EP3825436A1 - Steel sheet and method for manufacturing same - Google Patents

Steel sheet and method for manufacturing same Download PDF

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Publication number
EP3825436A1
EP3825436A1 EP19850397.1A EP19850397A EP3825436A1 EP 3825436 A1 EP3825436 A1 EP 3825436A1 EP 19850397 A EP19850397 A EP 19850397A EP 3825436 A1 EP3825436 A1 EP 3825436A1
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content
steel
steel plate
temperature
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EP19850397.1A
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German (de)
French (fr)
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EP3825436A4 (en
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Hiroshi Ikeda
Shigeki Kitsuya
Keiji Ueda
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JFE Steel Corp
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JFE Steel Corp
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Publication of EP3825436A1 publication Critical patent/EP3825436A1/en
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/38Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of manganese
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/005Heat treatment of ferrous alloys containing Mn
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0205Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips of ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0221Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
    • C21D8/0226Hot rolling
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/46Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/001Ferrous alloys, e.g. steel alloys containing N
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/002Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/005Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/008Ferrous alloys, e.g. steel alloys containing tin
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/20Ferrous alloys, e.g. steel alloys containing chromium with copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/22Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/24Ferrous alloys, e.g. steel alloys containing chromium with vanadium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/26Ferrous alloys, e.g. steel alloys containing chromium with niobium or tantalum
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/28Ferrous alloys, e.g. steel alloys containing chromium with titanium or zirconium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/32Ferrous alloys, e.g. steel alloys containing chromium with boron
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/54Ferrous alloys, e.g. steel alloys containing chromium with nickel with boron
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/58Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/60Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium, or antimony, or more than 0.04% by weight of sulfur

Definitions

  • the present disclosure relates to a steel plate having excellent corrosion resistance particularly in saltwater corrosive environments and suitable for structural steel used in very-low-temperature environments such as liquefied gas storage tanks, and a method of producing the same.
  • hot-rolled steel plates for structures such as liquefied gas storage tanks. Operating environments of such structures reach very low temperatures, and thus hot-rolled steel plates used for such structures are required to have excellent toughness at very low temperatures as well as high strength.
  • a hot-rolled steel plate used for a liquefied natural gas storage needs to have excellent toughness at temperatures lower than or equal to -164 °C which is the boiling point of liquefied natural gas. If the low-temperature toughness of the steel material is insufficient, the safety of the very-low-temperature storage structure is likely to be undermined. There is thus strong need to improve the low-temperature toughness of the steel material used.
  • austenitic stainless steel having austenite microstructure which is not embrittled at very low temperatures 9 % Ni steel, and 5000 series aluminum alloys have been conventionally used.
  • high alloy costs or production costs of these metal materials there has been demand for a steel plate that is inexpensive and has excellent very-low-temperature toughness.
  • studies have been conducted to use, as a new steel plate to replace conventional steels for very low temperature use, high-Mn steel containing a large amount of Mn which is a relatively inexpensive austenite-stabilizing element and having austenite microstructure, as a structural steel plate in very-low-temperature environments.
  • Such hydrogen enters into the steel, causing hydrogen embrittlement.
  • Conventionally studied high-Mn steel may be inferior in corrosion resistance to not only austenitic stainless steel but also 9 % Ni steel and typical low-alloy steel.
  • it is important that the steel material used for the structure has excellent corrosion resistance in addition to high strength and very-low-temperature toughness.
  • JP 2015-508452 A discloses a steel material that contains Mn: 15 % to 35 %, Cu: 5 % or less, and appropriate amounts of C and Cr to improve the machinability by cutting and the Charpy impact property of a heat-affected zone at -196 °C.
  • JP 2016-84529 A discloses a high-Mn steel material that contains C: 0.25 % to 0.75 %, Si: 0.05 % to 1.0 %, Mn: more than 20 % and 35 % or less, Ni: 0.1 % or more and less than 7.0 %, and Cr: 0.1 % or more and less than 8.0 % to improve the low-temperature toughness.
  • JP 2016-196703 A discloses a high-Mn steel material that contains C: 0.001 % to 0.80 %, Mn: 15 % to 35 %, and elements such as Cr, Ti, Si, Al, Mg, Ca, and REM to improve the very-low-temperature toughness of base metal and welds.
  • “having excellent corrosion resistance” means that the fracture stress is 600 MPa or more in the case of immersing a sample in artificial seawater (chloride ion concentration: 18000 ppm) at a temperature of 23 °C and conducting a constant-rate tensile test at a strain rate of 4 ⁇ 10 -7 inch/s in accordance with the NACE Standard TM0111-2011 Slow Strain Rate Test Method.
  • a steel plate according to one of the disclosed embodiments will be described in detail below.
  • the present disclosure is not limited to the embodiment described below.
  • the chemical composition of the steel plate is defined as follows, in order to ensure excellent corrosion resistance.
  • “%” used with regard to the chemical composition denotes “mass%” unless otherwise specified.
  • the C content needs to be 0.20 % or more. If the C content is more than 0.70 %, excessive precipitation of Cr carbides and Nb-, V-, and Ti-based carbides is facilitated, and these precipitates form a corrosion initiation point. In addition, the low-temperature toughness decreases.
  • the C content is therefore 0.20 % or more and 0.70 % or less.
  • the C content is preferably 0.25 % or more and 0.60 % or less.
  • Si 0.05 % or more and 1.00 % or less
  • Si acts as a deoxidizer, and not only is necessary for steelmaking but also has an effect of strengthening the steel plate through solid solution strengthening by dissolving in the steel.
  • the Si content needs to be 0.05 % or more. If the Si content is more than 1.00 %, the weldability and the surface characteristics degrade and the stress corrosion cracking resistance decreases in some cases. The Si content is therefore 0.05 % or more and 1.00 % or less. The Si content is preferably 0.07 % or more and 0.50 % or less.
  • Mn 15.0 % or more and 35.0 % or less
  • Mn is a relatively inexpensive austenite-stabilizing element.
  • Mn is an important element for achieving both the strength and the very-low-temperature toughness.
  • the Mn content needs to be 15.0 % or more. If the Mn content is more than 35.0 %, the effect of improving the very-low-temperature toughness is saturated, and the alloy costs increase. Moreover, the weldability and the cuttability degrade. Furthermore, segregation of Mn is caused, and stress corrosion cracking is promoted.
  • the Mn content is therefore 15.0 % or more and 35.0 % or less.
  • the Mn content is preferably 18.0 % or more and 28.0 % or less.
  • the P content is more than 0.030 %, P segregates to grain boundaries and decreases the grain boundary strength, and forms a stress corrosion cracking initiation point. It is therefore desirable to reduce the P content as much as possible, with its upper limit being set to 0.030 %. Since lower P content contributes to improved properties, the P content is preferably 0.024 % or less, and more preferably 0.020 % or less. Reducing the P content to less than 0.001 % requires considerable steelmaking costs and impairs the economic efficiency. Hence, P content of 0.001 % or more is allowable from the viewpoint of economic efficiency.
  • S decreases the low-temperature toughness and the ductility of the base metal. It is therefore desirable to reduce the S content as much as possible, with its upper limit being set to 0.0200 %.
  • the S content is therefore 0.0200 % or less, and preferably 0.0180 % or less. Reducing the S content to less than 0.0001 % requires considerable steelmaking costs and impairs the economic efficiency. Hence, S content of 0.0001 % or more is allowable from the viewpoint of economic efficiency.
  • A1 0.010 % or more and 0.100 % or less
  • A1 acts as a deoxidizer, and is most generally used in the molten steel deoxidation process. A1 also has an effect of suppressing coarsening of crystal grains by fixing solute N in the steel and forming A1N. A1 further has an effect of suppressing a decrease in toughness due to reduction of solute N. To achieve the effects, the A1 content needs to be 0.01 % or more. If the Al content is more than 0.100 %, coarse nitrides form and become a corrosion initiation point or a fracture origin to thus cause a decrease in stress corrosion cracking resistance in some cases. Moreover, A1 diffuses into a weld metal portion during welding and decreases the toughness of the weld metal. The A1 content is therefore 0.100 % or less. The A1 content is preferably 0.020 % or more and 0.070 % or less.
  • Cr has an effect of delaying initial corrosion reaction on the steel plate surface in a saltwater corrosive environment when added in an appropriate amount. Cr is an important element that, by this effect, decreases the amount of hydrogen that enters into the steel plate and improves the stress corrosion cracking resistance. To achieve the effects, the Cr content needs to be 0.5 % or more. If the Cr content is more than 8.0 %, the effects are saturated, and the economic efficiency is impaired. The Cr content is therefore 0.5 % or more and 8.0 % or less. The Cr content is preferably 1.0 % or more.
  • solute content in the added Cr contributes to improved stress corrosion cracking resistance, but the precipitate content in the added Cr has a possibility of hindering improvement in stress corrosion cracking resistance. Accordingly, it is important that at least 60 % of Cr is solute Cr. In other words, if solute Cr is 60 % or more of the Cr content, the foregoing effects can be achieved, and improvement in stress corrosion cracking resistance by addition of Cr can be achieved. Solute Cr is preferably 70 % or more of the Cr content, and more preferably 100 % of the Cr content.
  • solute Cr denotes a state in which solute atoms exist in an atom state without forming a precipitate or the like.
  • the amount of solute Cr can be calculated as follows: A test piece for electrolytic extraction is collected from the steel plate, and a precipitate is extracted by electrolytic extraction using a 10 % AA (10 % acetylacetone-1 % tetramethylammonium chloride-methanol) solution. The Cr content in the precipitate is measured by ICP optical emission spectrometry, and the measured Cr content is subtracted from all Cr in the test piece to yield the amount of solute Cr.
  • N 0.0010 % or more and 0.0300 % or less
  • N is an austenite-stabilizing element, and is effective in improving the very-low-temperature toughness. N also has an effect of combining with Nb, V, and Ti to form nitrides or carbonitrides which finely precipitate and suppress stress corrosion cracking as a diffusible hydrogen trapping site. To achieve the effects, the N content needs to be 0.0010 % or more. If the N content is more than 0.0300 %, excessive formation of nitrides or carbonitrides is facilitated, as a result of which not only the amount of solute element decreases and the corrosion resistance decreases but also the toughness decreases. The N content is therefore 0.0010 % or more and 0.0300 % or less. The N content is preferably 0.0020 % or more and 0.0150 % or less.
  • the B is an element that strengthens the austenite grain boundaries, and is effective in improving the stress corrosion cracking resistance by suppressing cracking in the grain boundaries.
  • the B content needs to be 0.0003 % or more.
  • the B content is preferably 0.0005 % or more, further preferably more than 0.0007 %, and particularly preferably more than 0.0010 %. If the B content is more than 0.0100 %, the effects are saturated. The B content is therefore 0.0100 % or less.
  • the B content is preferably 0.0070 % or less.
  • the chemical composition of the steel plate according to one of the disclosed embodiments may optionally contain, in addition to the above-described essential elements, Nb: 0.003 % or more and 0.030 % or less, V: 0.01 % or more and 0.10 % or less, and Ti: 0.003 % or more and 0.040 % or less, for the purpose of further improving the corrosion resistance.
  • Nb 0.003 % or more and 0.030 % or less
  • Nb is an element that has an effect of suppressing stress corrosion cracking by forming carbonitrides that precipitate and function as a diffusible hydrogen trapping site.
  • the Nb content is preferably 0.003 % or more. If the Nb content is more than 0.030 %, coarse carbonitrides may precipitate and form a fracture origin. In addition, precipitates may coarsen and cause a decrease in base metal toughness. Accordingly, in the case of containing Nb, the Nb content is preferably 0.003 % or more and 0.030 % or less.
  • the Nb content is more preferably 0.005 % or more and 0.025 % or less, and further preferably 0.007 % or more and 0.022 % or less.
  • V 0.01 % or more and 0.10 % or less
  • V is an element that has an effect of suppressing stress corrosion cracking by forming carbonitrides that precipitate and function as a diffusible hydrogen trapping site.
  • the V content is preferably 0.01 % or more. If the V content is more than 0.10 %, coarse carbonitrides may precipitate and form a fracture origin. In addition, precipitates may coarsen and cause a decrease in base metal toughness. Accordingly, in the case of containing V, the V content is preferably 0.01 % or more and 0.10 % or less. The V content is more preferably 0.02 % or more and 0.09 % or less, and further preferably 0.03 % or more and 0.08 % or less.
  • Ti is an element that has an effect of suppressing stress corrosion cracking by forming nitrides or carbonitrides that precipitate and function as a diffusible hydrogen trapping site.
  • the Ti content is preferably 0.003 % or more. If the Ti content is more than 0.040 %, precipitates may coarsen and cause a decrease in base metal toughness. In addition, coarse carbonitrides may precipitate and form a fracture origin. Accordingly, in the case of containing Ti, the Ti content is preferably 0.003 % or more and 0.040 % or less. The Ti content is more preferably 0.005 % or more and 0.035 % or less, and further preferably 0.007 % or more and 0.032 % or less.
  • the chemical composition of the steel plate according to one of the disclosed embodiments may optionally further contain one or more selected from Cu: 0.01 % or more and 0.50 % or less, Ni: 0.01 % or more and 0.50 % or less, Sn: 0.01 % or more and 0.30 % or less, Sb: 0.01 % or more and 0.30 % or less, Mo: 0.01 % or more and 2.0 % or less, and W: 0.01 % or more and 2.0 % or less, for the purpose of further improving the corrosion resistance.
  • Cu, Ni, Sn, Sb, Mo, and W are each an element that, when added in combination with Cr, improves the corrosion resistance of the high-Mn steel in saltwater corrosive environments.
  • Cu, Sn, and Sb each have an effect of suppressing hydrogen evolution reaction which is cathode reaction by increasing the hydrogen overvoltage of the steel material.
  • Ni forms a precipitation coating on the steel material surface, and physically suppresses the permeation of corrosive anions such as Cl - into the steel substrate.
  • Cu, Ni, Sn, Sb, Mo, and W each separate from the steel material surface as metal ions upon corrosion, and refine the corrosion product to thus suppress the permeation of corrosive anions through the steel interface (the interface between the rust layer and the steel substrate).
  • Mo and W separate respectively as Mo 4 2- and WO 4 2- and are adsorbed in the corrosion product or on the steel plate surface, thereby imparting cation selective permeability and electrically suppressing the permeation of corrosive anions into
  • the Cu content is 0.01 % or more and 0.50 % or less
  • the Ni content is 0.01 % or more and 0.50 % or less
  • the Sn content is 0.01 % or more and 0.30 % or less
  • the Sb content is 0.01 % or more and 0.30 % or less
  • the Mo content is 0.01 % or more and 2.0 % or less
  • the W content is 0.01 % or more and 2.0 % or less.
  • the Cu content is 0.02 % or more and 0.40 % or less
  • the Ni content is 0.02 % or more and 0.40 % or less
  • the Sn content is 0.02 % or more and 0.25 % or less
  • the Sb content is 0.02 % or more and 0.25 % or less
  • the Mo content is 0.02 % or more and 0.40 % or less
  • the W content is 0.02 % or more and 0.40 % or less.
  • the chemical composition of the steel plate according to one of the disclosed embodiments may optionally further contain one or more selected from Ca: 0.0005 % or more and 0.0050 % or less, Mg: 0.0005 % or more and 0.0100 % or less, and REM: 0.0010 % or more and 0.0200 % or less, for the purpose of further improving the corrosion resistance.
  • Ca, Mg, and REM are each an element useful for morphological control of inclusions, and may be optionally contained.
  • Morphological control of inclusions means turning elongated sulfide-based inclusions into granular inclusions. Through such morphological control of inclusions, the ductility, the toughness, and the sulfide stress corrosion cracking resistance can be improved.
  • the Ca content and the Mg content are each preferably 0.0005 % or more, and the REM content is preferably 0.0010 % or more. If the Ca content, the Mg content, and the REM content are each high, the amount of nonmetallic inclusions increases, which may decrease the ductility, the toughness, and the sulfide stress corrosion cracking resistance. Moreover, high contents of these elements are likely to be economically disadvantageous.
  • the Ca content is preferably 0.0005 % or more and 0.0050 % or less.
  • the Mg content is preferably 0.0005 % or more and 0.0100 % or less.
  • the REM content is preferably 0.0010 % or more and 0.0200 % or less. More preferably, the Ca content is 0.0010 % or more and 0.0040 % or less, the Mg content is 0.0010 % or more and 0.0040 % or less, and the REM content is 0.0020 % or more and 0.0150 % or less.
  • the temperature of the material to be rolled in hot rolling and the cooling rate in subsequent cooling are the temperature and the cooling rate measured on the surface of the material to be rolled.
  • the steel plate is produced by: heating a steel raw material having the foregoing chemical composition to 1000 °C or more and 1300 °C or less; thereafter subjecting the steel raw material to hot rolling at a rolling reduction ratio of 3 or more and 30 or less and a rolling finish temperature of 750 °C or more, with the residence time during which the material to be rolled is in a temperature range of 950 °C or less and 600 °C or more being 30 min or less; and thereafter cooling the material at an average cooling rate of 3 °C/s or more in a temperature range of 700 °C or less and 600 °C or more.
  • Heating temperature of steel raw material 1000 °C or more and 1300 °C or less
  • the steel raw material is heated to 1000 °C or more in order to dissolve carbonitrides in the microstructure and homogenize the crystal grain size and the like. If the heating temperature is less than 1000 °C, carbonitrides do not dissolve sufficiently, making it impossible to obtain desired properties. If the heating temperature is more than 1300 °C, the material properties degrade due to coarsening of crystal grains. Moreover, excessive energy is required, and the productivity decreases. The upper limit of the heating temperature is therefore 1300 °C.
  • the heating temperature is preferably 1050 °C or more and 1250 °C or less, and more preferably 1070 °C or more and 1250 °C or less.
  • the steel raw material is preferably a continuously-cast slab, or a slab, a billet, or the like produced by a well-known method such as ingot casting.
  • the molten steel may be additionally subjected to treatments such as ladle refining and vacuum degassing.
  • the rolling finish temperature of the hot rolling is less than 750 °C, the amount of carbides precipitated during the rolling increases significantly, and the amount of solute Cr may be unable to be ensured even in the case where the residence time in a temperature range of 600 °C or more and 900 °C or less is less than 30 min as described later. This causes a decrease in corrosion resistance. If the rolling finish temperature of the hot rolling is less than 750 °C, the deformation resistance increases, and an excessive load is put on the production line. The rolling finish temperature is therefore 750 °C or more.
  • the average cooling rate in a temperature range of 700 °C or less and 600 °C or more is less than 3 °C/s, precipitates such as Cr carbides form in large amounts.
  • the average cooling rate is therefore limited to 3 °C/s or more.
  • the average cooling rate is preferably 10 °C/s or more and 150 °C/s or less.
  • the residence time during which the raw material to be rolled is in a temperature range of 950 °C or less and 600 °C or more is more than 30 min, carbonitrides and carbides precipitate in large amounts during the rolling, and the amount of solute Cr decreases to less than the necessary amount, which causes a decrease in corrosion resistance and a decrease in very-low-temperature toughness.
  • the residence time in a temperature range of 950 °C or less and 600 °C or more is limited to 30 min or less.
  • the residence time is preferably 5 min or more and 25 min or less.
  • the rolling time can be shortened, and consequently the residence time in a range of 950 °C or less and 600 °C or more can be limited to 30 min or less.
  • the rolling reduction ratio in the hot rolling is preferably 30 or less. If the rolling reduction ratio in the hot rolling is less than 3, there is a possibility that, as a result of lessening of the effect of facilitating recrystallization to achieve homogenization, coarse austenite grains remain and this part oxidizes preferentially, and consequently the corrosion resistance decreases. Accordingly, the rolling reduction ratio in the hot rolling is preferably 3 or more.
  • the rolling reduction ratio is defined as "(the thickness of the raw material to be rolled in hot rolling)/(the thickness of the steel plate after the hot rolling)".
  • the corrosion resistance test was conducted in accordance with the NACE Standard TM0111-2011 Slow Strain Rate Test Method (hereafter "SSRT test”).
  • SSRT test Slow Strain Rate Test Method
  • the test piece was immersed in artificial seawater (chloride ion concentration: 18000 ppm) at a temperature of 23 °C, and a constant-rate tensile test was conducted at a strain rate of 4 ⁇ 10 -7 inch/s.
  • the fracture stress was 600 MPa or more, the stress corrosion cracking resistance was evaluated as excellent.
  • Each steel plate (samples No. 1 to No. 42) according to the present disclosure had corrosion resistance satisfying a fracture stress of 600 MPa or more in the SSRT test.
  • Each Comparative Example (samples No. 43 to No. 65) outside the range according to the present disclosure failed to satisfy the foregoing target performance in stress corrosion cracking resistance.

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Abstract

Provided is a high-Mn steel having excellent corrosion resistance particularly in salt corrosive environments. A steel plate comprises a chemical composition containing C: 0.20 % or more and 0.70 % or less, Si: 0.05 % or more and 1.00 % or less, Mn: 15.0 % or more and 35.0 % or less, P: 0.030 % or less, S: 0.0200 % or less, Al: 0.010 % or more and 0.100 % or less, Cr: 0.5 % or more and 8.0 % or less, and N: 0.0010 % or more and 0.0300 % or less, with a balance consisting of Fe and inevitable impurities, wherein 60 % or more of the Cr is solute Cr.

Description

    TECHNICAL FIELD
  • The present disclosure relates to a steel plate having excellent corrosion resistance particularly in saltwater corrosive environments and suitable for structural steel used in very-low-temperature environments such as liquefied gas storage tanks, and a method of producing the same.
  • BACKGROUND
  • Attempts have been made to use hot-rolled steel plates for structures such as liquefied gas storage tanks. Operating environments of such structures reach very low temperatures, and thus hot-rolled steel plates used for such structures are required to have excellent toughness at very low temperatures as well as high strength. For example, a hot-rolled steel plate used for a liquefied natural gas storage needs to have excellent toughness at temperatures lower than or equal to -164 °C which is the boiling point of liquefied natural gas. If the low-temperature toughness of the steel material is insufficient, the safety of the very-low-temperature storage structure is likely to be undermined. There is thus strong need to improve the low-temperature toughness of the steel material used.
  • In response to this need, austenitic stainless steel having austenite microstructure which is not embrittled at very low temperatures, 9 % Ni steel, and 5000 series aluminum alloys have been conventionally used. However, due to high alloy costs or production costs of these metal materials, there has been demand for a steel plate that is inexpensive and has excellent very-low-temperature toughness. In view of this, studies have been conducted to use, as a new steel plate to replace conventional steels for very low temperature use, high-Mn steel containing a large amount of Mn which is a relatively inexpensive austenite-stabilizing element and having austenite microstructure, as a structural steel plate in very-low-temperature environments.
  • There is, however, the following problem: In the case where a steel plate having austenite microstructure is put in a corrosive environment, austenite crystal grain boundaries are eroded through corrosion, and stress corrosion cracking tends to occur when tensile stress is applied. In the production stage of a liquefied gas storage structure or the like, the steel substrate of the steel plate is exposed to the surface in some cases. If the steel material surface comes into contact with water vapor, water, oil, or the like containing a corrosive substance such as salt, the steel material is corroded. In the corrosion reaction on the steel plate surface, while iron undergoes anodic reaction to form oxides (rust), water undergoes cathodic reaction to form hydrogen. Such hydrogen enters into the steel, causing hydrogen embrittlement. In such a case, if residual stress in bending, welding, or the like during production or load stress in a use environment is applied, there is a possibility that stress corrosion cracking occurs and the structure is fractured. Conventionally studied high-Mn steel may be inferior in corrosion resistance to not only austenitic stainless steel but also 9 % Ni steel and typical low-alloy steel. In terms of safety, it is important that the steel material used for the structure has excellent corrosion resistance in addition to high strength and very-low-temperature toughness.
  • For example, JP 2015-508452 A (PTL 1) discloses a steel material that contains Mn: 15 % to 35 %, Cu: 5 % or less, and appropriate amounts of C and Cr to improve the machinability by cutting and the Charpy impact property of a heat-affected zone at -196 °C.
  • JP 2016-84529 A (PTL 2) discloses a high-Mn steel material that contains C: 0.25 % to 0.75 %, Si: 0.05 % to 1.0 %, Mn: more than 20 % and 35 % or less, Ni: 0.1 % or more and less than 7.0 %, and Cr: 0.1 % or more and less than 8.0 % to improve the low-temperature toughness.
  • JP 2016-196703 A (PTL 3) discloses a high-Mn steel material that contains C: 0.001 % to 0.80 %, Mn: 15 % to 35 %, and elements such as Cr, Ti, Si, Al, Mg, Ca, and REM to improve the very-low-temperature toughness of base metal and welds.
  • CITATION LIST Patent Literature
    • PTL 1: JP 2015-508452 A
    • PTL 2: JP 2016-84529 A
    • PTL 3: JP 2016-196703 A
    SUMMARY (Technical Problem)
  • However, the respective steel materials described in PTL 1, PTL 2, and PTL 3 still have room for improvement in the production costs for achieving the strength and the low-temperature toughness, as well as in the corrosion resistance when the foregoing austenite steel material is put in a salt corrosive environment.
  • It could therefore be helpful to provide a high-Mn steel having excellent corrosion resistance particularly in salt corrosive environments. Herein, "having excellent corrosion resistance" means that the fracture stress is 600 MPa or more in the case of immersing a sample in artificial seawater (chloride ion concentration: 18000 ppm) at a temperature of 23 °C and conducting a constant-rate tensile test at a strain rate of 4 × 10-7 inch/s in accordance with the NACE Standard TM0111-2011 Slow Strain Rate Test Method.
  • (Solution to Problem)
  • We conducted intensive studies on various factors that determine the chemical composition and the production conditions of high-Mn steel, and discovered the following a and b:
    1. a. Upon adding Cr to high-Mn steel as a base, appropriate control of the amount of Cr added and of the amount of solute Cr can delay an initial corrosion reaction on the steel plate surface in a saltwater corrosive environment. Thus, the amount of hydrogen entering into the steel can be reduced, and the foregoing stress corrosion cracking of austenite steel can be suppressed.
    2. b. An effective way of suppressing fracture from crystal grain boundaries of austenite is to enhance the crystal grain boundary strength. In particular, P is an element that easily segregates together with Mn in a slab solidification process, and decreases the crystal grain boundary strength in the part that intersects with this segregation area. Hence, impurity elements such as P need to be reduced. Meanwhile, B is an element that increases the strength of austenite grain boundaries. By reducing impurity elements such as P and also adding B, grain boundary fracture can be suppressed more effectively.
  • The present disclosure is based on these discoveries and further studies. We thus provide:
    1. 1. A steel plate comprising: a chemical composition containing (consisting of), in mass%, C: 0.20 % or more and 0.70 % or less, Si: 0.05 % or more and 1.00 % or less, Mn: 15.0 % or more and 35.0 % or less, P: 0.030 % or less, S: 0.0200 % or less, Al: 0.010 % or more and 0.100 % or less, Cr: 0.5 % or more and 8.0 % or less, N: 0.0010 % or more and 0.0300 % or less, and B: 0.0003 % or more and 0.0100 % or less, with a balance consisting of Fe and inevitable impurities, wherein 60 % or more of the Cr is solute Cr.
    2. 2. The steel plate with excellent corrosion resistance according to 1., wherein the chemical composition further contains, in mass%, one or more selected from Nb: 0.003 % or more and 0.030 % or less, V: 0.01 % or more and 0.10 % or less, and Ti: 0.003 % or more and 0.040 % or less.
    3. 3. The steel plate according to 1. or 2., wherein the chemical composition further contains, in mass%, one or more selected from Cu: 0.01 % or more and 0.50 % or less, Ni: 0.01 % or more and 0.50 % or less, Sn: 0.01 % or more and 0.30 % or less, Sb: 0.01 % or more and 0.30 % or less, Mo: 0.01 % or more and 2.0 % or less, and W: 0.01 % or more and 2.0 % or less.
    4. 4. The steel plate according to any one of 1. to 3., wherein the chemical composition further contains, in mass%, one or more selected from Ca: 0.0005 % or more and 0.0050 % or less, Mg: 0.0005 % or more and 0.0100 % or less, and REM: 0.0010 % or more and 0.0200 % or less.
    5. 5. A method of producing a steel plate, the method comprising: heating a steel raw material having the chemical composition according to any one of 1. to 4. to 1000 °C or more and 1300 °C or less; thereafter subjecting the steel raw material to hot rolling at a rolling finish temperature of 750 °C or more with a residence time of the steel raw material in a temperature range of 950 °C or less and 600 °C or more being 30 min or less, to obtain a hot-rolled steel plate; and thereafter cooling the hot-rolled steel plate at an average cooling rate of 3 °C/s or more in a temperature range of 700 °C or less and 600 °C or more.
    (Advantageous Effect)
  • It is thus possible to provide a steel plate having excellent corrosion resistance particularly in salt corrosive environments. By using the presently disclosed steel plate for a steel structure used in a very-low-temperature environment such as a liquefied gas storage tank, the safety and life of the steel structure are greatly improved. This yields significantly advantageous effects in industrial terms. Moreover, the presently disclosed steel plate is less expensive than existing materials, and thus has excellent economic advantage.
  • DETAILED DESCRIPTION
  • A steel plate according to one of the disclosed embodiments will be described in detail below. The present disclosure is not limited to the embodiment described below.
  • [Chemical composition]
  • First, the chemical composition of the steel plate according to one of the disclosed embodiments and the reasons for limiting the chemical composition will be described below. In the present disclosure, the chemical composition of the steel plate is defined as follows, in order to ensure excellent corrosion resistance. Herein, "%" used with regard to the chemical composition denotes "mass%" unless otherwise specified.
  • C: 0.20 % or more and 0.70 % or less
  • C is effective in strengthening, and is an inexpensive austenite-stabilizing element that is important in obtaining austenite. To achieve the effects, the C content needs to be 0.20 % or more. If the C content is more than 0.70 %, excessive precipitation of Cr carbides and Nb-, V-, and Ti-based carbides is facilitated, and these precipitates form a corrosion initiation point. In addition, the low-temperature toughness decreases. The C content is therefore 0.20 % or more and 0.70 % or less. The C content is preferably 0.25 % or more and 0.60 % or less.
  • Si: 0.05 % or more and 1.00 % or less
  • Si acts as a deoxidizer, and not only is necessary for steelmaking but also has an effect of strengthening the steel plate through solid solution strengthening by dissolving in the steel. To achieve the effects, the Si content needs to be 0.05 % or more. If the Si content is more than 1.00 %, the weldability and the surface characteristics degrade and the stress corrosion cracking resistance decreases in some cases. The Si content is therefore 0.05 % or more and 1.00 % or less. The Si content is preferably 0.07 % or more and 0.50 % or less.
  • Mn: 15.0 % or more and 35.0 % or less
  • Mn is a relatively inexpensive austenite-stabilizing element. In the present disclosure, Mn is an important element for achieving both the strength and the very-low-temperature toughness. To achieve the effects, the Mn content needs to be 15.0 % or more. If the Mn content is more than 35.0 %, the effect of improving the very-low-temperature toughness is saturated, and the alloy costs increase. Moreover, the weldability and the cuttability degrade. Furthermore, segregation of Mn is caused, and stress corrosion cracking is promoted. The Mn content is therefore 15.0 % or more and 35.0 % or less. The Mn content is preferably 18.0 % or more and 28.0 % or less.
  • P: 0.030 % or less
  • If the P content is more than 0.030 %, P segregates to grain boundaries and decreases the grain boundary strength, and forms a stress corrosion cracking initiation point. It is therefore desirable to reduce the P content as much as possible, with its upper limit being set to 0.030 %. Since lower P content contributes to improved properties, the P content is preferably 0.024 % or less, and more preferably 0.020 % or less. Reducing the P content to less than 0.001 % requires considerable steelmaking costs and impairs the economic efficiency. Hence, P content of 0.001 % or more is allowable from the viewpoint of economic efficiency.
  • S: 0.0200 % or less
  • S decreases the low-temperature toughness and the ductility of the base metal. It is therefore desirable to reduce the S content as much as possible, with its upper limit being set to 0.0200 %. The S content is therefore 0.0200 % or less, and preferably 0.0180 % or less. Reducing the S content to less than 0.0001 % requires considerable steelmaking costs and impairs the economic efficiency. Hence, S content of 0.0001 % or more is allowable from the viewpoint of economic efficiency.
  • A1: 0.010 % or more and 0.100 % or less
  • A1 acts as a deoxidizer, and is most generally used in the molten steel deoxidation process. A1 also has an effect of suppressing coarsening of crystal grains by fixing solute N in the steel and forming A1N. A1 further has an effect of suppressing a decrease in toughness due to reduction of solute N. To achieve the effects, the A1 content needs to be 0.01 % or more. If the Al content is more than 0.100 %, coarse nitrides form and become a corrosion initiation point or a fracture origin to thus cause a decrease in stress corrosion cracking resistance in some cases. Moreover, A1 diffuses into a weld metal portion during welding and decreases the toughness of the weld metal. The A1 content is therefore 0.100 % or less. The A1 content is preferably 0.020 % or more and 0.070 % or less.
  • Cr: 0.5 % or more and 8.0 % or less, and 60 % or more of Cr: solute Cr
  • Cr has an effect of delaying initial corrosion reaction on the steel plate surface in a saltwater corrosive environment when added in an appropriate amount. Cr is an important element that, by this effect, decreases the amount of hydrogen that enters into the steel plate and improves the stress corrosion cracking resistance. To achieve the effects, the Cr content needs to be 0.5 % or more. If the Cr content is more than 8.0 %, the effects are saturated, and the economic efficiency is impaired. The Cr content is therefore 0.5 % or more and 8.0 % or less. The Cr content is preferably 1.0 % or more.
  • The solute content in the added Cr contributes to improved stress corrosion cracking resistance, but the precipitate content in the added Cr has a possibility of hindering improvement in stress corrosion cracking resistance. Accordingly, it is important that at least 60 % of Cr is solute Cr. In other words, if solute Cr is 60 % or more of the Cr content, the foregoing effects can be achieved, and improvement in stress corrosion cracking resistance by addition of Cr can be achieved. Solute Cr is preferably 70 % or more of the Cr content, and more preferably 100 % of the Cr content.
  • Herein, "solute Cr" denotes a state in which solute atoms exist in an atom state without forming a precipitate or the like. Specifically, the amount of solute Cr can be calculated as follows: A test piece for electrolytic extraction is collected from the steel plate, and a precipitate is extracted by electrolytic extraction using a 10 % AA (10 % acetylacetone-1 % tetramethylammonium chloride-methanol) solution. The Cr content in the precipitate is measured by ICP optical emission spectrometry, and the measured Cr content is subtracted from all Cr in the test piece to yield the amount of solute Cr.
  • N: 0.0010 % or more and 0.0300 % or less
  • N is an austenite-stabilizing element, and is effective in improving the very-low-temperature toughness. N also has an effect of combining with Nb, V, and Ti to form nitrides or carbonitrides which finely precipitate and suppress stress corrosion cracking as a diffusible hydrogen trapping site. To achieve the effects, the N content needs to be 0.0010 % or more. If the N content is more than 0.0300 %, excessive formation of nitrides or carbonitrides is facilitated, as a result of which not only the amount of solute element decreases and the corrosion resistance decreases but also the toughness decreases. The N content is therefore 0.0010 % or more and 0.0300 % or less. The N content is preferably 0.0020 % or more and 0.0150 % or less.
  • B: 0.0003 % or more and 0.0100 % or less
  • B is an element that strengthens the austenite grain boundaries, and is effective in improving the stress corrosion cracking resistance by suppressing cracking in the grain boundaries. To achieve the effects, the B content needs to be 0.0003 % or more. The B content is preferably 0.0005 % or more, further preferably more than 0.0007 %, and particularly preferably more than 0.0010 %. If the B content is more than 0.0100 %, the effects are saturated. The B content is therefore 0.0100 % or less. The B content is preferably 0.0070 % or less.
  • The chemical composition of the steel plate according to one of the disclosed embodiments may optionally contain, in addition to the above-described essential elements, Nb: 0.003 % or more and 0.030 % or less, V: 0.01 % or more and 0.10 % or less, and Ti: 0.003 % or more and 0.040 % or less, for the purpose of further improving the corrosion resistance.
  • Nb: 0.003 % or more and 0.030 % or less
  • Nb is an element that has an effect of suppressing stress corrosion cracking by forming carbonitrides that precipitate and function as a diffusible hydrogen trapping site. To achieve the effect, the Nb content is preferably 0.003 % or more. If the Nb content is more than 0.030 %, coarse carbonitrides may precipitate and form a fracture origin. In addition, precipitates may coarsen and cause a decrease in base metal toughness. Accordingly, in the case of containing Nb, the Nb content is preferably 0.003 % or more and 0.030 % or less. The Nb content is more preferably 0.005 % or more and 0.025 % or less, and further preferably 0.007 % or more and 0.022 % or less.
  • V: 0.01 % or more and 0.10 % or less
  • V is an element that has an effect of suppressing stress corrosion cracking by forming carbonitrides that precipitate and function as a diffusible hydrogen trapping site. To achieve the effect, the V content is preferably 0.01 % or more. If the V content is more than 0.10 %, coarse carbonitrides may precipitate and form a fracture origin. In addition, precipitates may coarsen and cause a decrease in base metal toughness. Accordingly, in the case of containing V, the V content is preferably 0.01 % or more and 0.10 % or less. The V content is more preferably 0.02 % or more and 0.09 % or less, and further preferably 0.03 % or more and 0.08 % or less.
  • Ti: 0.003 % or more and 0.040 % or less
  • Ti is an element that has an effect of suppressing stress corrosion cracking by forming nitrides or carbonitrides that precipitate and function as a diffusible hydrogen trapping site. To achieve the effect, the Ti content is preferably 0.003 % or more. If the Ti content is more than 0.040 %, precipitates may coarsen and cause a decrease in base metal toughness. In addition, coarse carbonitrides may precipitate and form a fracture origin. Accordingly, in the case of containing Ti, the Ti content is preferably 0.003 % or more and 0.040 % or less. The Ti content is more preferably 0.005 % or more and 0.035 % or less, and further preferably 0.007 % or more and 0.032 % or less.
  • The chemical composition of the steel plate according to one of the disclosed embodiments may optionally further contain one or more selected from Cu: 0.01 % or more and 0.50 % or less, Ni: 0.01 % or more and 0.50 % or less, Sn: 0.01 % or more and 0.30 % or less, Sb: 0.01 % or more and 0.30 % or less, Mo: 0.01 % or more and 2.0 % or less, and W: 0.01 % or more and 2.0 % or less, for the purpose of further improving the corrosion resistance.
  • Cu, Ni, Sn, Sb, Mo, and W are each an element that, when added in combination with Cr, improves the corrosion resistance of the high-Mn steel in saltwater corrosive environments. Cu, Sn, and Sb each have an effect of suppressing hydrogen evolution reaction which is cathode reaction by increasing the hydrogen overvoltage of the steel material. Ni forms a precipitation coating on the steel material surface, and physically suppresses the permeation of corrosive anions such as Cl- into the steel substrate. Moreover, Cu, Ni, Sn, Sb, Mo, and W each separate from the steel material surface as metal ions upon corrosion, and refine the corrosion product to thus suppress the permeation of corrosive anions through the steel interface (the interface between the rust layer and the steel substrate). Mo and W separate respectively as Mo4 2- and WO4 2- and are adsorbed in the corrosion product or on the steel plate surface, thereby imparting cation selective permeability and electrically suppressing the permeation of corrosive anions into the steel substrate.
  • The effects of each of these elements are realized in the case where the element is present together with Cr in the high-Mn steel, and are exhibited when the content of the element is 0.01 % or more. Meanwhile, high contents of these elements cause decreases in weldability and toughness, and are also disadvantageous in terms of cost.
  • Hence, preferably the Cu content is 0.01 % or more and 0.50 % or less, the Ni content is 0.01 % or more and 0.50 % or less, the Sn content is 0.01 % or more and 0.30 % or less, the Sb content is 0.01 % or more and 0.30 % or less, the Mo content is 0.01 % or more and 2.0 % or less, and the W content is 0.01 % or more and 2.0 % or less.
  • More preferably, the Cu content is 0.02 % or more and 0.40 % or less, the Ni content is 0.02 % or more and 0.40 % or less, the Sn content is 0.02 % or more and 0.25 % or less, the Sb content is 0.02 % or more and 0.25 % or less, the Mo content is 0.02 % or more and 0.40 % or less, and the W content is 0.02 % or more and 0.40 % or less.
  • Likewise, the chemical composition of the steel plate according to one of the disclosed embodiments may optionally further contain one or more selected from Ca: 0.0005 % or more and 0.0050 % or less, Mg: 0.0005 % or more and 0.0100 % or less, and REM: 0.0010 % or more and 0.0200 % or less, for the purpose of further improving the corrosion resistance.
  • Ca, Mg, and REM are each an element useful for morphological control of inclusions, and may be optionally contained. Morphological control of inclusions means turning elongated sulfide-based inclusions into granular inclusions. Through such morphological control of inclusions, the ductility, the toughness, and the sulfide stress corrosion cracking resistance can be improved. To achieve the effects, the Ca content and the Mg content are each preferably 0.0005 % or more, and the REM content is preferably 0.0010 % or more. If the Ca content, the Mg content, and the REM content are each high, the amount of nonmetallic inclusions increases, which may decrease the ductility, the toughness, and the sulfide stress corrosion cracking resistance. Moreover, high contents of these elements are likely to be economically disadvantageous.
  • Accordingly, in the case of containing Ca, the Ca content is preferably 0.0005 % or more and 0.0050 % or less. In the case of containing Mg, the Mg content is preferably 0.0005 % or more and 0.0100 % or less. In the case of containing REM, the REM content is preferably 0.0010 % or more and 0.0200 % or less. More preferably, the Ca content is 0.0010 % or more and 0.0040 % or less, the Mg content is 0.0010 % or more and 0.0040 % or less, and the REM content is 0.0020 % or more and 0.0150 % or less.
  • The production conditions according to one of the disclosed embodiments will be described below. The temperature of the material to be rolled in hot rolling and the cooling rate in subsequent cooling are the temperature and the cooling rate measured on the surface of the material to be rolled. In detail, the steel plate is produced by: heating a steel raw material having the foregoing chemical composition to 1000 °C or more and 1300 °C or less; thereafter subjecting the steel raw material to hot rolling at a rolling reduction ratio of 3 or more and 30 or less and a rolling finish temperature of 750 °C or more, with the residence time during which the material to be rolled is in a temperature range of 950 °C or less and 600 °C or more being 30 min or less; and thereafter cooling the material at an average cooling rate of 3 °C/s or more in a temperature range of 700 °C or less and 600 °C or more.
  • [Heating temperature of steel raw material: 1000 °C or more and 1300 °C or less]
  • The steel raw material is heated to 1000 °C or more in order to dissolve carbonitrides in the microstructure and homogenize the crystal grain size and the like. If the heating temperature is less than 1000 °C, carbonitrides do not dissolve sufficiently, making it impossible to obtain desired properties. If the heating temperature is more than 1300 °C, the material properties degrade due to coarsening of crystal grains. Moreover, excessive energy is required, and the productivity decreases. The upper limit of the heating temperature is therefore 1300 °C. The heating temperature is preferably 1050 °C or more and 1250 °C or less, and more preferably 1070 °C or more and 1250 °C or less. The steel raw material is preferably a continuously-cast slab, or a slab, a billet, or the like produced by a well-known method such as ingot casting. The molten steel may be additionally subjected to treatments such as ladle refining and vacuum degassing.
  • [Hot-rolling finish temperature: 750 °C or more]
  • If the rolling finish temperature of the hot rolling is less than 750 °C, the amount of carbides precipitated during the rolling increases significantly, and the amount of solute Cr may be unable to be ensured even in the case where the residence time in a temperature range of 600 °C or more and 900 °C or less is less than 30 min as described later. This causes a decrease in corrosion resistance. If the rolling finish temperature of the hot rolling is less than 750 °C, the deformation resistance increases, and an excessive load is put on the production line. The rolling finish temperature is therefore 750 °C or more.
  • [Average cooling rate in temperature range of 700 °C or less and 600 °C or more: 3 °C/s or more]
  • In the cooling after the hot rolling, if the average cooling rate in a temperature range of 700 °C or less and 600 °C or more is less than 3 °C/s, precipitates such as Cr carbides form in large amounts. The average cooling rate is therefore limited to 3 °C/s or more. The average cooling rate is preferably 10 °C/s or more and 150 °C/s or less.
  • [Residence time in temperature range of 950 °C or less and 600 °C or more: 30 min or less]
  • In the hot rolling, if the residence time during which the raw material to be rolled is in a temperature range of 950 °C or less and 600 °C or more is more than 30 min, carbonitrides and carbides precipitate in large amounts during the rolling, and the amount of solute Cr decreases to less than the necessary amount, which causes a decrease in corrosion resistance and a decrease in very-low-temperature toughness. Accordingly, the residence time in a temperature range of 950 °C or less and 600 °C or more is limited to 30 min or less. The residence time is preferably 5 min or more and 25 min or less.
  • To limit the residence time in a temperature range of 950 °C or less and 600 °C or more to 30 min or less, it is preferable to set the length of the material to be rolled to 5000 mm or less and set the rolling reduction ratio in the hot rolling from the material to be rolled to 30 or less. That is, as a result of setting the length of the material to be rolled to 5000 mm or less and setting the rolling reduction ratio to 30 or less, the rolling time can be shortened, and consequently the residence time in a range of 950 °C or less and 600 °C or more can be limited to 30 min or less.
  • Thus, the rolling reduction ratio in the hot rolling is preferably 30 or less. If the rolling reduction ratio in the hot rolling is less than 3, there is a possibility that, as a result of lessening of the effect of facilitating recrystallization to achieve homogenization, coarse austenite grains remain and this part oxidizes preferentially, and consequently the corrosion resistance decreases. Accordingly, the rolling reduction ratio in the hot rolling is preferably 3 or more.
  • Herein, the rolling reduction ratio is defined as "(the thickness of the raw material to be rolled in hot rolling)/(the thickness of the steel plate after the hot rolling)".
  • EXAMPLES
  • Steels No. 1 to No. 57 in Table 1 prepared by steelmaking were melted to form slabs, and then steel plates of samples No. 1 to No. 65 with a thickness of 6 mm or more and 50 mm or less were produced under the production conditions indicated in Table 2. The obtained steel plates were then subjected to the following corrosion resistance test. In addition, the result of measuring the amount of solute Cr in each sample by the foregoing electrolytic extraction is also indicated in Table 2.
  • The corrosion resistance test was conducted in accordance with the NACE Standard TM0111-2011 Slow Strain Rate Test Method (hereafter "SSRT test"). In detail, using a type A notched round bar test piece as the test piece shape, the test piece was immersed in artificial seawater (chloride ion concentration: 18000 ppm) at a temperature of 23 °C, and a constant-rate tensile test was conducted at a strain rate of 4 × 10-7 inch/s. In the case where the fracture stress was 600 MPa or more, the stress corrosion cracking resistance was evaluated as excellent.
  • The results are indicated in Table 2.
    Figure imgb0001
    Figure imgb0002
    [Table 2]
    Sample No. Steel No. Raw material length (mm) Production conditions Base metal properties Stress corrosion cracking resistance Remarks
    Product thickness (mm) Heating temperature (°C) Rolling reduction ratio Residence time in temperature range of950 to 600°C (min) Rolling finish temperature (°C) Cooling start temperature (°C) Cooling stop temperature (°C) Average cooling rate *1 (°C/s) Solute Cr (%) Fracture stress (MPa)
    950 to 900°C 900 to 800°C 800 to 700°C 700 to 600°C Total
    1 1 4000 30 1090 5 6.68 3.15 0.11 0.06 10 850 800 500 30 85 601
    2 2 4500 50 1200 3 2.92 1.75 0.22 0.11 5 900 850 550 15 95 605
    3 3 1500 6 1190 30 12.41 7.68 4.90 0.01 25 760 700 550 130 75 636
    4 4 4000 30 1150 7 8.65 6.23 0.08 0.04 15 850 800 500 40 80 660
    5 5 2000 12 1200 15 11.33 8.20 0.44 0.02 20 850 750 500 75 90 603
    6 6 4000 30 1250 6 5.26 4.57 0.11 0.06 10 850 800 600 30 75 654
    7 7 3000 12 1140 10 9.85 9.65 0.48 0.02 20 850 780 550 70 85 639
    8 8 1800 12 1190 15 16.76 12.30 0.89 0.06 30 900 750 550 30 70 647
    9 9 5000 50 1190 4 4.42 3.25 0.22 0.11 8 900 800 550 15 90 668
    10 10 5000 50 1270 3 2.16 2.01 0.67 0.17 5 900 750 550 10 75 604
    11 11 4000 30 1140 5 4.14 3.25 0.56 0.06 8 800 750 500 30 85 612
    12 12 2500 12 1060 15 6.57 8.36 0.05 0.02 15 750 700 500 70 80 606
    13 13 2500 12 1150 10 5.48 4.23 0.27 0.02 10 800 750 600 75 85 701
    14 14 1200 6 1250 25 17.60 12.36 0.02 0.01 30 750 700 450 140 65 605
    15 15 1500 6 1150 20 15.73 14.23 0.02 0.01 30 750 700 400 140 70 604
    16 16 4500 50 1190 4 1.80 2.87 0.22 0.11 5 950 900 550 15 90 641
    17 17 2500 12 1150 10 7.28 7.25 0.44 0.02 15 800 750 500 75 80 641
    18 18 4000 30 1180 20 7.12 7.30 0.56 0.03 15 830 760 500 60 85 602
    19 19 4000 20 1150 10 13.95 5.80 0.17 0.08 20 840 810 500 20 80 604
    20 20 3000 30 1190 7 9.93 4.73 0.22 0.11 15 890 860 550 15 85 603
    21 21 4000 25 1270 8 7.72 6.50 0.67 0.11 15 760 730 450 15 85 638
    22 22 4000 15 1140 13 19.03 5.80 0.11 0.06 25 840 810 500 30 75 630 Example
    23 23 4000 20 1060 10 15.00 4.75 0.17 0.08 20 840 810 550 20 80 634
    24 24 4000 15 1150 13 21.03 3.80 0.11 0.06 25 840 810 450 30 75 630
    25 25 4000 10 1200 20 19.58 5.30 0.08 0.04 25 840 810 500 40 75 630
    26 26 4000 25 1150 8 8.87 5.80 0.22 0.11 15 890 860 500 15 85 638
    27 27 4000 20 1190 10 15.15 4.60 0.17 0.08 20 890 860 500 20 80 634
    28 28 3000 30 1150 7 9.87 3.80 0.22 0.11 14 890 860 550 15 85 638
    29 29 3000 40 1090 5 4.99 4.23 0.67 0.11 10 790 760 450 15 85 638
    30 30 4000 20 1130 10 10.77 8.65 0.50 0.08 20 760 730 500 20 80 634
    31 31 4000 15 1150 13 12.60 12.01 0.33 0.06 25 790 760 500 30 75 630
    32 32 4000 20 1080 10 10.86 8.56 0.50 0.08 20 760 730 550 20 80 634
    33 33 4000 15 1120 13 10.38 14.23 0.33 0.06 25 770 740 450 30 75 630
    34 34 4000 20 1100 10 15.15 4.60 0.17 0.08 20 940 910 500 20 80 601
    35 35 4000 15 1110 13 12.25 12.36 0.33 0.06 25 790 760 500 30 75 630
    36 36 4000 20 1090 10 9.47 9.95 0.50 0.08 20 820 790 550 20 80 634
    37 37 4000 25 1120 8 7.22 7.45 0.22 0.11 15 830 800 500 15 80 634
    38 38 4000 10 1100 20 19.58 5.30 0.08 0.04 25 880 850 550 40 75 630
    39 39 4000 25 1200 8 7.46 7.21 0.22 0.11 15 760 730 450 15 80 602
    40 40 4000 20 1150 10 10.39 9.36 0.17 0.08 20 830 800 500 20 80 634
    41 41 4000 30 1180 20 7.61 7.20 0.17 0.03 15 830 760 500 60 80 723
    42 42 2000 20 1200 10 27.83 1.67 0.33 0.17 30 900 850 550 10 60 610
    Product thickness (mm) Heating temperature (°C) Rolling reduction ratio Residence time in temperature range of 950 to 600°C (min.) Rolling finish temperature (°C) Cooling start temperature (°C) Cooling stop temperature (°C) Average cooling rate *1 (°C/s) Solute Cr (%) Fracture stress (MPa)
    950 to 900°C 900 to 800°C 800 to 700°C 700 to 600°C Total
    43 43 1000 6 1050 30 17.57 12.36 0.05 0.02 30 800 700 500 70 60 385
    44 44 2000 12 1050 15 ** ** ** ** ** 750 700 500 70 ** **
    45 45 5000 50 1280 4 627 823 0.33 0.17 15 850 800 600 10 90 430
    46 46 2000 12 1100 15 ** ** ** ** ** 800 750 550 65 ** **
    47 47 3000 30 1200 5 10.60 923 0.11 0.06 20 850 800 550 30 85 401
    48 48 1000 6 1100 30 14.70 1523 0.05 0.02 30 750 700 450 70 60 355
    49 49 2000 12 1050 15 11.60 823 0.14 0.02 20 800 750 500 70 85 428
    50 50 1000 6 1200 30 12.60 12.36 0.03 0.01 25 800 700 500 130 65 408
    51 51 2000 12 1100 15 11.92 1225 0.78 0.06 25 800 750 550 30 50 379
    52 52 2000 12 1150 15 10.50 9.36 0.10 0.05 20 750 700 500 35 70 395
    53 53 4000 30 1180 20 7.08 725 0.63 0.04 15 830 760 500 40 80 555
    54 54 4000 20 1200 10 10.35 8.32 1.25 0.08 20 800 750 500 20 60 396 Comparative
    55 55 4000 20 1150 10 6.77 6.45 1.67 0.11 15 780 730 500 15 60 389 Example
    56 56 4000 20 1130 10 9.11 9.56 1.25 0.08 20 820 770 500 20 60 391
    57 57 4000 20 1180 10 6.95 627 1.67 0.11 15 800 750 500 15 60 397
    58 9 4000 30 975 6 5.63 423 0.10 0.05 10 850 800 600 35 45 353
    59 9 2000 12 1200 15 523 8.36 7.48 8.93 30 600 500 400 - 50 344
    60 9 2000 12 1200 15 15.60 14.23 0.11 0.06 30 850 600 450 30 50 325
    61 9 2000 6 1200 30 23.11 23.56 2.22 1.11 50 800 Natural cooling Natural cooling 2 40 335
    62 9 5000 50 1200 3 22.08 22.59 0.22 0.11 45 850 800 600 15 45 342
    63 9 5500 30 1200 7 21.27 18.56 0.11 0.06 40 850 800 600 30 45 372
    64 9 5000 6 1150 35 15.21 18.01 1.67 0.11 35 850 770 580 15 55 356
    65 9 2000 20 1200 10 33.00 1.67 0.33 0.17 35 900 850 550 10 55 505
    Underlines indicate outside range according to present disclosure.
    *1) Average cooling rate from 700 to 600°C.
    ** Measurement was omitted because austenite microstructure was not obtained.
  • Each steel plate (samples No. 1 to No. 42) according to the present disclosure had corrosion resistance satisfying a fracture stress of 600 MPa or more in the SSRT test. Each Comparative Example (samples No. 43 to No. 65) outside the range according to the present disclosure failed to satisfy the foregoing target performance in stress corrosion cracking resistance.

Claims (5)

  1. A steel plate comprising:
    a chemical composition containing, in mass%,
    C: 0.20 % or more and 0.70 % or less,
    Si: 0.05 % or more and 1.00 % or less,
    Mn: 15.0 % or more and 35.0 % or less,
    P: 0.030 % or less,
    S: 0.0200 % or less,
    Al: 0.010 % or more and 0.100 % or less,
    Cr: 0.5 % or more and 8.0 % or less,
    N: 0.0010 % or more and 0.0300 % or less, and
    B: 0.0003 % or more and 0.0100 % or less,
    with a balance consisting of Fe and inevitable impurities,
    wherein 60 % or more of the Cr is solute Cr.
  2. The steel plate according to claim 1, wherein the chemical composition further contains, in mass%, one or more selected from
    Nb: 0.003 % or more and 0.030 % or less,
    V: 0.01 % or more and 0.10 % or less, and
    Ti: 0.003 % or more and 0.040 % or less.
  3. The steel plate according to claim 1 or 2, wherein the chemical composition further contains, in mass%, one or more selected from
    Cu: 0.01 % or more and 0.50 % or less,
    Ni: 0.01 % or more and 0.50 % or less,
    Sn: 0.01 % or more and 0.30 % or less,
    Sb: 0.01 % or more and 0.30 % or less,
    Mo: 0.01 % or more and 2.0 % or less, and
    W: 0.01 % or more and 2.0 % or less.
  4. The steel plate according to any one of claims 1 to 3, wherein the chemical composition further contains, in mass%, one or more selected from
    Ca: 0.0005 % or more and 0.0050 % or less,
    Mg: 0.0005 % or more and 0.0100 % or less, and
    REM: 0.0010 % or more and 0.0200 % or less.
  5. A method of producing a steel plate, the method comprising:
    heating a steel raw material having the chemical composition according to any one of claims 1 to 4 to 1000 °C or more and 1300 °C or less;
    thereafter subjecting the steel raw material to hot rolling at a rolling finish temperature of 750 °C or more with a residence time of the steel raw material in a temperature range of 950 °C or less and 600 °C or more being 30 minutes or less; and
    thereafter cooling at an average cooling rate of 3 °C/s or more in a temperature range of 700 °C or less and 600 °C or more.
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