared to a pure copper powder.
  • the functionalization is carried out by germination and then growth of a surface layer (20) on a support particle (10).
  • Sub-mode M21 shows partial functionalization, with a discontinuous layer (20).
  • the M22 submode shows continuous functionalization, with strong variations in thickness of the continuous layer (20).
  • the M23 submode shows continuous functionalization, with small variations in thickness of the continuous layer (20).
  • the roughness is controlled.
  • the particles (10) of the first material undergo a functionalization treatment, then the functionalized particles (10 + 20) undergo a physical and / or chemical attack.
  • the powder (1) can be shaped differently from Figures 4 to 10 without departing from the scope of the invention, which is defined by the claims.
  • the technical characteristics of the different variants mentioned in the description may be, in whole or for some of them, combined with each other.
  • the powder (1) can be adapted to the targeted applications.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Nanotechnology (AREA)
  • Plasma & Fusion (AREA)
  • Automation & Control Theory (AREA)
  • Physics & Mathematics (AREA)
  • Powder Metallurgy (AREA)
  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
EP20820477.6A 2019-08-02 2020-07-31 Verfahren zur herstellung eines metallpulvers für ein generatives fertigungsverfahren und verwendung eines solchen pulvers Pending EP3983122A1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR1908894A FR3099385B1 (fr) 2019-08-02 2019-08-02 Méthode de préparation d’une poudre métallique destinée à un procédé de fabrication additive, et utilisation d’une telle poudre
PCT/FR2020/051411 WO2021023931A1 (fr) 2019-08-02 2020-07-31 Méthode de préparation d'une poudre métallique destinée a un procédé de fabrication additive, et utilisation d'une telle poudre

Publications (1)

Publication Number Publication Date
EP3983122A1 true EP3983122A1 (de) 2022-04-20

Family

ID=69157953

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20820477.6A Pending EP3983122A1 (de) 2019-08-02 2020-07-31 Verfahren zur herstellung eines metallpulvers für ein generatives fertigungsverfahren und verwendung eines solchen pulvers

Country Status (11)

Country Link
US (1) US20220280999A1 (de)
EP (1) EP3983122A1 (de)
JP (1) JP2022543093A (de)
KR (1) KR20220037503A (de)
CN (1) CN114222625A (de)
AU (1) AU2020325777A1 (de)
BR (1) BR112022001604A2 (de)
CA (1) CA3144471A1 (de)
FR (1) FR3099385B1 (de)
MX (1) MX2022001436A (de)
WO (1) WO2021023931A1 (de)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11938536B2 (en) * 2021-03-26 2024-03-26 The Board Of Trustees Of The Leland Stanford Junior University Nanotextured metal powders for 3D printing of metals
CN113560567B (zh) * 2021-08-06 2023-09-19 金华职业技术学院 一种采用红外激光制造Cu基合金熔覆层的方法
CN114855130B (zh) * 2022-04-27 2023-11-21 鑫合德(清远)智能科技发展有限公司 一种低激光反射率铬包铜复合粉体的制备方法及其制备装置

Family Cites Families (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3254970A (en) * 1960-11-22 1966-06-07 Metco Inc Flame spray clad powder composed of a refractory material and nickel or cobalt
US3914507A (en) * 1970-03-20 1975-10-21 Sherritt Gordon Mines Ltd Method of preparing metal alloy coated composite powders
DE102010055201A1 (de) * 2010-12-20 2012-06-21 Eads Deutschland Gmbh Verfahren zur Herstellung eines Bauteils
US10030292B2 (en) * 2014-05-26 2018-07-24 Hrl Laboratories, Llc Hydride-coated microparticles and methods for making the same
US20160339517A1 (en) * 2015-05-21 2016-11-24 Applied Materials, Inc. Powders for additive manufacturing
US10576541B2 (en) * 2016-06-22 2020-03-03 United Technologies Corporation Structured powder particles for feedstock improvement for laser based additive manufacturing
US10927434B2 (en) * 2016-11-16 2021-02-23 Hrl Laboratories, Llc Master alloy metal matrix nanocomposites, and methods for producing the same
US10953464B2 (en) * 2016-11-22 2021-03-23 The Johns Hopkins University Empowering additive manufacturing metals and alloys against localized three-dimensional corrosion
US11179780B2 (en) * 2016-12-09 2021-11-23 H.C. Starck Inc. Fabrication of metallic parts by additive manufacturing
US20190032175A1 (en) * 2017-02-01 2019-01-31 Hrl Laboratories, Llc Aluminum alloys with grain refiners, and methods for making and using the same
FR3066705B1 (fr) 2017-05-29 2022-12-02 Commissariat Energie Atomique Particule pour la realisation de pieces metalliques par impression 3d et procede de realisation de pieces metalliques
US11602791B2 (en) * 2018-09-14 2023-03-14 Raytheon Technologies Corporation Method for additive manufacturing with modified powder
WO2020081094A1 (en) * 2018-10-19 2020-04-23 Hewlett-Packard Development Company, L.P. Three-dimensional printing
CN109365803B (zh) * 2018-12-20 2021-02-09 哈尔滨工业大学 一种粉末表面稀土改性的铝合金复杂构件增材制造方法

Also Published As

Publication number Publication date
BR112022001604A2 (pt) 2022-03-22
FR3099385A1 (fr) 2021-02-05
CN114222625A (zh) 2022-03-22
MX2022001436A (es) 2022-02-22
US20220280999A1 (en) 2022-09-08
FR3099385B1 (fr) 2023-03-31
CA3144471A1 (en) 2021-02-11
KR20220037503A (ko) 2022-03-24
JP2022543093A (ja) 2022-10-07
AU2020325777A1 (en) 2022-02-17
WO2021023931A1 (fr) 2021-02-11

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