CN103318674A - Rolling straight-line cutter device - Google Patents
Rolling straight-line cutter device Download PDFInfo
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- CN103318674A CN103318674A CN2013102936971A CN201310293697A CN103318674A CN 103318674 A CN103318674 A CN 103318674A CN 2013102936971 A CN2013102936971 A CN 2013102936971A CN 201310293697 A CN201310293697 A CN 201310293697A CN 103318674 A CN103318674 A CN 103318674A
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Abstract
The invention relates to a rolling straight-line cutter device which mainly comprises a rolling frame, a rolling turning device and a follow-up kiss roller mechanism including a straight cutting structure. The rolling turning device and the follow-up kiss roller mechanism are installed on the rolling frame. The rolling straight-line cutter device can achieve an automatic double-station rolling changing function without stopping, improves the defect that when rolling changing is conducted on sheet materials, connection is conducted after the device is shut down, increases rolling changing speed, reduces labor cost and the waste rate, achieves production continuity, and improves production efficient; because the follow-up kiss roller structure mechanism is added, stability and balance of rolling tension are guaranteed; rolling quality and flatness are further guaranteed, and product defects caused by tension are avoided; the rolling straight-line cutter device solves the problem of automatic cutting in the rolling changing process due to the adoption of a straight-line cutter structure, guarantees the success rate of automatic connection, effectively avoids the phenomena, such as wiredrawing or bonding, appearing after connection, is suitable for sheet materials of the thicknesses between 25 microns and 220 microns, is wide in thickness application range and strong in universality.
Description
Technical field
The present invention relates to the wrap-up that a kind of compounding machine or coating machine equipment use, relate in particular to a kind of rolling straight line cutter.
Background technology
Wrap-up is that compounding machine, coating machine etc. relate to one of device indispensable on the machine that adopts the coiled strip cylinder, divide according to the station of rolling single station is arranged, the forms such as double and multistation rolling.The volume machine that uses for the sheet material of≤250 μ m mostly is greatly single station rolling structure; during change of lap; generally need to shut down by manually carrying out change of lap and refute and connect; not only change of lap speed is slow, workman's labor content is large, degree of automation is low; and be difficult to guarantee quality and the planeness of rolling; destroy the continuity of producing, had a strong impact on the production efficiency of product.Double sheet material class volume machine on the market is generally disc type volume machine, and not only volume is large, cost is high, floor area is large, and power is large, energy consumption is many, productive costs is high, and suitable material and the thickness range of multistation volume machine are less.In addition, traditional wrap-up the kiss roll structure of rolling material volume without servo-actuated pressing, occurs easily in the wrapup procedure that the rolling end face is uneven, tension force is unstable, rolling volume core is grabbed the phenomenons such as core, is difficult to guarantee the rolling quality.
Summary of the invention
The object of the invention is to overcome the defective of prior art, a kind of rolling straight line cutter of realizing automatic change of lap function is provided.
For achieving the above object, the present invention adopts following technical scheme:
Rolling straight line cutter mainly is comprised of rolling frame, rolling turning device and the servo-actuated kiss roller mechanism that contains the vertical cut structure, and described rolling turning device and servo-actuated kiss roller mechanism are installed on the rolling frame;
Described rolling turning device comprises worker's type turret mount, rotating shaft, toothed disc, upset motor, reductor; Described worker's type turret mount is by transverse strands, vertical frame and unreel support and form, the two ends of described transverse strands are respectively arranged with Scroll, the intersection area of transverse strands and vertical frame connects with toothed disc by rotating shaft, the output gear of described toothed disc and reductor is intermeshing, and the output shaft of upset motor is connected with speed reducer drive;
Described servo-actuated kiss roller mechanism comprises servomotor, ball screw, slide unit, line slideway, the trapezoidal frame plate of cone, kiss roller, cutter assembly, servomotor is connected with the axle head of ball screw, slide unit driven by ball screw and with the line slideway sliding block joint, the afterbody of boring trapezoidal frame plate is connected with slide unit, and the kiss roller is fixed on the front end of the trapezoidal frame plate of cone;
Described cutter assembly has two groups, be installed in respectively the both sides of the trapezoidal frame plate of cone, mainly comprise mount pad, cutting knife cylinder, adapter plate and cutting knife, the cutting knife cylinder connects the trapezoidal frame plate of cone by mount pad, adapter plate is connected with the output shaft of cutting knife cylinder, and cutting knife is installed in the front end of adapter plate.
Described Scroll is positioned on the horizontal center line of transverse strands, and described kiss roller is positioned on the line of centers of the trapezoidal frame plate of cone, the horizontal center line of described transverse strands and the centerline collineation of boring trapezoidal frame plate.
The direct of travel of two groups of cutter assemblies extends a bit that intersects on the trapezoidal frame plate line of centers of cone.
In the wrapup procedure, described kiss roller and being wound on is keeping a fixing distance between the material volume on the Scroll.
Each Scroll is equipped with the coder that detects rotating speed by independently winding motor driving on the output shaft of winding motor.
The described support that unreels is provided with the supporting base of placing main discharging roll and discharging roll for subsequent use.
Described rolling turning device also comprises winding press roller mechanism, described winding press roller mechanism comprises oscillating cylinder, adapter shaft, roller arm, the arm of force and is fixed on rubber roller on the roller arm, and described adapter shaft is fixedly mounted on the rolling frame by bearing seat; The two ends of the described arm of force are connected with the output of oscillating cylinder, and oscillating cylinder is that two pairs of cylinders that are connected form, and the described arm of force other end connects with adapter shaft; The two ends of described worker's type turret mount have installs fixedly normal pore of tube, and rubber roller drives the material at pressing worker type turret mount two ends under the effect of the arm of force and rolls up at roller arm and oscillating cylinder, reaches the stablizing of smooth and tension force of rolling material end face.
This device also comprises the control system that connects upset motor, servomotor, cutting knife cylinder, winding motor, coder, oscillating cylinder.
The present invention can realize that double do not shut down automatic change of lap function, need shut down when improving the sheet material change of lap and refute the deficiency that connects, and has improved change of lap speed, has reduced cost of labor, has reduced scrap rate, has realized the continuity of producing, and has improved production efficiency; Increase servo-actuated kiss roll structure, guaranteed the stable and balance of winding tension, and then guaranteed quality and the planeness of rolling, avoided causing product defects because of strain problem; Adopt the straight line cutter structure, solve the automatic cut-out problem in the change of lap process, guaranteed automatically to refute the success ratio that connects, effectively prevent from refuting the wire drawing that connects rear appearance or the anti-phenomenon such as sticking.The present invention is applicable to thickness and is the sheet material of≤220 μ m to 〉=25 μ m, and thickness is applied widely, highly versatile.
Description of drawings:
Accompanying drawing 1 is the present invention's structural representation;
Accompanying drawing 2 is the structural representation of rolling turning device;
Accompanying drawing 3 is the right elevation of rolling turning device;
Accompanying drawing 5 is the structural representation of servo-actuated pressing roll mechanism;
Accompanying drawing 6 is the structure right elevation of servo-actuated pressing roll mechanism.
The specific embodiment:
Understand for the juror can be had the present invention's purpose, feature and function further, hereby lift preferred embodiment and cooperate graphic being described in detail as follows:
See also shown in Fig. 1-6, it is the structural representation of the present invention's preferred embodiment, the present invention is relevant a kind of rolling straight line cutter, mainly be comprised of rolling frame, rolling turning device and the servo-actuated kiss roller mechanism that contains the vertical cut structure, described rolling turning device and servo-actuated kiss roller mechanism are installed on the rolling frame (1).Described rolling turning device comprises worker's type turret mount (2), rotating shaft, toothed disc, upset motor (3), reductor (4); Described worker's type turret mount (2) is by transverse strands (5), vertical frame (6) and unreel support (7) and form, and the two ends of described transverse strands (5) are respectively arranged with Scroll (8), are the first Scroll and the second Scroll; The intersection area of transverse strands (5) and vertical frame (6) connects with toothed disc by rotating shaft, and the output gear of described toothed disc and reductor (4) is intermeshing, and output shaft and the reductor (4) of upset motor (3) are in transmission connection.Each Scroll (8) is equipped with the coder that detects rotating speed, to detect the synchronism of the first Scroll and the second Scroll by independently winding motor driving on the output shaft of winding motor.The described support (7) that unreels is provided with the supporting base of placing main discharging roll (9) and discharging roll for subsequent use (10).The rolling turning device adopts shaftless thimble vertex of a cone form, and is applicable and make things convenient for the loading, unloading of various types of materials in the certain specification scope.
Described servo-actuated kiss roller mechanism comprises servomotor (11), ball screw (12), slide unit (13), line slideway (14), bores trapezoidal frame plate (15), kisses roller (16), cutter assembly (17), servomotor (11) is connected with the axle head of ball screw (12), slide unit (13) driven by ball screw (12) and with line slideway (14) sliding block joint, the afterbody of boring trapezoidal frame plate (15) is connected with slide unit (13), and kiss roller (16) is fixed on the front end of the trapezoidal frame plate of cone (15).Adopt servomotor (11) to drive ball screw (12), interlock line slideway (14) makes linearly running state of whole servo-actuated kiss roller mechanism.Increase along with coil diameter, kiss roller (16) be wound on material on the Scroll (8) and keeping a fixing distance between rolling up, guaranteed the stable and balance of winding tension, and then guaranteed quality and the planeness of rolling, avoided causing product defects because of strain problem.
Described cutter assembly (17) has two groups, be installed in respectively the both sides of the trapezoidal frame plate of cone (15), mainly comprise mount pad, cutting knife cylinder, adapter plate and cutting knife, the cutting knife cylinder connects the trapezoidal frame plate of cone by mount pad, adapter plate is connected with the output shaft of cutting knife cylinder, and cutting knife is installed in the front end of adapter plate.Cutter assembly adopts the straight line cutter structure, solves the automatic cut-out problem in the change of lap process, has guaranteed automatically to refute the success ratio that connects, and effectively prevents from refuting the wire drawing that connects rear appearance or the anti-phenomenon such as sticking.
Described Scroll (8) is positioned on the horizontal center line of transverse strands (5), and described kiss roller (16) is positioned on the line of centers of the trapezoidal frame plate of cone (15), the horizontal center line of described transverse strands (5) and the centerline collineation of boring trapezoidal frame plate (15).The direct of travel of two groups of cutter assemblies (17) extends a bit that intersects on cone trapezoidal frame plate (15) line of centers.
Described rolling turning device also comprises winding press roller mechanism, described winding press roller mechanism comprises oscillating cylinder (18), adapter shaft (19), roller arm (20), the arm of force (21) and is fixed on rubber roller (22) on the roller arm (20), and described adapter shaft (19) is fixedly mounted on the rolling frame (1) by bearing seat; One end of the described arm of force (21) is connected with the output of oscillating cylinder (18), and oscillating cylinder (18) is that two pairs of cylinders that are connected form, and the described arm of force (21) other end connects with adapter shaft (19); The two ends of described worker's type turret mount (2) have installs fixedly normal pore of tube, the material volume of rubber roller on pressing worker type turret mount (2) under the effect of roller arm (20) and oscillating cylinder (18) the driving arm of force (21), assurance begins until rolling finishes all to stablize tension force (tapering) the scope work that is keeping setting from the volume core, guaranteed smooth and tension force stable of rolling material end face, avoided special material the rolling end face in wrapup procedure, to occur uneven, tension force is unstable, and rolling volume core is grabbed the phenomenons such as core.
The action of control system control upset motor (3), servomotor (11), cutting knife cylinder, winding motor, coder, oscillating cylinder (18), make this device possess speed synchronously, tension force, tapering is controlled automatically and pre-activity is refuted connection function.
Rolling is collected base material work since the first Scroll, kiss roller (16) is under the mating reaction of ball screw (12) and line slideway (14), kiss roller (16) is from the initial position toward Scroll (8) the direction segment distance of advancing, and be wound between the material volume on the first Scroll and guaranteeing fixed range, base material is wrapped on the first Scroll along with the rotation of Scroll (8), kiss roller (16) retreats along with the increase of material-coil coil-diameter, rubber roller always servo-actuated pressing rolling, when material is wound to the maximum coil diameter of setting, automatically enter the change of lap state.The distance of design when kiss roller (16) is recessed former normal rolling work; get back to original position; the rolling turning device begins to enter the automatic turning state; worker's type turret mount (2) upset is in place; the second Scroll is in the rolling ready position; kiss roller (16) moves to the second Scroll volume core position; detect the first Scroll and whether the second Scroll is in synchronism; after detecting synchronously; manually press to refute and connect button, cutting knife cuts off action, and base material is guided on the second Scroll limit; base material is wrapped in along with the rotation of Scroll on the second Scroll, finishes the work of connecing of automatically refuting of not shutting down.Rubber roller pressing virgin material volume, servo-actuated kiss roller fall back on former design normal operation distance, reenter new rolling work.This is the normal working of whole rolling, and this state is optimum regime.
The present invention can realize that double do not shut down automatic change of lap function, need shut down when improving the sheet material change of lap and refute the deficiency that connects, and has improved change of lap speed, has reduced cost of labor, has reduced scrap rate, has realized the continuity of producing, and has improved production efficiency; Increase servo-actuated kiss roll structure, guaranteed the stable and balance of winding tension, and then guaranteed quality and the planeness of rolling, avoided causing product defects because of strain problem; Adopt the straight line cutter structure, solve the automatic cut-out problem in the change of lap process, guaranteed automatically to refute the success ratio that connects, effectively prevent from refuting the wire drawing that connects rear appearance or the anti-phenomenon such as sticking.The present invention is applicable to thickness and is the sheet material of≤220 μ m to 〉=25 μ m, and thickness is applied widely, highly versatile.
Certainly, above diagram is not to limit range of use of the present invention with this only for better embodiment of the present invention, therefore, everyly make equivalent change in the principle of the invention and all should be included in protection scope of the present invention.
Claims (8)
1. rolling straight line cutter is characterized in that: mainly be comprised of rolling frame, rolling turning device and the servo-actuated kiss roller mechanism that contains the vertical cut structure, described rolling turning device and servo-actuated kiss roller mechanism are installed on the rolling frame;
Described rolling turning device comprises worker's type turret mount, rotating shaft, toothed disc, upset motor, reductor; Described worker's type turret mount is by transverse strands, vertical frame and unreel support and form, the two ends of described transverse strands are respectively arranged with Scroll, the intersection area of transverse strands and vertical frame connects with toothed disc by rotating shaft, the output gear of described toothed disc and reductor is intermeshing, and the output shaft of upset motor is connected with speed reducer drive;
Described servo-actuated kiss roller mechanism comprises servomotor, ball screw, slide unit, line slideway, the trapezoidal frame plate of cone, kiss roller, cutter assembly, servomotor is connected with the axle head of ball screw, slide unit driven by ball screw and with the line slideway sliding block joint, the afterbody of boring trapezoidal frame plate is connected with slide unit, and the kiss roller is fixed on the front end of the trapezoidal frame plate of cone;
Described cutter assembly has two groups, be installed in respectively the both sides of the trapezoidal frame plate of cone, mainly comprise mount pad, cutting knife cylinder, adapter plate and cutting knife, the cutting knife cylinder connects the trapezoidal frame plate of cone by mount pad, adapter plate is connected with the output shaft of cutting knife cylinder, and cutting knife is installed in the front end of adapter plate.
2. rolling straight line cutter according to claim 1, it is characterized in that: described Scroll is positioned on the horizontal center line of transverse strands, described kiss roller is positioned on the line of centers of the trapezoidal frame plate of cone, the horizontal center line of described transverse strands and the centerline collineation of boring trapezoidal frame plate.
3. rolling straight line cutter according to claim 1 and 2 is characterized in that: the direct of travel of two groups of cutter assemblies extend intersect on the trapezoidal frame plate line of centers of cone a bit.
4. rolling straight line cutter according to claim 1 is characterized in that: in the wrapup procedure, described kiss roller and being wound on is keeping a fixing distance between the material volume on the Scroll.
5. rolling straight line cutter according to claim 1 is characterized in that: each Scroll drives by winding motor independently, and the coder that detects rotating speed is installed on the output shaft of winding motor.
6. rolling straight line cutter according to claim 1 is characterized in that: the described support that unreels is provided with the supporting base of placing main discharging roll and discharging roll for subsequent use.
7. rolling straight line cutter according to claim 1, it is characterized in that: described rolling turning device also comprises winding press roller mechanism, described winding press roller mechanism comprises oscillating cylinder, adapter shaft, roller arm, the arm of force and is fixed on rubber roller on the roller arm, and described adapter shaft is fixedly mounted on the rolling frame by bearing seat; The two ends of the described arm of force are connected with the output of oscillating cylinder, and oscillating cylinder is that two pairs of cylinders that are connected form, and the described arm of force other end connects with adapter shaft; The two ends of described worker's type turret mount have installs fixedly normal pore of tube, and rubber roller drives the material at pressing worker type turret mount two ends under the effect of the arm of force and rolls up at roller arm and oscillating cylinder, reaches the stablizing of smooth and tension force of rolling material end face.
8. according to claim 1,5 or 7 described rolling straight line cutters, it is characterized in that: this device also comprises the control system that connects upset motor, servomotor, cutting knife cylinder, winding motor, coder, oscillating cylinder.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310293697.1A CN103318674B (en) | 2013-07-15 | 2013-07-15 | Rolling straight cut knife system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310293697.1A CN103318674B (en) | 2013-07-15 | 2013-07-15 | Rolling straight cut knife system |
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| CN103318674A true CN103318674A (en) | 2013-09-25 |
| CN103318674B CN103318674B (en) | 2016-06-08 |
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| CN103708259A (en) * | 2014-01-06 | 2014-04-09 | 西安航天华阳印刷包装设备有限公司 | Double-station cored winding machine for wallpaper |
| CN104044941A (en) * | 2014-06-24 | 2014-09-17 | 吴中区甪直渡岘工艺品厂 | Automatic receiving barrel of rolling machine |
| CN105775806A (en) * | 2014-12-24 | 2016-07-20 | 重庆鑫仕达包装设备有限公司 | Disk type winding and unwinding combination machine |
| CN105775880A (en) * | 2014-12-24 | 2016-07-20 | 重庆鑫仕达包装设备有限公司 | Compound machine |
| CN107128721A (en) * | 2017-04-25 | 2017-09-05 | 西安航天华阳机电装备有限公司 | A kind of built-in disk bin |
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| CN107826834A (en) * | 2017-10-07 | 2018-03-23 | 南通凯迪自动机械有限公司 | A kind of facing paper production line weighing apparatus Zhang Zidong change of lap control systems |
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| CN108275493A (en) * | 2017-12-28 | 2018-07-13 | 陕西北人印刷机械有限责任公司 | A kind of control method of constant pressure rewinding pressure roller |
| CN108928660A (en) * | 2017-05-24 | 2018-12-04 | 特吕茨施勒有限及两合公司 | The cutter device of web up- coiler |
| CN109264464A (en) * | 2018-09-18 | 2019-01-25 | 陕西北人印刷机械有限责任公司 | A kind of novel winding drum material disc type spooler |
| CN109279411A (en) * | 2018-11-13 | 2019-01-29 | 佛山景慕无纺布科技有限公司 | Automatic double embossing system |
| CN116443621A (en) * | 2023-04-19 | 2023-07-18 | 江苏荣生电子有限公司 | Automatic continuous foil collecting device for electrode foil |
| CN116553245A (en) * | 2023-07-07 | 2023-08-08 | 阿姆斯壮地面材料（中国）有限公司 | A device for non-stop roll changing and on-line double storage in a production line |
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| CN103708259A (en) * | 2014-01-06 | 2014-04-09 | 西安航天华阳印刷包装设备有限公司 | Double-station cored winding machine for wallpaper |
| CN103708259B (en) * | 2014-01-06 | 2016-05-11 | 西安航天华阳印刷包装设备有限公司 | A kind of wallpaper has core winder with double |
| CN104044941A (en) * | 2014-06-24 | 2014-09-17 | 吴中区甪直渡岘工艺品厂 | Automatic receiving barrel of rolling machine |
| CN105775806A (en) * | 2014-12-24 | 2016-07-20 | 重庆鑫仕达包装设备有限公司 | Disk type winding and unwinding combination machine |
| CN105775880A (en) * | 2014-12-24 | 2016-07-20 | 重庆鑫仕达包装设备有限公司 | Compound machine |
| CN107934613A (en) * | 2016-10-12 | 2018-04-20 | 东莞市杰伟机械制造有限公司 | Plastic sheet automatic taking machine |
| CN107128721A (en) * | 2017-04-25 | 2017-09-05 | 西安航天华阳机电装备有限公司 | A kind of built-in disk bin |
| CN108928660A (en) * | 2017-05-24 | 2018-12-04 | 特吕茨施勒有限及两合公司 | The cutter device of web up- coiler |
| CN107758417A (en) * | 2017-10-07 | 2018-03-06 | 南通凯迪自动机械有限公司 | A kind of high-speed production lines unreel full-automatic splicing control system |
| CN107826834A (en) * | 2017-10-07 | 2018-03-23 | 南通凯迪自动机械有限公司 | A kind of facing paper production line weighing apparatus Zhang Zidong change of lap control systems |
| CN108275493A (en) * | 2017-12-28 | 2018-07-13 | 陕西北人印刷机械有限责任公司 | A kind of control method of constant pressure rewinding pressure roller |
| CN109264464A (en) * | 2018-09-18 | 2019-01-25 | 陕西北人印刷机械有限责任公司 | A kind of novel winding drum material disc type spooler |
| CN109279411A (en) * | 2018-11-13 | 2019-01-29 | 佛山景慕无纺布科技有限公司 | Automatic double embossing system |
| CN109279411B (en) * | 2018-11-13 | 2023-08-22 | 广东景慕无纺布科技有限公司 | Automatic double-layer embossing system |
| CN116443621A (en) * | 2023-04-19 | 2023-07-18 | 江苏荣生电子有限公司 | Automatic continuous foil collecting device for electrode foil |
| CN116443621B (en) * | 2023-04-19 | 2024-05-14 | 江苏荣生电子有限公司 | Automatic continuous foil collecting device for electrode foil |
| CN116553245A (en) * | 2023-07-07 | 2023-08-08 | 阿姆斯壮地面材料（中国）有限公司 | A device for non-stop roll changing and on-line double storage in a production line |
| CN116553245B (en) * | 2023-07-07 | 2023-09-29 | 阿姆斯壮地面材料（中国）有限公司 | Be used for production line to stop line to trade and roll up and two storage device of connection |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103318674B (en) | 2016-06-08 |
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