EP3800418A1 - Heat exchanger, refrigerating or heating system with such a heat exchanger - Google Patents
Heat exchanger, refrigerating or heating system with such a heat exchanger Download PDFInfo
- Publication number
- EP3800418A1 EP3800418A1 EP20194679.5A EP20194679A EP3800418A1 EP 3800418 A1 EP3800418 A1 EP 3800418A1 EP 20194679 A EP20194679 A EP 20194679A EP 3800418 A1 EP3800418 A1 EP 3800418A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- heat exchanger
- subsections
- deflection
- longitudinal axis
- jacket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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- 230000013011 mating Effects 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 2
- 238000012546 transfer Methods 0.000 description 9
- 238000005057 refrigeration Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000011161 development Methods 0.000 description 5
- 230000018109 developmental process Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000003466 welding Methods 0.000 description 5
- 238000004026 adhesive bonding Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 239000000654 additive Substances 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 238000010146 3D printing Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000003507 refrigerant Substances 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 244000089486 Phragmites australis subsp australis Species 0.000 description 1
- 238000000149 argon plasma sintering Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/16—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
- F28D7/1607—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation with particular pattern of flow of the heat exchange media, e.g. change of flow direction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/16—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
- F28D7/163—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation with conduit assemblies having a particular shape, e.g. square or annular; with assemblies of conduits having different geometrical features; with multiple groups of conduits connected in series or parallel and arranged inside common casing
- F28D7/1638—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation with conduit assemblies having a particular shape, e.g. square or annular; with assemblies of conduits having different geometrical features; with multiple groups of conduits connected in series or parallel and arranged inside common casing with particular pattern of flow or the heat exchange medium flowing inside the conduits assemblies, e.g. change of flow direction from one conduit assembly to another one
- F28D7/1646—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation with conduit assemblies having a particular shape, e.g. square or annular; with assemblies of conduits having different geometrical features; with multiple groups of conduits connected in series or parallel and arranged inside common casing with particular pattern of flow or the heat exchange medium flowing inside the conduits assemblies, e.g. change of flow direction from one conduit assembly to another one with particular pattern of flow of the heat exchange medium flowing outside the conduit assemblies, e.g. change of flow direction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/16—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
- F25B39/02—Evaporators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
- F25B39/04—Condensers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F21/00—Constructions of heat-exchange apparatus characterised by the selection of particular materials
- F28F21/06—Constructions of heat-exchange apparatus characterised by the selection of particular materials of plastics material
- F28F21/062—Constructions of heat-exchange apparatus characterised by the selection of particular materials of plastics material the heat-exchange apparatus employing tubular conduits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F21/00—Constructions of heat-exchange apparatus characterised by the selection of particular materials
- F28F21/08—Constructions of heat-exchange apparatus characterised by the selection of particular materials of metal
- F28F21/081—Heat exchange elements made from metals or metal alloys
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/007—Auxiliary supports for elements
- F28F9/013—Auxiliary supports for elements for tubes or tube-assemblies
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/007—Auxiliary supports for elements
- F28F9/013—Auxiliary supports for elements for tubes or tube-assemblies
- F28F9/0131—Auxiliary supports for elements for tubes or tube-assemblies formed by plates
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/22—Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/26—Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/22—Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates
- F28F2009/222—Particular guide plates, baffles or deflectors, e.g. having particular orientation relative to an elongated casing or conduit
- F28F2009/228—Oblique partitions
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2250/00—Arrangements for modifying the flow of the heat exchange media, e.g. flow guiding means; Particular flow patterns
- F28F2250/10—Particular pattern of flow of the heat exchange media
- F28F2250/102—Particular pattern of flow of the heat exchange media with change of flow direction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2250/00—Arrangements for modifying the flow of the heat exchange media, e.g. flow guiding means; Particular flow patterns
- F28F2250/10—Particular pattern of flow of the heat exchange media
- F28F2250/106—Particular pattern of flow of the heat exchange media with cross flow
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2275/00—Fastening; Joining
- F28F2275/14—Fastening; Joining by using form fitting connection, e.g. with tongue and groove
Definitions
- the present invention relates to a heat exchanger with the features of claim 1, as well as a deflection segment with the features of claim 18 and a cooling or heating system with the features of claim 19.
- Heat exchangers in different configurations are known and are used to transfer heat between a first medium and a second medium and vice versa.
- Heat exchangers typically have a jacket through which the first medium flows, with at least one tube, but often a whole bundle of several tubes inserted in the jacket, transporting the heat from the first medium to the second medium and vice versa through their walls can be.
- Heat exchangers are used in refrigeration systems or heating systems as liquefiers (condensers), evaporators, oil coolers or desuperheaters.
- the first medium can be a refrigerant that is cooled or liquefied by means of compression in a heat-emitting heat exchanger or is evaporated again after the expansion process by absorbing heat by heating.
- the deflecting elements have proven their worth for generating a helical flow around the at least one tube in the jacket space formed by the jacket.
- the first medium is guided helically or helically along a flow path through the jacket of the heat exchanger, and a flow that rotates around an axis is established.
- the axis essentially corresponds to a longitudinal axis of a longitudinal extension of the jacket.
- the helical or helical flow within the shell space enables particularly good heat transfer between the first medium and the at least one tube in the shell space and, at the same time, low pressure loss in the shell space.
- various deflection elements are previously known from the prior art, by means of which the desired flow path is imposed on the flow.
- deflection elements For example, from the EP 1 965 165 B1 four deflection elements arranged in the manner of a propeller or a helical structure arranged continuously in the shell space are previously known.
- Another generic heat exchanger is from the EP 0 117 820 A1 previously known.
- semicircular deflection elements are arranged along the longitudinal axis in several rows, through which the medium is forced into a helical flow path.
- the object of the present invention to provide an expediently improved heat exchanger which eliminates the disadvantages of known heat exchangers and is easy to manufacture.
- the heat exchanger should have deflection elements that can be arranged in a space-saving manner and enable a high packing density for the heat-transferring tubes, as a result of which a high power density with a low pressure loss should be realizable.
- the heat exchanger according to the invention with the features of claim 1 has a jacket through which a first medium can flow, with a jacket space with at least one first inlet and at least one first outlet and at least one tube through which a second medium can flow, the at least one tube for heat transfer with the first medium is passed through the jacket space and has at least one second inlet and at least one second outlet.
- the jacket can preferably be hollow-cylindrical and surrounds a jacket space which can flow through the first medium introduced through the at least one first inlet and discharged through the at least one first outlet.
- At least one The pipe is configured to conduct the second medium through the jacket space of the jacket in a pressure-tight and leak-free manner and to transfer heat Q between the first medium and the second medium and vice versa.
- a deflecting segment or several deflecting segments is or are arranged in a row along a longitudinal axis in the jacket, the respective deflecting segment being formed from at least two subsections which, viewed in the longitudinal axis - or transversely to the longitudinal axis - are arranged overlapping in areas.
- the longitudinal axis is given by the jacket.
- the direction of the longitudinal axis corresponds to the greatest extent of the jacket, wherein the longitudinal axis can approximately form an axis of symmetry of the jacket.
- the flow guidance of the first medium in the jacket is improved, pressure losses are reduced and the flow around the at least one tube is improved for optimal heat transfer.
- an overlapping arrangement of the at least two subsections is understood to mean an arrangement of the subsections projected onto the cross-sectional area of the jacket in a plane perpendicular to the longitudinal axis, the projected total area of the at least two subsections being greater than the cross-sectional area of the jacket, or in other words the projected area of the respective subsection is greater than half the cross-sectional area of the shell.
- the subsections are preferably plate-shaped and can be made of any material.
- the sections can be made of a weldable material, for example a thermoplastic or metal.
- the at least two subsections can be plugged into one another and / or cohesively connected to one another, with a form fit between the two subsections being implemented when the subsections are plugged into one another.
- the cohesive connection between the at least two subsections can be produced by welding or gluing or during primary shaping or reshaping.
- the material connection between the at least two subsections can also be formed in an additive process, for example by means of 3D printing.
- the nested and / or cohesive connection of the at least two partial sections of the deflection segment enables the at least one deflection segment to be formed without support structures, so that the shell space can be optimally used to increase the power density.
- the subsections of a deflection segment intersect in a first plug-in area and that the first plug-in area is formed by a recess in at least one of the at least two subsections.
- the first plug-in area can also be referred to as an intersection area. All subsections preferably have a recess that corresponds to one another and preferably of the same shape. When they are plugged into one another, this results in a symmetrical configuration of the overlap of the at least two subsections on the other side of the cutout.
- the first plug-in area is arranged on the longitudinal axis. Especially it has proven to be advantageous if the plug-in area is formed along a pivot axis which is oriented orthogonally to the longitudinal axis and can intersect the longitudinal axis.
- the sections intersect in the pivot axis orthogonally to the longitudinal axis.
- the two subsections are pivoted from a plane perpendicular to the longitudinal axis about the pivot axis in opposite directions, so that they intersect in the pivot axis.
- An angle ⁇ is established between the two subsections on both sides of the plane, the following applies to the angle ⁇ : 10 ° ⁇ ⁇ 150 °. It is particularly preferred if the angle ⁇ is approx. 30 ° ⁇ 90 °, since it has been found that a high power density of the heat exchanger can be achieved in this angle range and the pressure losses are low.
- the recess forms an angle stop which defines the angle ⁇ .
- the at least two subsections can first be plugged into one another and then pivoted relative to one another about the pivot axis. When the angle ⁇ is reached, the respective subsections strike against the angular stop of the respective other subsection, which is formed from an edge region of the recess.
- a further development of the heat exchanger provides that in a row of deflection segments the angle ⁇ of at least two deflection segments is dimensioned differently.
- the angle ⁇ along the longitudinal axis between the first inlet and the first outlet increases or decreases.
- the at least two partial sections overlap with a degree of overlap, the degree of overlap being at least 1 mm and not greater than half a distance between diametrical sides transversely to the longitudinal axis of the jacket. In the case of a jacket with a circular cylindrical cross section, this distance is the diameter.
- the amount of overlap should be equal to or smaller than half the diameter.
- the amount of overlap describes the mean value in which the at least two subsections of the deflection segment overlap, the amount of overlap being measured parallel to the pivot axis.
- the respective subsection can be a subsection of an ellipse or an oval.
- the respective subsection is made from a plate-shaped starting material.
- the circumferential side surfaces of the respective subsection can be perpendicular to a main surface of the plate-shaped segment, as a result of which the production method can be designed particularly efficiently and inexpensively.
- the at least two subsections of a deflection segment are designed to be identical or mirror-symmetrical.
- the respective subsections can be provided by an identical manufacturing process, whereby both cost structures and the design of the manufacturing processes can be optimized.
- the respective partial section has a recess which is adapted to the at least one tube and through which the at least one tube can be passed.
- the recess has an elliptical or oval shape which has a circular surface projected parallel to the longitudinal axis. The side surfaces of the recess can be formed perpendicular to the main surface of the subsection.
- a further advantageous embodiment of the invention provides that two deflecting segments adjacent in a row are connected to one another.
- the subsections of two adjacent deflecting segments in the row preferably intersect in a second plug-in area, the second plug-in area being formed by a second recess which is formed in at least one of the at least two subsections of at least one deflecting segment.
- two adjacent deflecting segments can be connected to one another by being plugged into one another in a manner analogous to the two subsections of a deflecting segment, and a dimensionally stable cage can be formed from a plurality of deflecting segments.
- the jacket can have a distributor cover, deflection cover and / or a collecting cover at one end region.
- the collecting cover connects the at least one first inlet and the at least one first outlet to the at least one tube.
- Collector and distributor covers can also be designed as combined covers, with a corresponding subdivision in the combined cover.
- the deflection cover connects two spaced apart tubes and enables the direction of flow to be reversed.
- the second medium can flow through the pipes by means of one or more deflection covers in more than one pass (the so-called "pass"), with the number preferably being even if there is more than one pass.
- the deflection covers can also have a combined design and be subdivided into several areas that enable successive deflections.
- the at least one tube can also be U-shaped, in which case no deflection cover is required, but the flow reversal is achieved by means of a tube bend.
- the at least one first inlet of the jacket is directed transversely to the longitudinal axis and the at least one first inlet opens between the at least two subsections of a deflection segment, in particular centrally between the at least two subsections of a deflection segment.
- the at least one first inlet opens between the at least two subsections of a first deflection segment in the row. It is special preferred if the at least one first inlet is directed not only transversely to the longitudinal axis, but also transversely to the pivot axis.
- an impact element is arranged between the longitudinal axis and the at least one first inlet, the normal vector of a normal plane preferably pointing to the first inlet.
- the impact element can also be arranged inclined between the longitudinal axis and the at least one first inlet in order to deflect the entering first medium.
- the impact element is arranged between the at least one pipe and the first inlet.
- the baffle element can be designed as a baffle plate and avoids wear on the at least one pipe.
- the impact element also serves to divide the first medium entering through the at least one first inlet into a first flow path and a second flow path. The first flow path and the second flow path are forced into a helical or helical course by the at least one deflecting segment, as a result of which a double-helical flow arises.
- the impact element is diamond-shaped in a normal plane, so that when the first medium hits the impact element, the flow is distributed in different directions in the shell space. In addition, this can reduce the pressure loss.
- the impact element can furthermore be designed as an SD impact element and for dividing the first medium entering through the at least one first inlet into a first flow path and into a second flow path the side facing the inlet have a 3D shape for flow-optimized deflection.
- the 3-D shape can, for example, be a wedge, a cone, a pyramid or the like. be.
- the subsections of a deflection segment and / or the subsections are rigidly connected to one another in a row of adjacent deflection segments.
- the subsections are made from a weldable material and can be rigidly connected to one another by means of welding.
- Thermoplastic plastic materials can also be used, whereby the subsections do not necessarily have to be rigidly connected to one another by welding, regardless of the material, but also by material-locking and / or force-locking and / or form-locking connections such as gluing, clamps, screws, rivets or the like. possible are.
- the sub-sections of a deflection segment and / or the sub-sections in a number of adjacent deflection segments can also be formed in one piece with one another and, for example, produced by an additive method.
- the at least one tube has an enlarged surface, in particular a surface enlarged by ribs or knobs. Due to the enlarged surface, on the one hand, the area made available for the heat transfer is enlarged and, on the other hand, the degree of turbulence of the second medium flowing around is increased, whereby the heat transfer can be further increased.
- the present invention relates to a deflection segment for a heat exchanger, wherein the respective deflection segment is formed from at least two subsections which are arranged at least partially overlapping transversely to a longitudinal axis, and wherein the at least two subsections transversely to the longitudinal axis are crossed and plugged into one another or crossed and cohesively connected can be arranged.
- Another aspect of the present invention relates to a refrigeration or heating system with at least one heat exchanger according to the invention.
- Figure 1 shows a refrigeration system 1, having a compressor 3, two heat exchangers 2 and an expansion element 4.
- the medium coming from the compressor 3 is passed to a first heat exchanger 2 and liquefied by releasing heat.
- the medium is then passed via an expansion element 4 to the second heat exchanger 2, the heat from a second medium B to be cooled being able to be absorbed by the first medium A in the second heat exchanger 2, whereby the medium A of the refrigeration circuit evaporates again and is removed from the compressor for renewed compression 3 is sucked in.
- the heat exchanger 2 can be used both in the in Figure 1 shown refrigeration system, as well as in a heating system - also called a heat pump - can be used.
- the heat exchanger 2 can also be used to de-heat oil or other liquid or gaseous media, wherein the respective medium can also undergo a phase change from liquid to vapor and vice versa in the heat exchanger 2.
- the sectional view according to Figure 2 shows that the heat exchanger 2 has a jacket 10 with a first inlet 11 and a first outlet 12.
- the jacket 10 defines a longitudinal axis X and is thus arranged coaxially to it.
- the jacket 10 is essentially hollow and circular cylindrical with an inner diameter D.
- the jacket 10 has a first end region 14 and a second end region 15, the jacket space 20 formed by the jacket 10 being closed at the end regions 14, 15.
- a first medium A can be introduced into the jacket 10 or its jacket space 20 through the first inlet 11 and exit again through the first outlet 12, wherein the first inlet 11 can be arranged adjacent to the first end region 14 and the first outlet 12 can be arranged adjacent to the second end region 15.
- the first inlet 11 and the first outlet 12 can be arranged on diametrical sides of the shell 10.
- the heat exchanger 2 comprises a bundle, formed from several tubes 30, which are guided through the jacket 10 or the jacket space 20 parallel to the longitudinal axis X and extend between the first end region 14 and the second end region 15.
- the respective tube 30 is connected to a second inlet 31 and a second outlet 32 and a second medium B can flow through it.
- the respective tube 30 is configured to separate the first medium A in the jacket space 20 from the second medium B in the respective tube 30 and to transfer a heat flow Q through the wall of the tube 30 between the two media A, B.
- the two directions in which the heat flow Q can develop are in Figure 6a represented symbolically by means of a double arrow line.
- the first inlet 11 and the second inlet 31 as well as the first outlet 12 and the second outlet 32 can also be arranged on diametrical sides of the jacket 10, whereby the heat exchanger 2 with the counterflow principle along the first medium A and the second medium B in opposite directions the longitudinal axis X leads past each other.
- the respective pipe 30 opens in the first end region 14 and in the second end region 15 in a distribution or collecting cover 17 which, depending on the direction of flow of the medium B, the second medium B from the second inlet 31 to the pipes 30 or collects the second medium B from the bundle of tubes 30 and directs it to the second outlet 32.
- the jacket 10 or the jacket space 20 is closed in the first end area 14 and in the second end area 15 by a tube sheet 16, whereby the second medium B in the distribution or collection cover 17 is separated from the first medium A in the jacket space 20.
- the tubes 30 can penetrate the tube sheets 16 and are connected to them, for example, by welding, soldering, flanging or gluing.
- the second inlet 31 is arranged at the second end region 15 and the second outlet 32 is arranged at the first end region 14.
- the individual flow paths of the first medium A and the second medium B are shown in FIG Figure 2 represented by arrow lines.
- a plurality of deflection segments 50 are arranged in a row along the longitudinal axis X.
- the respective deflection segment 50 consists of at least a first section 51 and a second section 52, which are arranged at least partially overlapping transversely to the longitudinal axis X and are arranged crossed in a pivot axis Y transversely to the longitudinal axis X.
- the first section 51 and the second section 52 are crossed in the pivot axis Y transversely to the longitudinal axis X and are arranged one inside the other.
- Both the first section 51 and the second section 52 and the adjacent deflecting segments 50 - are connected to one another and form a cage.
- the tubes 30 are guided through recesses 55 in the deflection segments 50, the recesses 55 being adapted to the size of the Tubes 30 are adapted and encompass these at least in areas.
- the first inlet 11 is directed perpendicularly to the longitudinal axis X and is furthermore preferably arranged in the longitudinal axis X in the center of a deflection segment 50. Between the longitudinal axis X and the first inlet 11, a baffle element 80 designed as a baffle plate is arranged with a normal plane. The normal vector of the normal plane points to the first inlet 11, as a result of which the first medium A flowing in through the first inlet 11 impinges on the impact element 80 and in two flow paths - see FIG Figure 2 - is split to form a double helix.
- the first section 51 and the second section 52 intersect in a first plug-in area 60 which is arranged on the pivot axis Y.
- the respective first plug-in area 60 is - as in particular in the Figures 6a to 7b is shown - formed by a recess 62 both in the first section 51 and in the second section 52.
- the two recesses 62 of the first subsection 51 and of the second subsection 52 correspond to one another in shape and position and are taken out of the respective subsection 51, 52 in the shape of a cuboid.
- the subsections 51, 52 are plate-shaped - preferably made of a weldable plastic or a metal - and are located in Figure 7a mirror-symmetrical to a line of symmetry S in a common plane. It can be seen from this illustration that the first subsection 51 and the second subsection 52 can be constructed identically.
- the respective subsection 51, 52 is formed from a subsection of an oval or an ellipse and has an arcuate section 56 and a secant section 57.
- the arc length of the arc section 56 is greater than 0.5 times the circumference of the oval or ellipse.
- the recesses 55 are incorporated or molded into the subsections 51, 52, the recesses 55 also being oval or elliptical.
- the subsections 51, 52 each have two second recesses 72.
- the second recesses 72 are arranged symmetrically around the recess 62 in the secant section 57, the recess 62 being arranged in the center of the secant section 57.
- the distance between the recess 62 and the respective second recesses 72 is preferably 0.4 to 0.5 times the total length of the secant section 57.
- FIG Figure 7b A view in the direction X of the assembled deflection segment 50 is shown in FIG Figure 7b shown.
- the recesses 62 of the two sub-sections 51, 52 encompass the respective other sub-section 51, 52, as a result of which the sub-sections 51, 52 - as seen in the longitudinal axis X - overlap in some areas with an overlap dimension U.
- the degree of overlap U describes the mean distance between the secant sections 57 of the two Sub-sections 51, 52, the degree of overlap U being measured parallel to the pivot axis Y.
- the amount of overlap U thus indicates the amount by which the at least two subsections 51, 52 of the deflection segment 50 overlap or overlap.
- the overlap dimension U is greater than 1mm and should be less than or equal to D / 2. The following applies to the degree of overlap U: 1mm U U D / 2.
- the edge areas of the recesses 62 form an angle stop 65 which can specify an angle ⁇ at which the first subsection 51 and the second subsection 52 intersect in the pivot axis Y.
- the angle a arises between the two partial sections 51, 52 on both sides around a plane E which is arranged perpendicular to the longitudinal axis X and in the pivot axis Y.
- the second recesses 72 are designed analogously to the recesses 62 and form the aforementioned connection between two adjacent deflection segments 50 in a second plug-in area 70.
- the previously described impact element 80 can be attached to the second cut-outs 72 in the plug-in area 70 and support the deflection segment 50 .
- the side surfaces of the arched section 56, the secant section 57, the recesses 62, the second recesses 72 and / or the recesses 55 can be designed orthogonally to the main surfaces of the subsections 51, 52.
- adjacent deflection segments 50 can be rigidly connected to one another.
- cohesive connections in particular welding or gluing, are preferably used.
- the connection can also be brought about by a force fit and / or a form fit.
- the heat exchanger 2 can be implemented in different, non-conclusively illustrated variants according to FIGS Figures 8a to 8d be trained.
- the heat exchanger 2 according to Figure 8a corresponds to the previously described embodiment, during which the heat exchanger 2 according to FIGS Figures 8b to 8d differ in the guidance of the second medium B through the jacket 10.
- the second medium B is there repeatedly passed through the jacket for heat transfer, such repetitions also being referred to as a "pass".
- the second medium B can be deflected in the first end region 14 and passed through the jacket 10 or the jacket space 20 a repeated time.
- Both the second inlet 31 and the second outlet 32 are located in the second end region 15.
- Such a heat exchanger 2 is also called a “2-pass”.
- Figure 8c shows a heat exchanger 2 with "4-pass". Both in the first end region 14 and in the second end region 15, the second medium B is deflected and again passed through the jacket 10 for the exchange of heat Q.
- a so-called "U-Tube” is in Figure 8d shown, wherein the tubes 30 of the bundle are U-shaped and the second Conduct medium B from the second end area 15 to the first end area 14 and back.
- Figure 9a shows a further development of a deflection segment 50.
- the deflection segment 50 is formed integrally.
- the deflecting segment 50 is manufactured as one part.
- the first subsection 51 and the second subsection 52 are materially connected to one another in the pivot axis Y in a first connecting area 53.
- the connection area 53 can be reinforced with corresponding material thickenings in order to have a sufficiently high load-bearing capacity.
- the one-piece deflecting segment 50 or the first section 51 and the second section 52 can be produced in a primary molding process or in an additive process, for example 3D printing, 3D laser sintering or the like.
- the deflection segment 50 may have second recesses 72 (not shown) which form the second plug-in region 70.
- Two integrally formed deflecting segments 50 or one integrally and one multi-part deflecting segment 50 can be plugged together in the second plug-in region 70 to form a row.
- deflecting segments 50 can be integrally formed, it may be advantageous if the impact element 80 is or are also integrally formed with the deflecting element 50 or the deflecting elements 50. Adjacent deflecting elements 50 are connected to one another in a second connecting area 54. Alternatively, the entirety of all deflection segments and possibly the baffle plate can be designed as an integral component.
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Abstract
Die vorliegende Erfindung betrifft einen Wärmeübertrager (2) aufweisend einen von einem ersten Medium (A) durchströmbaren Mantel (10) mit wenigstens einem ersten Einlass (11) und wenigstens einem ersten Auslass (12), wenigstens ein von einem zweiten Medium (B) durchströmbares Rohr (30), wobei das Rohr (30) durch den Mantel (10) geführt ist und wenigstens einen zweiten Einlass (31) und wenigstens einen zweiten Auslass (32) aufweist, wobei in dem Mantel (10) ein Umlenksegment (50) oder mehrere Umlenksegmente (50) in einer Reihe in einer Längsachse (X) angeordnet sind, wobei das Umlenksegment (50) aus wenigstens zwei Teilabschnitten (51, 52) gebildet ist, die quer zu der Längsachse (X) bereichsweise überlappend und gekreuzt angeordnet sind.The present invention relates to a heat exchanger (2) having a jacket (10) through which a first medium (A) can flow, with at least one first inlet (11) and at least one first outlet (12), at least one through which a second medium (B) can flow Tube (30), wherein the tube (30) is guided through the jacket (10) and has at least one second inlet (31) and at least one second outlet (32), wherein a deflection segment (50) or in the jacket (10) several deflecting segments (50) are arranged in a row in a longitudinal axis (X), the deflecting segment (50) being formed from at least two subsections (51, 52) which overlap and cross over regions transversely to the longitudinal axis (X).
Description
Die vorliegende Erfindung betrifft einen Wärmeübertrager mit den Merkmalen des Anspruchs 1, sowie ein Umlenksegment mit den Merkmalen des Patentanspruchs 18 und eine Kälte- oder Wärmeanlage mit den Merkmalen des Patentanspruchs 19.The present invention relates to a heat exchanger with the features of claim 1, as well as a deflection segment with the features of
Aus dem Stand der Technik sind Wärmeübertrager in unterschiedlichen Ausgestaltungen vorbekannt und dienen dem Übertragen von Wärme zwischen einem ersten Medium und einem zweiten Medium und umgekehrt. Wärmeübertrager weisen typischer Weise einen von dem ersten Medium durchströmten Mantel auf, wobei wenigstens ein Rohr, oftmals aber ein ganzes Bündel von mehreren Rohren, die in den Mantel eingebracht sind, durch deren Wandungen die Wärme von dem ersten Medium zu dem zweiten Medium und umgekehrt transportiert werden kann.From the prior art, heat exchangers in different configurations are known and are used to transfer heat between a first medium and a second medium and vice versa. Heat exchangers typically have a jacket through which the first medium flows, with at least one tube, but often a whole bundle of several tubes inserted in the jacket, transporting the heat from the first medium to the second medium and vice versa through their walls can be.
Wärmeübertrager werden in Kälteanlagen oder Wärmeanlagen als Verflüssiger (Kondensator), Verdampfer, Ölkühler oder Enthitzer verwendet. Das erste Medium kann ein Kältemittel sein, das mittels einer Verdichtung in einem wärmeabgebenden Wärmeübertrager gekühlt oder verflüssigt wird oder nach dem Expansionsvorgang durch die Aufnahme von Wärme durch Erhitzen wieder verdampft wird. In vielen Anwendungen ist es gewünscht, wenn ein Phasenübergang von Dampf zu Flüssigkeit bzw. von Flüssigkeit zu Dampf in dem Wärmeübertrager erfolgt, da durch den Phasenübergang zusätzliche Wärmeenergie in Form von latenter Wärme von dem Kältemittel transportiert werden kann.Heat exchangers are used in refrigeration systems or heating systems as liquefiers (condensers), evaporators, oil coolers or desuperheaters. The first medium can be a refrigerant that is cooled or liquefied by means of compression in a heat-emitting heat exchanger or is evaporated again after the expansion process by absorbing heat by heating. In many applications it is desirable for a phase transition from vapor to liquid or from liquid to vapor to take place in the heat exchanger, since additional thermal energy in the form of latent heat can be transported by the refrigerant through the phase transition.
In der Vergangenheit haben sich Wärmeübertrager mit einem kreisförmigen Mantelquerschnitt bewährt, die Umlenkelemente zur Erzeugung einer helixförmigen Umströmung des wenigstens einen Rohrs in dem durch den Mantel ausgebildeten Mantelraum aufweisen. Durch die Umlenkelemente wird das erste Medium helix- oder schraubenförmig entlang eines Strömungspfades durch den Mantel des Wärmeübertragers geleitet und es stellt sich eine um eine Achse rotierende Strömung ein. Die Achse entspricht im Wesentlichen einer Längsachse einer Längserstreckung des Mantels. Die helix- oder schraubenförmige Strömung innerhalb des Mantelraums ermöglicht einen besonders guten Wärmeübergang zwischen dem ersten Medium und dem mindestens einen Rohr in dem Mantelraum und gleichzeitig geringem Druckverlust im Mantelraum.In the past, heat exchangers with a circular jacket cross-section, the deflecting elements, have proven their worth for generating a helical flow around the at least one tube in the jacket space formed by the jacket. By means of the deflecting elements, the first medium is guided helically or helically along a flow path through the jacket of the heat exchanger, and a flow that rotates around an axis is established. The axis essentially corresponds to a longitudinal axis of a longitudinal extension of the jacket. The helical or helical flow within the shell space enables particularly good heat transfer between the first medium and the at least one tube in the shell space and, at the same time, low pressure loss in the shell space.
Zum Ausbilden der helix- oder schraubenförmigen Strömung in dem Mantelraum sind aus dem Stand der Technik verschiedene Umlenkelemente vorbekannt, durch die der Strömung der gewünschte Strömungspfad aufgezwungen wird. Beispielsweise sind aus der
Ein weiterer gattungsgemäßer Wärmeübertrager ist aus der
An diesem Stand der Technik hat es sich als nachteilig erwiesen, dass die bekannten Wärmeübertrager einen relativ hohen Druckverlust bei geringer Leistungsdichte aufweisen. Darüber hinaus sind die aus dem Stand der Technik bekannten Wärmeübertrager mit Umlenkelementen aufwändig in der Herstellung und der Montage.In this prior art, it has proven to be disadvantageous that the known heat exchangers have a relatively high pressure loss with a low power density. In addition, the heat exchangers with deflection elements known from the prior art are complex to manufacture and assemble.
Hier setzt die vorliegende Erfindung an.This is where the present invention begins.
Es ist die Aufgabe der vorliegenden Erfindung einen in zweckmäßiger Weise verbesserten Wärmeübertrager anzugeben, der die Nachteile bekannter Wärmeübertrager beseitigt und einfach herzustellen ist. Der Wärmeübertrager soll Umlenkelemente aufweisen, die platzsparend angeordnet werden können und eine große Packdichte für die wärmeübertragenden Rohre ermöglicht, wodurch eine hohe Leistungsdichte bei einem geringen Druckverlust realisierbar werden soll.It is the object of the present invention to provide an expediently improved heat exchanger which eliminates the disadvantages of known heat exchangers and is easy to manufacture. The heat exchanger should have deflection elements that can be arranged in a space-saving manner and enable a high packing density for the heat-transferring tubes, as a result of which a high power density with a low pressure loss should be realizable.
Diese Aufgaben werden erfindungsgemäß durch einen Wärmeübertrager mit den Merkmalen des Patentanspruchs 1, durch ein Umlenksegment mit den Merkmalen des Patentanspruchs 18 sowie durch eine Kälte- oder Wärmeanlage mit den Merkmalen des Patentanspruchs 19 gelöst.These objects are achieved according to the invention by a heat exchanger with the features of claim 1, by a deflection segment with the features of
Weitere vorteilhafte Ausgestaltungen der vorliegenden Erfindung werden in den Unteransprüchen angegeben.Further advantageous refinements of the present invention are specified in the subclaims.
Der erfindungsgemäße Wärmeübertrager mit den Merkmalen des Anspruchs 1 weist einen von einem ersten Medium durchströmbaren Mantel mit einem Mantelraum mit wenigstens einem ersten Einlass und wenigstens einem ersten Auslass und wenigstens ein von einem zweiten Medium durchströmbares Rohr auf, wobei das wenigstens eine Rohr zum Wärmeübertragen mit dem ersten Medium durch den Mantelraum geführt ist und wenigstens einen zweiten Einlass und wenigstens einen zweiten Auslass aufweist. Der Mantel kann bevorzugt hohlzylindrisch sein und umgibt einen Mantelraum, das durch den wenigstens einen ersten Einlass eingebrachte und durch den wenigstens einen ersten Auslass abgeführte erste Medium durchströmen kann. Das wenigstens eine Rohr ist konfiguriert, das zweite Medium durch den Mantelraum des Mantels druckdicht und leckagefrei zu leiten und Wärme Q zwischen dem ersten Medium und dem zweiten Medium und vice versa zu übertragen. Weiterhin ist erfindungsgemäß vorgesehen, dass in dem Mantel ein Umlenksegment oder mehrere Umlenksegmente in einer Reihe entlang einer Längsachse angeordnet ist, bzw. sind, wobei das jeweilige Umlenksegment aus wenigstens zwei Teilabschnitten gebildet ist, die in der Längsachse gesehen - bzw. quer zur Längsachse - bereichsweise überlappend angeordnet sind. Die Längsachse wird durch den Mantel vorgegeben. Die Richtung der Längsachse entspricht definitionsgemäß der größten Ausdehnung des Mantels, wobei die Längsachse näherungsweise eine Symmetrieachse des Mantels bilden kann.The heat exchanger according to the invention with the features of claim 1 has a jacket through which a first medium can flow, with a jacket space with at least one first inlet and at least one first outlet and at least one tube through which a second medium can flow, the at least one tube for heat transfer with the first medium is passed through the jacket space and has at least one second inlet and at least one second outlet. The jacket can preferably be hollow-cylindrical and surrounds a jacket space which can flow through the first medium introduced through the at least one first inlet and discharged through the at least one first outlet. At least one The pipe is configured to conduct the second medium through the jacket space of the jacket in a pressure-tight and leak-free manner and to transfer heat Q between the first medium and the second medium and vice versa. Furthermore, it is provided according to the invention that a deflecting segment or several deflecting segments is or are arranged in a row along a longitudinal axis in the jacket, the respective deflecting segment being formed from at least two subsections which, viewed in the longitudinal axis - or transversely to the longitudinal axis - are arranged overlapping in areas. The longitudinal axis is given by the jacket. By definition, the direction of the longitudinal axis corresponds to the greatest extent of the jacket, wherein the longitudinal axis can approximately form an axis of symmetry of the jacket.
Durch die überlappende Anordnung der wenigstens zwei Teilabschnitte wird die Strömungsführung des ersten Mediums in dem Mantel verbessert, Druckverluste reduziert und das wenigstens eine Rohr zum optimalen Wärmeübergang verbessert umströmt.Due to the overlapping arrangement of the at least two subsections, the flow guidance of the first medium in the jacket is improved, pressure losses are reduced and the flow around the at least one tube is improved for optimal heat transfer.
Hier und im Nachfolgenden wird unter einer überlappenden Anordnung der mindestens zwei Teilabschnitte eine auf die Querschnittfläche des Mantels projizierte Anordnung der Teilabschnitte in einer Ebene senkrecht zu der Längsachse verstanden, wobei die projizierte Gesamtfläche der wenigstens zwei Teilabschnitte größer ist als die Querschnittsfläche des Mantels oder anders gesagt die projizierte Fläche des jeweiligen Teilabschnittes größer ist als die Hälfte der Querschnittsfläche des Mantels.Here and in the following, an overlapping arrangement of the at least two subsections is understood to mean an arrangement of the subsections projected onto the cross-sectional area of the jacket in a plane perpendicular to the longitudinal axis, the projected total area of the at least two subsections being greater than the cross-sectional area of the jacket, or in other words the projected area of the respective subsection is greater than half the cross-sectional area of the shell.
Die Teilabschnitte sind bevorzugt plattenförmig ausgebildet und können aus einem beliebigen Werkstoff hergestellt sein. Die Teilabschnitte können aus einem schweißbaren Werkstoff, beispielsweise einem thermoplastischen Kunststoff oder Metall, hergestellt sein.The subsections are preferably plate-shaped and can be made of any material. The sections can be made of a weldable material, for example a thermoplastic or metal.
Die wenigstens zwei Teilabschnitte können gemäß einer weiteren Ausgestaltung der Erfindung ineinandergesteckt und/oder stoffschlüssig miteinander verbunden werden, wobei beim Ineinanderstecken der Teilabschnitte ein Formschluss zwischen den beiden Teilabschnitten realisiert wird. Die stoffschlüssige Verbindung zwischen den wenigstens zwei Teilabschnitten kann durch Schweißen oder Kleben oder beim Urformen oder Umformen erzeugt werden. Auch kann die stoffschlüssige Verbindung zwischen den wenigstens zwei Teilabschnitten in einem additiven Verfahren, beispielsweise mittels 3D-Druck, gebildet werden. Die ineinandergesteckte und/oder stoffschlüssige Verbindung der wenigstens zwei Teilanschnitte des Umlenksegments ermöglicht, das wenigstens eine Umlenksegment ohne Stützstrukturen auszubilden, wodurch der Mantelraum zur Steigerung der Leistungsdichte bestmöglich ausgenutzt werden kann.According to a further embodiment of the invention, the at least two subsections can be plugged into one another and / or cohesively connected to one another, with a form fit between the two subsections being implemented when the subsections are plugged into one another. The cohesive connection between the at least two subsections can be produced by welding or gluing or during primary shaping or reshaping. The material connection between the at least two subsections can also be formed in an additive process, for example by means of 3D printing. The nested and / or cohesive connection of the at least two partial sections of the deflection segment enables the at least one deflection segment to be formed without support structures, so that the shell space can be optimally used to increase the power density.
Nach Maßgabe einer weiteren Ausgestaltung der vorliegenden Erfindung ist es vorgesehen, dass die Teilabschnitte eines Umlenksegments sich in einem ersten Steckbereich kreuzen und dass der erste Steckbereich durch eine Aussparung in wenigstens einem der wenigstens zwei Teilabschnitte gebildet ist. Der erste Steckbereich kann auch als Kreuzungsbereich bezeichnet werden. Bevorzugt weisen alle Teilabschnitte eine miteinander korrespondierende und bevorzugt formgleiche Aussparung auf. Beim Ineinanderstecken resultiert dadurch eine symmetrische Ausgestaltung der Überlappung der wenigstens zwei Teilabschnitte jenseits der Aussparung.According to a further embodiment of the present invention, it is provided that the subsections of a deflection segment intersect in a first plug-in area and that the first plug-in area is formed by a recess in at least one of the at least two subsections. The first plug-in area can also be referred to as an intersection area. All subsections preferably have a recess that corresponds to one another and preferably of the same shape. When they are plugged into one another, this results in a symmetrical configuration of the overlap of the at least two subsections on the other side of the cutout.
Weiterhin hat es sich als vorteilhaft erwiesen, wenn der erste Steckbereich auf der Längsachse angeordnet ist. Insbesondere hat es sich als vorteilhaft erwiesen, wenn der Steckbereich entlang einer Schwenkachse ausgebildet ist, die orthogonal zu der Längsachse ausgerichtet ist und die Längsachse schneiden kann.Furthermore, it has proven to be advantageous if the first plug-in area is arranged on the longitudinal axis. Especially it has proven to be advantageous if the plug-in area is formed along a pivot axis which is oriented orthogonally to the longitudinal axis and can intersect the longitudinal axis.
Gemäß einer weiteren Ausgestaltung der vorliegenden Erfindung kreuzen sich die Teilabschnitte in der Schwenkachse orthogonal zur Längsachse. Hierzu sind die beiden Teilabschnitte aus einer Ebene senkrecht zur Längsachse um die Schwenkachse in entgegengesetzte Richtungen verschwenkt, so dass sie sich in der Schwenkachse kreuzen. Ein Winkel α stellt sich zwischen den beiden Teilabschnitten beidseits der Ebene ein, wobei für den Winkel α folgendes gilt: 10° ≤ α ≤ 150°. Besonders bevorzugt ist es, wenn der Winkel α ca. 30° ≤ α ≤ 90° beträgt, da sich herausgestellt hat, dass sich in diesem Winkelbereich eine große Leistungsdichte des Wärmeübertragers bewerkstelligen lässt und die Druckverluste gering sind.According to a further embodiment of the present invention, the sections intersect in the pivot axis orthogonally to the longitudinal axis. For this purpose, the two subsections are pivoted from a plane perpendicular to the longitudinal axis about the pivot axis in opposite directions, so that they intersect in the pivot axis. An angle α is established between the two subsections on both sides of the plane, the following applies to the angle α: 10 ° ≤ α 150 °. It is particularly preferred if the angle α is approx. 30 ° α 90 °, since it has been found that a high power density of the heat exchanger can be achieved in this angle range and the pressure losses are low.
Weiterhin hat es sich als vorteilhaft erwiesen, wenn die Aussparung einen Winkelanschlag bildet, der den Winkel α vorgibt. Bei der Herstellung eines Umlenksegments können zunächst die wenigstens zwei Teilabschnitte ineinander gesteckt und anschließend um die Schwenkachse gegeneinander verschwenkt werden. Beim Erreichen des Winkels α schlagen die jeweiligen Teilabschnitte gegen den aus einem Randbereich der Aussparung gebildeten Winkelanschlag des jeweils anderen Teilabschnitts an.Furthermore, it has proven to be advantageous if the recess forms an angle stop which defines the angle α. When producing a deflection segment, the at least two subsections can first be plugged into one another and then pivoted relative to one another about the pivot axis. When the angle α is reached, the respective subsections strike against the angular stop of the respective other subsection, which is formed from an edge region of the recess.
Eine Weiterbildung des Wärmeübertragers sieht vor, dass in einer Reihe von Umlenksegmenten der Winkel α von wenigstens zwei Umlenksegmenten unterschiedlich bemessen ist. Insbesondere ist es bevorzugt, wenn der Winkel α entlang der Längsachse zwischen dem ersten Einlass und dem ersten Auslass zu- oder abnimmt. Durch eine Änderung des Winkels α entlang der Längsachse kann der von dem ersten Medium durchströmte Strömungskanal aufgeweitet oder verjüngt werden und es besteht beispielsweise die Möglichkeit, Dichteänderungen des ersten Mediums entlang des Strömungspfades zu berücksichtigen, um die Strömungsgeschwindigkeit des ersten Mediums entlang des helixförmigen Strömungspfades zwischen dem ersten Einlass und dem ersten Auslass näherungsweise konstant zu halten.A further development of the heat exchanger provides that in a row of deflection segments the angle α of at least two deflection segments is dimensioned differently. In particular, it is preferred if the angle α along the longitudinal axis between the first inlet and the first outlet increases or decreases. By changing the angle α along the longitudinal axis, the flow channel through which the first medium flows can be widened or tapered and there is, for example, the possibility of taking into account changes in density of the first medium along the flow path in order to determine the flow velocity of the first medium along the helical flow path between the to keep the first inlet and the first outlet approximately constant.
Auch hat es sich als vorteilhaft erwiesen, wenn sich die wenigstens zwei Teilabschnitte mit einem Überlappungsmaß überlappen, wobei das Überlappungsmaß mindestens 1mm beträgt und nicht größer sein sollte, als eine Hälfte eines Abstandes zwischen diametralen Seiten quer zur Längsachse des Mantels. Dieser Abstand ist bei einem Mantel mit kreiszylindrischem Querschnitt der Durchmesser. Somit sollte das Überlappungsmaß gleich oder kleiner sein als die Hälfte des Durchmessers. Das Überlappungsmaß beschreibt den mittleren Wert, in dem sich die wenigstens zwei Teilabschnitte des Umlenksegments überlappen, wobei das Überlappungsmaß parallel zu der Schwenkachse gemessen wird.It has also proven to be advantageous if the at least two partial sections overlap with a degree of overlap, the degree of overlap being at least 1 mm and not greater than half a distance between diametrical sides transversely to the longitudinal axis of the jacket. In the case of a jacket with a circular cylindrical cross section, this distance is the diameter. Thus, the amount of overlap should be equal to or smaller than half the diameter. The amount of overlap describes the mean value in which the at least two subsections of the deflection segment overlap, the amount of overlap being measured parallel to the pivot axis.
Der jeweilige Teilabschnitt kann nach Maßgabe der vorliegenden Erfindung ein Teilabschnitt einer Ellipse oder eines Ovals sein. Insbesondere ist es bevorzugt, wenn der jeweilige Teilabschnitt aus einem plattenförmigen Ausgangsmaterial hergestellt ist. Die umlaufenden Seitenflächen des jeweiligen Teilabschnitts können senkrecht zu einer Hauptfläche des plattenförmigen Segments sein, wodurch das Herstellungsverfahren besonders effizient und kostengünstig gestaltet werden kann. Auch kann es insbesondere im Hinblick auf das Herstellungsverfahren von Vorteil sein, wenn die wenigstens zwei Teilabschnitte eines Umlenksegments identisch oder spiegelsymmetrisch ausgebildet sind. Die jeweiligen Teilabschnitte können durch ein identisches Herstellungsverfahren bereitgestellt werden, wodurch sowohl Kostenstrukturen als auch die Gestaltung der Herstellungsprozesse optimiert werden können.According to the present invention, the respective subsection can be a subsection of an ellipse or an oval. In particular, it is preferred if the respective subsection is made from a plate-shaped starting material. The circumferential side surfaces of the respective subsection can be perpendicular to a main surface of the plate-shaped segment, as a result of which the production method can be designed particularly efficiently and inexpensively. It can also be advantageous, in particular with regard to the production method, if the at least two subsections of a deflection segment are designed to be identical or mirror-symmetrical. The respective subsections can be provided by an identical manufacturing process, whereby both cost structures and the design of the manufacturing processes can be optimized.
Es hat sich weiterhin als vorteilhaft erwiesen, wenn der jeweilige Teilabschnitt eine an das wenigstens eine Rohr angepasste Ausnehmung aufweist, durch die das wenigstens eine Rohr durchführbar ist. Insbesondere hat es sich als vorteilhaft erwiesen, wenn die Ausnehmung eine elliptische oder ovale Form aufweist, die eine parallel zur Längsachse projizierte kreisrunde Fläche aufweist. Die Seitenflächen der Ausnehmung können senkrecht zu der Hauptfläche des Teilabschnitts ausgebildet sein.It has furthermore proven to be advantageous if the respective partial section has a recess which is adapted to the at least one tube and through which the at least one tube can be passed. In particular, it has proven to be advantageous if the recess has an elliptical or oval shape which has a circular surface projected parallel to the longitudinal axis. The side surfaces of the recess can be formed perpendicular to the main surface of the subsection.
Eine weitere vorteilhafte Ausgestaltung der Erfindung sieht vor, dass zwei in einer Reihe benachbarte Umlenksegmente miteinander verbunden sind. Bevorzugt kreuzen sich die Teilabschnitte von zwei in der Reihe benachbarten Umlenksegmenten in einem zweiten Steckbereich, wobei der zweite Steckbereich durch eine zweite Aussparung gebildet ist, die in wenigstens einem der wenigstens zwei Teilabschnitte wenigstens eines Umlenksegmentes ausgebildet ist. Dadurch können zwei benachbarte Umlenksegmente durch ein Ineinanderstecken in analoger Weise zu den zwei Teilabschnitten eines Umlenksegmentes miteinander verbunden werden und es kann ein in sich formstabiler Käfig aus einer Mehrzahl von Umlenksegmenten gebildet werden.A further advantageous embodiment of the invention provides that two deflecting segments adjacent in a row are connected to one another. The subsections of two adjacent deflecting segments in the row preferably intersect in a second plug-in area, the second plug-in area being formed by a second recess which is formed in at least one of the at least two subsections of at least one deflecting segment. As a result, two adjacent deflecting segments can be connected to one another by being plugged into one another in a manner analogous to the two subsections of a deflecting segment, and a dimensionally stable cage can be formed from a plurality of deflecting segments.
Nach Maßgabe einer weiteren Ausgestaltung der vorliegenden Erfindung kann der Mantel an einem Endbereich einen Verteilerdeckel, Umlenkdeckel und/oder einen Sammeldeckel aufweisen. Der Sammeldeckel verbindet den wenigstens einen ersten Einlass und den wenigstens einen ersten Auslass mit dem wenigstens einen Rohr. Sammel- und Verteilerdeckel können auch als kombinierte Deckel ausgebildet sein, wobei eine entsprechende Unterteilung in dem kombinierten Deckel vorhanden sein muss. Der Umlenkdeckel verbindet zwei beabstandete Rohre und ermöglicht eine Strömungsrichtungsumkehr. Das zweite Medium kann mittels eines oder mehrerer Umlenkdeckel in mehr als einem Durchlauf (dem sogenannten "Pass") die Rohre durchströmen, wobei bevorzugt bei mehr als einem Pass die Anzahl gerade sein sollte. Auch die Umlenkdeckel können eine kombinierte Ausführung aufweisen und in mehrere Bereiche unterteilt sein, die aufeinanderfolgende Umlenkungen ermöglichen. Kombinierte Verteil-, Umlenk- und Sammeldeckel realisieren durch abgetrennte Bereiche sowohl die Funktion eines Verteilerdeckels, eines Sammeldeckels und die Funktion eines Umlenkdeckels in einem. Auch kann das wenigstens eine Rohr U-förmig ausgebildet sein, wobei in dieser Ausgestaltung kein Umlenkdeckel benötigt wird, sondern die Strömungsumkehr durch einen Rohrbogen erzielt wird.According to a further embodiment of the present invention, the jacket can have a distributor cover, deflection cover and / or a collecting cover at one end region. The collecting cover connects the at least one first inlet and the at least one first outlet to the at least one tube. Collector and distributor covers can also be designed as combined covers, with a corresponding subdivision in the combined cover. The deflection cover connects two spaced apart tubes and enables the direction of flow to be reversed. The second medium can flow through the pipes by means of one or more deflection covers in more than one pass (the so-called "pass"), with the number preferably being even if there is more than one pass. The deflection covers can also have a combined design and be subdivided into several areas that enable successive deflections. Combined distribution, diverting and collecting covers realize the function of a distributor cover, a collecting cover and the function of a diverting cover in one through separated areas. The at least one tube can also be U-shaped, in which case no deflection cover is required, but the flow reversal is achieved by means of a tube bend.
Darüber hinaus hat es sich als vorteilhaft erwiesen, wenn der wenigstens eine erste Einlass des Mantels quer zur Längsachse gerichtet ist und der wenigstens eine erste Einlass zwischen den wenigstens zwei Teilabschnitten eines Umlenksegments mündet, insbesondere mittig zwischen den wenigstens zwei Teilabschnitten eines Umlenksegmentes. Für den Fall, dass mehrere Umlenksegmente in einer Reihe entlang der Längsachse angeordnet sind, ist es bevorzugt, dass der wenigstens eine erste Einlass zwischen den wenigstens zwei Teilabschnitten eines ersten Umlenksegments in der Reihe mündet. Besonders ist es dabei bevorzugt, wenn der wenigstens eine erste Einlass nicht nur quer zur Längsachse, sondern ebenfalls quer zu der Schwenkachse gerichtet ist.In addition, it has proven to be advantageous if the at least one first inlet of the jacket is directed transversely to the longitudinal axis and the at least one first inlet opens between the at least two subsections of a deflection segment, in particular centrally between the at least two subsections of a deflection segment. In the event that several deflection segments are arranged in a row along the longitudinal axis, it is preferred that the at least one first inlet opens between the at least two subsections of a first deflection segment in the row. It is special preferred if the at least one first inlet is directed not only transversely to the longitudinal axis, but also transversely to the pivot axis.
Weiterhin ist es vorteilhaft, wenn zwischen der Längsachse und dem wenigstens einen ersten Einlass ein Prallelement angeordnet ist, dessen Normalenvektor einer Normalenebene bevorzugt auf den ersten Einlass zeigt. Das Prallelement kann jedoch ebenso zwischen der Längsachse und dem wenigsten einen ersten Einlass geneigt angeordnet sein, um das eintretende erste Medium umzulenken. Insbesondere ist es bevorzugt, wenn das Prallelement zwischen dem wenigstens einen Rohr und dem ersten Einlass angeordnet ist. Das Prallelement kann als Prallblech ausgebildet sein und vermeidet Verschleiß an dem wenigstens einen Rohr. Das Prallelement dient auch der Aufteilung des durch den wenigstens einen ersten Einlass eintretenden ersten Mediums in einen ersten Strömungspfad und in einen zweiten Strömungspfad. Der erste Strömungspfad und der zweite Strömungspfad werden durch das wenigstens eine Umlenksegment zu einem helix- oder schraubenförmigen Verlauf gezwungen, wodurch eine doppelhelixförmige Strömung entsteht.Furthermore, it is advantageous if an impact element is arranged between the longitudinal axis and the at least one first inlet, the normal vector of a normal plane preferably pointing to the first inlet. However, the impact element can also be arranged inclined between the longitudinal axis and the at least one first inlet in order to deflect the entering first medium. In particular, it is preferred if the impact element is arranged between the at least one pipe and the first inlet. The baffle element can be designed as a baffle plate and avoids wear on the at least one pipe. The impact element also serves to divide the first medium entering through the at least one first inlet into a first flow path and a second flow path. The first flow path and the second flow path are forced into a helical or helical course by the at least one deflecting segment, as a result of which a double-helical flow arises.
Gemäß einer weiteren Ausgestaltung der vorliegenden Erfindung hat es sich als vorteilhaft erwiesen, wenn das Prallelement in einer Normalenebene rautenförmig ausgebildet ist, wodurch beim Aufprallen des ersten Mediums auf das Prallelement eine Verteilung der Strömung in unterschiedliche Richtungen in den Mantelraum erfolgt. Außerdem kann hierdurch der Druckverlust gesenkt werden. Das Prallelement kann ferner als SD-Prallelement ausgebildet sein und zum Aufteilen des durch den wenigstens einen ersten Einlass eintretenden ersten Mediums in einen ersten Strömungspfad und in einen zweiten Strömungspfad auf der dem Einlass zugewandten Seite eine 3D-Form zum strömungsoptimierten Umlenken aufweisen. Die 3D-Form kann beispielsweise ein Keil, ein Kegel, eine Pyramide o. Ä. sein.According to a further embodiment of the present invention, it has proven to be advantageous if the impact element is diamond-shaped in a normal plane, so that when the first medium hits the impact element, the flow is distributed in different directions in the shell space. In addition, this can reduce the pressure loss. The impact element can furthermore be designed as an SD impact element and for dividing the first medium entering through the at least one first inlet into a first flow path and into a second flow path the side facing the inlet have a 3D shape for flow-optimized deflection. The 3-D shape can, for example, be a wedge, a cone, a pyramid or the like. be.
Weiterhin hat es sich als vorteilhaft erwiesen, wenn die Teilabschnitte eines Umlenksegmentes und/oder die Teilabschnitte in einer Reihe benachbarter Umlenksegmente miteinander starr verbunden sind. Insbesondere ist es bevorzugt, wenn die Teilabschnitte aus einem schweißbaren Werkstoff hergestellt sind, und mittels Schweißen starr miteinander verbunden werden können. Auch können thermoplastische Kunststoffwerkstoffe verwendet werden, wobei die Teilabschnitte werkstoffunabhängig nicht zwangsweise durch ein Verschweißen starr miteinander verbunden werden müssen, sondern ebenso durch stoffschlüssige und/oder kraftschlüssige und/oder formschlüssige Verbindungen wie Kleben, Klemmen, Schrauben, Nieten o. Ä. möglich sind. Auch können die Teilabschnitte eines Umlenksegmentes und/oder die Teilabschnitte in einer Reihe benachbarter Umlenksegmente miteinander einstückig ausgebildet sein und beispielsweise durch ein additives Verfahren hergestellt werden.Furthermore, it has proven to be advantageous if the subsections of a deflection segment and / or the subsections are rigidly connected to one another in a row of adjacent deflection segments. In particular, it is preferred if the subsections are made from a weldable material and can be rigidly connected to one another by means of welding. Thermoplastic plastic materials can also be used, whereby the subsections do not necessarily have to be rigidly connected to one another by welding, regardless of the material, but also by material-locking and / or force-locking and / or form-locking connections such as gluing, clamps, screws, rivets or the like. possible are. The sub-sections of a deflection segment and / or the sub-sections in a number of adjacent deflection segments can also be formed in one piece with one another and, for example, produced by an additive method.
Gemäß einer weiteren vorteilhaften Ausgestaltung der vorliegenden Erfindung kann es sich als vorteilhaft erweisen, wenn das wenigstens eine Rohr eine vergrößerte Oberfläche, insbesondere eine durch Rippen oder Noppen vergrößerte Oberfläche, aufweist. Durch die vergrößerte Oberfläche wird einerseits die für den Wärmeübergang zur Verfügung gestellte Fläche vergrößert und zum anderen der Turbulenzgrad des umströmenden zweiten Mediums erhöht, wodurch der Wärmeübergang weiter gesteigert werden kann.According to a further advantageous embodiment of the present invention, it can prove to be advantageous if the at least one tube has an enlarged surface, in particular a surface enlarged by ribs or knobs. Due to the enlarged surface, on the one hand, the area made available for the heat transfer is enlarged and, on the other hand, the degree of turbulence of the second medium flowing around is increased, whereby the heat transfer can be further increased.
Darüber hinaus betrifft die vorliegende Erfindung ein Umlenksegment für einen Wärmeübertrager, wobei das jeweilige Umlenksegment aus wenigstens zwei Teilabschnitten gebildet ist, die quer zu einer Längsachse zumindest bereichsweise überlappend angeordnet sind, und wobei die wenigstens zwei Teilabschnitte quer zur Längsachse gekreuzt und ineinandergesteckt oder gekreuzt und stoffschlüssig verbunden angeordnet werden können.In addition, the present invention relates to a deflection segment for a heat exchanger, wherein the respective deflection segment is formed from at least two subsections which are arranged at least partially overlapping transversely to a longitudinal axis, and wherein the at least two subsections transversely to the longitudinal axis are crossed and plugged into one another or crossed and cohesively connected can be arranged.
Ein weiterer Aspekt der vorliegenden Erfindung betrifft eine Kälte- oder Wärmeanlage mit wenigstens einem erfindungsgemäßen Wärmeübertrager.Another aspect of the present invention relates to a refrigeration or heating system with at least one heat exchanger according to the invention.
Nachfolgend wird unter Bezugnahme auf die begleitenden Zeichnungen ein Ausführungsbeispiel des erfindungsgemäßen Wärmeübertragers sowie drei Weiterbildungen dessen im Detail beschrieben. Es zeigen:
- Figur 1
- eine schematische und stark vereinfachte Kälteanlage mit zwei Wärmeübertragern, einem Verdichter und einem Expansionsorgan,
Figur 2- eine schematische Schnittdarstellung eines der Wärmeübertrager gemäß
Figur 1 , wobei der Wärmeübertrager einen durch einen Mantel gebildeten Mantelraum aufweist, in dem Umlenksegmente und ein einzelnes Rohr oder ein Bündel aus mehreren Rohren angeordnet sind, Figur 3- eine vereinfachte perspektivische Darstellung der in dem Mantelraum angeordneten Komponenten,
Figur 4- eine vereinfachte perspektivische Darstellung der in einer Reihe angeordneten Umlenksegmente, welche jeweils aus einem ersten Teilabschnitt und einem zweiten Teilabschnitt gebildet sind,
- Figur 5
- eine schematische Schnittdarstellung des Wärmeübertragers gemäß
Figur 2 , - Figur 6a
- eine Detaildarstellung gemäß
Figur 5 , - Figur 6b
- eine zweite Detaildarstellung gemäß
Figur 5 , - Figur 7a
- eine Draufsicht auf den ersten Teilabschnitt und den zweiten Teilabschnitt,
- Figur 7b
- eine Ansicht in Richtung X auf ein Umlenksegment, das durch ein Ineinanderstecken und Verschwenken des ersten und zweiten Teilabschnitts gemäß
Figur 7a gebildet ist, - Figuren 8a-d
- Schnittdarstellungen von Weiterbildungen des erfindungsgemäßen Wärmeübertragers,
- Figuren 9a
- eine vereinfachte perspektivische Darstellung einer Weiterbildung eines integral ausgebildeten Umlenksegments, und
- Figur 9b
- eine vereinfachte perspektivische Darstellung einer in Reihe angeordneter Umlenksegmente gemäß
Figur 9a .
- Figure 1
- a schematic and greatly simplified refrigeration system with two heat exchangers, a compressor and an expansion device,
- Figure 2
- a schematic sectional view of one of the heat exchangers according to FIG
Figure 1 , wherein the heat exchanger has a jacket space formed by a jacket, in which deflection segments and a single tube or a bundle of several tubes are arranged, - Figure 3
- a simplified perspective illustration of the components arranged in the shell space,
- Figure 4
- a simplified perspective illustration of the deflection segments arranged in a row, which are each formed from a first section and a second section,
- Figure 5
- a schematic sectional view of the heat exchanger according to
Figure 2 , - Figure 6a
- a detailed representation according to
Figure 5 , - Figure 6b
- a second detailed representation according to
Figure 5 , - Figure 7a
- a plan view of the first section and the second section,
- Figure 7b
- a view in the direction X of a deflection segment, which is made by inserting and pivoting the first and second subsections according to FIG
Figure 7a is formed - Figures 8a-d
- Sectional representations of developments of the heat exchanger according to the invention,
- Figures 9a
- a simplified perspective illustration of a development of an integrally formed deflection segment, and
- Figure 9b
- a simplified perspective illustration of a deflecting segments arranged in a row according to FIG
Figure 9a .
Gleiche oder funktional gleiche Bauteile werden mit den gleichen Bezugszeichen gekennzeichnet. Darüber hinaus sind in den Figuren nicht alle gleichen oder funktional gleichen Bauteile mit einer Bezugsziffer versehen.Identical or functionally identical components are identified with the same reference symbols. In addition, not all identical or functionally identical components are provided with a reference number in the figures.
Der Wärmeübertrager 2 kann sowohl in der in
Die Schnittdarstellung gemäß
Durch den ersten Einlass 11 kann ein erstes Medium A in den Mantel 10 bzw. dessen Mantelraum 20 eingebracht werden und durch den ersten Auslass 12 wieder austreten, wobei der erste Einlass 11 benachbart zu dem ersten Endbereich 14 und der erste Auslass 12 benachbart zu dem zweiten Endbereich 15 angeordnet werden kann. Der erste Einlass 11 und der erste Auslass 12 können auf diametralen Seiten des Mantels 10 angeordnet sein.A first medium A can be introduced into the
Weiterhin umfasst der Wärmeübertrager 2 ein Bündel, gebildet aus mehreren Rohren 30, welche parallel zu der Längsachse X durch den Mantel 10 bzw. den Mantelraum 20 geführt sind und sich zwischen dem ersten Endbereich 14 und dem zweiten Endbereich 15 erstrecken. Das jeweilige Rohr 30 ist mit einem zweiten Einlass 31 und einem zweiten Auslass 32 verbunden und kann von einem zweiten Medium B durchströmt werden. Das jeweilige Rohr 30 ist konfiguriert, das erste Medium A in dem Mantelraum 20 von dem zweiten Medium B in dem jeweiligen Rohr 30 zu trennen und einen Wärmestrom Q durch die Wandung des Rohrs 30 zwischen den beiden Medien A, B zu übertragen. Die beiden Richtungen, in die sich der Wärmestrom Q ausbilden kann, sind in
Auch können der erste Einlass 11 und der zweite Einlass 31 sowie der erste Auslass 12 und der zweite Auslass 32 auf diametralen Seiten des Mantels 10 angeordnet sein, wodurch der Wärmeübertrager 2 mit dem Gegenstromprinzip das erste Medium A und das zweite Medium B in entgegengesetzter Richtung entlang der Längsachse X aneinander vorbei führt.The
Das jeweilige Rohr 30 mündet im ersten Endbereich 14 und im zweiten Endbereich 15 in einem Verteil- bzw. Sammeldeckel 17, der in Abhängigkeit von der Fließrichtung des Mediums B das zweite Medium B von dem zweiten Einlass 31 auf die Rohre 30 verteilt oder das zweite Medium B von dem Bündel aus Rohren 30 sammelt und dieses zum zweiten Auslass 32 leitet.The
Der Mantel 10 bzw. der Mantelraum 20 ist im ersten Endbereich 14 und im zweiten Endbereich 15 jeweils durch einen Rohrboden 16 verschlossen, wodurch das zweite Medium B in dem Verteil- bzw. Sammeldeckel 17 von dem ersten Medium A in dem Mantelraum 20 getrennt ist. Die Rohre 30 können die Rohrböden 16 durchdringen und sind mit diesen beispielsweise durch Schweißen, Löten, Bördeln oder Kleben verbunden.The
Der zweite Einlass 31 ist an dem zweiten Endbereich 15 und der zweite Auslass 32 an dem ersten Endbereich 14 angeordnet. Zum besseren Verständnis sind die einzelnen Strömungspfade des ersten Mediums A und des zweiten Mediums B in
In dem Mantelraum 20 ist entlang der Längsachse X eine Mehrzahl von Umlenksegmenten 50 in einer Reihe angeordnet. Das jeweilige Umlenksegment 50 besteht aus wenigstens einem ersten Teilabschnitt 51 und einem zweiten Teilabschnitt 52, die quer zu der Längsachse X zumindest bereichsweise überlappend angeordnet sind und in einer Schwenkachse Y quer zur Längsachse X gekreuzt angeordnet sind. In diesem Ausführungsbeispiel sind der erste Teilabschnitt 51 und der zweite Teilabschnitt 52 in der Schwenkachse Y quer zur Längsachse X gekreuzt und ineinandergesteckt angeordnet. Sowohl der erste Teilabschnitt 51 und der zweite Teilabschnitt 52 als auch die benachbarten Umlenksegmente 50 - wie nachfolgend noch detailliert erläutert wird - sind miteinander verbunden und bilden einen Käfig.In the
Die Rohre 30 werden durch Ausnehmungen 55 in den Umlenksegmenten 50 geführt, wobei die Ausnehmungen 55 an die Größe der Rohre 30 angepasst sind und diese zumindest bereichsweise umgreifen.The
Den perspektivischen Darstellungen in den
Der erste Einlass 11 ist senkrecht auf die Längsachse X gerichtet und ist weiterhin bevorzugt in der Längsachse X mittig zu einem Umlenksegment 50 angeordnet. Zwischen der Längsachse X und dem ersten Einlass 11 ist ein als Prallblech ausgebildetes Prallelement 80 mit einer Normalenebene angeordnet. Der Normalenvektor der Normalenebene zeigt auf den ersten Einlass 11, wodurch das durch den ersten Einlass 11 einströmende erste Medium A auf das Prallelement 80 prallt und in zwei Strömungspfade - siehe
Der erste Teilabschnitt 51 und der zweite Teilabschnitt 52 kreuzen sich in einem ersten Steckbereich 60, der auf der Schwenkachse Y angeordnet ist. Der jeweilige erste Steckbereich 60 wird - wie insbesondere in den
Die Teilabschnitte 51, 52 sind plattenförmig - bevorzugt aus einem schweißbaren Kunststoff oder aus einem Metall - hergestellt und liegen in
Der jeweilige Teilabschnitt 51, 52 ist aus einem Teilbereich eines Ovals bzw. einer Ellipse gebildet und weist einen Bogenabschnitt 56 und einen Sekantenabschnitt 57 auf. Die Bogenlänge des Bogenabschnitts 56 ist größer als das 0,5-fache des Umfanges des Ovals bzw. der Ellipse. Weiterhin sind in die Teilabschnitte 51, 52 die Ausnehmungen 55 eingearbeitet oder eingeformt, wobei die Ausnehmungen 55 ebenfalls oval bzw. elliptisch ausgebildet sind.The
Auch kann den
Eine Ansicht in Richtung X auf das zusammengesteckte Umlenksegment 50 ist in
Im ineinandergesteckten Zustand der beiden Teilabschnitte 51, 52 bilden die Randbereiche der Aussparungen 62 einen Winkelanschlag 65, der einen Winkel α vorgeben kann, in dem sich der erste Teilabschnitt 51 und der zweite Teilabschnitt 52 in der Schwenkachse Y kreuzen. Der Winkel a, siehe
Die zweiten Aussparungen 72 sind analog zu den Aussparungen 62 ausgebildet und bilden die zuvor erwähnte Verbindung zwischen zwei benachbarten Umlenksegmenten 50 in einem zweiten Steckbereich 70. Das zuvor beschriebene Prallelement 80 kann in dem Steckbereich 70 an den zweiten Aussparungen 72 befestigt werden und das Umlenksegment 50 stützen.The second recesses 72 are designed analogously to the
Die Seitenflächen des Bogenabschnitts 56, des Sekantenabschnitts 57, der Aussparungen 62, der zweiten Aussparungen 72 und/oder der Ausnehmungen 55 können orthogonal zu den Hauptflächen der Teilabschnitte 51, 52 ausgebildet sein.The side surfaces of the
Im ersten Steckbereich 60 können der erste Teilabschnitt 51 und der zweite Teilabschnitt 52 und/oder in dem zweiten Steckbereich 70 können benachbarte Umlenksegmente 50 starr miteinander verbunden sein. Zum starren Verbinden werden bevorzugt stoffschlüssige Verbindungen, insbesondere Schweißen oder Kleben verwendet. Auch kann die Verbindung durch einen Kraftschluss und/oder Formschluss bewerkstelligt werden.In the first plug-in
Der Wärmeübertrager 2 kann in unterschiedlichen nicht abschließend dargestellten Varianten gemäß den
Der Wärmeübertrager 2 gemäß
Durch das Anbringen eines Umlenkdeckels 18 gemäß
Eine sogenannte "U-Tube" ist in
Das Umlenksegment 50 gemäß
Alternativ können, wie in
- 11
- KälteanlageRefrigeration system
- 22
- WärmeübertragerHeat exchanger
- 33
- Verdichtercompressor
- 44th
- ExpansionsorganExpansion device
- 1010
- Mantelcoat
- 1111
- erster Einlassfirst admission
- 1212th
- erster Auslassfirst outlet
- 1414th
- erster Endbereichfirst end area
- 1515th
- zweiter Endbereichsecond end area
- 1616
- RohrbodenTube sheet
- 1717th
- SammeldeckelCollecting lid
- 1818th
- UmlenkdeckelReversing cover
- 3030th
- Rohrpipe
- 3131
- zweiter Einlasssecond inlet
- 3232
- zweiter Auslasssecond outlet
- 5050
- UmlenksegmentDeflection segment
- 5151
- erster Teilabschnittfirst section
- 5252
- zweiter Teilabschnittsecond section
- 5353
- erster Verbindungsbereichfirst connection area
- 5454
- zweiter Verbindungsbereichsecond connection area
- 5555
- AusnehmungRecess
- 5656
- BogenabschnittArch section
- 5757
- SekantenabschnittSecant section
- 6060
- erster Steckbereichfirst mating area
- 6262
- AussparungRecess
- 6565
- WinkelanschlagAngle stop
- 7070
- zweiter Steckbereichsecond mating area
- 7272
- zweite Aussparungsecond recess
- 8080
- PrallelementImpact element
- AA.
- erstes Mediumfirst medium
- BB.
- zweites Mediumsecond medium
- DD.
- Abstanddistance
- SS.
- SymmetrielinieLine of symmetry
- UU
- ÜberlappungsmaßOverlap dimension
- XX
- LängsachseLongitudinal axis
- YY
- SchwenkachseSwivel axis
Claims (19)
dadurch gekennzeichnet, dass
die zwei Teilabschnitte (51, 52) quer zur Längsachse (X) ineinandergesteckt und/oder stoffschlüssig verbunden sind.Heat exchanger (2) according to claim 1,
characterized in that
the two subsections (51, 52) are plugged into one another and / or connected in a materially bonded manner transversely to the longitudinal axis (X).
dadurch gekennzeichnet, dass
die Teilabschnitte (51, 52) eines Umlenksegments (50) sich in einem ersten Steckbereich (60) kreuzen, und dass der erste Steckbereich (60) durch eine Aussparung (62) in wenigstens einem der zwei Teilabschnitte (51, 52) gebildet ist.Heat exchanger (2) according to claim 1 or 2,
characterized in that
the sub-sections (51, 52) of a deflection segment (50) intersect in a first plug-in area (60), and that the first plug-in area (60) is formed by a recess (62) in at least one of the two sub-sections (51, 52).
dadurch gekennzeichnet, dass
der erste Steckbereich (60) auf der Längsachse (X) angeordnet ist.Heat exchanger (2) according to claim 3,
characterized in that
the first plug-in area (60) is arranged on the longitudinal axis (X).
dadurch gekennzeichnet, dass
die Teilabschnitte (51, 52) aus einer Ebene senkrecht zur Längsachse (X) in entgegengesetzte Richtungen verschwenkt angeordnet sind, und dass für einen Winkel (α), der sich beidseits der Ebene zwischen den Teilabschnitten (51, 52) erstreckt, folgendes gilt: 10° ≤ α ≤ 150°.Heat exchanger (2) according to one of the preceding claims,
characterized in that
the sections (51, 52) are arranged pivoted in opposite directions from a plane perpendicular to the longitudinal axis (X), and that the following applies to an angle (α) which extends on both sides of the plane between the sections (51, 52): 10 ° ≤ α ≤ 150 °.
dadurch gekennzeichnet, dass
in einer Reihe von Umlenksegmenten (50) der Winkel (α) von wenigstens zwei Umlenksegmenten (50) unterschiedlich bemessen ist.Heat exchanger (2) according to claim 5,
characterized in that
in a row of deflection segments (50) the angle (α) of at least two deflection segments (50) is dimensioned differently.
dadurch gekennzeichnet, dass
sich die wenigstens zwei Teilabschnitte (51, 52) mit einem Überlappungsmaß (U) überlappen, und dass D/2 ≥ U ≥ 1mm ist, wobei D ein Abstand zwischen diametralen Seiten quer zur Längsachse (X) ist.Heat exchanger (2) according to one of the preceding claims,
characterized in that
the at least two subsections (51, 52) overlap with an overlap dimension (U), and that D / 2 U mm 1mm, where D is a distance between diametrical sides transverse to the longitudinal axis (X).
dadurch gekennzeichnet, dass
der jeweilige Teilabschnitt (51, 52) ein Teilabschnitt eines Ovals ist.Heat exchanger (2) according to one of the preceding claims,
characterized in that
the respective subsection (51, 52) is a subsection of an oval.
dadurch gekennzeichnet, dass
die wenigstens zwei Teilabschnitte (51, 52) eines Umlenksegments (50) spiegelsymmetrisch ausgebildet sind.Heat exchanger (2) according to one of the preceding claims,
characterized in that
the at least two subsections (51, 52) of a deflection segment (50) are designed with mirror symmetry.
dadurch gekennzeichnet, dass
der jeweilige Teilabschnitt (51, 52) eine an das wenigstens eine Rohr (30) angepasste Ausnehmung (55) aufweist, durch die das Rohr (30) durchführbar ist.Heat exchanger (2) according to one of the preceding claims,
characterized in that
the respective partial section (51, 52) has a recess (55) which is adapted to the at least one tube (30) and through which the tube (30) can be passed.
dadurch gekennzeichnet, dass
die Teilabschnitte (51, 52) von zwei in der Reihe benachbarten Umlenksegmenten (50) sich in wenigstens einem zweiten Steckbereich (70) kreuzen, und dass der zweite Steckbereich (70) durch wenigstens eine zweite Aussparung (72) in wenigstens einem der wenigstens zwei Teilabschnitte (51, 52) wenigstens eines Umlenksegments (50) gebildet ist.Heat exchanger (2) according to one of the preceding claims,
characterized in that
the subsections (51, 52) of two in the row adjacent deflection segments (50) cross in at least one second plug-in area (70), and that the second plug-in area (70) through at least one second recess (72) in at least one of the at least two Part sections (51, 52) of at least one deflection segment (50) is formed.
dadurch gekennzeichnet, dass
der Mantel (10) an einem Endbereich (14, 15) einen Umlenkdeckel (18) und/oder einen Sammeldeckel (17) aufweist.Heat exchanger (2) according to one of the preceding claims,
characterized in that
the jacket (10) has a deflecting cover (18) and / or a collecting cover (17) at one end region (14, 15).
dadurch gekennzeichnet, dass
der wenigstens eine erste Einlass (11) des Mantels (10) quer zur Längsachse (X) gerichtet ist, und dass der wenigstens eine erste Einlass (11) zwischen den wenigstens zwei Teilabschnitten (51, 52) eines Umlenksegments (50) mündet, insbesondere auf den ersten Steckbereich (60) gerichtet.Heat exchanger (2) according to one of the preceding claims,
characterized in that
the at least one first inlet (11) of the jacket (10) is directed transversely to the longitudinal axis (X), and that the at least one first inlet (11) opens between the at least two subsections (51, 52) of a deflection segment (50), in particular directed to the first mating area (60).
dadurch gekennzeichnet, dass zwischen der Längsachse (X) und dem wenigsten einen ersten Einlass (11) ein Prallelement (80) angeordnet ist.Heat exchanger (2) according to one of the preceding claims,
characterized in that a baffle element (80) is arranged between the longitudinal axis (X) and the at least one first inlet (11).
dadurch gekennzeichnet, dass
das Prallelement (80) in einer Normalenebene rautenförmig ausgebildet ist.Heat exchanger (2) according to claim 14,
characterized in that
the impact element (80) is diamond-shaped in a normal plane.
dadurch gekennzeichnet, dass
die Teilabschnitte (51, 52) eines Umlenksegments (50) und/oder die Teilabschnitte (51, 52) in der Reihe benachbarter Umlenksegmente (50) miteinander starr verbunden sind oder ein Teil bilden.Heat exchanger (2) according to one of the preceding claims,
characterized in that
the subsections (51, 52) of a deflection segment (50) and / or the subsections (51, 52) in the row of adjacent deflection segments (50) are rigidly connected to one another or form a part.
dadurch gekennzeichnet, dass
das wenigstens eine Rohr (30) eine vergrößerte Oberfläche, insbesondere eine durch Rippen oder Noppen vergrößerte Oberfläche, aufweist.Heat exchanger (2) according to one of the preceding claims,
characterized in that
the at least one tube (30) has an enlarged surface, in particular a surface enlarged by ribs or knobs.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102019126535.5A DE102019126535A1 (en) | 2019-10-01 | 2019-10-01 | Heat exchanger, refrigeration or heating system with such a heat exchanger |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3800418A1 true EP3800418A1 (en) | 2021-04-07 |
EP3800418B1 EP3800418B1 (en) | 2024-02-14 |
Family
ID=72422065
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20194679.5A Active EP3800418B1 (en) | 2019-10-01 | 2020-09-04 | Heat exchanger, refrigerating or heating system with such a heat exchanger |
Country Status (4)
Country | Link |
---|---|
US (2) | US11421938B2 (en) |
EP (1) | EP3800418B1 (en) |
CN (1) | CN112595150A (en) |
DE (1) | DE102019126535A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP7161354B2 (en) * | 2018-09-21 | 2022-10-26 | 住友精密工業株式会社 | Heat exchanger |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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US2384714A (en) * | 1943-04-12 | 1945-09-11 | Tech Studien Ag | Tubular heat exchanger |
US2693942A (en) * | 1952-06-09 | 1954-11-09 | Gulf Oil Corp | Heat transfer apparatus |
EP0117820A1 (en) | 1983-02-28 | 1984-09-05 | Baltimore Aircoil Company, Inc. | Segmental baffle high performance shell and tube heat exchanger |
EP2113732A1 (en) * | 2008-04-30 | 2009-11-04 | Fluitec Invest AG | Mixer-heat exchanger |
US20100193167A1 (en) * | 2007-04-26 | 2010-08-05 | Dalian Haite Oil Refining Technology Company LTD | Short-circuit-proof heat-exchanger with helical baffles |
EP1965165B1 (en) | 2003-08-20 | 2011-10-05 | Lummus Technology Inc. | Heat exchanger |
EP3130876A1 (en) * | 2015-08-14 | 2017-02-15 | Falk + Thomas Engineering GmbH | Heat exchanger |
Family Cites Families (12)
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US1657028A (en) * | 1926-06-30 | 1928-01-24 | Griscom Russell Co | Fuel-oil heater |
US2919903A (en) * | 1957-03-18 | 1960-01-05 | Phillips Petroleum Co | Shell-tube heat exchange apparatus for condensate subcooling |
US3180405A (en) * | 1959-03-11 | 1965-04-27 | Itt | Condensers |
DE1941717U (en) * | 1965-05-19 | 1966-07-07 | Balcke Ag Maschbau | MULTI-STAGE PREHEATER. |
US4127165A (en) * | 1976-07-06 | 1978-11-28 | Phillips Petroleum Company | Angular rod baffle |
DE10349140A1 (en) * | 2003-10-17 | 2005-05-12 | Behr Gmbh & Co Kg | Heat exchanger, in particular for motor vehicles |
AT500881B1 (en) * | 2004-09-17 | 2007-05-15 | Mittermayr Karl | INTERMEDIATE HEATERS AND HEAT PUMPS AND REFRIGERATOR |
US7740057B2 (en) * | 2007-02-09 | 2010-06-22 | Xi'an Jiaotong University | Single shell-pass or multiple shell-pass shell-and-tube heat exchanger with helical baffles |
US20160018168A1 (en) * | 2014-07-21 | 2016-01-21 | Nicholas F. Urbanski | Angled Tube Fins to Support Shell Side Flow |
EP3081285B1 (en) * | 2015-04-16 | 2018-02-14 | Fluitec Invest AG | Static mixing device for flowing materials |
CA3073808A1 (en) * | 2017-08-28 | 2019-03-07 | Watlow Electric Manufacturing Company | Continuous helical baffle heat exchanger |
US11287196B2 (en) * | 2019-05-31 | 2022-03-29 | Lummus Technology Llc | Helically baffled heat exchanger |
-
2019
- 2019-10-01 DE DE102019126535.5A patent/DE102019126535A1/en active Pending
-
2020
- 2020-09-04 EP EP20194679.5A patent/EP3800418B1/en active Active
- 2020-09-23 US US17/029,305 patent/US11421938B2/en active Active
- 2020-09-29 CN CN202011050598.7A patent/CN112595150A/en active Pending
-
2022
- 2022-07-13 US US17/863,855 patent/US20230003457A1/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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US2384714A (en) * | 1943-04-12 | 1945-09-11 | Tech Studien Ag | Tubular heat exchanger |
US2693942A (en) * | 1952-06-09 | 1954-11-09 | Gulf Oil Corp | Heat transfer apparatus |
EP0117820A1 (en) | 1983-02-28 | 1984-09-05 | Baltimore Aircoil Company, Inc. | Segmental baffle high performance shell and tube heat exchanger |
EP1965165B1 (en) | 2003-08-20 | 2011-10-05 | Lummus Technology Inc. | Heat exchanger |
US20100193167A1 (en) * | 2007-04-26 | 2010-08-05 | Dalian Haite Oil Refining Technology Company LTD | Short-circuit-proof heat-exchanger with helical baffles |
EP2113732A1 (en) * | 2008-04-30 | 2009-11-04 | Fluitec Invest AG | Mixer-heat exchanger |
EP3130876A1 (en) * | 2015-08-14 | 2017-02-15 | Falk + Thomas Engineering GmbH | Heat exchanger |
Also Published As
Publication number | Publication date |
---|---|
US20210095928A1 (en) | 2021-04-01 |
DE102019126535A1 (en) | 2021-04-01 |
EP3800418B1 (en) | 2024-02-14 |
US20230003457A1 (en) | 2023-01-05 |
CN112595150A (en) | 2021-04-02 |
US11421938B2 (en) | 2022-08-23 |
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