CN204183219U - A kind of roller shear steel core production line - Google Patents
A kind of roller shear steel core production line Download PDFInfo
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- CN204183219U CN204183219U CN201420491692.XU CN201420491692U CN204183219U CN 204183219 U CN204183219 U CN 204183219U CN 201420491692 U CN201420491692 U CN 201420491692U CN 204183219 U CN204183219 U CN 204183219U
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- roller
- leveling roll
- steel core
- hobboing cutter
- production line
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Abstract
The utility model discloses a kind of roller shear steel core production line, comprise discharging frame, kink, high speed roller shear equipment, on-line measuring device in turn, turn to wheel seat, discharge mechanism and winder; The design and use of its high speed roller shear equipment make not produce waste material during steel core roll extrusion, and stock utilization is increased to 99.3% from 75%.
Description
Technical field
The utility model relates to steel core production equipment field, is specifically related to a kind of roller shear steel core production line.
Background technology
Originally steel core of the sealing bar shaping employing punching molding technique.The steel core of punching molding technique produces a large amount of waste material, and stock utilization is low, is no more than 75%, wastes large content of starting materials; And production efficiency is low, die-cut speed only 10-15 m/min, produces 1.2 myriametre-2 myriametres every day.
Such mode of production, utilization rate of raw materials is low, and production efficiency is low, causes production cost high, must take measures to make improvements.
Utility model content
For solving the problems of the technologies described above, we propose a kind of roller shear steel core production line, to solve the problem that raw material availability is low and production efficiency is low.
For achieving the above object, the technical solution of the utility model is as follows:
A kind of roller shear steel core production line, comprises discharging frame, kink, high speed roller shear equipment, on-line measuring device in turn, turns to wheel seat, discharge mechanism and winder;
Described high speed roller shear equipment, comprises frame, described frame is provided with successively a hob device, multiple roller apparatus and a leveling roll device,
Described hob device comprises hobbing cutter support, be vertically located at a pair hobboing cutter power transmission shaft on hobbing cutter support, be located at hobboing cutter on hobboing cutter power transmission shaft and for providing the hobboing cutter variable-frequency motor of driving force, hobboing cutter setting up and down can engage each other under the driving of hobboing cutter variable-frequency motor;
Described roller apparatus comprises roller bracket, be vertically located at pair of rolls wheel shaft on roller bracket, be located at running roller on roller driving axle and for providing the servomotor of driving force;
Described leveling roll device comprises leveling roll support, be vertically located at a pair leveling roll power transmission shaft on leveling roll support, be located at leveling roll on leveling roll power transmission shaft and for providing the leveling roll variable-frequency motor of driving force.
Preferably, the quantity of described roller apparatus is three.
Preferably, the actuating speed of the different servo motor on three roller apparatus is different, thus makes the tension force between adjacent roller apparatus produce difference, reaches the object that tension force controls.
The roller shear steel core processing technology utilizing above-mentioned streamline to carry out, step is as follows:
The cold-strip steel of the good toughness selecting intensity high;
Steel coil strip be fixed on discharging frame, steel band passes from kink, now utilizes pneumatic wheel upper-lower position to drive linear displacement transducer to control the dispensing speed of feeding machine;
Steel band is cut by hobboing cutter, through three pairs of roller apparatus, by tension force, steel band is stretched, thus form gap, finally re-use leveling roll and whole steel core surface flattened after passing in the middle of intermeshing a pair hobboing cutter;
Whether qualifiedly detect steel core by on-line measuring device, if defective, autostop, readjusts size;
Qualified steel core finished product, by turning to wheel seat, comes on winding wheel by discharge mechanism guiding, and the speed of winder drives linear displacement transducer to control by pneumatic wheel upper-lower position.
Compared with prior art, the utility model has the following advantages:
The basic no waste mine of roller shear steel core produces, and stock utilization is high, and stock utilization is increased to 99.3% from 75%;
Process velocity is fast, and production efficiency is high, originally die-cut speed 10-15 m/min, produces 1.2 myriametre-2 myriametres every day, and present roller shear speed 80-200 m/min, produce 100,000-20 myriametres every day.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only an embodiment of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to this accompanying drawing.
Fig. 1 is the structural representation of a kind of roller shear steel core production line disclosed in the utility model embodiment 1;
Fig. 2 is the enlarged drawing in Fig. 1.
Corresponding component title in figure represented by numeral:
1. discharging frame 2. kink 4. on-line measuring device 5. turns to wheel seat 6. discharge mechanism 7. winder 8. frame 9. hob device 10 roller apparatus 11. leveling roll device 20. hobbing cutter support 21. hobboing cutter power transmission shaft 22. hobboing cutter 23. hobboing cutter variable-frequency motor 30. roller bracket 31. roller driving axle 32. running roller 33. servomotor 40. leveling roll support 41. leveling roll power transmission shaft 42. leveling roll 43. leveling roll variable-frequency motor.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
Below in conjunction with embodiment and detailed description of the invention, the utility model is described in further detail.
Embodiment 1.
As depicted in figs. 1 and 2, a kind of roller shear steel core production line, comprises discharging frame 1, kink 2, high speed roller shear equipment, on-line measuring device 4 in turn, turns to wheel seat 5, discharge mechanism 6 and winder 7;
Described high speed roller shear equipment, comprises frame 8, described frame is provided with successively a hob device 9, multiple roller apparatus 10 and a leveling roll device 11,
Described hob device comprises hobbing cutter support 20, be vertically located at a pair hobboing cutter power transmission shaft 21 on hobbing cutter support, be located at hobboing cutter 22 on hobboing cutter power transmission shaft and for providing the hobboing cutter variable-frequency motor 23 of driving force, hobboing cutter setting up and down can engage each other under the driving of hobboing cutter variable-frequency motor;
Described roller apparatus comprises roller bracket 30, be vertically located at pair of rolls wheel shaft 31 on roller bracket, be located at running roller 32 on roller driving axle and for providing the servomotor 33 of driving force;
Described leveling roll device comprises leveling roll support 40, be vertically located at a pair leveling roll power transmission shaft 41 on leveling roll support, be located at leveling roll 42 on leveling roll power transmission shaft and for providing the leveling roll variable-frequency motor 43 of driving force.
The quantity of described roller apparatus is three.
The actuating speed of the different servo motor on three roller apparatus is different, thus makes the tension force between adjacent roller apparatus produce difference, reaches the object of tension force control, stretching steel band.
For steel core of the sealing bar moulding process, introduce roller shear steel core processing technology,
First to select intensity high, the cold-strip steel of good toughness is as raw materials for production;
Steel coil strip be fixed on discharging frame, steel band passes from kink, now utilizes pneumatic wheel upper-lower position to drive linear displacement transducer to control the dispensing speed of feeding machine;
Steel band is cut by hobboing cutter, through three pairs of roller apparatus, by tension force, steel band is stretched, thus form gap, finally re-use leveling roll and whole steel core surface flattened after passing in the middle of intermeshing a pair hobboing cutter;
Whether qualifiedly detect steel core by on-line measuring device, if defective, autostop, readjusts size;
Qualified steel core finished product, by turning to wheel seat, comes on winding wheel by discharge mechanism guiding, and the speed of winder drives linear displacement transducer to control by pneumatic wheel upper-lower position.
Compared with prior art, the utility model has the following advantages:
The basic no waste mine of roller shear steel core produces, and stock utilization is high, and stock utilization is increased to 99.3% from 75%;
Process velocity is fast, and production efficiency is high, originally die-cut speed 10-15 m/min, produces 1.2 myriametre-2 myriametres every day, and present roller shear speed 80-200 m/min, produce 100,000-20 myriametres every day.
Above-described is only preferred embodiment of the present utility model; it should be pointed out that for the person of ordinary skill of the art, under the prerequisite not departing from the utility model creation design; can also make some distortion and improvement, these all belong to protection domain of the present utility model.
Claims (3)
1. a roller shear steel core production line, is characterized in that, comprises discharging frame, kink, high speed roller shear equipment, on-line measuring device in turn, turns to wheel seat, discharge mechanism and winder;
Described high speed roller shear equipment, comprises frame, described frame is provided with successively a hob device, multiple roller apparatus and a leveling roll device,
Described hob device comprises hobbing cutter support, be vertically located at a pair hobboing cutter power transmission shaft on hobbing cutter support, be located at hobboing cutter on hobboing cutter power transmission shaft and for providing the hobboing cutter variable-frequency motor of driving force, hobboing cutter setting up and down can engage each other under the driving of hobboing cutter variable-frequency motor;
Described roller apparatus comprises roller bracket, be vertically located at pair of rolls wheel shaft on roller bracket, be located at running roller on roller driving axle and for providing the servomotor of driving force;
Described leveling roll device comprises leveling roll support, be vertically located at a pair leveling roll power transmission shaft on leveling roll support, be located at leveling roll on leveling roll power transmission shaft and for providing the leveling roll variable-frequency motor of driving force.
2. a kind of roller shear steel core production line according to claim 1, is characterized in that, the quantity of described roller apparatus is three.
3. a kind of roller shear steel core production line according to claim 1 and 2, it is characterized in that, the actuating speed of the different servo motor on three roller apparatus is different, thus makes the tension force between adjacent roller apparatus produce difference, reaches the object that tension force controls.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420491692.XU CN204183219U (en) | 2014-08-27 | 2014-08-27 | A kind of roller shear steel core production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420491692.XU CN204183219U (en) | 2014-08-27 | 2014-08-27 | A kind of roller shear steel core production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204183219U true CN204183219U (en) | 2015-03-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420491692.XU Active CN204183219U (en) | 2014-08-27 | 2014-08-27 | A kind of roller shear steel core production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104801980A (en) * | 2015-04-28 | 2015-07-29 | 东莞市金峥机械有限公司 | Transverse shearing production line for metal plates |
| CN110159759A (en) * | 2019-05-10 | 2019-08-23 | 上海皮埃夫西金属制品有限公司 | A kind of sealing strip skeleton and its moulding process |
-
2014
- 2014-08-27 CN CN201420491692.XU patent/CN204183219U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104801980A (en) * | 2015-04-28 | 2015-07-29 | 东莞市金峥机械有限公司 | Transverse shearing production line for metal plates |
| CN110159759A (en) * | 2019-05-10 | 2019-08-23 | 上海皮埃夫西金属制品有限公司 | A kind of sealing strip skeleton and its moulding process |
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