EP3872937B1 - Connecteur enfichable électrique et procédé de fabrication d'un connecteur enfichable électrique - Google Patents
Connecteur enfichable électrique et procédé de fabrication d'un connecteur enfichable électrique Download PDFInfo
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- EP3872937B1 EP3872937B1 EP20160092.1A EP20160092A EP3872937B1 EP 3872937 B1 EP3872937 B1 EP 3872937B1 EP 20160092 A EP20160092 A EP 20160092A EP 3872937 B1 EP3872937 B1 EP 3872937B1
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- conductor contact
- contact element
- internal conductor
- dielectric
- connector
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/646—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00 specially adapted for high-frequency, e.g. structures providing an impedance match or phase match
- H01R13/6473—Impedance matching
- H01R13/6477—Impedance matching by variation of dielectric properties
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B11/00—Communication cables or conductors
- H01B11/002—Pair constructions
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/516—Means for holding or embracing insulating body, e.g. casing, hoods
- H01R13/518—Means for holding or embracing insulating body, e.g. casing, hoods for holding or embracing several coupling parts, e.g. frames
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/646—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00 specially adapted for high-frequency, e.g. structures providing an impedance match or phase match
- H01R13/6473—Impedance matching
- H01R13/6474—Impedance matching by variation of conductive properties, e.g. by dimension variations
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/646—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00 specially adapted for high-frequency, e.g. structures providing an impedance match or phase match
- H01R13/6473—Impedance matching
- H01R13/6474—Impedance matching by variation of conductive properties, e.g. by dimension variations
- H01R13/6476—Impedance matching by variation of conductive properties, e.g. by dimension variations by making an aperture, e.g. a hole
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding
- H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
- H01R13/6581—Shield structure
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/38—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
- H01R24/40—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency
- H01R24/42—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency comprising impedance matching means or electrical components, e.g. filters or switches
- H01R24/44—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency comprising impedance matching means or electrical components, e.g. filters or switches comprising impedance matching means
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/18—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing bases or cases for contact members
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/38—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
- H01R24/40—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency
- H01R24/56—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency specially adapted to a specific shape of cables, e.g. corrugated cables, twisted pair cables, cables with two screens or hollow cables
- H01R24/568—Twisted pair cables
Definitions
- the invention relates to an electrical connector for differential signal transmission, having an outer conductor contact element, a dielectric and at least one inner conductor contact element pair for differential signal transmission, according to the preamble of claim 1.
- the invention also relates to a method for producing an electrical connector for differential signal transmission, the electrical connector having an outer conductor contact element, a dielectric and at least one inner conductor contact element pair for differential signal transmission, according to the preamble of claim 14.
- a plug connector or mating connector can be a plug, a built-in plug, a socket, a coupling, a printed circuit board connector or an adapter.
- the term "connector” or “mating connector” used in the context of the invention is representative of all variants.
- a differential signal transmission also known as “balanced signal transmission”
- asymmetric signal transmission also known as “unbalanced signal transmission” or “single -ended signal transmission” is preferable.
- inner conductor contact elements with a symmetrical cross-sectional profile are arranged within an outer conductor contact element with a likewise symmetrical cross-sectional profile.
- the symmetry of the connector is necessary because the electromagnetic wave is increasingly transmitted in the so-called "common mode" with increasing asymmetry and finally common-mode interference signals can negatively affect the signal transmission.
- the highest field line density of the electromagnetic field is between the two inner conductor contact elements, which form a common differential inner conductor contact element pair.
- the signal energy of the high-frequency electromagnetic wave is thus bundled in the area between the two inner conductor contact elements. In the best-case scenario, this means that no signal energy is lost to the outside world.
- the electromagnetic field lines of the electromagnetic wave run outwards in the shape of a parabola from the connecting line between the two inner conductor contact elements.
- electromagnetic field lines can run as far as the surrounding housing components, for example a motor vehicle body.
- signal energy can be lost, which affects or worsens the electromagnetic compatibility (EMC) of the entire system and the signal-to-noise ratio (SNR).
- EMC electromagnetic compatibility
- SNR signal-to-noise ratio
- the object of the present invention is to provide an electrical connector which is suitable for differential signal transmission, particularly in high-frequency technology, and which is preferably inexpensive to produce.
- the present invention is also based on the object of providing an improved method for producing an electrical plug connector for differential signal transmission, in particular for differential signal transmission in high-frequency technology.
- the object is achieved for the electrical connector with the features listed in claim 1. With regard to the method, the object is achieved by the features of claim 14.
- An electrical connector for differential signal transmission.
- the electrical connector has at least one outer conductor contact element, at least one dielectric and at least one inner conductor contact element pair for differential signal transmission.
- the dielectric extends through the outer conductor contact element along a longitudinal axis.
- the inner conductor contact element pair comprises a first inner conductor contact element and a second inner conductor contact element which extend through the dielectric along the longitudinal axis.
- the longitudinal axis is preferably a central axis or axis of symmetry.
- An inner conductor contact element within the scope of the invention can be designed, for example, as a pin contact or as a socket contact.
- any inner conductor contact elements can be provided, for example end contacts such as flat contacts or spring contact pins (so-called pogo pins).
- the electrical connector may also include other connector components, such as an outer housing assembly, such as a plastic outer housing assembly, for receiving one or more outer conductor contact elements.
- an outer housing assembly such as a plastic outer housing assembly, for receiving one or more outer conductor contact elements.
- the outer conductor contact element and/or the dielectric have a compensation geometry in order to compensate for an asymmetry (e.g. an asymmetrical arrangement and/or an asymmetrical cross-sectional profile) of the inner conductor contact element pair in relation to the longitudinal axis.
- asymmetry e.g. an asymmetrical arrangement and/or an asymmetrical cross-sectional profile
- an asymmetry of the outer conductor contact element and/or the dielectric can also be compensated for by a compensation geometry of the inner conductor contact element pair and/or the dielectric.
- the inner conductor contact element pair has a compensation geometry in order to compensate for an asymmetry (e.g. an asymmetrical arrangement and/or an asymmetrical cross-sectional profile) of the outer conductor contact element and/or the dielectric in relation to the to balance the longitudinal axis.
- an asymmetry e.g. an asymmetrical arrangement and/or an asymmetrical cross-sectional profile
- An asymmetrical cross-sectional profile of the outer conductor contact element can be provided, for example, by recesses (eg windows), spring elements (eg spring tabs) or latching elements (eg latching lugs).
- an “asymmetry” within the scope of the invention can be understood to mean an asymmetrical geometry or an asymmetrical cross-sectional profile of at least one inner conductor contact element, the outer conductor contact element and/or the dielectric.
- an “asymmetry” can also be understood to mean an uneven distribution or arrangement, for example an uneven distribution or arrangement of at least one inner conductor contact element within the outer conductor contact element.
- a rotation for example a relative rotation of the inner conductor contact elements of a common pair of inner conductor contact elements, can also be understood as “asymmetry” within the scope of the invention.
- asymmetrical inner conductor contact elements that can be produced inexpensively can be used for differential signal transmission, although the asymmetry generally rules out the suitability of such inner conductor contact elements for high-frequency technology.
- a differential electrical connector with inexpensive and easy to produce standard inner conductor contact elements are assembled.
- the compensation geometry can be determined by considering two hypothetical single-pole grounded or asymmetric transmission systems formed on the basis of the inner conductor contact element pair.
- a differential transmission system for example the electrical connector for transmitting a differential signal, in which two inner conductor contact elements are fed by a differential signal, can be broken down into two single-pole grounded transmission systems ("single-ended" transmission systems).
- single-ended transmission systems only a single inner conductor contact element is fed by the high-frequency signal, while the other inner conductor contact element has a floating potential or is not connected to a fixed potential, while the outer conductor contact element serves as a reference line.
- the compensating geometry is designed to match the impedance of a first (hypothetical) asymmetric transmission system and a second (hypothetical) asymmetric transmission system to one another.
- the first asymmetrical transmission system can only have the first inner conductor contact element for the signal line and the outer conductor contact element for the reference line.
- the second asymmetrical transmission system can only have the second inner conductor contact element for the signal line and the outer conductor contact element for the reference line.
- a suitable compensation geometry can advantageously be determined or verified by calculations and/or simulations.
- the compensating geometry extends parallel to the longitudinal axis.
- the axial area along the longitudinal axis, along which the compensation geometry extends is shorter, has the same length or is longer than the axial area along the longitudinal axis, along which the asymmetry extends.
- the axial area along which the compensation geometry extends can completely, partially or not overlap with the axial area along which the asymmetry extends.
- the compensating geometry can preferably extend over the entire axial path parallel to the asymmetry to be compensated for in the outer conductor contact element, the dielectric and/or the inner conductor contact element pair.
- the compensating geometry can also only extend along an axial section parallel to the asymmetry to be compensated.
- the compensating geometry is designed as a material recess and/or as a material additive and/or as a material deformation and/or as a material composite of different materials or materials, in particular materials with different permittivities.
- the compensation geometry is particularly preferably designed as a material recess.
- the material recess can be formed, for example, by holes, windows or other ablations in the outer conductor contact element and/or in the dielectric.
- Material deformation can also be advantageous for forming the compensation geometry.
- a bulge or a cross-section-enlarging material deformation of the outer conductor contact element can be well suited for forming a compensation geometry instead of or in addition to a material recess.
- a cross-sectionally tapering material deformation, for example of the outer conductor contact element, can also be provided to form the compensation geometry.
- a compensation geometry as a material composite of different materials can be particularly well suited to compensating for the asymmetry caused by the dielectric.
- sections of the dielectric can be formed from different dielectric materials with different permittivities.
- the dielectric is formed from at least one solid body.
- the dielectric is preferably formed from at least one solid body, for example from a plastic.
- the dielectric can also be a gas, for example air.
- the electrical connector has no dielectric.
- first inner conductor contact element and the second inner conductor contact element have an identical, symmetrical cross-sectional geometry.
- the inner conductor contact elements are then preferably arranged asymmetrically within the outer conductor contact element and/or within the dielectric, which can result in an asymmetry that has to be compensated for.
- the inner conductor contact elements can, for example, be completely round.
- the inner conductor contact elements are each completely symmetrical, they can nevertheless be arranged asymmetrically within the outer conductor contact element and/or within the dielectric.
- the resulting uneven spacing of the inner conductor contact elements from an inner surface of the outer conductor contact element can finally be compensated according to the invention.
- first inner conductor contact element and the second inner conductor contact element have an identical, asymmetrical cross-sectional geometry.
- Both inner conductor contact elements are preferably identical, but are of asymmetrical design. In order to save costs, two identical inner conductor contact elements can be used for the electrical plug connector, which in this combination would basically not be suitable for differential signal transmission. Due to the inventive compensation of the asymmetry by the compensating geometry, an inner conductor contact element pair formed from two identical, asymmetrical inner conductor contact elements can nevertheless be used for differential signal transmission.
- the invention can be particularly advantageous, for example, for the use of inner conductor contact elements according to the MQS standard ("Micro Quadlok System").
- inner conductor contact elements according to the MQS standard ("Micro Quadlok System").
- MQS Micro Quadlok System
- Such inner conductor contact elements have an asymmetrical cross-sectional profile.
- the first inner conductor contact element is arranged closer to an adjacent inner surface of the outer conductor contact element is than the second inner conductor contact element. Provision can then be made for the compensation geometry in the outer conductor contact element to run along the inner surface of the outer conductor contact element adjoining the first inner conductor contact element, with the compensation geometry preferably being designed as a material recess and/or as a material deformation that expands the cross section.
- the impedance of the first (hypothetical) asymmetric transmission system is more capacitive than the impedance of the second (hypothetical) asymmetric transmission system. This can result in a one-dimensional optimization problem for determining the compensation geometry, especially when both inner conductor contact elements have an identical and symmetrical cross section.
- a capacitive asymmetry of the first asymmetrical transmission system can be compensated for with an inductively acting countermeasure or with an inductively acting compensating geometry.
- a material recess can be formed in the outer conductor contact element in the region of the first inner conductor contact element.
- a material deformation or bulge/curvature that expands the cross section can also be provided in the outer conductor contact element in the region of the first inner conductor contact element.
- the compensation geometry runs in the dielectric between the first inner conductor contact element and the adjacent inner surface of the outer conductor contact element when the first inner conductor contact element is arranged closer to an adjacent inner surface of the outer conductor contact element than the second inner conductor contact element.
- the compensation geometry can then be designed in particular as a material recess in the dielectric.
- the second inner conductor contact element runs further away from an adjacent inner surface of the outer conductor contact element than the first inner conductor contact element. Provision can then be made for the compensating geometry in the outer conductor contact element to run along the inner surface of the outer conductor contact element adjoining the second inner conductor contact element, the compensating geometry preferably being designed as an additional material and/or as a cross-sectionally tapering material deformation.
- a cross-section-reducing material deformation means that the cross-section of the outer conductor contact element is reduced in the direction of the longitudinal axis.
- the outer conductor contact element can thus curve inwards, in the direction of the longitudinal axis.
- Overall symmetry of the electrical plug connector can also be achieved by a capacitively acting countermeasure or compensating geometry.
- the distance between the second inner conductor contact element and the adjoining inner surface of the outer conductor contact element can be reduced, preferably by said cross-sectionally tapering material deformation or an additional material within the outer conductor contact element.
- a capacitively acting compensating geometry can alternatively or additionally also be realized in the dielectric by forming the compensating geometry in the dielectric by using different materials with different permittivities.
- the permittivity in the dielectric can be increased adjacent to the second inner conductor contact element.
- the compensating geometry is designed to reduce the distance between the inner conductor contact elements of the inner conductor contact element pair.
- a reduction in the distance between the two inner conductor contact elements of a common pair of inner conductor contact elements can be particularly suitable for compensating for a complex asymmetry of the electrical plug connector.
- a reduction in the distance between the two inner conductor contact elements can be advantageous, for example, if both inner conductor contact elements have the same rectangular cross section and are rotated by 90° or by some other angle with respect to one another.
- a reduction in the distance between the two inner conductor contact elements can also be suitable if both inner conductor contact elements each have the same asymmetrical cross section and are not twisted relative to one another.
- a shielding element electrically connected to the outer conductor contact element extends along the longitudinal axis between at least two pairs of inner conductor contact elements.
- the shielding element can be, for example, one or more metal pins and/or mandrels, particularly in the center of the connector.
- any number of inner conductor contact element pairs can be provided.
- the connector according to the invention can be used particularly advantageously inside a vehicle, in particular inside a motor vehicle.
- Possible areas of application are autonomous driving, driver assistance systems, navigation systems, "infotainment” systems, rear seat entertainment systems, internet connections and wireless gigabit (IEEE 802.11ad standard).
- Possible applications include high-resolution cameras, such as 4K and 8K cameras, sensors, onboard computers, high-resolution displays, high-resolution dashboards, 3D navigation devices and mobile phones.
- the connector according to the invention is suitable for any application within the entire field of electrical engineering and should not be understood as being limited to use in vehicle technology.
- the electrical connector is not limited to a specific connector type, the invention being particularly suitable for connectors for high-frequency technology.
- the compensation of the asymmetry according to the invention can in particular be transferrable to all types of differential connectors.
- the invention can be used, for example - but not exclusively - for connectors of the type AMEC ("Automotive Modular Ethernet Connection"), MTD ("Modular Twisted-Pair Data”), H-MTD ("High Speed Modular Twisted-Pair-Data”) or HSD (“High-Speed Data”) are advantageous.
- the invention also relates to a method for producing an electrical connector for differential signal transmission, the electrical connector having an outer conductor contact element, a dielectric and at least one inner conductor contact element pair for differential signal transmission.
- the dielectric extends through the outer conductor contact element along a longitudinal axis.
- the inner conductor contact element pair comprises a first inner conductor contact element and a second inner conductor contact element which extend through the dielectric along the longitudinal axis.
- a compensation geometry is determined for the outer conductor contact element and/or for the dielectric in order to compensate for an asymmetry of the inner conductor contact element pair in relation to the longitudinal axis.
- inner conductor contact elements with an asymmetrical cross-sectional profile can be compensated for by a defined, selected compensation geometry of the outer conductor contact element and/or the dielectric.
- a compensation geometry is provided for the pair of inner conductor contact elements is determined in order to compensate for an asymmetry of the outer conductor contact element and/or the dielectric with respect to the longitudinal axis.
- the compensating geometry can prevent a transition of the differential signal transmission into the “common mode” during the transmission of the electromagnetic wave.
- Improved electromagnetic compatibility (EMC) and an improved signal-to-noise ratio (SNR) can thus be achieved by the compensation geometry according to the invention.
- differential signal transmission in particular for high-frequency technology, can advantageously be ensured despite the use of asymmetrical structures.
- the construction or the production of the electrical plug connector can be simplified and thus more cost-effective.
- the compensating geometry is determined by matching the impedance of a first (hypothetical) asymmetric transmission system to the impedance of a second (hypothetical) asymmetric transmission system.
- first asymmetrical transmission system only the first inner conductor contact element can be defined for the signal line and the outer conductor contact element for the reference line.
- second asymmetrical transmission system only the second inner conductor contact element can be defined for the signal line and the outer conductor contact element for the reference line.
- the compensation geometry is determined by iterative simulations in order to minimize a DC component in the differential signal transmission.
- the size of the surface or the angle segment of the inner conductor contact element to the outer conductor contact element can also be taken into account in addition to the distance between an inner conductor contact element and the adjacent inner surface of the outer conductor contact element.
- the equation for determining the capacitance of a plate capacitor can be used to optimize or determine the compensation geometry.
- an inner conductor contact element with a larger surface area or angular range and with a smaller distance to the respectively adjoining inner surface of the outer conductor contact element has a higher capacitive impedance of the associated (hypothetical) asymmetrical transmission system.
- a capacitively acting geometry of the first asymmetrical transmission system can be compensated for by an inductively acting compensating geometry of the first asymmetrical transmission system.
- a correspondingly inductively acting compensating geometry can be realized, for example, by forming a material recess in the outer conductor contact element.
- an inductively acting compensating geometry can be realized by holes in the dielectric.
- a capacitively acting geometry of the first asymmetrical transmission system can be compensated alternatively or additionally by a capacitively acting compensating geometry in the second asymmetrical transmission system.
- a corresponding compensation geometry can be formed, for example, by reducing the distance between the second inner conductor contact element and the inner surface of the outer conductor contact element adjacent to the second inner conductor contact element by tapering the material or indenting the outer conductor contact element or by another material layer within the outer conductor contact element.
- a capacitive countermeasure can be implemented in the second asymmetrical transmission system by using sections of different permittivity in the dielectric.
- the values and parameters described here are deviations or fluctuations of ⁇ 10% or less, preferably ⁇ 5% or less, more preferably ⁇ 1% or less, and very particularly preferably ⁇ 0.1% or less of the respectively named Include value or parameter, provided that these deviations are not excluded in the implementation of the invention in practice.
- the specification of ranges by means of initial and final values also includes all those values and fractions that are enclosed by the range specified in each case, in particular the initial and final values and a respective mean value.
- figure 1 1 shows a ready-made electrical cable 1 according to the prior art, equipped with a plurality of connector components of an electrical connector.
- the cable 1 is provided with an outer conductor contact element 2, a dielectric 3 and a pair of inner conductor contact elements 4 (cf. 3 ) equipped for differential signal transmission.
- Said connector components 2, 3, 4 are part of one in the Figures 1 to 3 not shown, differential electrical connector.
- figure 2 shows the connector components 2, 3, 4 in a longitudinal section and figure 3 in a cross section.
- the dielectric 3 extends along a longitudinal axis L through the outer conductor contact element 2.
- the inner conductor contact element pair 4 includes a first inner conductor contact element 5 and a second inner conductor contact element 6, which extend along the longitudinal axis L through the dielectric 3.
- the connector components 2, 3, 4 are only highly schematized in all figures and indicated by way of example. Insofar as a subsequent exemplary embodiment of the invention is described without a dielectric 3 (or at least without a dielectric 3 formed from a solid body), this is not to be understood as limiting. In principle, a dielectric 3 or a dielectric 3 formed from a solid body may or may not be provided for each exemplary embodiment.
- the inner conductor contact elements 5, 6 of a common inner conductor contact element pair 4 are symmetrically and identically configured and are arranged evenly distributed within the outer conductor contact element 2 or the dielectric 3. This is intended to ensure that electrical signal transmission takes place entirely in the "differential mode".
- an asymmetry of a connector component 2, 3, 4 is compensated for by a suitable compensation geometry 8, 9, 11, 12 in the same or in another connector component 2, 3, 4.
- the outer conductor contact element 2 and/or the dielectric 3 has a compensation geometry 8, 9, 11, 12 in order to compensate for an asymmetry of the inner conductor contact element pair 4 with respect to the longitudinal axis L.
- the inner conductor contact element pair 4 has a compensation geometry 8, 9, 11, 12 in order to compensate for an asymmetry of the outer conductor contact element 2 and/or the dielectric 3 with respect to the longitudinal axis L.
- the Figures 4 to 27 show advantageous exemplary embodiments or exemplary compensation geometries 8, 9, 11, 12.
- the features of the exemplary embodiments shown can also be combined with one another.
- many other compensation geometries to compensate for any symmetries of any connector components 2, 3, 4 are also possible.
- the exemplary embodiments are only intended to show some advantageous measures for producing the symmetry of an electrical connector using one or more compensation geometries according to the invention.
- Figures 4 to 6 show a first embodiment of the invention.
- a dielectric 3 made of at least one solid can also be provided, such as in FIGS Figures 1 to 3 or the Figures 10 to 12 shown.
- the inner conductor contact elements 5, 6 of the inner conductor contact element pair 4 are each formed differently and asymmetrically in the first exemplary embodiment and are twisted relative to one another. Due to the asymmetrical cross-sectional geometry of the inner conductor contact elements 5, 6 and their relative rotation to one another, the second inner conductor contact element 6 offers an adjacent inner surface 7 of the outer conductor contact element 2 in the area of a central axial section along the longitudinal axis L a larger, more capacitive surface than the first inner conductor contact element 5. To compensate a compensation geometry is provided in the outer conductor contact element 2 as a material recess 8 .
- the outer conductor contact element 2 has a corresponding window parallel to the longitudinal axis L and along the axial extent of the asymmetry of the inner conductor contact elements 5, 6.
- the impedances of a first (hypothetical) asymmetric transmission system and a second (hypothetical) asymmetric transmission system can be matched to one another.
- the first asymmetrical transmission system can be defined as a transmission system in which only the first inner conductor contact element 5 is used for the signal line and the outer conductor contact element 2 is used for the reference line.
- the second asymmetrical transmission system can be defined as a transmission system in which only the second inner conductor contact element 6 is used for the signal line and the outer conductor contact element 2 is used for the reference line.
- the Figures 7 to 9 show a second embodiment of the invention.
- the first inner conductor contact element 5 and the second inner conductor contact element 6 have an identical, symmetrical cross-sectional geometry.
- the inner conductor contact element pair 4 of Figures 7 to 9 is, however, offset within the outer conductor contact element 2 to the axis of symmetry of the outer conductor contact element 2 in such a way that the first inner conductor contact element 5 is arranged closer to the inner surface 7 of the outer conductor contact element 2 than the second inner conductor contact element 6.
- the first hypothetical asymmetrical transmission system is therefore more capacitive than the second hypothetical asymmetrical transmission system .
- the compensation geometry is determined in such a way that the impedances of the two transmission systems are matched to one another.
- the compensation geometry in the outer conductor contact element 2 runs adjacent to the first inner conductor contact element 5 and is similar to that in FIGS Figures 4 to 6 , formed as a material recess 8.
- a cross-section-enlarging material deformation 9 of the outer conductor contact element 2 can also be provided, for example (dashed lines in 9 indicated).
- no dielectric 3 or no dielectric 3 formed from a solid body is provided. If a dielectric 3 is provided, a compensation geometry can also be formed in the dielectric 3 , the dielectric 3 being able to have a material recess 8 , for example between the first inner conductor contact element 5 and the inner surface 7 of the outer conductor contact element 2 .
- a third embodiment of the invention is shown.
- the inner conductor contact elements 5, 6 are in turn designed differently, asymmetrically and twisted relative to one another.
- a dielectric 3 formed from a solid body is also provided.
- the compensation geometry is formed in the dielectric 3 by suitable material recesses 8 or by two longitudinal slots/grooves.
- a compensation geometry in the outer conductor contact element 2 can be omitted.
- a compensating geometry can also be additionally provided in the outer conductor contact element 2 .
- a fourth embodiment of the invention is in the Figures 13 to 15 shown.
- the Figures 13 to 15 show an inner conductor contact element pair 4, in which the first inner conductor contact element 5 and the second inner conductor contact element 6 have an identical but asymmetrical cross-sectional geometry.
- This variant is to form an electrical connector according to the invention (for example in the following 27 shown connector 10) particularly preferred.
- the outer conductor contact element 2 has different compensation geometries along the longitudinal axis L, each of which is designed as a material recess 8 .
- a material deformation 9 that widens the cross section can also be provided, as in 9 implied.
- the asymmetry is compensated, for example, by the four material recesses 8 in the outer conductor contact element 2 in the area of the asymmetry of the inner conductor contact elements 5, 6.
- the axial length of the material recesses 8 is different on both sides of the outer conductor contact element 2.
- the Figures 16 to 18 show a fifth embodiment of the invention, wherein one of the embodiment of Figures 4 to 6 comparable configurations of the inner conductor contact elements 5, 6 is provided.
- the fifth exemplary embodiment is intended to illustrate that instead of an inductively acting compensation geometry (e.g. a material recess 8) adjacent to the capacitively acting inner conductor contact element, a capacitively acting compensation geometry adjacent to the more inductively acting inner conductor contact element (in the Figures 16 to 18 the second inner conductor contact element 6) can be provided.
- the corresponding compensation geometry can run in the outer conductor contact element 2 along the inner surface 7 of the outer conductor contact element 2 adjoining the second inner conductor contact element 6 and can be designed as a cross-sectionally tapering material deformation 11 .
- the Figures 19 to 21 show a sixth embodiment of the invention.
- a compensating geometry can also be realized by a material composite of different materials.
- the dielectric 3 is formed in FIGS. 19 to 21 as a material composite of two materials 3.1, 3.2, each with a different permittivity.
- FIG. 22 to 24 Another embodiment of the invention is in the Figures 22 to 24 shown. Based on Figures 22 to 24 should be made clear that a compensation geometry for a configuration of a pair of inner conductor contact element in the way as already in the Figures 16 to 18 shown also by an additional material 12, so for example another metal layer within the outer conductor contact element 2 can be realized.
- the distance between the inner conductor contact elements 5, 6 of the inner conductor contact element pair 4 can also be reduced.
- the electromagnetic field lines can advantageously be bundled.
- FIGS Figures 1 to 24 and in 27 shown show an outer conductor contact element 2 and two inner conductor contact element pairs 4 for another electrical connector.
- the arrangement of the two inner conductor contact element pairs 4 corresponds to a so-called star quad.
- a connector according to the invention can in principle have exactly one inner conductor contact element pair 4, as shown in FIGS Figures 1 to 24 and in 27 shown. In principle, however, any number of inner conductor contact element pairs 4 can be provided. For example, two, three, four or even more inner conductor contact element pairs 4 can be provided.
- Inner conductor contact elements 5, 6 shown are each identical, but asymmetrically designed and distributed around the longitudinal axis L or around the axis of symmetry of the outer conductor contact element 2.
- the outer conductor contact element 2 has a suitable compensation geometry (material recesses 8 and additional material 12 in order to ensure symmetrical operation overall.
- a material additive 12 can also be formed in one piece in the outer conductor contact element 2 .
- a shielding element electrically connected to the outer conductor contact element 2 can run along the longitudinal axis L between the inner conductor contact element pairs 4 (not shown).
- the connector components 2, 3, 4 can also be referred to as electrical connectors within the scope of the invention.
- the electrical connector 10 of 27 a single inner conductor contact element pair 4 on.
- a plurality of pairs of inner conductor contact elements 4 can also be provided.
- the inner conductor contact elements 5, 6 of the common inner conductor contact element pair 4 are each identical, but formed asymmetrically. Only because of the compensating geometry according to the invention can the illustrated electrical connector 10 be advantageously suitable for use in high-frequency technology.
- the dielectric 3 and the outer conductor contact element 2 have, for example, corresponding compensation geometries (material recesses 8 and material additives 12) in order to ensure a symmetrical signal transmission through the electrical plug connector 10 overall.
- the dielectric 3 and/or the inner conductor contact element pair 4 have a comparatively complex geometry
- iterative simulations can be provided in order to minimize a DC component in the differential signal transmission and to create a suitable compensation geometry 8, 9, 11, 12 to determine.
- a first method step S1 the impedance of the first (hypothetical) asymmetrical transmission system can be determined, which uses the first inner conductor contact element 5 for signal transmission and the outer conductor contact element 2 for reference transmission, while the second inner conductor contact element 6 is not assigned a fixed potential and thus has a floating potential.
- a second (hypothetical) asymmetrical transmission system can be determined, which uses the second inner conductor contact element 6 for the signal line and the outer conductor contact element 2 for the reference line, while the first inner conductor contact element 5 is not assigned a fixed potential and thus has a floating potential.
- a compensation geometry 8, 9, 11, 12 in the outer conductor contact element 2, in the dielectric 3 and/or in the inner conductor contact element pair 4 can be determined and/or modified with the aim of matching the impedances of the two asymmetrical transmission systems to one another.
- the method steps S1, S2, S3 can then be repeated or the impedances of the asymmetrical transmission systems can be newly determined and the compensation geometry(s) 8, 9, 11, 12 can be further modified if necessary.
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Claims (15)
- Connecteur enfichable électrique (10) pour la transmission différentielle de signaux, comportant un élément de contact de conducteur extérieur (2), un diélectrique (3) et au moins une paire d'éléments de contact de conducteur intérieur (4) pour la transmission différentielle de signaux, dans lequel le diélectrique (3) s'étend le long d'un axe longitudinal (L) à travers l'élément de contact de conducteur extérieur (2) et dans lequel la paire d'éléments de contact de conducteur intérieur (4) comprend un premier élément de contact de conducteur intérieur (5) et un deuxième élément de contact de conducteur intérieur (6) qui s'étendent le long de l'axe longitudinal (L) à travers le diélectrique (3), caractériséa) en ce que l'élément de contact de conducteur extérieur (2) et/ou le diélectrique (3) présentent une géométrie de compensation (8, 9, 11, 12) pour compenser une asymétrie de la paire d'éléments de contact de conducteur intérieur (4) par rapport à l'axe longitudinal (L), et/oub) que la paire d'éléments de contact de conducteur intérieur (4) présente une géométrie de compensation (8, 9, 11, 12) pour compenser une asymétrie de l'élément de contact de conducteur extérieur (2) et/ou du diélectrique (3) par rapport à l'axe longitudinal (L).
- Connecteur enfichable électrique (10) selon la revendication 1,
caractérisé en ce que la géométrie de compensation (8, 9, 11, 12) est configurée pour harmoniser entre elles l'impédance d'un premier système de transmission asymétrique et l'impédance d'un deuxième système de transmission asymétrique, pour le premier système de transmission asymétrique, seul le premier élément de contact de conducteur intérieur (5) étant prévu pour le câble de signalisation et l'élément de contact de conducteur extérieur (2) pour le câble de référence, et pour le deuxième système de transmission asymétrique, seul le deuxième élément de contact de conducteur intérieur (6) étant prévu pour le câble de signalisation et l'élément de contact de conducteur extérieur (2) pour le câble de référence. - Connecteur enfichable électrique (10) selon la revendication 1 ou 2,
caractérisé en ce que la géométrie de compensation (8, 9, 11, 12) s'étend parallèlement à l'axe longitudinal. - Connecteur enfichable électrique (10) selon une des revendications 1 à 3,
caractérisé en ce que la zone axiale le long de l'axe longitudinal (L) le long de laquelle la géométrie de compensation (8, 9, 11, 12) s'étend est plus courte, aussi longue ou plus longue que la zone axiale le long de l'axe longitudinal (L) le long de laquelle l'asymétrie s'étend, la zone axiale le long de laquelle la géométrie de compensation (8, 9, 11, 12) s'étend étant entièrement, partiellement ou pas du tout superposée avec la zone axiale le long de laquelle l'asymétrie s'étend. - Connecteur enfichable électrique (10) selon une des revendications 1 à 4,
caractérisé en ce que la géométrie de compensation se présente sous la forme d'un évidement de matériau (8) et/ou d'un ajout de matériau (12) et/ou d'une déformation de matériau (9, 11) et/ou d'une association de différents matériaux (3.1, 3.2). - Connecteur enfichable électrique (10) selon une des revendications 1 à 5,
caractérisé en ce que le diélectrique (3) est constitué d'au moins un élément solide. - Connecteur enfichable électrique (10) selon une des revendications 1 à 6,
caractérisé en ce que le premier élément de contact de conducteur intérieur (5) et le deuxième élément de contact de conducteur intérieur (6) présentent une géométrie transversale symétrique identique, les éléments de contact de conducteur intérieur (5, 6) étant disposés de façon asymétrique à l'intérieur de l'élément de contact de conducteur extérieur (2) et/ou à l'intérieur du diélectrique (3). - Connecteur enfichable électrique (10) selon une des revendications 1 à 6,
caractérisé en ce que le premier élément de contact de conducteur intérieur (5) et le deuxième élément de contact de conducteur intérieur (6) présentent une géométrie transversale asymétrique identique. - Connecteur enfichable électrique (10) selon une des revendications 1 à 8,
caractérisé en ce que le premier élément de contact de conducteur intérieur (5) est plus proche d'une surface intérieure (7) adjacente de l'élément de contact de conducteur extérieur (2) que le deuxième élément de contact de conducteur intérieur (6), la géométrie de compensationa) courant dans l'élément de contact de conducteur extérieur (2) le long de la surface intérieure (7) de l'élément de contact de conducteur extérieur (2) adjacente au premier élément de contact de conducteur intérieur (5) et étant configurée comme un évidement de matériau (8) et/ou comme une déformation de matériau (9) élargissant la section transversale, et/oub) courant dans le diélectrique (3) entre le premier élément de contact de conducteur intérieur (5) et la surface intérieure (7) adjacente de l'élément de contact de conducteur extérieur (2) et étant configurée comme un évidement de matériau (8). - Connecteur enfichable électrique (10) selon une des revendications 1 à 9,
caractérisé en ce que le deuxième élément de contact de conducteur intérieur (6) est plus proche d'une surface intérieure (7) adjacente de l'élément de contact de conducteur extérieur (2) que le premier élément de contact de conducteur intérieur (5), la géométrie de compensation courant dans l'élément de contact de conducteur extérieur (2) le long de la surface intérieure (7) de l'élément de contact de conducteur extérieur (2) adjacente au deuxième élément de contact de conducteur intérieur (6) et étant configurée comme un ajout de matériau (12) et/ou comme une déformation de matériau (11) rétrécissant la section transversale. - Connecteur enfichable électrique (10) selon une des revendications 1 à 10,
caractérisé en ce que la géométrie de compensation (8, 9, 11, 12) est configurée pour réduire la distance entre les éléments de contact de conducteur intérieur (5, 6) de la paire d'éléments de contact de conducteur intérieur (4). - Connecteur enfichable électrique (10) selon une des revendications 1 à 11,
caractérisé en ce qu'un élément de blindage relié à l'élément de contact de conducteur extérieur (2) s'étend le long de l'axe longitudinal (L) entre au moins deux paires d'éléments de contact de conducteur intérieur (4). - Connecteur enfichable électrique (10) selon une des revendications 1 à 12,
caractérisé en ce qu'il est prévu exactement une paire d'éléments de contact de conducteur intérieur (4), deux paires d'éléments de contact de conducteur intérieur (4) ou davantage, trois paires d'éléments de contact de conducteur intérieur (4) ou davantage ou quatre paires d'éléments de contact de conducteur intérieur (4) ou encore davantage. - Procédé de fabrication d'un connecteur enfichable électrique (10) pour la transmission différentielle de signaux, selon lequel le connecteur enfichable électrique (10) comporte un élément de contact de conducteur extérieur (2), un diélectrique (3) et au moins une paire d'éléments de contact de conducteur intérieur (4) pour la transmission différentielle de signaux, selon lequel le diélectrique (3) s'étend le long d'un axe longitudinal (L) à travers l'élément de contact de conducteur extérieur (2) et selon lequel la paire d'éléments de contact de conducteur intérieur (4) comprend un premier élément de contact de conducteur intérieur (5) et un deuxième élément de contact de conducteur intérieur (6) qui s'étendent le long de l'axe longitudinal (L) à travers le diélectrique (3), caractériséa) en ce que pour l'élément de contact de conducteur extérieur (2) et/ou pour le diélectrique (3) est déterminée une géométrie de compensation (8, 9, 11, 12) pour compenser une asymétrie de la paire d'éléments de contact de conducteur intérieur (4) par rapport à l'axe longitudinal (L), et/oub) que pour la paire d'éléments de contact de conducteur intérieur (4) est déterminée une géométrie de compensation (8, 9, 11, 12) pour compenser une asymétrie de l'élément de contact de conducteur extérieur (2) et/ou du diélectrique (3) par rapport à l'axe longitudinal (L).
- Procédé selon la revendication 14,
caractérisé en ce que la géométrie de compensation (8, 9, 11, 12) est déterminée en harmonisant l'impédance d'un premier système de transmission asymétrique avec l'impédance d'un deuxième système de transmission asymétrique, pour le premier système de transmission asymétrique, seul le premier élément de contact de conducteur intérieur (5) étant utilisé pour le câble de signalisation et l'élément de contact de conducteur extérieur (2) pour le câble de référence, et pour le deuxième système de transmission asymétrique, seul le deuxième élément de contact de conducteur intérieur (6) étant utilisé pour le câble de signalisation et l'élément de contact de conducteur extérieur (2) pour le câble de référence.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP20160092.1A EP3872937B1 (fr) | 2020-02-28 | 2020-02-28 | Connecteur enfichable électrique et procédé de fabrication d'un connecteur enfichable électrique |
US17/176,556 US11545789B2 (en) | 2020-02-28 | 2021-02-16 | Electrical plug-in connector and method for producing an electrical plug-in connector |
CN202110221012.7A CN113328278A (zh) | 2020-02-28 | 2021-02-26 | 电插入式连接器和用于制造电插入式连接器的方法 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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EP20160092.1A EP3872937B1 (fr) | 2020-02-28 | 2020-02-28 | Connecteur enfichable électrique et procédé de fabrication d'un connecteur enfichable électrique |
Publications (2)
Publication Number | Publication Date |
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EP3872937A1 EP3872937A1 (fr) | 2021-09-01 |
EP3872937B1 true EP3872937B1 (fr) | 2022-02-23 |
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EP20160092.1A Active EP3872937B1 (fr) | 2020-02-28 | 2020-02-28 | Connecteur enfichable électrique et procédé de fabrication d'un connecteur enfichable électrique |
Country Status (3)
Country | Link |
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US (1) | US11545789B2 (fr) |
EP (1) | EP3872937B1 (fr) |
CN (1) | CN113328278A (fr) |
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DE102022202848A1 (de) * | 2022-03-23 | 2023-09-28 | Yamaichi Electronics Deutschland Gmbh | Kontaktelement, Kontaktelementsystem und Steckverbinder |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102012015581A1 (de) * | 2012-08-07 | 2014-02-13 | Rosenberger Hochfrequenztechnik Gmbh & Co. Kg | Steckverbinder |
US9306312B2 (en) * | 2012-10-29 | 2016-04-05 | Carlisle Interconnect Technologies, Inc. | High density sealed electrical connector with multiple shielding strain relief devices |
DE202013006297U1 (de) * | 2013-07-11 | 2013-07-25 | Rosenberger Hochfrequenztechnik Gmbh & Co. Kg | Steckverbinder |
JP6036669B2 (ja) * | 2013-12-06 | 2016-11-30 | 日立金属株式会社 | 差動信号用ケーブル及びその製造方法 |
DE202015000751U1 (de) * | 2015-01-30 | 2015-03-06 | Rosenberger Hochfrequenztechnik Gmbh & Co. Kg | Steckverbinderanordnung mit Kompensationscrimp |
DE202015000753U1 (de) * | 2015-01-30 | 2015-02-16 | Rosenberger Hochfrequenztechnik Gmbh & Co. Kg | Steckverbinderanordnung mit Hülsenteil |
EP3121909B1 (fr) * | 2015-07-21 | 2018-09-19 | Delphi Technologies, Inc. | Connecteur électrique à impédance réglée |
EP3319182B1 (fr) * | 2016-11-04 | 2023-01-04 | Rosenberger Hochfrequenztechnik GmbH & Co. KG | Système de connecteur à fiches |
EP3444907A1 (fr) * | 2017-08-16 | 2019-02-20 | Rosenberger Hochfrequenztechnik GmbH & Co. KG | Système de connecteur à fiches |
JP6988446B2 (ja) * | 2017-12-21 | 2022-01-05 | 株式会社オートネットワーク技術研究所 | コネクタ |
DE102018102564A1 (de) * | 2018-02-06 | 2019-08-08 | Te Connectivity Germany Gmbh | Elektrische Ferrule, elektrische Verbindungseinrichtung, sowie Verfahren zum Konfektionieren eines elektrischen Kabels |
DE102018104253B4 (de) * | 2018-02-26 | 2019-12-05 | Rosenberger Hochfrequenztechnik Gmbh & Co. Kg | Steckverbinderanordnung |
-
2020
- 2020-02-28 EP EP20160092.1A patent/EP3872937B1/fr active Active
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2021
- 2021-02-16 US US17/176,556 patent/US11545789B2/en active Active
- 2021-02-26 CN CN202110221012.7A patent/CN113328278A/zh active Pending
Also Published As
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CN113328278A (zh) | 2021-08-31 |
US20210273380A1 (en) | 2021-09-02 |
EP3872937A1 (fr) | 2021-09-01 |
US11545789B2 (en) | 2023-01-03 |
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