CN102601165B - Control method for small-tension tape penetrating - Google Patents
Control method for small-tension tape penetrating Download PDFInfo
- Publication number
- CN102601165B CN102601165B CN201210070296.5A CN201210070296A CN102601165B CN 102601165 B CN102601165 B CN 102601165B CN 201210070296 A CN201210070296 A CN 201210070296A CN 102601165 B CN102601165 B CN 102601165B
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- speed
- transmission device
- uncoiler
- threading
- tension
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Abstract
The invention relates to the field of metallurgical equipment and provides a control method for small-tension tape penetrating. Hardware comprises a master controller of a machine set, an operating platform, an uncoiling motor, a transmission device and a roller transmission device. The hardware is characterized in that all the parts of the hardware are installed with software; the speed and tension setting of the state of the machine set are controlled by the master controller of the machine set; a T400 processing plate is arranged in the transmission device; a coiling diameter, speed and tension are calculated by using the T400 processing plate; the operating platform is communicated with the master controller of the machine set through Profibus-DP; the steps of tape penetrating, reversing and feeding are performed in turn; and the feeding is repeatedly performed for three times, so as to finish the whole process. The tension controlling and establishing steps are included in the control method; the speed and the tension are efficiently controlled; and the defects, such as surface scratch, and the like, caused by strip bending or fluctuating during the tape penetrating process, are overcome.
Description
Technical field
The present invention relates to field of metallurgical equipment, is the control method of small tension receiving coil threading.
Background technology
On metallurgical rewinding production line, in crossing process, equipment surface and strip surface form friction, and causing strip surface wearing and tearing is common phenomena.At present, more conventional mode is that uncoiler is velocity mode, and all the other each transmission rollers adopt the feeding forward of little moment of torsion amplitude limit mode, to reach the object of the steady threading of band to coiling machine.But in practical operation, because band does not initially have tension force, cause band complications or shake in crossing process, thereby form the flaws such as cut in strip surface.Based on this, we have developed the uncoiler small tension receiving coil pattern control method of threading feeding forward.
Summary of the invention
The object of this invention is to provide a kind of control method of small tension receiving coil threading, for solving the flaws such as or surface scratch that fluctuation cause tortuous at crossing process band.
Technical scheme of the present invention is the control method of small tension receiving coil threading, its hardware comprises unit master controller, operating desk, uncoiler motor, transmission device and roller transmission device, it is characterized in that: each several part hardware is equipped with software, the speed of unit main controller controls set state and tension force are set, there is T400 board transmission device inside, T400 board calculates coil diameter, speed and tension force, actuator drives uncoiler motor, operating desk and unit master controller pass through Profibus-DP communication, and carry out threading control according to following step:
Step 1, control operation platform sends threading instruction, and unit master controller takes orders, and crossing process starts; Now the unit speed speed of starting is 0; Uncoiler is tension mode, and uncoiler motor speed is biasing speed-Vs, uncoiler motor reversal; Roller transmission device is velocity mode, and its speed is 0;
Step 2, after band is strained because of uncoiler reversion, small tension receiving coil is set up, and uncoiler motor stops operating because of tension force, and actual speed is 0;
Step 3, unit is sent out threading speed Vt, uncoiler motor continue send out a biasing speed-Vs, roller transmission device with Vt to coiling machine feeding, thereby pull uncoiler to rotate with actual speed Vt;
Step 4, after band is delivered to coiling machine to three circle and rolled tightly, unit is set up normal tension, and small tension receiving coil threading finishes, and unit enters running status.
Described unit master controller is Siemens 416-2DP PLC controller.
Described uncoiler motor is speed governing variable-frequency motor.
Described transmission device and roller transmission device are Siemens 6SE70MasterDriver inverters.
Feature of the present invention is control and the foundation that has comprised tension force, has effectively controlled speed and tension force, has solved the flaws such as in crossing process band is tortuous or fluctuation causes surface scratch.
Detailed description of the invention
Unit master controller is selected Siemens 416-2DP PLC controller, and PLC, for controlling the state of unit, has comprised the setting of speed and tension force etc.
Uncoiler motor is speed governing variable-frequency motor, and transmission device is Siemens 6SE70MasterDriver inverter, and device is inner with T400 board, for completing the control of coil diameter calculating and speed and tension force, and actuator drives uncoiler motor.
Roller transmission device Ye Shi Siemens 6SE70MasterDriver inverter.
Operating desk is by manual operation, and operating desk and unit master controller PLC are by Profibus-DP communication.
When work, when meeting threading condition, operating personnel press " threading " button at operating desk, and threading work starts, and carries out threading according to following step:
Step 1, control operation platform sends threading instruction, and unit master controller takes orders, and crossing process starts; Now the unit speed speed of starting is 0; Uncoiler is tension mode, and uncoiler motor speed is biasing speed-Vs, uncoiler motor reversal; Roller transmission device is velocity mode, and its speed is 0;
Step 2, after band is strained because of uncoiler reversion, small tension receiving coil is set up, and uncoiler motor stops operating because of tension force, and actual speed is 0;
Step 3, unit is sent out threading speed Vt, uncoiler motor continue send out a biasing speed-Vs, roller transmission device with Vt to coiling machine feeding, thereby pull uncoiler to rotate with actual speed Vt;
Step 4, after band is delivered to coiling machine to three circle and rolled tightly, unit is set up normal tension, and small tension receiving coil threading finishes, and unit enters running status.
Wherein, unit master controller, uncoiler motor, transmission device and roller transmission device and each several part software control belong to the common technology of this area, are not described in detail at this.
Carry out threading by above method, can effectively solve the flaws such as in crossing process band is tortuous or fluctuation causes surface scratch, and the method is easy to operate.
Claims (4)
1. the control method of small tension receiving coil threading, its hardware comprises unit master controller, operating desk, uncoiler motor, transmission device and roller transmission device, it is characterized in that: each several part hardware is equipped with software, the speed of unit main controller controls set state and tension force are set, there is T400 board transmission device inside, T400 board calculates coil diameter, speed and tension force, actuator drives uncoiler motor, operating desk and unit master controller pass through Profibus-DP communication, and carry out threading control according to following step:
Step 1, control operation platform sends threading instruction, and unit master controller takes orders, and crossing process starts; Now the unit speed speed of starting is 0; Uncoiler is tension mode, and uncoiler motor speed is biasing speed, and biasing speed is-Vs, uncoiler motor reversal; Roller transmission device is velocity mode, and its speed is 0;
Step 2, after band is strained because of uncoiler reversion, small tension receiving coil is set up, and uncoiler motor stops operating because of tension force, and actual speed is 0;
Step 3, unit is sent out threading speed Vt, uncoiler motor continue send out a biasing speed-Vs, roller transmission device with speed Vt to coiling machine feeding, thereby pull uncoiler to rotate with actual speed Vt;
Step 4, after band is delivered to coiling machine to three circle and rolled tightly, unit is set up normal tension, and small tension receiving coil threading finishes, and unit enters running status.
2. according to the control method of the small tension receiving coil threading described in claim 1, it is characterized in that: described unit master controller is Siemens 416-2DP PLC controller.
3. according to the control method of the small tension receiving coil threading described in claim 1, it is characterized in that: described uncoiler motor is speed governing variable-frequency motor.
4. according to the control method of the small tension receiving coil threading described in claim 1, it is characterized in that: described transmission device and roller transmission device are Siemens 6SE70MasterDriver inverters.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201210070296.5A CN102601165B (en) | 2012-03-16 | 2012-03-16 | Control method for small-tension tape penetrating |
Applications Claiming Priority (1)
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CN201210070296.5A CN102601165B (en) | 2012-03-16 | 2012-03-16 | Control method for small-tension tape penetrating |
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CN102601165A CN102601165A (en) | 2012-07-25 |
CN102601165B true CN102601165B (en) | 2014-08-06 |
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CN201210070296.5A Expired - Fee Related CN102601165B (en) | 2012-03-16 | 2012-03-16 | Control method for small-tension tape penetrating |
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Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103302136B (en) * | 2013-05-28 | 2015-05-27 | 首钢总公司 | Tension-establishing control system of uncoiling machine and method thereof |
CN103447310A (en) * | 2013-09-07 | 2013-12-18 | 鞍钢股份有限公司 | Rapid threading control method for five-frame cold-rolling mill |
CN106475423B (en) * | 2015-08-28 | 2019-05-24 | 宝山钢铁股份有限公司 | A kind of Minimal Tension threading control method of cold-rolled orientation silicon steel thin plate |
EP3715003A1 (en) * | 2019-03-26 | 2020-09-30 | Primetals Technologies Austria GmbH | Method for avoiding shape changes in metal coils, in particular for preventing collapse of freshly coiled warm coils |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH0645044B2 (en) * | 1987-03-31 | 1994-06-15 | 株式会社東芝 | Tension control method |
JPH02303625A (en) * | 1989-05-16 | 1990-12-17 | Mitsubishi Electric Corp | Tension controller between hot rolling mill and coiler |
JPH07284851A (en) * | 1994-04-15 | 1995-10-31 | Nippon Steel Corp | Shape processing method for tip end of coil for passing |
CN100546734C (en) * | 2006-07-06 | 2009-10-07 | 宝山钢铁股份有限公司 | Loop control method when the band steel is worn band between finishing stand |
CN201300146Y (en) * | 2008-12-05 | 2009-09-02 | 西安曼海特工业技术有限公司 | Strip chain traction automatic threading system |
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