EP3946772B1 - Method for avoiding shape changes in metal coils, in particular for preventing collapse of freshly coiled warm coils - Google Patents
Method for avoiding shape changes in metal coils, in particular for preventing collapse of freshly coiled warm coils Download PDFInfo
- Publication number
- EP3946772B1 EP3946772B1 EP20700748.5A EP20700748A EP3946772B1 EP 3946772 B1 EP3946772 B1 EP 3946772B1 EP 20700748 A EP20700748 A EP 20700748A EP 3946772 B1 EP3946772 B1 EP 3946772B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rotation
- coil
- metal coil
- metal
- pause
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 229910052751 metal Inorganic materials 0.000 title claims description 132
- 239000002184 metal Substances 0.000 title claims description 132
- 238000000034 method Methods 0.000 title claims description 62
- 229910000831 Steel Inorganic materials 0.000 claims description 42
- 239000010959 steel Substances 0.000 claims description 42
- 230000002441 reversible effect Effects 0.000 claims description 32
- 230000008569 process Effects 0.000 claims description 29
- 239000000463 material Substances 0.000 claims description 13
- 229910001566 austenite Inorganic materials 0.000 claims description 4
- 229910000859 α-Fe Inorganic materials 0.000 claims description 4
- 230000007704 transition Effects 0.000 claims 1
- 230000032258 transport Effects 0.000 description 78
- 238000004804 winding Methods 0.000 description 17
- 230000009466 transformation Effects 0.000 description 15
- 238000012545 processing Methods 0.000 description 13
- 238000005098 hot rolling Methods 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 11
- 230000008859 change Effects 0.000 description 5
- 238000011161 development Methods 0.000 description 5
- 230000018109 developmental process Effects 0.000 description 5
- 238000005096 rolling process Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 238000000151 deposition Methods 0.000 description 3
- 230000007480 spreading Effects 0.000 description 3
- 238000003892 spreading Methods 0.000 description 3
- 238000005303 weighing Methods 0.000 description 3
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- 229910000677 High-carbon steel Inorganic materials 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 230000003111 delayed effect Effects 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 230000003797 telogen phase Effects 0.000 description 2
- 238000000844 transformation Methods 0.000 description 2
- 235000001543 Corylus americana Nutrition 0.000 description 1
- 240000007582 Corylus avellana Species 0.000 description 1
- 235000007466 Corylus avellana Nutrition 0.000 description 1
- 229910000797 Ultra-high-strength steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/02—Winding-up or coiling
- B21C47/04—Winding-up or coiling on or in reels or drums, without using a moving guide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/24—Transferring coils to or from winding apparatus or to or from operative position therein; Preventing uncoiling during transfer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/26—Special arrangements with regard to simultaneous or subsequent treatment of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
- B21C51/005—Marking devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F3/00—Coiling wire into particular forms
- B21F3/02—Coiling wire into particular forms helically
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
- B65H49/24—Rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/34—Arrangements for effecting positive rotation of packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/30—Orientation, displacement, position of the handled material
- B65H2301/33—Modifying, selecting, changing orientation
- B65H2301/332—Turning, overturning
- B65H2301/3322—Turning, overturning according to a determined angle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/06—Supplying cores, receptacles, or packages to, or transporting from, winding or depositing stations
Definitions
- the invention relates to a method for avoiding changes in shape in metal coils, in particular for avoiding a collapse of freshly wound hot coils, which collapse can occur, for example, in the production of steel products such as metal strips in hot rolling mills or hot rolling mills.
- a phase transformation of the steel product for example from austenite to ferrite, can take place not only in a cooling section of a hot rolling mill, but also - following the cooling section - in a coiler (in which the steel /metal strip following a rolling step/rolling process - freshly wound - is wound into a hot coil or coil), during transport - of the freshly wound hot coil that has been drawn off the coiler (and possibly also already bound) - to a coil store or in a coil store hot rolling mill (in which the freshly coiled hot coil is stored) occur (“delayed phase transformation"), especially for grades that are subsequently cold-rolled.
- phase transformations in the product such as the metal coil or the freshly wound hot coil, in turn lead to volume changes and shape changes/deviations ("collapse") there, which are undesirable and/or lead to serious problems, especially during coil transport and in further processing systems (e.g. there when winding on a decoiler mandrel).
- a special form of this collapsing in a steel product is so-called “ovalization”, in which - here in the case of a metal/hot bundle or coil - a change in shape/deviation from an initially (approximately) round shape to an oval shape takes place.
- metal strips with such special steel grades e.g. high-carbon steels, press-hardened steels or multi-phase steels, or during the production of such metal strips
- the metal strip is in the form of a (wound) bundle or coil delayed phase transformation and thus to the volume change or shape change in the product or bundle / coil, d. H. the (undesirable) collapsing or ovalizing.
- From the EP 1 683 588 B1 discloses a device for transporting very heavy metal strip coils produced by winding rolled metal strips after rolling operations.
- This device comprises pallets used in a circulating system and roller tables that convey them further.
- a pallet consists of spaced-apart longitudinal beams and a bridging collar support saddle, which has opposite supports including a support bracket.
- the pallet for transporting a bundle is designed with contouring at least of its longitudinal members that is precalculated to compensate for vertical and horizontal deformation under load and the influence of heat.
- EP 2 629 899 B1 describes a device for transporting metal bundles. This provides for a "fixed" collar/support saddle on the device, provided with heat shields, on which the metal collar is placed during transport.
- the KR 101 036 318 B1 discloses a conversion device for bundles, by means of which a change in shape (ovalization) of the bundles can be reversed.
- a first conveyor belt with support devices for individual bundles transports them one after the other to a lifting station, where a single bundle is picked up by a vertically height-adjustable and laterally movable lifting carriage and transferred to a second, similar conveyor belt.
- the bundle in question can be temporarily set down by the lift truck during the transfer process onto a group of rotary driven rollers, where it is rotated by these by 90° so that the ovalization is compensated.
- the KR 2012 0121518 A discloses a transport carriage that can be moved in one direction and has four support rollers for receiving a hot coil. For the purpose of rotating a bundle located on the transport carriage, at least two axially opposite support rollers are each connected to a drive attached to the transport carriage, with the drives having to be synchronized. In order to stop the turning process abruptly (eg due to an emergency situation), braking devices attached to the transport vehicle are also provided. To correct a collar deformation (ovalization), the KR 101 036 318 B1 suggest turning the collar on the transport carriage by 90°. It is true that with the transport carriage disclosed ovalization of a federal government located on it can be counteracted be, but the rotary drives and brakes require an increased dead weight and an increased design and energy expenditure for a bundle transport.
- the KR 101 420 629 B1 proposes a spreading device in combination with a stationary coil depositing device with rotary-driven support rollers, onto which an ovalized coil is first deposited.
- the spreading device is inserted into the collar eye in a horizontal orientation, then both parts are rotated by 90°. Due to its own weight, the oval collar sags in the vertical direction until the spreading device blocks further sagging. Subsequent cooling stabilizes the collar, which has been corrected in shape in this way, so that the expanding device collapses and can be removed from the collar eye again.
- it is possible to restore an originally round bundle shape, it cannot be prevented from the outset and can only be carried out selectively, ie not during bundle transport.
- the JP 2010 207836 A proposes a transport carriage with rotary-driven support rollers to prevent changes in shape of a coil at elevated temperature, whereby the coil is rotated continuously during the transport process on the transport carriage with at least 1 revolution per minute and the rotary movement is stopped at least 30 seconds before the coil is transferred to the coiler subsequent processing station is started. It is true that deformation of the collar can be avoided in this way, but the continuous rotary movement of the collar leads to unnecessarily high wear and tear on the outer surface of the collar, especially during longer transport processes.
- the invention is based on the object of providing a method with which problems in production of metal bundles, in particular problems with freshly wound (hot) bundles, can be avoided or, in particular, a collapse or ovalization of freshly wound (hot) bundles can be avoided.
- problems in production of metal bundles in particular problems with freshly wound (hot) bundles
- problems with freshly wound (hot) bundles can be avoided or, in particular, a collapse or ovalization of freshly wound (hot) bundles can be avoided.
- the disadvantages of known solutions should be avoided and movements of the collar should be used as sparingly as possible in order to prevent unnecessary damage to the surface of the collar as much as possible.
- a metal coil in particular a freshly wound hot coil, in particular made of high-carbon steel, press-hardening steel, multi-phase steel or Advanced High Strength Steel Grade (AHSS) steel, is rotated about its longitudinal axis is rotated intermittently in a first direction of rotation and then reversed in a second opposite direction of rotation or further rotated in the first direction of rotation.
- AHSS Advanced High Strength Steel Grade
- Metal coil (usually just “coil” for short) refers to a metal product produced by winding a metal strip.
- “Freshly coiled” may refer to a metal coil which is produced by coiling a rolled metal strip after a rolling process.
- Hot bundle may refer to a metal coil formed from hot-rolled metal strip.
- This "deliberate” or “deliberately inserted” pause (between the forward and (toward) reverse rotation or between the forward and further rotation) is such a - targeted - pause (hereinafter also referred to as "cycle pause"/" intra-cyclic pause”), which can be a mere reversal of the direction of rotation (when rotating to and fro) by a “mere” switchover between the directions of rotation or which can be achieved by a mere (brief), particularly unintentional, hesitation between the and the further rotation goes beyond.
- a pause duration/length is specifically selected and/or set (in contrast to a mere “switching of the directions of rotation” or an unintentional stoppage), in particular as a function of one or more specific parameters. This means that turning to and fro or turning to and fro is specifically interrupted for a predefinable pause.
- the metal bundle or the freshly wound hot bundle remains in Quiet, at least there is no rotational manipulation of the metal/warm collar.
- the duration of the pause (or rest duration/length of the rest phase) between the forward and reverse rotation or between the forward and further rotation can be selected depending on the material of the metal coil, in particular the freshly wound hot coil (i.e. thus consciously - depending on the material - selected/set).
- a parameter determining the pause duration or rest duration/phase can also be a size, a circumference, a diameter, a weight and/or a temperature of the metal coil, in particular the freshly wound hot coil, and/or a thickness of the metal/hot coil be wound metal tape.
- Several parameters or several parameters in combination can also be used to determine the pause duration or rest duration/phase between the outward and (toward) reverse rotation or the outward and further rotation or can be used when determining the pause duration or rest period/phase can be consulted or used.
- the pause duration or the rest duration/phase between the forward and (closed) reverse rotation or the forward and further rotation of the metal bundle, in particular the freshly wound hot coil can be in a range (min./max. pause duration ) from about 50 s to 300 s, in particular 100 s to 300 s, further in particular from about 150 s to 250 s are or (set) to be.
- An appropriate pause duration of approx. 200 s can also be provided - for metal products.
- the method is based on the knowledge gained that the cycle, i. H. the intermittent to-and-fro rotation or to and fro rotation of the metal/hot coil ensures that the phase transformation in the metal coil or freshly wound hot coil has no significant effect on the shape of the coil.
- This circumstance is based on the fact that the phase transformations mentioned at the beginning and the associated changes in volume do not lead to continuous changes in shape/deviations of the relevant bundle, but these occur in discrete steps, namely, for example, when a critical value of the static friction between adjacent turns of the Federal is undercut.
- the waistband slips under its own weight piece by piece. A continuous change in the spatial orientation of the bundle to maintain the original winding shape is therefore not absolutely necessary.
- the metal/hot coil moves into modified, in particular "antipodal" layers/positions in which changes in shape that occur in the metal/hot coil (due to the effects of gravity) are "compensated for".
- the metal bundle in particular the freshly wound hot bundle, is turned back and forth several times or turned further several times, for example two, three, four or even more times, which in particular is important for developing or maintaining a round shape of the metal/hot collar is conducive. In short, several cycles are run with the metal/hot coil.
- the cycle pause or inter-cycle pause can be determined according to the corresponding parameters such as the cycle pause or intra-cycle pause, such as the material, the size, the circumference, the diameter, the weight and/or the temperature of the metal/hot coil and/or the metal strip thickness of the metal /warm waistband, to be determined.
- the number of forward and reverse rotations or the number of cycles as well as the number of further rotations can be made dependent on one or more parameters, for example on a material, a size, a Circumference, a diameter, a weight and/or a temperature of the metal/hot coil and/or a metal strip thickness of the metal/hot coil.
- the “very first/initial” rotation (in the first direction of rotation) preferably takes place counter to a winding direction of the metal bundle or the freshly wound hot bundle.
- an angle of rotation of the forward rotation and/or an angle of rotation of the (closed) back rotation of the freshly wound hot coil and/or an angle of rotation of the further rotation depending on a material, size, circumference, diameter, weight and/or a temperature of the metal bundle, in particular of the freshly wound hot bundle, and/or a metal strip thickness of the metal/hot bundle is/are set.
- angles of rotation can also be carried out here.
- pre-pause a - deliberate - pause or rest phase
- cycle pause or “inner-cyclic pause” (within a Cycle) or the “cycle pause” or “intercycle pause” (between two cycles)
- pre-pause can be based on the relevant parameters such as the cycle/inter-cycle pause or cycle pause/inter-cycle pause, such as the material, size, circumference, diameter, weight and/or temperature of the metal/hot coil and/or the Metal strip thickness of the metal/hot bundle can be determined.
- the "very first/initial" rotation (of the "very first/initial” cycle) is approx. 100 s to 300 s, in particular approx. 150 s to 250 s, further in particular approx. 200 s , after the peeling off of a reeling off of the metal/hot coil is started.
- the metal coil in particular the freshly wound hot coil, is drawn off from a coiler and/or intermediately treated before the first cycle or the "very first/initial” turning and/or after the "last” cycle or
- the "last/ultimate” (toward) reverse rotation or “last/ultimate” further rotation is/are intermediately treated and/or deposited in a bundle storage area.
- the process may take place between the withdrawal from the reel and the depositing in the coil store or between the coiler and the coil store.
- the metal bundle in particular the freshly wound hot bundle, is sampled and/or strapped and/or weighed and/or marked and/or measured.
- the process is expediently carried out on the metal/hot coil during/during a phase transformation of the metal/hot coil, in particular the phase transformation from austenite to ferrite.
- the method can also be particularly expedient here for the method to be carried out on the metal/hot coil until the phase transformation of the metal/hot coil, in particular the phase transformation from austenite to ferrite, is complete.
- a follow-up time can in turn be set depending on a material, size, circumference, diameter, weight and/or temperature of the metal coil, in particular the freshly wound hot coil, and/or a metal strip thickness of the metal/hot coil.
- a transport device for the metal/hot coil—for example a pallet or a transport trolley (such as a Modular Coil Shuttle (MCS) car) or possibly a walking beam system (or in combination with a walking beam system)—with a coil support having at least one first rotatable and one second rotatable transport roller, in particular wherein at least one or (the) two (or - in the case of even more rotatable transport rollers - all of the) rotatable transport rollers can be driven.
- MCS Modular Coil Shuttle
- This transport device can be used to carry out the method or its developments, in particular if the transport rollers can be driven (or are driven).
- Driven transport rollers can be realized by drives/drive units integrated (in the transport rollers), for example electric drives/motors (or hydraulically), or external (preferably mechanically) switchable/connectable drives/drive units.
- Rollers or transport rollers can have recesses in the area of binder strips so that the binder strips do not leave any impressions on the metal/hot bundle.
- a controller is also expediently provided, which controls the drivable rollers or their drives in accordance with the method to be carried out.
- the control can - for given strip / bundle parameters, such as in particular the material, the size, the circumference, the diameter, the weight and / or the temperature of the metal / hot bundle and / or the metal strip thickness of the metal / hot bundle - determine the corresponding process parameters, such as in particular the angle of rotation, the speed of rotation, the duration of the pause and/or the direction of rotation - and use these to control/perform the process.
- a transport system - for the metal/hot coil - can also be provided - with a transport device, for example a pallet or a transport trolley (such as a modular coil shuttle (MCS) car), with a coil support, in particular having at least a first rotatable and a second rotatable transport roller, and with a transport station, for example a floor roller station, with a collar support having at least one first rotatable and one second rotatable transport roller, with at least one or (the) two (or - in the case of even more rotatable Transport rollers at the transport station - all of the rotatable transport rollers can be driven.
- a transport device for example a pallet or a transport trolley (such as a modular coil shuttle (MCS) car)
- MCS modular coil shuttle
- This transport system can then be used to carry out the method or its developments.
- the metal/hot bundle can then be moved from the transport device (temporarily) to/into the transport station, for example in a sort of ejection station, where the process is carried out, and then moved (back) to/on the transport device.
- the transport device can be used in particular to transport the metal/hot coil after it has been pulled off the coiler to the coil store, or in particular from the coiler to the discharge station and from there on to the coil store.
- controller can be provided here, which controls the drivable rollers or their drives according to the method to be carried out.
- a metal coil in particular a freshly wound hot coil, rotates around its longitudinal axis in a first direction of rotation and non-stop in a second, opposite direction of rotation is turned back, with the turning back and forth several times without a break in a row.
- the metal/hot coil is permanently turned back and forth without a break, ie without the cycle break/inner-cycle break and without the cycle break/inter-cycle break (between the turns).
- a metal coil in particular a freshly wound hot coil, during a transport process, in particular between being drawn off from a coiler and being deposited in a collar bearing, is rotated about its longitudinal axis without interruption in one and the same direction of rotation, in particular in a winding direction of the metal coil.
- the metal/hot coil can be permanently, particularly slowly, for example approx. >5 minutes per revolution, particularly approx be rotated in one and the same direction, preferably in the winding direction, from the flange bearing or between being pulled off the coiler and deposited in the flange bearing.
- FIGS. 1 to 3 show possibilities or realizations of how collapsing or ovalization in a freshly wound hot bundle 1 (“bund” 1 or “coil” 1 for short) can be avoided.
- the embodiments each relate to a section of the processing sequence in the production of a metal strip in a hot rolling mill.
- the metal strips to be manufactured are - is there a trend in this regard - from steels of new high, higher or maximum strength steel grades, such as high-carbon steels, press-hardening steels, multi-phase steels or Advanced High Strength Steel Grade (AHSS) steels.
- high-carbon steels such as high-carbon steels, press-hardening steels, multi-phase steels or Advanced High Strength Steel Grade (AHSS) steels.
- AHSS Advanced High Strength Steel Grade
- the metal strip wound after a hot-rolling process on a coiler 10 it is necessary for the metal strip wound after a hot-rolling process on a coiler 10 to form the bundle 1 or coil 1, ie the freshly wound hot bundle 1 or the coil 1 (which usually has a temperature of up to 850°C and a weight of up to 50 t) has to be transported away from the winding or coiler 10 and towards various processing stations (14, 15).
- the bundles/coils 1 are post-processed in the individual processing stations (14, 15), for example bound 15, marked, weighed 14, measured and/or inspected before they are deposited in a bundle store 16.
- a transport device 20 or a transport system 50 is required for the transport process required for the coil 1 - away from the coiler 10 and towards the coil store 16 - which will be described below - in various versions.
- phase transformation in the metal strip also takes place during this transport process, which phase transformation in turn leads to undesirable volume changes and changes in shape/deviations ("collapse"/"ovalization") in coil 1.
- the coil 1 to be transported during the transport process - away from the coiler 10 towards the coil store 16 - if necessary several times - intermittently (about its longitudinal axis 2) back 3 and (towards) turned back 4 (or alternatively turned further 17).
- the transport devices/systems described below are set up for such coil treatment/rotation 3, 4 (, 17)—and can thus contribute to avoiding the coil 1 from collapsing or ovalizing.
- FIG 1 shows a pallet 20 of a pallet circulating system 30, which pallet circulating system 30 transports coils 1 away from the coiler 10 to the coil store 16 by means of pallets 20 moved on a conveyor line 31 by pallet circulating carriages.
- the coils to be transported are loaded along their longitudinal axis onto the respective pallet car.
- a freshly wound hot bundle 1 or the coil 1 is pulled off the coiler 10 11 and placed on the pallet 20, such as FIG 1 clarified, filed.
- the pallet 20 is moved via the conveyor line 31 (possibly via the processing stations 14, 15) to the coil store 16, in which the coil 1 is then deposited, whereby the coil 1 is then transported from the coiler 10 to the coil store 16 or has been.
- the pallet 20 provides a bundle support 21 in the form of a support saddle 24, on which the coil 1 to be transported is placed or, as FIG 1 shows is filed.
- FIG 1 also shows two seat posts 25, 26 arranged at a distance from one another, which preferably each have a roller 22, 23 which can be driven by means of an integrated drive 27 (not visible).
- the two rollers 22, 23 forming the collar support 21/collar saddle 24 can be moved horizontally and vertically, whereby the height and/or spacing of the rollers 22, 23 disguised - and so the Federal support 21 can be adjusted to the coils 1 to be transported.
- the integrated drives 27 of the rollers 22, 23 carrying the coil 1 are controlled by a controller 29, so that the coil 1 placed on them can be rotated about its longitudinal axis 2—controlled.
- the coil rotation 3, 4 (, 17) takes place according to a predetermined cycle regime, which - if necessary several times - provides for an intermittent forward 3 and (closed) reverse rotation 4 (or alternatively further rotation 17) ("cycle").
- the controller 29 determines the corresponding rotation parameters, such as the start of the rotation, direction of rotation 5, 6, duration of a rotation, pause time between two rotations, rotation speed, rotation angle 8, 9, number of rotations/cycles, start/end of the overall cycle and many more. - depending on the material, the size, the circumference, the diameter, the weight and the temperature as well as the metal strip thickness of the coil 1 - and regulates the integrated drives 27 of the rollers 22, 23 accordingly.
- FIG 2 shows a transport car 20, a “Modular Coil Shuttle (MCS) Car” (MSC for short) 20, by means of which coils 1 (transported via the conveyor line 31 away from the coiler 10 towards the coil store 16 (and also rotated 3, 4, 17) can be.
- MCS Modular Coil Shuttle
- the MCS 20 is (possibly via the processing stations 14, 15) moved to the coil store 16, in which the coil 1 is then deposited, whereby the coil 1 is then transported from the coiler 10 to the coil store 16 or has been.
- FIG 2 the MCS sees 20 - corresponding to the palette 20 ( FIG 1 ) - A support saddle 24 (as a collar support 21) before, on which the coil to be transported 1 is placed or how FIG 2 shows is filed.
- FIG 2 This support saddle 24 points to how FIG 2 also shows two seat posts 25, 26 arranged at a distance from one another, each of which has a roller 22, 23 which can be driven by means of an integrated drive 27 (not visible).
- the two rollers 22, 23 forming the coil support 21/cold saddle 24 can be moved horizontally and vertically, whereby the height and/or distance between the rollers 22, 23 can be adjusted - and the coil support 21 can thus be adapted to the coils 1 to be transported.
- the integrated drives 27 of the rollers 22, 23 carrying the coil 1 are controlled by means of a controller 29, so that the coil 1 placed on them—controlled—can be rotated 3, 4, 17 about its longitudinal axis 2.
- the coil rotation 3, 4, 17 takes place according to a predefinable cycle regime (cf. this in the case of the pallet circulation system 30), which - if necessary several times - provides for an intermittent forward 3 and (closed) reverse rotation 4 or further rotation 17 ("cycle”) .
- the controller 29 determines the corresponding rotation parameters (see above for the pallet circulation system 30), such as the start of the rotation 3, 4, 17 rotation angle 8, 9, 18 direction of rotation 5, 6, duration of a rotation 3, 4, 17 pause duration between two rotations, Rotational speed, number of rotations/cycles, start/end of the total cycle and many more. - depending on the material, size, circumference, diameter, weight and temperature as well as the thickness of the metal strip of the coil - and regulates the integrated drives 27 of the rollers 22, 23 accordingly.
- the corresponding rotation parameters see above for the pallet circulation system 30
- rollers 22, 23 can also be provided on the pallet 20 or the MCS 20, which can be coupled by external ones Drives 28 are driven.
- one or more stations can be provided along the transport path 31 or in connection with the transport path 31, which create a mechanical connection with the rollers 22, 23 and rotate 3, 4, 17 the rollers 22, 23 and thus the coil 1 raise.
- FIG 3 shows a section of a conveyor line 31 in a hot rolling mill for the production of a metal strip.
- These floor roller stations 51 are - according to the pallet 20 ( FIG 1 ) and the MCS 20 ( FIG 2 ) - Equipped with driven rollers 22, 23 (with integrated drives 27), whereby coils 1 applied there - according to a specific rotation regime (see above) - rotated 3, 4, 17 can be.
- Coils 1 that have been moved towards the floor roller stations 51 are temporarily removed from the transport carriage 20 and shifted to the respective floor roller station 51, where they are rotated according to a specific rotation regime (see above). After completion of the turning regime, the coils 1 are shifted back to the transport carriage 20 and transported further.
- the above-described MCS 20 can also be used as follows after a turning regime which is not part of the invention (cf. Figures 1 to 3 ).
- the coil is here rotated back 4 around its longitudinal axis 2 in the first direction of rotation 5 without a break, i.e. without the "cycle pause"/"intercyclical pause", in the second opposite direction of rotation 6, with the back 3 and back 4 turning several times continuously, ie without the "cycle pause"/"intercycle pause", one after the other.
- the above-described MCS 20 can also be used as follows after a turning regime which is not part of the invention (cf. Figures 1 to 3 ).
- the coil is here during the entire transport process between the withdrawal 11 from the coiler 10 and the depositing in the coil store 16 without interruption about its longitudinal axis 2 in a and rotated 19 in the same direction of rotation 35 in the winding direction 7 of the coil 1.
Description
Die Erfindung betrifft ein Verfahren zum Vermeiden von Formänderungen bei Metallbunden, insbesondere zum Vermeiden eines Kollabierens von frisch gewickelten Warmbunden, was bzw. welches Kollabieren beispielsweise bei der Herstellung von Stahlerzeugnissen, wie Metallbändern, in Warmwalzwerken bzw. Warmwalzstraßen auftreten kann.The invention relates to a method for avoiding changes in shape in metal coils, in particular for avoiding a collapse of freshly wound hot coils, which collapse can occur, for example, in the production of steel products such as metal strips in hot rolling mills or hot rolling mills.
In der Stahlherstellung gibt es einen Trend zur Erzeugung immer hoch-, höher- und höchstfester Stahlgüten, so auch in der Herstellung von Metallbändern.In steel production there is a trend towards the production of increasingly high, higher and ultra-high-strength steel grades, and this also applies to the production of metal strips.
Dieser Trend erfordert auch erhöhte Anforderungen im Erzeugungsprozess von Stahlerzeugnissen mit solchen Stahlgüten, speziell beim Warmwalzen von diesen Stahlerzeugnissen in Warmwalzwerken/Warmwalzstraßen.This trend also requires increased requirements in the production process of steel products with such steel grades, especially when hot rolling these steel products in hot rolling mills/hot rolling mills.
Bedingt nämlich durch die immer hoch-, höher- und höchstfesten Stahlgüten kann eine Phasenumwandlung des Stahlerzeugnisses, beispielsweise von Austenit zu Ferrit, nicht nur in einer Kühlstrecke eines Warmwalzwerkes, sondern auch - nachfolgend der Kühlstrecke - in einer Haspel (, in welcher das Stahl-/Metallband einem Walzschritt/Walzvorgang nachfolgend - frisch gewickelten - zu einem Warmbund bzw. Coil gewickelt wird), bei einem Transport - des frisch gewickelten und von der Haspel abgezogenen (und gegebenenfalls auch schon gebundenen) Warmbundes - zu einem Bundlager oder in einem Bundlager eines Warmwalzwerkes (, in welchem der frisch gewickelte Warmbund gelagert wird,) auftreten ("verzögerte Phasenumwandlung"), insbesondere bei solchen Güten, die in weiterer Folge noch kaltgewalzt werden.Because of the always high, higher and maximum strength steel grades, a phase transformation of the steel product, for example from austenite to ferrite, can take place not only in a cooling section of a hot rolling mill, but also - following the cooling section - in a coiler (in which the steel /metal strip following a rolling step/rolling process - freshly wound - is wound into a hot coil or coil), during transport - of the freshly wound hot coil that has been drawn off the coiler (and possibly also already bound) - to a coil store or in a coil store hot rolling mill (in which the freshly coiled hot coil is stored) occur ("delayed phase transformation"), especially for grades that are subsequently cold-rolled.
Phasenumwandlungen im Erzeugnis, wie dem Metallbund bzw. dem frisch gewickelten Warmbund, führen wiederum zu dortigen Volumenänderungen und Formänderungen/-abweichungen ("Kollabieren"), welche unerwünscht sind und/oder was zu gravierenden Problemen, insbesondere beim Bundtransport und in Weiterverarbeitungsanlagen (beispielsweise dort bei einem Aufziehen auf einem Abhaspeldorn), führen kann. Eine besondere Form dieses Kollabierens bei einem Stahlerzeugnis ist ein sogenanntes "Ovalisieren", bei welchem - hier bei einem Metall-/Warmbund bzw. Coil - eine Formänderung/-abweichung von einer ausgangs (annähernd) runden Form hin zu einer ovalen Form erfolgt.Phase transformations in the product, such as the metal coil or the freshly wound hot coil, in turn lead to volume changes and shape changes/deviations ("collapse") there, which are undesirable and/or lead to serious problems, especially during coil transport and in further processing systems (e.g. there when winding on a decoiler mandrel). A special form of this collapsing in a steel product is so-called "ovalization", in which - here in the case of a metal/hot bundle or coil - a change in shape/deviation from an initially (approximately) round shape to an oval shape takes place.
Bei Metallbändern mit solchen speziellen Stahlgüten, z.B. hochkohligen Stählen, pressgehärteten Stählen oder Mehrphasenstählen, bzw. bei der Herstellung von solchen Metallbändern kann es so insbesondere beim Haspeln oder während des Bundtransports, wo das Metallband als (gewickelter) Bund bzw. Coil vorliegt, zu der verzögerter Phasenumwandlung und so zu der Volumenänderung bzw. Formänderung beim Erzeugnis bzw. Bund/Coil, d. h. dem (unerwünschten) Kollabieren bzw. Ovalisieren, kommen.In the case of metal strips with such special steel grades, e.g. high-carbon steels, press-hardened steels or multi-phase steels, or during the production of such metal strips, it is possible, particularly during coiling or during coil transport, where the metal strip is in the form of a (wound) bundle or coil delayed phase transformation and thus to the volume change or shape change in the product or bundle / coil, d. H. the (undesirable) collapsing or ovalizing.
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Um trotz der sich kumulierenden Einflüsse von Last und Hitze ein betriebssicheres Transportsystem zu ermöglichen, ist die Palette zum Transport eines Bundes mit einer unter Last und Wärmeeinfluss vorberechneten vertikale und horizontale Verformung ausgleichenden Konturierungen zumindest ihrer Längsträger ausgebildet.In order to enable an operationally reliable transport system despite the cumulative influences of load and heat, the pallet for transporting a bundle is designed with contouring at least of its longitudinal members that is precalculated to compensate for vertical and horizontal deformation under load and the influence of heat.
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Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren zur Verfügung zu stellen, mit welchem Probleme bei der Herstellung von Metallbunden, insbesondere Probleme bei frisch gewickelten (Warm-)Bunden, vermieden werden können bzw. im Speziellen ein Kollabieren bzw. Ovalisieren bei frisch gewickelten (Warm-)Bunden vermieden werden kann. Insbesondere sollen die Nachteile bekannter Lösungen vermieden und Bewegungen des Bundes möglichst sparsam eingesetzt werden, um unnötige Beschädigungen der Bundoberfläche möglichst zu verhindern.The invention is based on the object of providing a method with which problems in production of metal bundles, in particular problems with freshly wound (hot) bundles, can be avoided or, in particular, a collapse or ovalization of freshly wound (hot) bundles can be avoided. In particular, the disadvantages of known solutions should be avoided and movements of the collar should be used as sparingly as possible in order to prevent unnecessary damage to the surface of the collar as much as possible.
Diese Aufgabe wird gelöst durch Verfahren zum Vermeiden von Formänderungen bei Metallbunden, insbesondere zum Vermeiden eines Kollabierens von frisch gewickelten Warmbunden, mit den Merkmalen des jeweiligen unabhängigen Anspruchs. Vorteilhafte Weiterbildungen der Erfindung bzw. den (bzw. aller) erfindungsgemäßen Verfahren sind Gegenstand abhängiger Ansprüche sowie der nachfolgenden Beschreibung.This object is achieved by methods for avoiding changes in shape in metal coils, in particular for avoiding a collapse of freshly wound hot coils, with the features of the respective independent claim. Advantageous developments of the invention or the (or all) methods according to the invention are the subject of dependent claims and the following description.
Bei einem Verfahren zum Vermeiden von Formänderungen bei Metallbunden ist vorgesehen, dass ein Metallbund, insbesondere ein frisch gewickelter Warmbund, insbesondere aus einem hochkohligen Stahl, einem presshärtenden Stahl, einem Mehrphasenstahl oder einem Advanced High Strength Steel Grade (AHSS)-Stahl, um seine Längsachse intermittierend in einer ersten Drehrichtung hin- und anschließend in einer zweiten entgegengesetzten Drehrichtung zurückgedreht oder in der ersten Drehrichtung weitergedreht wird.In a method for avoiding changes in shape in metal coils, it is provided that a metal coil, in particular a freshly wound hot coil, in particular made of high-carbon steel, press-hardening steel, multi-phase steel or Advanced High Strength Steel Grade (AHSS) steel, is rotated about its longitudinal axis is rotated intermittently in a first direction of rotation and then reversed in a second opposite direction of rotation or further rotated in the first direction of rotation.
"Metallbund" (auch meist nur kurz "Coil") bezeichnet einen durch Aufwickeln eines Metallbandes erzeugtes Metallerzeugnis."Metal coil" (usually just "coil" for short) refers to a metal product produced by winding a metal strip.
"Frisch gewickelt" mag dabei einen Metallbund bezeichnen, welcher im Anschluss an einen Walzvorgang durch Aufwickeln eines gewalzten Metallbandes erzeugt wird."Freshly coiled" may refer to a metal coil which is produced by coiling a rolled metal strip after a rolling process.
"Warmbund" kann einen Metallbund aus einem warmgewalzten Metallband bezeichnen."Hot bundle" may refer to a metal coil formed from hot-rolled metal strip.
"Intermittierend", in allgemeiner Bedeutung als "mit Unterbrechung/Pause verlaufend", meint dabei, dass zwischen der Hin- und der (Zu-)Rückdrehung bzw. zwischen der Hin- und der Weiterdrehung eine - bewusste bzw. bewusst/gezielt eingelegte/eingestellte - zeitliche (Dreh-)Unterbrechung/(Dreh-)Pause (kurz Unterbrechung/Pause) erfolgt."Intermittent", in general meaning as "running with an interruption/pause", means that between the forward and (backward) rotation or between the forward and further rotation a - conscious or consciously/deliberately inserted/ set - temporal (shooting) interruption/(shooting) pause (short interruption/pause) takes place.
Die Hindrehung, die Unterbrechung/Pause und die (Zu-)Rückdrehung bzw. die Weiterdrehung werden nachfolgend vereinfacht auch oftmals nur als (ein) "Zyklus" bezeichnet.The forward rotation, the interruption/pause and the (towards) reverse rotation or further rotation are also often simply referred to below as (a) "cycle".
Diese "bewusste" bzw. "bewusst eingelegte" Pause (zwischen der Hin- und der (Zu-)Rückdrehung bzw. zwischen der Hin- und der Weiterdrehung) ist so eine - gezielte - Pause (kurz im Folgenden auch "Zykluspause"/"innerzyklische Pause"), welche über eine , womöglich, bloße Drehrichtungsumkehr (beim Hin- und (zu-)Rückdrehen) durch ein "bloßes" Umschalten zwischen den Drehrichtungen oder welche über ein bloßes (kurzes), insbesondere ungewolltes, Stocken zwischen der Hin- und der Weiterdrehung hinausgeht.This "deliberate" or "deliberately inserted" pause (between the forward and (toward) reverse rotation or between the forward and further rotation) is such a - targeted - pause (hereinafter also referred to as "cycle pause"/" intra-cyclic pause"), which can be a mere reversal of the direction of rotation (when rotating to and fro) by a "mere" switchover between the directions of rotation or which can be achieved by a mere (brief), particularly unintentional, hesitation between the and the further rotation goes beyond.
Bewusst bzw. gezielt meint dabei auch, dass eine Pausendauer/-länge gezielt gewählt und/oder eingestellt wird (, anders als bei einem bloßen "Umschalten der Drehrichtungen" oder einem ungewollten Stocken), insbesondere in Abhängigkeit von einem oder mehreren bestimmten Parametern. Das heißt, es wird das Hin- und das Rückdrehen bzw. das Hin- und das Weiterdrehen gezielt für eine vorbestimmbare Pause unterbrochen.In this context, deliberately or specifically also means that a pause duration/length is specifically selected and/or set (in contrast to a mere “switching of the directions of rotation” or an unintentional stoppage), in particular as a function of one or more specific parameters. This means that turning to and fro or turning to and fro is specifically interrupted for a predefinable pause.
Während dieser Pause bzw. Pausendauer verbleibt der Metallbund bzw. der frisch gewickelte Warmbund zweckmäßigerweise in Ruhe, zumindest erfolgt keine rotatorische Manipulation des Metall-/Warmbundes.During this pause or pause duration, the metal bundle or the freshly wound hot bundle remains in Quiet, at least there is no rotational manipulation of the metal/warm collar.
Unschädlich ist, wenn der Zyklus des Metall-/Warmbundes von einer anderen Aktion/Manipulation des Metall-/Warmbundes überlagert wird, beispielsweise einem translatorischen Verfahren des Metall-/Warmbundes - während des Zyklus.It is harmless if the cycle of the metal/hot coil is superimposed by another action/manipulation of the metal/hot coil, for example a translational movement of the metal/hot coil - during the cycle.
Insbesondere kann die Pausendauer (bzw. Ruhedauer/Länge der Ruhephase) zwischen der Hin- und der (Zu-)Rückdrehung bzw. zwischen der Hin- und der Weiterdrehung in Abhängigkeit eines Materials des Metallbundes, insbesondere des frisch gewickelten Warmbundes, gewählt (, d. h. somit bewusst - materialabhängig - gewählt/eingestellt,) werden.In particular, the duration of the pause (or rest duration/length of the rest phase) between the forward and reverse rotation or between the forward and further rotation can be selected depending on the material of the metal coil, in particular the freshly wound hot coil (i.e. thus consciously - depending on the material - selected/set).
Ein die Pausendauer bzw. Ruhedauer/-phase bestimmender Parameter kann auch eine Größe, ein Umfang, ein Durchmesser, ein Gewicht und/oder eine Temperatur des Metallbundes, insbesondere des frisch gewickelten Warmbundes, und/oder auch eine Dicke des zum Metall-/Warmbund gewickelten Metallbandes sein.A parameter determining the pause duration or rest duration/phase can also be a size, a circumference, a diameter, a weight and/or a temperature of the metal coil, in particular the freshly wound hot coil, and/or a thickness of the metal/hot coil be wound metal tape.
Auch mehrere Parameter bzw. mehrere Parameter in Kombination können für die Bestimmung der Pausendauer bzw. Ruhedauer/- phase zwischen der Hin- und der (Zu-)Rückdrehung bzw. der Hin- und der Weiterdrehung herangezogen werden bzw. können bei einer Festlegung der Pausendauer bzw. Ruhedauer/-phase herangezogen bzw. verwendet werden.Several parameters or several parameters in combination can also be used to determine the pause duration or rest duration/phase between the outward and (toward) reverse rotation or the outward and further rotation or can be used when determining the pause duration or rest period/phase can be consulted or used.
Weiter insbesondere kann die Pausendauer bzw. die Ruhedauer/- phase zwischen der Hin- und der (Zu-)Rückdrehung bzw. der Hin- und der Weiterdrehung des Metallbundes, insbesondere des frisch gewickelten Warmbundes, in einem Bereich (min./max. Pausendauer) von ca. 50 s bis 300 s, insbesondere 100 s bis 300 s, weiter insbesondere von ca. 150 s bis 250 s liegen bzw. (eingestellt) sein.In particular, the pause duration or the rest duration/phase between the forward and (closed) reverse rotation or the forward and further rotation of the metal bundle, in particular the freshly wound hot coil, can be in a range (min./max. pause duration ) from about 50 s to 300 s, in particular 100 s to 300 s, further in particular from about 150 s to 250 s are or (set) to be.
Auch eine - bei Metallerzeugnissen - zweckmäßige Pausendauer von ca. 200 s kann vorgesehen werden.An appropriate pause duration of approx. 200 s can also be provided - for metal products.
Dem Verfahren liegt die gewonnene Erkenntnis zugrunde, dass der Zyklus, d. h. die intermittierende Hin- und (Zu-)Rückdrehung bzw. Hin- und Weiterdrehung des Metall-/Warmbundes, gewährleistet, dass die Phasenumwandlung im Metallbund bzw. frisch gewickelten Warmbund ohne signifikante Auswirkung auf die Bundform bleibt. Dieser Umstand basiert darauf, dass die eingangs erwähnten Phasenumwandlungen und die damit einhergehenden Volumenänderungen nicht zu kontinuierlichen Formänderungen/-abweichungen des betreffenden Bundes führen, sondern sich diese in diskreten Schritten einstellen, nämlich beispielsweise dann, wenn ein kritischer Wert der Haftreibung zwischen aneinander anliegenden Windungen des Bundes unterschritten wird. Anders ausgedrückt, rutscht der Bund beispielsweise unter seinem Eigengewicht stückweise in sich zusammen. Eine kontinuierliche Änderung der räumlichen Ausrichtung des Bundes zur Aufrechterhaltung der ursprünglichen Wicklungsform ist daher nicht zwingend erforderlich.The method is based on the knowledge gained that the cycle, i. H. the intermittent to-and-fro rotation or to and fro rotation of the metal/hot coil ensures that the phase transformation in the metal coil or freshly wound hot coil has no significant effect on the shape of the coil. This circumstance is based on the fact that the phase transformations mentioned at the beginning and the associated changes in volume do not lead to continuous changes in shape/deviations of the relevant bundle, but these occur in discrete steps, namely, for example, when a critical value of the static friction between adjacent turns of the Federal is undercut. In other words, the waistband slips under its own weight piece by piece. A continuous change in the spatial orientation of the bundle to maintain the original winding shape is therefore not absolutely necessary.
Durch den Zyklus verfährt der Metall-/Warmbund nämlich in geänderte, insbesondere "antipodische", Lagen/Positionen, in welchen auftretende Formänderungen bei dem Metall-/Warmbund (durch Schwerkrafteffekte) "ausgeglichen" werden.Because of the cycle, the metal/hot coil moves into modified, in particular "antipodal" layers/positions in which changes in shape that occur in the metal/hot coil (due to the effects of gravity) are "compensated for".
Damit, d. h. durch den Formänderungsausgleich bei dem Metall-/Warmbund beim intermittierenden Hin- und (Zu-)Rückdrehen bzw. intermittierenden Hin- und Weiterdrehen, kann dem Kollabieren bzw. dem Ovalisieren eines Metallbundes, insbesondere eines frisch gewickelten Warmbundes, entgegengewirkt werden.Therefore D. H. By compensating for changes in shape in the metal/hot coil during intermittent turning back and forth or intermittent turning back and forth, collapsing or ovalizing of a metal coil, in particular a freshly wound hot coil, can be counteracted.
Diesbezügliche Probleme, wie sie dann beispielsweise bei einem Aufziehen auf einem Abhaspeldorn auftreten können (, wenn der aufzuziehende Bund kollabiert/ovalisiert ist), können so vermieden werden.Problems in this regard, such as those that can occur, for example, when winding on a decoiler mandrel (if the waistband to be pulled up has collapsed/ovalized) can be avoided in this way.
Zweckmäßigerweise kann auch vorgesehen sein, dass der Metallbund, insbesondere der frisch gewickelte Warmbund, mehrmals hin- und zurückgedreht bzw. mehrmals weitergedreht wird, beispielsweise zwei-, drei-, vier- oder noch mehr Mal, was insbesondere für eine Ausprägung bzw. Aufrechterhaltung einer runden Form des Metall-/Warmbundes zuträglich ist. Kurz, es werden mehrere Zyklen beim Metall-/Warmbund gefahren.Appropriately, it can also be provided that the metal bundle, in particular the freshly wound hot bundle, is turned back and forth several times or turned further several times, for example two, three, four or even more times, which in particular is important for developing or maintaining a round shape of the metal/hot collar is conducive. In short, several cycles are run with the metal/hot coil.
Insbesondere mehrere Zyklen bei dem Metall-/Warmbund sorgen für einen ausgeprägten "antipodischen" Effekt - und gewährleisten so im Besonderen, dass die Phasenumwandlung ohne signifikante Auswirkung auf die Bundform bleibt.In particular, several cycles in the metal/hot collar ensure a pronounced "antipodal" effect - and thus ensure in particular that the phase transformation has no significant effect on the collar shape.
Zweckmäßig ist es auch, dass eine solche - bewusste - Pause/Unterbrechung, wie die "Zykluspause" (innerhalb eines Zyklus) bzw. "innerzyklische Pause", auch zwischen zwei Zyklen (kurz hier dann "Zyklenpause" bzw. "Zwischenzyklenpause") bzw. zwischen zwei Weiterdrehungen (kurz auch hier "Zyklenpause" bzw. "Zwischenzyklenpause") vorgesehen ist (allesamt dann intermittierende Vorgänge).It is also useful that such a - deliberate - pause/interruption, such as the "cycle pause" (within a cycle) or "inner-cycle pause", also occurs between two cycles (briefly here then "cycle pause" or "inter-cycle pause") or between two further rotations (also here "cycle pause" or "intercycle pause" for short) is provided (all of which are then intermittent processes).
Die Zyklenpause bzw. Zwischenzyklenpause kann nach den entsprechenden Parametern wie die Zykluspause bzw. innerzyklische Pause, wie das Material, die Größe, der Umfang, der Durchmesser, das Gewicht und/oder die Temperatur des Metall/Warmbundes und/oder der Metallbanddicke des Metall-/Warmbundes, bestimmt werden.The cycle pause or inter-cycle pause can be determined according to the corresponding parameters such as the cycle pause or intra-cycle pause, such as the material, the size, the circumference, the diameter, the weight and/or the temperature of the metal/hot coil and/or the metal strip thickness of the metal /warm waistband, to be determined.
Auch kann die Anzahl der Hin- und (Zu-)Rückdrehungen bzw. die Anzahl der Zyklen wie auch die Anzahl der Weiterdrehungen von einem oder mehreren Parametern abhängig gemacht werden, so beispielsweise auch von einem Material, einer Größe, einem Umfang, einem Durchmesser, einem Gewicht und/oder einer Temperatur des Metall-/Warmbundes und/oder einer Metallbanddicke des Metall-/Warmbundes.The number of forward and reverse rotations or the number of cycles as well as the number of further rotations can be made dependent on one or more parameters, for example on a material, a size, a Circumference, a diameter, a weight and/or a temperature of the metal/hot coil and/or a metal strip thickness of the metal/hot coil.
Bevorzugt erfolgt die "allererste/anfängliche" Hindrehung (in der ersten Drehrichtung) entgegen einer Aufwickelrichtung des Metallbundes bzw. des frisch gewickelten Warmbundes.The “very first/initial” rotation (in the first direction of rotation) preferably takes place counter to a winding direction of the metal bundle or the freshly wound hot bundle.
Ferner kann zweckmäßigerweise auch vorgesehen sein, dass ein Drehwinkel der Hindrehung und/oder ein Drehwinkel der (Zu- )Rückdrehung des frisch gewickelten Warmbundes und/oder ein Drehwinkel der Weiterdrehung in Abhängigkeit eines Materials, einer Größe, eines Umfangs, eines Durchmessers, eines Gewichts und/oder einer Temperatur des Metallbundes, insbesondere des frisch gewickelten Warmbundes, und/oder einer Metallbanddicke des Metall-/Warmbundes eingestellt wird/werden.Furthermore, it can expediently also be provided that an angle of rotation of the forward rotation and/or an angle of rotation of the (closed) back rotation of the freshly wound hot coil and/or an angle of rotation of the further rotation depending on a material, size, circumference, diameter, weight and/or a temperature of the metal bundle, in particular of the freshly wound hot bundle, and/or a metal strip thickness of the metal/hot bundle is/are set.
Auch kann die Hindrehung in der ersten Drehrichtung und/oder die Zurückdrehung in der zweiten entgegengesetzten Drehrichtung und/oder die Weiterdrehung in der ersten Drehrichtung um einen Drehwinkel aus einem Bereich von ca. 22,5° bis 135°, insbesondere von ca. 45° bis 135°, weiter insbesondere von ca. 75° bis 105°, weiter im Besonderen auch um ca. 90°, erfolgen.The forward rotation in the first direction of rotation and/or the reverse rotation in the second opposite direction of rotation and/or the further rotation in the first direction of rotation by an angle of rotation from a range of approx. 22.5° to 135°, in particular from approx. 45° up to 135°, further in particular from approx. 75° to 105°, further in particular also by approx. 90°.
Besonders zweckmäßig ist es, wenn die Hindrehung in der ersten Drehrichtung und die Zurückdrehung in der zweiten entgegengesetzten Drehrichtung bzw. wenn die Hindrehung in der ersten Drehrichtung und die Weiterdrehung in der ersten Drehrichtung um jeweils den gleichen Drehwinkel erfolgt.It is particularly expedient if the outward rotation in the first direction of rotation and the reverse rotation in the second opposite direction of rotation or if the outward rotation in the first direction of rotation and the further rotation in the first direction of rotation each take place at the same angle of rotation.
Alternativ können hier auch unterschiedliche Drehwinkel durchgeführt werden.Alternatively, different angles of rotation can also be carried out here.
Weiter kann auch vorgesehen werden, dass vor Beginn der "allerersten/anfänglichen" Hindrehung in der ersten Drehrichtung ebenfalls eine solche - bewusste - Pause bzw. Ruhephase ("Vorpause"), wie die "Zykluspause" bzw. "innerzyklische Pause" (innerhalb eines Zyklus) oder die "Zyklenpause" bzw. "Zwischenzyklenpause" (zwischen zwei Zyklen), vorgesehen ist.Furthermore, it can also be provided that before the start of the "very first/initial" rotation in the first direction of rotation, such a - deliberate - pause or rest phase ("pre-pause"), such as the "cycle pause" or "inner-cyclic pause" (within a Cycle) or the "cycle pause" or "intercycle pause" (between two cycles) is provided.
Anders bzw. anschaulich ausgedrückt, es wird - beispielsweise nach dem Abziehen des Metall-/Warmbundes von einem Haspel - für eine bestimmte Ruhedauer gewartet, bis mit der "allerersten/anfänglichen" Hindrehung in der ersten Drehrichtung bzw. bis mit dem "allerersten/anfänglichen" Zyklus bei dem Metall-/Warmbund begonnen wird.In other words, or to put it more clearly, it is - for example after the metal/hot coil has been pulled off a reel - waited for a certain period of rest until the "very first/initial" rotation in the first direction of rotation or until the "very first/initial " Cycle at which metal/hot bundle is started.
Die "Vorpause" kann nach den entsprechenden Parametern wie die Zyklus-/innerzyklische Pause bzw. Zyklenpause/Zwischenzyklenpause, wie das Material, die Größe, der Umfang, der Durchmesser, das Gewicht und/oder die Temperatur des Metall/Warmbundes und/oder der Metallbanddicke des Metall-/Warmbundes, bestimmt werden.The "pre-pause" can be based on the relevant parameters such as the cycle/inter-cycle pause or cycle pause/inter-cycle pause, such as the material, size, circumference, diameter, weight and/or temperature of the metal/hot coil and/or the Metal strip thickness of the metal/hot bundle can be determined.
Zweckmäßig kann es hier insbesondere sein, wenn mit der "allerersten/anfänglichen" Hindrehung (des "allerersten/anfänglichen" Zyklus) ca. 100 s bis 300 s, insbesondere ca. 150 s bis 250 s, weiter im Besonderen von ca. 200 s, nach dem Abziehen des einem Abhaspeln des Metall-/Warmbundes begonnen wird.It can be expedient here in particular if the "very first/initial" rotation (of the "very first/initial" cycle) is approx. 100 s to 300 s, in particular approx. 150 s to 250 s, further in particular approx. 200 s , after the peeling off of a reeling off of the metal/hot coil is started.
Ungeachtet dessen ist ein möglichst frühes Beginnen mit der "ersten/anfänglichen" Hindrehung (des Zyklus bzw. des "allerersten/anfänglichen" Zyklus) zweckmäßig.Irrespective of this, it is advisable to start as early as possible with the "first/initial" rotation (of the cycle or the "very first/initial" cycle).
Zweckmäßig - um mechanische Beschädigungen des Metall-/Warmbundes zu vermeiden - ist es auch, dass die Hin- und/oder Zurückdrehung und/oder die Weiterdrehung des Metallbundes, insbesondere des frisch gewickelten Warmbundes, derart erfolgt, dass der Metallbund, insbesondere der frisch gewickelte Warmbund, dabei nicht über einen Bundanfang an einem Außenumfang des Metallbundes, insbesondere des frisch gewickelten Warmbundes, gedreht wird.It is also expedient - in order to avoid mechanical damage to the metal/hot coil - that the forward and/or reverse rotation and/or further rotation of the metal coil, in particular of the freshly wound hot bundle, takes place in such a way that the metal bundle, in particular the freshly wound hot bundle, is not rotated over a start of the bundle on an outer circumference of the metal bundle, in particular of the freshly wound hot bundle.
Nach einer bevorzugten Weiterbildung ist vorgesehen, dass das Verfahren bzw. der oder die Zyklen nach dem Abziehen des Metall-/Warmbundes von einer Haspel und/oder nach oder vor einem Binden, Markieren, Vermessen, Wiegen und/oder Inspizieren (im Allgemeinen Nachbehandeln) des Metall-/Warmbundes und/oder vor einem Ablegen des Metall-/Warmbundes durchgeführt werden/wird.According to a preferred development, it is provided that the method or cycle or cycles after the metal/hot coil has been pulled off a coiler and/or after or before binding, marking, measuring, weighing and/or inspecting (generally post-treatment) of the metal/warm band and/or before the metal/warm band is put down.
Anders ausgedrückt, es kann vorgesehen sein, dass der Metallbund, insbesondere der frisch gewickelte Warmbund, vor dem ersten Zyklus bzw. der "allerersten/anfänglichen" Hindrehung von einer Haspel abgezogen und/oder zwischenbehandelt wird und/oder nach dem "letzten" Zyklus bzw. der "allerletzten/letztendlichen" (Zu-)Rückdrehung bzw. "allerletzten/letztendlichen" Weiterdrehung zwischenbehandelt und/oder in einem Bundlager abgelegt wird/werden.In other words, it can be provided that the metal coil, in particular the freshly wound hot coil, is drawn off from a coiler and/or intermediately treated before the first cycle or the "very first/initial" turning and/or after the "last" cycle or The "last/ultimate" (toward) reverse rotation or "last/ultimate" further rotation is/are intermediately treated and/or deposited in a bundle storage area.
Kurz, das Verfahren mag zwischen dem Abziehen vom Haspel und dem Ablegen in dem Bundlager bzw. zwischen dem Haspel und dem Bundlager erfolgen.In short, the process may take place between the withdrawal from the reel and the depositing in the coil store or between the coiler and the coil store.
Weiter kann so auch vorgesehen sein, dass der Metallbund, insbesondere der frisch gewickelte Warmbund, beprobt und/oder umreift und/oder gewogen und/oder markiert und/oder vermessen wird.Furthermore, it can also be provided that the metal bundle, in particular the freshly wound hot bundle, is sampled and/or strapped and/or weighed and/or marked and/or measured.
Zweckmäßigerweise wird das Verfahren bei dem Metall-/Warmbund bei/während einer Phasenumwandlung des Metall-/Warmbundes, insbesondere der Phasenumwandlung von Austenit zu Ferrit, durchgeführt.The process is expediently carried out on the metal/hot coil during/during a phase transformation of the metal/hot coil, in particular the phase transformation from austenite to ferrite.
Insbesondere zweckmäßig kann es hier auch sein, dass das Verfahren bei dem Metall-/Warmbund solange durchgeführt wird, bis die Phasenumwandlung des Metall-/Warmbundes, insbesondere die Phasenumwandlung von Austenit zu Ferrit, abgeschlossen ist.It can also be particularly expedient here for the method to be carried out on the metal/hot coil until the phase transformation of the metal/hot coil, in particular the phase transformation from austenite to ferrite, is complete.
Gegebenenfalls kann auch ein bestimmter Nachlauf des Verfahrens - "sicherheitshalber" - durchgeführt werden (, während welchem das Verfahren über das Ende der Phasenumwandlung im Metall-/Warmbund hinaus durchgeführt wird). Eine Nachlaufdauer kann wiederum in Abhängigkeit eines Materials, einer Grö-ße, eines Umfangs, eines Durchmessers, eines Gewichts und/oder einer Temperatur des Metallbundes, insbesondere des frisch gewickelten Warmbundes, und/oder einer Metallbanddicke des Metall-/Warmbundes eingestellt werden.If necessary, a certain follow-up of the process - "for safety's sake" - can also be carried out (during which the process is carried out beyond the end of the phase transformation in the metal/hot coil). A follow-up time can in turn be set depending on a material, size, circumference, diameter, weight and/or temperature of the metal coil, in particular the freshly wound hot coil, and/or a metal strip thickness of the metal/hot coil.
Nach einer Weiterbildung ist eine Transportvorrichtung - für den Metall-/Warmbund -, beispielsweise eine Palette oder ein Transportwagen (wie ein Modular Coil Shuttle (MCS) Car) oder gegebenenfalls ein Hubbalkensystem (oder in Kombination mit einem Hubbalkensystem), vorgesehen - mit einer Bundauflage aufweisend zumindest eine erste drehbare und eine zweite drehbare Transportrolle, insbesondere wobei zumindest eine oder (die) zwei (oder - im Falle von noch mehr drehbaren Transportrollen - alle der) drehbaren Transportrollen antreibbar ist/sind.According to a further development, a transport device—for the metal/hot coil—for example a pallet or a transport trolley (such as a Modular Coil Shuttle (MCS) car) or possibly a walking beam system (or in combination with a walking beam system) is provided—with a coil support having at least one first rotatable and one second rotatable transport roller, in particular wherein at least one or (the) two (or - in the case of even more rotatable transport rollers - all of the) rotatable transport rollers can be driven.
Diese Transportvorrichtung kann dann, insbesondere, wenn die Transportrollen antreibbar sind (oder angetrieben werden), eingesetzt werden zur Durchführung des Verfahrens oder seiner Weiterbildungen.This transport device can be used to carry out the method or its developments, in particular if the transport rollers can be driven (or are driven).
Angetriebene Transportrollen können durch (in die Transportrollen) integrierte Antriebe/Antriebseinheiten, beispielsweise Elektroantriebe/-motoren (oder hydraulisch), oder externe (vorzugsweise mechanisch) zuschaltbare/ankuppelbare Antriebe/Antriebseinheiten realisiert werden.Driven transport rollers can be realized by drives/drive units integrated (in the transport rollers), for example electric drives/motors (or hydraulically), or external (preferably mechanically) switchable/connectable drives/drive units.
Rollen bzw. Transportrollen können im Bereich von Binderbänder Ausnehmungen aufweisen, damit die Binderbänder keine Eindrücke am Metall-/Warmbund hinterlassen.Rollers or transport rollers can have recesses in the area of binder strips so that the binder strips do not leave any impressions on the metal/hot bundle.
Mittels dieser Transportrollenantriebe können/kann dann die Hin- und/oder (Zu-)Rückdrehung und/oder Weiterdrehung bei dem Verfahren bewirkt werden.By means of these transport roller drives, the forward and/or (towards) reverse rotation and/or further rotation can be brought about during the process.
Zweckmäßigerweise ist auch eine Steuerung vorgesehen, welche die antreibbaren Rollen bzw. deren Antriebe entsprechend dem durchzuführenden Verfahren steuert. Die Steuerung kann dabei - für gegebene Band-/Bundparameter, wie insbesondere das Material, die Größe, den Umfang, den Durchmesser, das Gewicht und/oder dir Temperatur des Metall-/Warmbundes und/oder die Metallbanddicke des Metall-/Warmbundes, - entsprechende Verfahrensparameter, wie insbesondere Drehwinkel, Drehgeschwindigkeit, Pausendauer und/oder Drehrichtung, ermitteln - und nach diesen das Verfahren steuern/durchführen.A controller is also expediently provided, which controls the drivable rollers or their drives in accordance with the method to be carried out. The control can - for given strip / bundle parameters, such as in particular the material, the size, the circumference, the diameter, the weight and / or the temperature of the metal / hot bundle and / or the metal strip thickness of the metal / hot bundle - determine the corresponding process parameters, such as in particular the angle of rotation, the speed of rotation, the duration of the pause and/or the direction of rotation - and use these to control/perform the process.
Weiterhin kann auch ein Transportsystem - für den Metall-/Warmbund -, vorgesehen sein - mit einer Transportvorrichtung, beispielsweise einer Palette oder einem Transportwagen (wie ein Modular Coil Shuttle (MCS) Car), mit einer Bundauflage, insbesondere aufweisend zumindest eine erste drehbare und eine zweite drehbare Transportrolle, sowie mit einer Transportstation, beispielsweise eine Bodenrollstation, mit einer Bundauflage aufweisend zumindest eine erste drehbare und eine zweite drehbare Transportrolle, wobei zumindest eine oder (die) zwei (oder - im Falle von noch mehr drehbaren Transportrollen bei der Transportstation - alle der) drehbaren Transportrollen antreibbar ist/sind.Furthermore, a transport system - for the metal/hot coil - can also be provided - with a transport device, for example a pallet or a transport trolley (such as a modular coil shuttle (MCS) car), with a coil support, in particular having at least a first rotatable and a second rotatable transport roller, and with a transport station, for example a floor roller station, with a collar support having at least one first rotatable and one second rotatable transport roller, with at least one or (the) two (or - in the case of even more rotatable Transport rollers at the transport station - all of the rotatable transport rollers can be driven.
Dieses Transportsystem kann dann eingesetzt werden zur Durchführung des Verfahrens oder seiner Weiterbildungen.This transport system can then be used to carry out the method or its developments.
Insbesondere kann dann hier vorgesehen sein, dass das Verfahren auf der Transportstation durchgeführt wird. Der Metall-/Warmbund kann dann - beispielsweise in einer Art Ausschleusestation - von der Transportvorrichtung (temporär) auf/in die Transportstation verlagert werden, dort das Verfahren durchgeführt - und dann wieder in/auf die Transportvorrichtung (zurück-)verlagert werden.In particular, provision can then be made here for the method to be carried out on the transport station. The metal/hot bundle can then be moved from the transport device (temporarily) to/into the transport station, for example in a sort of ejection station, where the process is carried out, and then moved (back) to/on the transport device.
Die Transportvorrichtung kann insbesondere dazu dienen, den Metall-/Warmbund nach dem Abziehen vom Haspel zu dem Bundlager, bzw. insbesondere von dem Haspel zu der Ausschleusestation und von dort weiter zu dem Bundlager, zu transportieren.The transport device can be used in particular to transport the metal/hot coil after it has been pulled off the coiler to the coil store, or in particular from the coiler to the discharge station and from there on to the coil store.
Auch hier kann wiederum die Steuerung vorgesehen sein, welche die antreibbaren Rollen bzw. deren Antriebe entsprechend dem durchzuführenden Verfahren steuert.Again, the controller can be provided here, which controls the drivable rollers or their drives according to the method to be carried out.
Bei einem weiteren Verfahren zum Vermeiden von Formänderungen bei Metallbunden, insbesondere zum Vermeiden eines Kollabierens von frisch gewickelten Warmbunden, ist vorgesehen, dass ein Metallbund, insbesondere ein frisch gewickelter Warmbund, um seine Längsachse in einer ersten Drehrichtung hin- und pausenlos in einer zweiten entgegengesetzten Drehrichtung zurückgedreht wird, wobei das Hin- und das Zurückdrehen mehrmals pausenlos nacheinander erfolgt.In a further method for avoiding changes in shape of metal coils, in particular for avoiding the collapse of freshly wound hot coils, it is provided that a metal coil, in particular a freshly wound hot coil, rotates around its longitudinal axis in a first direction of rotation and non-stop in a second, opposite direction of rotation is turned back, with the turning back and forth several times without a break in a row.
Anders bzw. kurz und anschaulich ausgedrückt, nach diesem weiteren Verfahren wird der Metall-/Warmbund permanent hin- und(zu-)rückgedreht ohne Pause, d.h. ohne die Zykuspause/innerzyklische Pause und ohne die Zkylenpause/Zwischenzyklenpause, (zwischen den Drehungen).In other words, to put it briefly and clearly, after this further process the metal/hot coil is permanently turned back and forth without a break, ie without the cycle break/inner-cycle break and without the cycle break/inter-cycle break (between the turns).
Insbesondere Vorgeschriebenes und Weiterbildendes, insbesondere zu den Drehungen, wie Drehwinkel, und/oder deren Steuerung, gilt für dieses weitere Verfahren entsprechend.In particular, what is prescribed and further developed, in particular with regard to the rotations, such as the angle of rotation, and/or their control, applies accordingly to this further method.
Bei einem wieder weiteren Verfahren zum Vermeiden von Formänderungen bei Metallbunden, insbesondere zum Vermeiden eines Kollabierens von frisch gewickelten Warmbunden, ist vorgesehen, dass ein Metallbund, insbesondere ein frisch gewickelter Warmbund, während eines Transportvorgangs, insbesondere zwischen einem Abziehen von einem Haspel und einem Ablegen in einem Bundlager, um seine Längsachse unterbrechungsfrei in ein und derselben Drehrichtung, insbesondere in einer Aufwickelrichtung des Metallbundes, gedreht wird.In yet another method for avoiding changes in shape of metal coils, in particular for avoiding the collapse of freshly wound hot coils, it is provided that a metal coil, in particular a freshly wound hot coil, during a transport process, in particular between being drawn off from a coiler and being deposited in a collar bearing, is rotated about its longitudinal axis without interruption in one and the same direction of rotation, in particular in a winding direction of the metal coil.
Anders bzw. kurz und anschaulich ausgedrückt, nach diesem wieder weiteren Verfahren kann der Metall-/Warmbund permanent, insbesondere langsam, beispielsweise mit ca. > 5 min pro Umdrehung, insbesondere ca. 10 min pro Umdrehung, während des gesamten Transportvorgangs zwischen der Haspel und dem Bundlager bzw. zwischen dem Abziehen vom Haspel und dem Ablegen im Bundlager in ein und dieselbe Richtung, vorzugsweise in Aufwickelrichtung, gedreht werden.In other words, to put it briefly and clearly, after this further process the metal/hot coil can be permanently, particularly slowly, for example approx. >5 minutes per revolution, particularly approx be rotated in one and the same direction, preferably in the winding direction, from the flange bearing or between being pulled off the coiler and deposited in the flange bearing.
Insbesondere Vorgeschriebenes und Weiterbildendes, insbesondere zu den Drehungen, wie Drehwinkel, und/oder deren Steuerung, gilt für dieses wieder weitere Verfahren entsprechend.In particular, what is prescribed and further developed, in particular with regard to the rotations, such as the angle of rotation, and/or their control, applies to this further method accordingly.
Die oben beschriebenen Eigenschaften, Merkmale und Vorteile der Erfindung sowie die Art und Weise, wie diese erreicht werden, werden klarer und deutlicher verständlich im Zusammenhang mit der folgenden Beschreibung der Ausführungsbeispiele der Erfindung, die im Zusammenhang mit der bzw. den Zeichnungen/Figuren näher erläutert wird/werden (gleiche Bauteile/Komponenten und Funktionen weisen in den Zeichnungen/Figuren gleiche Bezugszeichen auf). Die Ausführungsbeispiele dienen der Erläuterung der Erfindung und beschränken die Erfindung nicht auf darin angegebene Kombinationen von Merkmalen, auch nicht in Bezug auf funktionale Merkmale.The properties, features and advantages of the invention described above and the manner in which they are achieved will become clearer and more clearly understood in connection with the following description of the exemplary embodiments of the invention, which will be explained in more detail in connection with the drawing(s)/figures will/will (same parts/components and functions have the same reference numbers in the drawings/figures). The exemplary embodiments serve to explain the invention and do not limit the invention to the combinations of features specified therein, not even in relation to functional features.
Es zeigen:
- FIG 1
- ein Palettensystem für die Durchführung einer Coil-/Bunddrehung gemäß einer ersten Ausführung;
- FIG 2
- ein MCS-System für die Durchführung einer Coil-/Bunddrehung gemäß einer zweiten Ausführung;
- FIG 3
- eine Ausschleusestation mit einer Bodenrollstation für die Durchführung einer Coil-/Bunddrehung gemäß einer dritten Ausführung.
- FIG 1
- a pallet system for performing a coil/bundle rotation according to a first embodiment;
- FIG 2
- an MCS system for performing a coil/coil rotation according to a second embodiment;
- 3
- a discharge station with a floor roller station for performing a coil/bundle rotation according to a third embodiment.
Die nachfolgend beschriebenen Ausführungsformen nach den Figuren 1 bis 3 zeigen Möglichkeiten bzw. Realisierungen, wie ein Kollabieren bzw. ein Ovalisieren beim einem frisch gewickelten Warmbund 1 (kurz "Bund" 1 oder "Coil" 1) vermieden werden kann.The embodiments according to FIGS. 1 to 3 described below show possibilities or realizations of how collapsing or ovalization in a freshly wound hot bundle 1 (“bund” 1 or “coil” 1 for short) can be avoided.
Die Ausführungsformen betreffen dabei jeweils einen Ausschnitt aus dem Bearbeitungsablauf bei der Herstellung eines Metallbandes in einem Warmwalzwerk.The embodiments each relate to a section of the processing sequence in the production of a metal strip in a hot rolling mill.
Die herzustellenden Metallbänder sind - gibt es einen diesbezüglichen Trend - aus Stähle neuer hoch-, höher oder höchstfesten Stahlgüten, wie hochkohligen Stählen, presshärtenden Stählen, Mehrphasenstählen oder Advanced High Strength Steel Grade (AHSS)-Stählen.The metal strips to be manufactured are - is there a trend in this regard - from steels of new high, higher or maximum strength steel grades, such as high-carbon steels, press-hardening steels, multi-phase steels or Advanced High Strength Steel Grade (AHSS) steels.
Während des Bearbeitungsablaufs bei der Herstellung des Metallbandes ist es erforderlich, dass das nach einem Warmwalzvorgang auf einer Haspel 10 zu dem Bund 1 bzw. Coil 1 gewickelte Metallband, d. h. der frisch gewickelte Warmbund 1 bzw. der Coil 1 (, welches/welcher üblicherweise eine Temperatur von bis zu 850°C und ein Gewicht von bis zu 50 t hat), von der Aufwicklung bzw. der Haspel 10 weg und hin zu verschiedenen Bearbeitungsstationen (14, 15) transportiert werden muss.During the processing sequence in the production of the metal strip, it is necessary for the metal strip wound after a hot-rolling process on a coiler 10 to form the
In den einzelnen Bearbeitungsstationen (14, 15) werden die Bunde/Coils 1 nachbearbeitet, beispielsweise gebunden 15, markiert, gewogen 14, vermessen und/oder inspiziert, bevor sie in einem Bundlager 16 abgelegt werden.The bundles/
Für den hierbei erforderlichen Transportvorgang für den Coil 1 - von der Haspel 10 weg und hin zu dem Bundlager 16 - ist eine Transportvorrichtung 20 bzw. ein Transportsystem 50 erforderlich, welche/-s - in verschiedenen Ausführungen - nachfolgend beschrieben sein soll.A
Bedingt durch die immer festeren Stahlgüten bei der Herstellung von Metallbändern findet eine Phasenumwandlung im Metallband so auch während dieses Transportvorgangs statt, welche Phasenumwandlung wiederum zu unerwünschten Volumenänderungen und Formänderungen/-abweichungen ("Kollabieren"/"Ovalisieren") beim Coil 1 führt.Due to the increasingly strong steel grades in the production of metal strips, a phase transformation in the metal strip also takes place during this transport process, which phase transformation in turn leads to undesirable volume changes and changes in shape/deviations ("collapse"/"ovalization") in
Um dieses Ovalisieren des Coils 1 zu verhindern, ist vorgesehen, dass der zu transportierende Coil 1 während des Transportvorgangs - weg von der Haspel 10 hin zum Bundlager 16 - gegebenenfalls mehrmalig - intermittierend (um seine Längsachse 2) hin- 3 und (zu-)rückgedreht 4 (bzw. alternativ weitergedreht 17) wird.In order to prevent this ovalization of the
Nachfolgend beschriebene Transportvorrichtungen/-systeme sind zu solcher Coil-Behandlung/Drehung 3, 4 (, 17) eingerichtet - und können so dazu beitragen, das Kollabieren bzw. das Ovalisieren bei dem Coil 1 zu vermeiden.The transport devices/systems described below are set up for such coil treatment/rotation 3, 4 (, 17)—and can thus contribute to avoiding the
Hierbei werden die zu transportierenden Coils längs ihrer Längsache auf den jeweiligen Palettenumlaufwagen verladen.The coils to be transported are loaded along their longitudinal axis onto the respective pallet car.
Dazu wird ein frisch gewickelter Warmbund 1 bzw. der Coil 1 von der Haspel 10 abgezogen 11 und auf der Palette 20, wie
Wie
Dieser Tragsattel 24 weist dazu, wie
Mittels entsprechender Verstellsysteme 32 bei der Palette 20 bzw. bei den Sattelstützen 25, 26 (nicht sichtbar) können die zwei die Bundauflage 21/Bundsattel 24 ausbildenden Rollen 22, 23 horizontal und vertikal verfahren werden, wodurch Höhe und/oder Abstand der Rollen 22, 23 verstellt - und so die Bundauflage 21 an die zu transportierenden Coils 1 angepasst werden kann.By means of
Die integrierten Antriebe 27 der den Coil 1 tragenden Rollen 22, 23 werden mittels einer Steuerung 29 angesteuert, sodass der auf ihnen abgelegte Coil 1 - gesteuert - um seine Längsachse 2 gedreht werden kann.The integrated drives 27 of the rollers 22, 23 carrying the
Die Coildrehung 3, 4 (, 17) erfolgt dabei nach einem vorgebbaren Zyklusregime, welches - gegebenenfalls mehrmalig - eine intermittierende Hin- 3 und (Zu-)Rückdrehung 4 (bzw. alternativ Weiterdrehung 17) ("Zyklus") vorsieht.The coil rotation 3, 4 (, 17) takes place according to a predetermined cycle regime, which - if necessary several times - provides for an intermittent forward 3 and (closed) reverse rotation 4 (or alternatively further rotation 17) ("cycle").
Die Steuerung 29 ermittelt dazu die entsprechenden Drehparameter, wie Beginn der Drehung, Drehrichtung 5, 6, Dauer einer Drehung, Pausendauer zwischen zwei Drehungen, Drehgeschwindigkeit, Drehwinkel 8, 9, Anzahl der Drehungen/Zyklen, Beginn/Ende des Gesamtzyklus u.v.a. - in Abhängigkeit des Materials, der Größe, des Umfangs, des Durchmessers, des Gewichts und der Temperatur sowie der Metallbanddicke des Coils 1 - und regelt entsprechend dieser die integrierten Antriebe 27 der Rollen 22, 23.For this purpose, the
Mögliche Zyklus- bzw. Drehregime können wie folgt durchgeführt werden:
- 1.
- Stahlgüte: hoch-/höher-/höchstfester Stahl, z.B. AHSS-Stahl Coilgewicht: 20 t - 30 t
- Beginn des Drehregimes: 1 min nach dem Abziehen vom Hapsel 10 (11)
- Anzahl der Zyklen: 10
- Zykluspause/innerzyklische Pause zwischen der Hin- 3 und der (Zu-)Rückdrehung 4 (bzw. der Weiterdrehung 17): 1 min
- Pause zwischen zwei Zyklen/Zyklenpause bzw. Zwischenzyklenpause: 1 min
- Drehwinkel 8 der Hindrehung 3: 90°
- Drehwinkel 9, 18 der (Zu-)Rückdrehung 4 bzw. der Weiterdrehung 17: 90°
- Erste/anfängliche Drehrichtung 5: vorzugsweise entgegen Aufwickelrichtung 7
- Beachte: Erfindungsgemäß keine Drehung 3, 4, 17 über den Bund-/
Bandanfang 12am Außenumfang 13. Nach- 14, 15 erfolgen nach Abschluss des Zyklus- bzw. Drehregimes.und Zwischenbearbeitungen
- 2.
- Stahlgüte: hoch-/höher-/höchstfester Stahl, z.B. hochkohliger Stahl
- Coilgewicht: 30 t - 45 t
- Beginn des Drehregimes: 200 sec nach dem Abziehen vom Hapsel 10 (11)
- Anzahl der Zyklen: 15
- Zykluspause/innerzyklische Pause zwischen der Hin- 3 und der (Zu-)Rückdrehung 4 (bzw. der Weiterdrehung 17): 1,5 min Pause zwischen zwei Zyklen/Zyklenpause bzw. Zwischenzyklenpause: 1,5 min
- Drehwinkel 8 der Hindrehung 3: 75°
- Drehwinkel 9, 18 der (Zu-)Rückdrehung 4 bzw. der Weiterdrehung 17: 75°
- Erste/anfängliche Drehrichtung 5: vorzugsweise entgegen Aufwickelrichtung 7
- Beachte: Erfindungsgemäß keine Drehung 3, 4, 17 über den Bund-/
Bandanfang 12am Außenumfang 13. Nach- 14, 15 erfolgen nach Abschluss des Zyklus- bzw. Drehregimes.und Zwischenbearbeitungen
- 3.
- Stahlgüte: hoch-/höher-/höchstfester Stahl, z.B. Mehrphasenstahl
- Coilgewicht: 25 t - 40 t
- Beginn des Drehregimes: 10 sec nach dem Abziehen vom Hapsel 10 (11)
- Anzahl der Zyklen: 8 oder bis Abschluss der Phasenumwandlung Zykluspause/innerzyklische Pause zwischen der Hin- 3 und der (Zu-)Rückdrehung 4 (bzw. der Weiterdrehung 17): 2 min
- Pause zwischen zwei Zyklen/Zyklenpause bzw. Zwischenzyklenpause: 2 min
- Drehwinkel 8 der Hindrehung 3: 90°
- Drehwinkel 9, 18 der (Zu-)Rückdrehung 4 bzw. der Weiterdrehung 17: 90°
- Erste/anfängliche Drehrichtung: vorzugsweise entgegen Aufwickelrichtung 7
- Beachte: Erfindungsgemäß keine Drehung 3, 4, 17 über den Bund-/
Bandanfang 12am Außenumfang 13. Nach- 14, 15 erfolgen nach Abschluss des Zyklus- bzw. Drehregimes.und Zwischenbearbeitungen
- 1.
- Steel quality: high-strength/high-strength steel, eg AHSS steel Coil weight: 20 t - 30 t
- Beginning of the rotation regime: 1 min after pulling off the hapsel 10 (11)
- Number of cycles: 10
- Cycle pause/inter-cycle pause between forward 3 and (closed) reverse rotation 4 (or further rotation 17): 1 min
- Pause between two cycles/cycle pause or intercycle pause: 1 min
- Angle of rotation 8 of rotation 3: 90°
- Angle of rotation 9, 18 of (closed) reverse rotation 4 or further rotation 17: 90°
- First/initial direction of rotation 5: preferably counter to the winding
direction 7 - Note: According to the invention, there is no rotation 3, 4, 17 over the beginning of the collar/
band 12 on theouter circumference 13. Subsequent and 14, 15 takes place after the end of the cycle or rotation regime.intermediate processing
- 2.
- Steel quality: high-strength/high-strength/highest-strength steel, eg high-carbon steel
- Coil weight: 30 t - 45 t
- Beginning of the turning regime: 200 sec after pulling off the hapsel 10 (11)
- Number of cycles: 15
- Cycle pause/inter-cycle pause between forward 3 and (closed) reverse rotation 4 (or further rotation 17): 1.5 min pause between two cycles/cycle pause or inter-cycle pause: 1.5 min
- Angle of rotation 8 of rotation 3: 75°
- Angle of rotation 9, 18 of (closed) reverse rotation 4 and further rotation 17: 75°
- First/initial direction of rotation 5: preferably counter to the winding
direction 7 - Note: According to the invention, there is no rotation 3, 4, 17 over the beginning of the collar/
band 12 on theouter circumference 13. Subsequent and 14, 15 takes place after the end of the cycle or rotation regime.intermediate processing
- 3.
- Steel quality: high-strength/high-strength steel, eg multi-phase steel
- Coil weight: 25 t - 40 t
- Beginning of the rotation regime: 10 sec after pulling off the hazel 10 (11)
- Number of cycles: 8 or until the phase transformation is complete. Cycle pause/intercyclical pause between forward 3 and (close) reverse rotation 4 (or further rotation 17): 2 min
- Pause between two cycles/cycle pause or intercycle pause: 2 min
- Angle of rotation 8 of rotation 3: 90°
- Angle of rotation 9, 18 of (closed) reverse rotation 4 or further rotation 17: 90°
- First/initial direction of rotation: preferably counter to the winding
direction 7 - Note: According to the invention, there is no rotation 3, 4, 17 over the beginning of the collar/
band 12 on theouter circumference 13. Subsequent and 14, 15 takes place after the end of the cycle or rotation regime.intermediate processing
Dazu wird - entsprechend dem Palettenumlaufsystem 30 (
Wie
Dieser Tragsattel 24 weist dazu, wie
Mittels entsprechender Verstellsysteme 32 bei dem MCS 20 bzw. bei den Sattelstützen 25, 26 (angedeutet,
Die integrierten Antriebe 27 der den Coil 1 tragenden Rollen 22, 23 werden mittels einer Steuerung 29 angesteuert, sodass der auf ihnen abgelegte Coil 1 - gesteuert - um seine Längsachse 2 gedreht 3, 4, 17 werden kann.The integrated drives 27 of the rollers 22, 23 carrying the
Die Coildrehung 3, 4, 17 erfolgt dabei nach einem vorgebbaren Zyklusregime (vgl. dieses bei dem Palettenumlaufsystem 30), welches - gegebenenfalls mehrmalig - eine intermittierende Hin- 3 und (Zu-)Rückdrehung 4 bzw. Weiterdrehung 17 ("Zyklus") vorsieht.The coil rotation 3, 4, 17 takes place according to a predefinable cycle regime (cf. this in the case of the pallet circulation system 30), which - if necessary several times - provides for an intermittent forward 3 and (closed) reverse rotation 4 or further rotation 17 ("cycle") .
Die Steuerung 29 ermittelt dazu die entsprechenden Drehparameter (s. oben beim Palettenumlaufsystem 30), wie Beginn der Drehung 3, 4, 17 Drehwinkel 8, 9, 18 Drehrichtung 5, 6, Dauer einer Drehung 3, 4, 17 Pausendauer zwischen zwei Drehungen, Drehgeschwindigkeit, Anzahl der Drehungen/Zyklen, Beginn/Ende des Gesamtzyklus u.v.a. - in Abhängigkeit des Materials, der Größe, des Umfangs, des Durchmessers, des Gewichts und der Temperatur sowie der Metallbanddicke des Coils - und regelt entsprechend dieser die integrierten Antriebe 27 der Rollen 22, 23.For this purpose, the
Mögliche Zyklus- bzw. Drehregime sind wie oben beschrieben.Possible cycle or rotation regimes are as described above.
Als Alternative (nicht gezeigt) bei dem Palettenumlaufsystem 30 und dem MCS-System 33 - mit dortig integriert angetriebenen - Rollen 22, 23, können auf der Palette 20 bzw. dem MCS 20 auch Rollen 22, 23 vorgesehen werden, welche durch externe, ankuppelbare Antriebe 28 angetrieben werden.As an alternative (not shown) in the pallet circulating system 30 and the MCS system 33 - with integrated driven there - rollers 22, 23, rollers 22, 23 can also be provided on the
Hierzu können entlang der Transportstrecke 31 bzw. in Verbindung mit der Transportstrecke 31 eine oder mehrere Stationen vorgesehen sein, die eine mechanische Verbindung mit den Rollen 22, 23 herstellen und eine Drehung 3, 4, 17 der Rollen 22, 23 und damit des Coils 1 aufbringen.For this purpose, one or more stations can be provided along the
Wie
Entlang des Rundkurses 34 sind, wie
Diese Bodenrollstationen 51 sind - entsprechend der Palette 20 (
Zu den Bodenrollstationen 51 hin verfahrene Coils 1 werden dort von dem Transportwagen 20 temporär abgenommen und in die jeweilige Bodenrollstation 51 verlagert, wo sie entsprechend eines bestimmten Drehregimes (s. oben) gedreht werden. Nach Abschluss des Drehregimes werden die Coils 1 wieder auf den Transportwagen 20 zurückverlagert und weitertransportiert.
Zur Vermeidung vorbeschriebenes nachteiliges Ovalisieren eines Coils 1 kann der vorbeschriebene MCS 20 auch nach einem Drehregime, welches nicht Teil der Erfindung ist, wie folgt eingesetzt werden (vgl.
Der Coil wird hier um seine Längsachse 2 in der ersten Drehrichtung 5 hin- 3 und pausenlos, d.h. ohne die "Zykluspause"/"innerzyklische Pause", in der zweiten entgegengesetzten Drehrichtung 6 zurückgedreht 4, wobei das Hin- 3 und das Zurückdrehen 4 mehrmals pausenlos, d.h. ohne die "Zyklenpause"/"Zwischenzyklenpause", nacheinander erfolgt.The coil is here rotated back 4 around its
Diesbezügliche Regimeparameter können dabei eingestellt werden:
- Stahlgüte: hoch-/höher-/höchstfester Stahl, z.B. AHSS-Stahl Coilgewicht: 20 t - 30 t
- Beginn des Drehregimes: mit Beginn des Transportvorgangs, 1 min nach dem Abziehen vom Hapsel 10 (11)
- Ende des Drehregimes: mit Beendigung des Transportvorgangs beim Bundlager 16
- Anzahl der Zyklen: Vielfach
- Zykluspause/innerzyklische Pause zwischen der Hin- 3 und der (Zu-)Rückdrehung 4: keine
- Pause zwischen zwei Zyklen/Zyklenpause bzw. Zwischenzyklenpause: keine
- Drehwinkel 8 der Hindrehung 3: 90°
- Drehwinkel 9 der (Zu-)Rückdrehung 4: 90°
- Erste/anfängliche Drehrichtung 5: vorzugsweise entgegen Aufwickelrichtung 7
- Beachte: Vorzugsweise keine Drehung 3, 4 über den Bund- /
Bandanfang 12am Außenumfang 13. Nach- 14, 15 erfolgen nach Abschluss des Drehregimes.und Zwischenbearbeitungen
- Steel quality: high-strength/high-strength steel, eg AHSS steel Coil weight: 20 t - 30 t
- Beginning of the turning regime: with the beginning of the transport process, 1 min after pulling off the hapsel 10 (11)
- End of the shooting regime: with the end of the transport process at Bundlager 16
- Number of Cycles: Multiple
- Cycle pause/inter-cycle pause between forward 3 and (toward) reverse rotation 4: none
- Pause between two cycles/cycle pause or intercycle pause: none
- Angle of rotation 8 of rotation 3: 90°
- Angle of rotation 9 of the (towards) reverse rotation 4: 90°
- First/initial direction of rotation 5: preferably counter to the winding
direction 7 - Note: Preferably no turning 3, 4 beyond the beginning of the collar/
band 12 on theouter circumference 13. Post- and 14, 15 takes place after the turning regime has been completed.intermediate processing
Zur Vermeidung vorbeschriebenes nachteiliges Ovalisieren eines Coils 1 kann der vorbeschriebene MCS 20 auch nach einem Drehregime, welches nicht Teil der Erfindung ist, wie folgt eingesetzt werden (vgl.
Der Coil wird hier während des gesamten Transportvorgangs zwischen dem Abziehen 11 vom Haspel 10 und dem Ablegen im Bundlager 16 um seine Längsachse 2 unterbrechungsfrei in ein und derselben Drehrichtung 35 in der Aufwickelrichtung 7 des Coils 1 gedreht 19.The coil is here during the entire transport process between the withdrawal 11 from the coiler 10 and the depositing in the coil store 16 without interruption about its
Diesbezügliche Regimeparameter können dabei eingestellt werden:
- Stahlgüte: hoch-/höher-/höchstfester Stahl, z.B. AHSS-Stahl Coilgewicht: 20 t - 30 t
- Beginn des Drehregimes: mit Beginn des Transportvorgangs, 1 min nach dem Abziehen vom Hapsel 10 (11)
- Ende des Drehregimes: mit Beendigung des Transportvorgangs beim Bundlager 16
- Anzahl der Zyklen: keine, Drehung nur in Aufwickelrichtung Drehgeschwindigkeit: langsam (beispielsweise mit 10 min pro Umdrehung).
- Steel quality: high-strength/high-strength steel, eg AHSS steel Coil weight: 20 t - 30 t
- Beginning of the turning regime: with the beginning of the transport process, 1 min after pulling off the hapsel 10 (11)
- End of the shooting regime: with the end of the transport process at Bundlager 16
- Number of cycles: none, rotation only in winding direction Rotation speed: slow (e.g. 10 min per rotation).
- 11
- Metallbund, Warmbund, Coil, BundMetal bundle, hot bundle, coil, bundle
- 22
- Längsachselongitudinal axis
- 33
- Hindrehungturning
- 44
- (Zu-)Rückdrehung(To) reverse rotation
- 55
- erste Drehrichtung der Hindrehung bzw. Weiterdrehungfirst direction of rotation of forward rotation or further rotation
- 66
- zweite entgegengesetzte Drehrichtung der (Zu-)Rückdrehungsecond opposite direction of rotation of the (closed) reverse rotation
- 77
- Aufwickelrichtungwinding direction
- 88th
- Drehwinkel der Hindrehungrotation angle of the rotation
- 99
- Drehwinkel der (Zu-)RückdrehungAngle of rotation of the (toward) reverse rotation
- 1010
- Haspelreel
- 1111
- Abziehen von einem HaspelPulling off a reel
- 1212
- Bundanfangbeginning of fret
- 1313
- Außenumfangouter perimeter
- 1414
- Wiegen (Wiegestation)Weighing (Weigh Station)
- 1515
- Binden, Umreifen (Bindestation)Binding, strapping (binding station)
- 1616
- Bundlagerflange bearing
- 1717
- Weiterdrehungfurther rotation
- 1818
- Drehwinkel der Weiterdrehungrotation angle of further rotation
- 1919
- (permanentes, unterbrechungsfreies) Drehen(Permanent, uninterrupted) turning
- 2020
- Transportvorrichtung, Transportwagen, Palette, MCS CarTransport device, transport trolley, pallet, MCS Car
- 2121
- Bundauflagewaist band
- 2222
- erste (angetriebene/antreibbare) (Transport-)Rollefirst (driven/drivable) (transport) roller
- 2323
- zweite (angetriebene/antreibbare) (Transport-)Rollesecond (driven/drivable) (transport) roller
- 2424
- Bund-/Tragsattelwaistband/carrying saddle
- 2525
- erste Sattelstützefirst seat post
- 2626
- zweite Sattelstützesecond seat post
- 2727
- integrierter Antriebintegrated drive
- 2828
- externe (ankuppelbarer) Antriebseinheitexternal (connectable) drive unit
- 2929
- Steuerungsteering
- 3030
- Palettenumlaufsystempallet circulation system
- 3131
- Förder-/TransportstreckeConveyor/transport route
- 3232
- Verstellsystemadjustment system
- 3333
- MCS-SystemMCS system
- 3434
- Rundkurscircuit
- 3535
- ein und dieselbe Drehrichtungone and the same direction of rotation
- 5050
- Transportsystemtransport system
- 5151
- Transportstation, Bodenroll-/BodendrehstationTransport station, floor rolling/floor rotating station
- 5252
- Ausschleusestationdischarge station
Claims (14)
- Method for avoiding changes of shape in metal coils (1), wherein- the metal coil (1) is intermittently rotated about its longitudinal axis (2) forwards (3) in a first direction of rotation (5) and then back (4) in a second, opposite direction of rotation (6), or rotated further (17) in the first direction of rotation (5),characterized in that- the forward rotation (3) in the first direction of rotation (5) is carried out counter to a coiling direction (7) of the metal coil (1), and- the forward rotation (3) and/or (reverse) rotation back (4) and/or the further rotation (17) of the metal coil (1) are/is carried out in such a way that, in the process, the metal coil (1) is not rotated beyond a coil start (12) on an outer circumference (13) of the metal coil (1), and- there is a pause between the forward rotation (3) and the subsequent (reverse) rotation back (4) of the metal coil (1) or between the forward rotation (3) and the subsequent further rotation (17) of the metal coil (1).
- Method according to Claim 1,
characterized in that
the metal coil (1) is a newly wound hot coil (1). - Method according to Claim 1 or 2,
characterized in that
the metal coil (1) is rotated forwards (3) and back (4) multiple times, or the metal coil (1) is rotated forwards (3) and multiple times is rotated further (17). - Method according to at least one of the preceding claims,
characterized in that
an angle of rotation (8) of the forward rotation (3) and/or an angle of rotation (9) of the (reverse) rotation back (4) and/or an angle of rotation (18) of the further rotation (17) of the metal coil (1) are/is set depending on a material of the metal coil (1). - Method according to at least one of the preceding claims,
characterized in that
a pause between the forward rotation (3) and the subsequent (reverse) rotation back (4) of the metal coil (1) and/or a pause between the forward rotation (3) and the subsequent further rotation (17) of the metal coil (1) are/is set depending on a material of the metal coil (1). - Method according to at least one of the preceding claims,
characterized in that
a start of the forward rotation (3) of the metal coil (1) after being drawn off from a coiler (11) is set depending on a material of the metal coil (1). - Method according to at least one of the preceding claims,
characterized in that
the forward rotation (3) in the first direction of rotation (5) and/or the (reverse) rotation back (4) in the second, opposite direction of rotation (6) and/or the further rotation (17) in the first direction of rotation (5) take/takes place through an angle of rotation (8, 9, 18) in the range of approximately 45° to 135°. - Method according to at least one of the preceding claims,
characterized in that
the forward rotation (3) in the first direction of rotation (5) and the (reverse) rotation back (4) in the second, opposite direction of rotation (6) and/or the further rotation (17) in the first direction of rotation (5) take/takes place through the same angle of rotation (8, 9, 18) in each case. - Method according to at least one of the preceding claims,
characterized in that
there is a pause between the forward rotation (3) and the subsequent (reverse) rotation back (4) of the metal coil (1) or between the forward rotation (3) and the subsequent further rotation (17) of the metal coil (1) that has a duration in the range of approximately 100 s to 300 s. - Method according to at least one of the preceding claims,
characterized in that
the method starts with an initial forward rotation (3) of the metal coil (1) for approximately 100 s to 300 s after being drawn off from a coiler (11). - Method according to at least one of the preceding claims,
characterized in that
the metal coil (1) consists of a highly carbonaceous steel, a press-hardening steel, a multi-phase steel or an advanced high-strength steel grade (AHSS) steel. - Method according to at least one of the preceding claims,
characterized in that
the metal coil (1) is drawn off (11) from a coiler (10) and/or bound (15) and/or weighed (14) before the forward rotation (3), and/or the metal coil (1) is deposited in a coil store (16) after the (reverse) rotation back (4) or after the further rotation (17). - Method according to at least one of the preceding claims,
characterized in that
the metal coil (1) is sampled and/or strapped (15) and/or weighed (14) and/or marked and/or measured. - Method according to at least one of the preceding claims, carried out
during a phase transition of the metal coil (1) from austenite to ferrite.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP19165076.1A EP3715003A1 (en) | 2019-03-26 | 2019-03-26 | Method for avoiding shape changes in metal coils, in particular for preventing collapse of freshly coiled warm coils |
PCT/EP2020/051402 WO2020192980A1 (en) | 2019-03-26 | 2020-01-21 | Method for preventing shape changes in metal coils, in particualr for preventing a collapsing of newly wound hot coils |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3946772A1 EP3946772A1 (en) | 2022-02-09 |
EP3946772B1 true EP3946772B1 (en) | 2023-03-22 |
Family
ID=65991554
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19165076.1A Withdrawn EP3715003A1 (en) | 2019-03-26 | 2019-03-26 | Method for avoiding shape changes in metal coils, in particular for preventing collapse of freshly coiled warm coils |
EP20700748.5A Active EP3946772B1 (en) | 2019-03-26 | 2020-01-21 | Method for avoiding shape changes in metal coils, in particular for preventing collapse of freshly coiled warm coils |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19165076.1A Withdrawn EP3715003A1 (en) | 2019-03-26 | 2019-03-26 | Method for avoiding shape changes in metal coils, in particular for preventing collapse of freshly coiled warm coils |
Country Status (4)
Country | Link |
---|---|
US (1) | US20220184687A1 (en) |
EP (2) | EP3715003A1 (en) |
CN (1) | CN113631289B (en) |
WO (1) | WO2020192980A1 (en) |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4271959A (en) * | 1978-12-26 | 1981-06-09 | Blaw-Knox Foundry & Mill Machinery, Inc. | Coil rotating cooling conveyor system |
DE102005060212A1 (en) | 2005-01-19 | 2006-07-27 | Siemag Gmbh | Device for transporting metal strips on pallets |
EP2143504A1 (en) * | 2008-07-07 | 2010-01-13 | Siemens Aktiengesellschaft | Method for cooling a hot-rolled strip onto a hot-rolled strip coil, a device for cooling a hot-rolled strip coil, a control and/or regulating device and metal strip |
KR101036318B1 (en) * | 2008-12-24 | 2011-05-23 | 주식회사 포스코 | Restoring method for winding profile abnormality of hot rolled coils |
JP2010207836A (en) * | 2009-03-09 | 2010-09-24 | Jfe Steel Corp | Method and device for conveying coil |
KR101695986B1 (en) | 2010-07-29 | 2017-01-13 | 주식회사 포스코 | Coil car |
KR20120012518A (en) | 2010-08-02 | 2012-02-10 | 위니아만도 주식회사 | Jewellery for Refrigerator |
EP2444171A1 (en) | 2010-10-22 | 2012-04-25 | Siemens VAI Metals Technologies GmbH | Transport system, transport vehicle and method for transporting metal coils |
KR101257391B1 (en) * | 2011-04-27 | 2013-04-23 | 현대제철 주식회사 | Apparatus for correcting strip coil |
CN102601165B (en) * | 2012-03-16 | 2014-08-06 | 中国重型机械研究院有限公司 | Control method for small-tension tape penetrating |
KR101420629B1 (en) * | 2013-08-14 | 2014-07-18 | 우원미 | Apparatus and method for prevention sagging of plate typr coil |
CN109332420B (en) * | 2018-11-06 | 2023-12-22 | 昆山佰奥智能装备股份有限公司 | Tension adjusting mechanism |
-
2019
- 2019-03-26 EP EP19165076.1A patent/EP3715003A1/en not_active Withdrawn
-
2020
- 2020-01-21 US US17/442,943 patent/US20220184687A1/en active Pending
- 2020-01-21 CN CN202080024287.5A patent/CN113631289B/en active Active
- 2020-01-21 WO PCT/EP2020/051402 patent/WO2020192980A1/en unknown
- 2020-01-21 EP EP20700748.5A patent/EP3946772B1/en active Active
Also Published As
Publication number | Publication date |
---|---|
WO2020192980A1 (en) | 2020-10-01 |
CN113631289A (en) | 2021-11-09 |
EP3715003A1 (en) | 2020-09-30 |
EP3946772A1 (en) | 2022-02-09 |
US20220184687A1 (en) | 2022-06-16 |
CN113631289B (en) | 2023-08-29 |
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