Classifications

• • H—ELECTRICITY
  • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
  • H02K—DYNAMO-ELECTRIC MACHINES
  • H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
  • H02K7/14—Structural association with mechanical loads, e.g. with hand-held machine tools or fans
• • H—ELECTRICITY
  • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
  • H02K—DYNAMO-ELECTRIC MACHINES
  • H02K3/00—Details of windings
  • H02K3/46—Fastening of windings on the stator or rotor structure
  • H02K3/52—Fastening salient pole windings or connections thereto
  • H02K3/521—Fastening salient pole windings or connections thereto applicable to stators only
  • H02K3/522—Fastening salient pole windings or connections thereto applicable to stators only for generally annular cores with salient poles
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B60—VEHICLES IN GENERAL
  • B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
  • B60H1/00—Heating, cooling or ventilating [HVAC] devices
  • B60H1/00457—Ventilation unit, e.g. combined with a radiator
  • B60H1/00464—The ventilator being of the axial type
• • H—ELECTRICITY
  • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
  • H02K—DYNAMO-ELECTRIC MACHINES
  • H02K1/00—Details of the magnetic circuit
  • H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
  • H02K1/12—Stationary parts of the magnetic circuit
  • H02K1/18—Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures
  • H02K1/187—Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures to inner stators
• • H—ELECTRICITY
  • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
  • H02K—DYNAMO-ELECTRIC MACHINES
  • H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
  • H02K11/30—Structural association with control circuits or drive circuits
  • H02K11/33—Drive circuits, e.g. power electronics
• • H—ELECTRICITY
  • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
  • H02K—DYNAMO-ELECTRIC MACHINES
  • H02K21/00—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
  • H02K21/12—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets
  • H02K21/22—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets rotating around the armatures, e.g. flywheel magnetos
• • H—ELECTRICITY
  • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
  • H02K—DYNAMO-ELECTRIC MACHINES
  • H02K2203/00—Specific aspects not provided for in the other groups of this subclass relating to the windings
  • H02K2203/09—Machines characterised by wiring elements other than wires, e.g. bus rings, for connecting the winding terminations
• • H—ELECTRICITY
  • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
  • H02K—DYNAMO-ELECTRIC MACHINES
  • H02K2203/00—Specific aspects not provided for in the other groups of this subclass relating to the windings
  • H02K2203/12—Machines characterised by the bobbins for supporting the windings
• • H—ELECTRICITY
  • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
  • H02K—DYNAMO-ELECTRIC MACHINES
  • H02K3/00—Details of windings
  • H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
  • H02K3/28—Layout of windings or of connections between windings
• • H—ELECTRICITY
  • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
  • H02K—DYNAMO-ELECTRIC MACHINES
  • H02K5/00—Casings; Enclosures; Supports
  • H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
  • H02K5/10—Casings or enclosures characterised by the shape, form or construction thereof with arrangements for protection from ingress, e.g. water or fingers
• • H—ELECTRICITY
  • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
  • H02K—DYNAMO-ELECTRIC MACHINES
  • H02K5/00—Casings; Enclosures; Supports
  • H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
  • H02K5/22—Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes
  • H02K5/225—Terminal boxes or connection arrangements

Definitions

• the invention relates to the field of rotating electrical machines intended for a motor vehicle. It finds a preferred, but not exclusive, application to rotary electrical machines operating as a motor for driving in rotation fans of a motor vehicle such as, for example, fans intended to participate in the cooling of an engine and / or a vehicle air conditioning system.
• Such rotating machines include, in particular:
• stator comprising a polyphase winding
• an electronic power supply and control module configured to carry out the polyphase supply of the stator coils from an electric current supplied, for example, by an electrical storage device of the vehicle, a connected interconnection device, on the one hand, to the aforementioned electronic supply and control module and, on the other hand, to the stator coils.
• the interconnection device comprises, on the one hand, a set of connection elements connected, for example by welding, to metal wires constituting the stator coils , and, on the other hand, a set of pins connected, for example by soldering, to connection terminals of the electronic supply and control module.
• the electronic power and control module must be protected from water and humidity. It is therefore generally placed in a sealed box in which are also housed the connection terminals that the electronic power and control module comprises, a sealed box in which the connections, for example made by soldering, are located between these terminals. connection and the pins of the interconnection device to which these connection terminals are connected.
• welds generate within the housing for receiving the interconnection device, mechanical forces which can be the source of deformations and therefore of degradation of the tightness of such a housing. In extreme cases, these deformations can result in a complete loss of tightness of this housing, and therefore, a risk of irreversible damage to the electronic power supply and control module of the rotary electric machine.
• the object of the invention is to overcome this drawback and to propose a simple and efficient interconnection between a stator of a rotary electric machine as mentioned above and an electronic module for supplying and controlling this stator, without risk of loss of tightness vis-à-vis the electronic power supply and control module.
• the subject of the invention is an interconnection device intended to make an electrical connection between a stator comprising a plurality of coils and an electronic power supply and control module, the interconnection device comprising an insulating body and a plurality of connecting members arranged on an external side of the insulating body, each connecting member comprising a body configured to rest on the insulating body and a tab connecting to at least one coil, characterized in that the plurality of connection members comprises at least one mixed connection member which further comprises a connection tab configured to make the electrical connection of at least one coil of the stator with the electronic power supply and control module of the stator, said connection tab extending the body by being dimensioned so as to pass through the insulating body and in such a way that the free end d e the connecting tab extends from an internal side of the insulating body.
• the invention also extends to a stator of a rotary electrical machine of a motor vehicle, configured to be connected to an electronic power supply and control module by means of such an interconnection device according to the invention .
• the stator, its electronic module power supply and control, and the interconnection device between these two assemblies are arranged in a stack form in which the interconnection device according to the invention is placed between the stator and the electronic control module thereof.
• this first side and this second side are more precisely each located on one side of an insulating body that the interconnection device comprises, the term "side" being understood here relative to a main extension face of such an insulating body.
• the aforementioned second side will be designated in the following as the external side of the insulating body, and the aforementioned first side will be designated in the following as the internal side of the insulating body of the interconnection device according to the invention.
• each connecting member of the interconnection device according to the invention comprises a substantially planar body from which extends a connection tab to at least one coil of the stator.
• the connecting members of the interconnection device according to the invention thus realize the coupling of the phases of the wound stator.
• each connection member is connected to two coils of the stator, each of which is connected to a different phase thereof.
• the mixed connection member is configured so that the connecting tab extends an edge of the body perpendicular to the edge carrying the connection tab. More specifically, the invention provides that the connecting lug of the mixed connection member passes through the insulating body right through, that is to say from one side to the other thereof, such so that it opens, relative to the aforementioned insulating body, on the side thereof opposite the side of which extends the plane formed by the bodies of the connecting members.
• connection members are advantageously arranged in such a way that their bodies are arranged together substantially in the same plane, to the tolerances of manufacturing and assembly close.
• the planes along which the bodies of the connecting members extend together form a plane of the interconnection device according to the invention. More precisely, the plane defined by the bodies of the connection members is situated on the external side, previously defined, of the insulating body of the interconnection device according to the invention, that is to say on the side of the electronic power supply module and control relative to the aforementioned insulating body.
• connection tab of a connection member extends outside the plane in which the body of the connection member extends, and the connection tabs are all located on the same side of the plane that the bodies of the connection members define together while the free ends of the fixing lugs are arranged on the opposite side of this plane relative to the connection tabs.
• the connection tabs all extend on the same side of the device according to the invention relative to the previously defined insulating body of the latter. More specifically, in a rotary electrical machine of the type described above, implementing an interconnection device according to the invention, the connection tabs of the connection members all extend, relative to the aforementioned insulating body, on the module side electronic power supply and stator control of the rotating electric machine.
• the connecting tab of the mixed connection member is configured to cooperate, for example by welding, with a connection terminal from the supply and control module defined above and passing through the insulating body of the device d interconnection according to the invention. More specifically, in a rotary electrical machine implementing an interconnection device according to the invention, the aforementioned connection tab and connection terminal are received together in a through opening arranged in the insulating body of the previously defined interconnection device , and they are electrically connected to each other on the side of this insulating body opposite to the side of the insulating body from which is the plane defined by the bodies of the connection members previously defined.
• the invention provides that the connection between connection terminal from the power supply module and from control and connecting lug is carried out opposite the electronic power supply and control module with respect to the insulating body of the interconnection device, that is to say outside of a sealed housing in which, as previously indicated, the electronic power supply and control module is advantageously received.
• the invention thus makes it possible to eliminate the risks of deformation, previously mentioned, of such a sealed casing which could result from the welds between the connection tab of the mixed connection member and connection terminal from the electronic module of power and control.
• the invention makes it possible to facilitate the welding of the two subassemblies formed by the stator and the electronic module when the stator is placed on the module forming the machine frame, this welding being effected on two free ends of tongues and terminals respectively turned to the opposite of the frame formed by the electronic module.
• the mixed connection member in a rotary electrical machine implementing an interconnection device according to the invention, is, by means of the connection tab which it carries, connected to at least one stator coil and, by means of the connection lug which it comprises, connected to the electronic power supply and control module of the stator.
• the mixed connection member therefore makes the electrical connection between the stator and the power supply and control module thereof.
• connection members can be distinguished, designated in the following as simple connection members, which have a connecting tab and which make the only connection of the interconnection device according to the invention to the stator coils, and a second category of connection members, consisting of one or more mixed connection members as defined above, which comprise, in addition to a connection tab as mentioned above, a connecting tab such that previously defined, and which make the connection of the interconnection device according to the invention both to the stator coils and to the connection terminals from the electronic power supply and stator control module.
• the generic term “connecting member” will designate any one of the connecting members of one or other of the aforementioned categories.
• the invention may have one or more of the following characteristics, taken separately or in combination:
• the insulating body forms imprints for receiving electrical coupling tracks from the coils, each coupling track forming a support for a group of connection members, and each group of connection members comprises at least one mixed connection member.
• the interconnection device according to the invention comprises as many mixed connection members as what it comprises of coupling tracks, that is to say that what the stator comprises of phases.
• connection member simple or mixed
• a connection member comprises a substantially flat body from which extends a connection tongue, and, for a mixed connection member, in addition to the aforementioned connection tongue, a tab link.
• the body of a connection member, simple or mixed has a substantially rectangular shape, the connection tab which it comprises extending from one of the short sides of the rectangle formed by the body of the connection member, and the body of the connection member being connected to a coupling track as previously defined by its short side opposite the short side from which extends the connection tab.
• the connecting tab of a mixed connection member advantageously extends from one of the long sides of the rectangle formed by the body of the mixed connection member considered.
• the insulating body of the interconnection device according to the invention has a substantially cylindrical shape around the axis of which are arranged, substantially concentrically, footprints configured to receive, in a rotary electric machine according to the invention, the coupling tracks of the stator coils.
• the connection members are advantageously arranged around the axis of the insulating body of the interconnection device, so that the long sides of their bodies extend substantially, to manufacturing and assembly tolerances. close, in radial directions with respect to the axis of this body insulating.
• the short sides of the bodies of the connection members from which the connection tabs extend advantageously form portions of the perimeter of a ring centered on the axis of the insulating body, that is to say say, in other words, that the previously defined connection tabs are advantageously arranged at equal distance from the axis of the aforementioned insulating body.
• the coupling tracks are configured so that for a coupling track, a mixed connection member is arranged with at least one other connection member on each side of this mixed connection member, and in a coupling track, the tab of connection of the mixed connection member is laterally arranged on a first side of the body of this mixed connection member while in at least one other coupling track, the connection tab of the mixed connection member is laterally arranged on a second side of the body of this mixed connection member.
• the main purpose of such a configuration is to provide a polarization device during the installation of the mixed connection members in the interconnection device according to the invention and, within a rotary electrical machine implementing such a device. interconnection, with respect to the stator coupling tracks and with respect to the connection terminals from the electronic power supply and control module of this stator.
• the insulating body of the interconnection device comprises a first group of receiving housings configured to receive a simple connection member, and a second group of receiving housings, passing from one side to the other of the body aforementioned insulator, configured to receive, in a rotary electrical machine according to the invention, a mixed connection member and a connection terminal from the electronic power supply and stator control module.
• the reception housings are divided into a first group of reception housings sized to receive simple connection members devoid of fixing lug and into a second group of housings each comprising a first part, the dimensions of which are substantially identical to those of a reception housing of the first group of reception housing, and a second part laterally enlarging the first part and configured to simultaneously receive the connection tab of a mixed connection member and a connection terminal of the electronic power supply and control module.
• connection members are advantageously angularly regularly distributed around the axis of the insulating body of the interconnection device.
• the interconnection device comprises three groups of connection members each of which comprises two simple connection members, as defined above, and a mixed connection member as previously described.
• the connection members of each group of connection members being angularly regularly distributed around an axis of the insulating body of the interconnection device according to the invention, the angle, measured around this axis, separating the member joint connection of the first group of connection members and the mixed connection member of the second group of connection members is different from the angle separating the mixed connection member of the second group of connection members and the mixed connection member of the third group of connection members.
• such a configuration makes it possible to achieve an angular polarization during the assembly of the interconnection device according to the invention with the electronic power supply and control module of the stator.
• the invention also extends to a rotary electric machine comprising a wound stator, an electronic power supply and control module and an interconnection device as previously described.
• the interconnection device is arranged between the stator and the electronic power supply and control module, each mixed connection member being configured in such a way that the fixing tab extends between the device interconnection and the electronic power supply module to be connected to a stator coil and in such a way that the fixing lug passes through the insulating body of the device interconnection so that its free end is disposed opposite the electronic power supply and control module relative to the insulating body, said free end being made integral with the free end of a connection terminal from the electronic module supply and control and passing through the insulating body of the interconnection device.
• FIG. I and FIG. 2 are general schematic perspective views of a rotary electric machine according to one aspect of the invention, FIG. 2 showing in particular a stator and an electronic power supply and control module, FIGS. 3a and 3b are schematic views in principle, in section, of an interconnection device according to a aspect of the invention, FIG. 4 is a schematic view of part of a rotary electric machine according to the invention such as that illustrated in FIGS.
• FIG. 5 is a schematic sectional view of a part of a rotary electric machine such as that illustrated in FIGS. 1 and 2, in the region n of a mixed connection member of the interconnection device according to the invention
• FIGS. 6 and 7 are perspective views showing only, respectively, an insulating body of the interconnection device of FIG. 4 and a coupling track bearing a group of connecting members
• FIG. 8 is a schematic view of part of a rotary electric machine according to the invention such as that illustrated by FIGS. t and 2, the view here being that obtained on the side opposite to that illustrated in FIG. 4,
• Figure 9 is a schematic perspective view of the insulating body and part of the connecting members of an interconnection device according to one aspect of the invention, from a view angle similar to that of Figure 4 .
• a rotary electrical machine 100 intended, for example, to function as a motor for rotating the fans of a motor vehicle, in particular comprises a rotor 7 whose general shape is that of a substantially cylindrical bell.
• the rotor 7 is mounted in rotation, by means of ball bearings, around a shaft 70 whose axis X is axis of the above-mentioned substantially cylindrical bell.
• the rotor 7 advantageously carries, in its internal peripheral, that is to say on the internal face of the peripheral wall of the bell, a plurality of permanent magnets 71, partially visible in FIG. 2, forming the magnetic poles of the rotary electric machine 100.
• a propeller, not shown in the figures, of a fan of the vehicle can be received by the bell capable of being driven in rotation.
• the rotary electric machine 100 also comprises a stator 2 mounted fixed relative to the vehicle structure on which the rotary electric machine is attached, and placed in the substantially cylindrical volume defined by the bell formed by the rotor 7 which thus rotates around the stator.
• the stator 2 has a generally substantially cylindrical shape, and it is coaxial with the rotor 7, that is to say with the axis of rotation X previously defined.
• the stator 2 comprises a plurality of coils 20, for example produced by winding one or more metal wires around teeth 21 of a body 22 of the stator 2.
• the rotary electrical machine 100 also includes an electronic power supply and control module 3 for winding the stator 2.
• This electronic power and control module acts as a machine frame and the stator 2 is mounted fixed on this module, as well as the shaft 70 around which the rotor 70 can rotate.
• the electronic power supply and control module 3 is advantageously supplied with electric current by means 8 coming, for example, from a power supply device for the vehicle, not shown in figure 1.
• stator 2 and the electronic power supply and control module 3 are electrically connected to each other by an interconnection device 1, the operating principle and the main components of which are schematically represented in FIGS. 3a and 3b.
• the interconnection device 1 is partially visible in FIG. 2.
• Figures 3a and 3b are block diagrams which schematically illustrate, according to different cutting planes containing the axis of rotation X previously defined, the stack formed, in a rotary electric machine 100 such as that illustrated in Figures 1 and 2 , by the stator 2, the interconnection device 1 according to the invention and the electronic power supply and control module 3.
• the interconnection device 1 comprises an insulating body 5 on which one or more connection members 4 are attached.
• the insulating body 5 has a generally substantially cylindrical shape, coaxial with the axis X previously defined.
• this axis X will also be designated as the axis of the interconnection device 1 in the following.
• the interconnection device 1, the stator 2 and the electronic supply and control module 3 are arranged together in a stacking form in which the interconnection device 1 and, more particularly, its insulating body 5, is placed between the electronic supply and control module 3 and the stator 2.
• the insulating body 5 of the interconnection device 1 according to the invention extends over a radial dimension, around the above-mentioned axis X, substantially equal to an internal radial dimension of the stator 2.
• the interconnection device 1 comprises a plurality of connection members 4, each of which comprises a connection tongue 41 configured to be electrically connected to at least one coil 20 of the stator 2.
• connection member 4 more precisely comprises a body 40 substantially planar and perpendicular, to the manufacturing tolerances and mounting near the axis X of the insulating body 5 of the interconnection device 1, the connection tab 41 extending substantially perpendicularly from the body 40 of the connection member 4, towards the electronic module of power and control 3.
• the bodies 40 of the connection members 4 are substantially arranged together according to a plane P, substantially perpendicular to the axis X of the above-mentioned insulating body 5, d 'same side, in the direction of the aforementioned X axis, of the insulating body 5.
• the concept of "side” is here defined with regard to the generally substantially cylindrical shape of the insulating body 5, relative to the faces of this general shape perpendicular to the X axis thereof.
• the bodies 40 of the connection members 4 together define a plane P situated on the same side of the insulating body 5 as the electronic supply and control module 3, in the direction of the axis X of the insulating body 5.
• this side of the insulating body 5 will be arbitrarily designated as the outer side 55 of the insulating body 5.
• the inner side 56 of the insulating body 5 will be designated the opposite side, in the direction of the axis X of the insulating body 5, on the external side 55 above, relative to the insulating body 5.
• the interconnection device 1 comprises at least one mixed connection member 400 which comprises, in addition to a body 40 and a connection tab 41 previously defined , a connecting tab 42 which extends from the body 40 in a direction opposite to that of the connection tongue 41.
• the connecting tab 42 is configured to pass through the insulating body 5, substantially perpendicular to the body 40 of the member mixed connection 400.
• the connecting tab 42 of the mixed connection member 400 passes through the insulating body 5 from the external side 55 to the internal side 56, previously defined, of the latter.
• the connecting tab 42 of the mixed connection member 400 is configured to cooperate, after passing through the insulating body 5 from one side to the other, with a connection terminal 30 from the electronic supply and control module 3 previously defined.
• the aforementioned connecting tab 42 can be welded to the aforementioned connection terminal 30.
• the connection between the connecting tab 42 and the connection terminal 30 is made on the internal side of the insulating body 5, that is to say opposite to the electronic power supply module and control relative to the interconnection device 1, so that both the connecting tab 42 and the connection terminal must according to the invention pass through the insulating body 5 so that their respective free ends 420 extend from the internal side 56 of the insulating body 5.
• the mixed connection member 400 electrically connected, by the connection tab 41 which it comprises, to one or more coils 20 of the stator 2, is also electrically connected to the electronic power supply module and control 3 by means of the connection tab 42 which it comprises: the mixed connection member 400 therefore makes the electrical connection between the stator 2 and the electronic power supply and control module 3.
• the electronic power supply and control module 3 must be protected from water and humidity: it is therefore preferably received in a housing 31 fitted, for example, with seals 32 configured to seal the housing 31 with respect to ambient water and humidity. It therefore follows from the above that thanks to the particular configuration of the mixed connection member 400, no electrical connection between the stator 2 and its electronic power supply and control module 3 is made within the housing 31 in which is housed the electronic power supply and control module 3. More specifically, the electrical connection between the stator 2 and a connection terminal 30 from the electronic power and control module 3 is made opposite the latter relative to the insulating body 5 of the interconnection device 1, in the direction of the axis X of the latter.
• connection members 4, 400, of the interconnection device 1 according to the invention and the coils 20 of the stator 2 is made on the external side 55 of the insulating body 5, and the electrical connection between the mixed connection member (s) 400 and the electronic power and control module 3 of the stator 2 is made on the internal side 56 of the insulating body 5 .
• the invention therefore makes it possible to avoid the occurrence, within the aforementioned housing 31, of any mechanical deformation resulting from the production, for example by welding, of the electrical connection between the stator 2 and the electronic power supply and control module. 3, mechanical deformation which may have the consequence of degrading the sealing of the aforementioned housing 31.
• the invention thus thus achieves one of the aims which it had set itself.
• Figure 4 is a schematic perspective view of part of a rotary electric machine 100 as illustrated in Figures 1 and 2.
• Figure 4 shows, from the external side 55 previously defined of the insulating body 5 of the device d interconnection 1, the stator 2, part of the rotation shaft 70 around which the rotor 7 can rotate, as well as elements of the interconnection device 1, and it also shows a schematic representation of a connection terminal 30, also visible in FIG. 8, from the electronic power supply and control module 3, not shown here, to illustrate the passage of this connection terminal through the interconnection device and its insulating body.
• the stator 2 comprises eighteen coils 20 each formed of one or more metallic wires wound around a tooth 21 of a body 22 of the stator 2.
• the coils 20 of the stator 2 extend in substantially radial directions around this axis.
• the wound stator 2 is of the three-phase type, and the coils 20 are organized into three groups of coils, respectively 20a, 20b, 20c, forming the different phases.
• the fact that the winding is three-phase is here a nonlimiting example and the invention can be applied for polyphase windings with another number of phases.
• FIG. 4 also partially shows the rotation shaft 70, the direction of which materializes the direction of the axis X common to the rotor 7, to the stator 2 and to the interconnection device 1.
• the interconnection device 1 comprises an insulating body 5, the general shape of which is substantially that of a cylinder, with the same axis, to within the manufacturing and assembly tolerances, with the X axis of the interconnection device 1.
• the insulating body 5 extends, along a radial dimension, measured with respect to the aforementioned X axis, substantially equal to the radial dimension of the body 22 of the stator 2. More precisely , the insulating body 5 extends in partial covering of the stator, on the side of the stator 2 of which is the electronic power and control module 3, not shown in FIG. 4.
• the insulating body 5 comprises a part central 50 configured to be inserted substantially into a central part 220, visible in FIG. 8, of the body 22 of the stator 2 with which it is coaxial, and a peripheral part 51 which comes to be placed substantially in contact with the teeth 21 of the body 2 2 cited above.
• the interconnection device 1 notably comprises, in the central part 50, a first coupling track 21a, a second coupling track 21b, and a third coupling track 21c.
• the coupling tracks 21a, 21b, 21c are concentric, and they each extend over a portion of the perimeter of a ring centered on the X axis of the interconnection device î.
• the coupling tracks 21a, 21b, 2ic are advantageously made of an electrically conductive material, for example a metallic material.
• the interconnection device i also comprises a plurality of connection members 4, and FIG. 4 makes it particularly visible that each of these connection members is attached to one of the tracks of coupling 21a, 21b, 21c.
• FIG. 4 makes it particularly visible that each of these connection members is attached to one of the tracks of coupling 21a, 21b, 21c.
• each group of connection members 4a, 4b, 4c comprises three connection members.
• connection members 4a, 4b, 4c are angularly regularly distributed around the axis X of the interconnection device 1 according to the invention, but the groups of connecting members 4a, 4b, 4c, are not regularly distributed angularly around the aforementioned axis X.
• the connection members are made of the same material as the coupling tracks 21a, 21b, 21c, that is to say in an electrically conductive material, for example a metallic material.
• connection member 4a, 4b, 4c comprises in particular a body 40, substantially planar, a connection tongue 41 which extends from the aforementioned body 40, at a radial end thereof, and a coupling tab 421 configured to be housed in one of the coupling tracks 21a, 21b, 21c previously mentioned.
• the body 40 of the connection members 4a, 4b, 4c has a generally substantially rectangular planar shape, the long sides of which extend in substantially radial directions relative to the axis X of the interconnection device 1.
• the bodies 40 of the connection members 4a, 4b, 4c are arranged substantially in a star, that is to say in radial directions, around the axis X of the device interconnection 1.
• the bodies 40 of the connection members 4a, 4b, 4c are all arranged in the same plane P substantially perpendicular to the axis X of the interconnection device 1.
• the plane P is schematically mentioned in FIG. 4 , and it should be understood that it extends on the external side of the insulating body 5 visible in FIG. 4, that is to say on the same side of the insulating body 5 as the electronic power supply and control module 3 .
• connection tabs 41 all extend on the same side of this aforementioned plane P, that is to say on the same side of the body insulator 5 of the interconnection device 1.
• the connection tabs 41 extend on the same side of the aforementioned plane P as the electronic power and control module 3, that is to say on the outer side 55 of the insulating body 5 ⁇
• connection tongues 41 extend from a small side of the substantially rectangular shape of the body 40 of the connection members 4a, 4b, 4c. More specifically, the connection tabs 41 extend from the short side of the bodies 40 opposite the short side of the bodies 40 closest to the axis X previously defined. As shown in FIG.
• connection tabs 41 are respectively folded back on themselves to form, with the body 40 of the corresponding connection member 4a, 4b, 4c, a ring configured to receive one or more metallic wires 25 coming from one or more coils 20a, 20b, 20c of the stator 2, thus participating in an electrical connection between the connection member 4a, 4b, 4c and the coils 20a, 20b, 20c considered, these electrical connections being able to be ensured by soldering or crimping.
• each connection tab 41 is connected to two coils belonging to two distinct groups of coils 20a, 20b, 20c.
• the connection tabs 41 thus provide the continuity of electrical connection of the phases of the stator 2 to one another while the coupling tabs 421, on the other hand, provide, via the coupling tracks 21a, 21b, 21c, the continuity of electrical connection of the organs of connection associated with the same phase.
• the interconnection device 1 comprises at least one connection member, designated as a mixed connection member, which comprises, in addition to a body 40 and a connection tongue 41 previously defined, a connection tab 42 According to the example more particularly illustrated in FIG.
• each group of connection members 4a, 4b, 4c comprises a mixed connection member, respectively 400a, 400b, 400c.
• the term “simple connecting members” will designate the connecting members 4a, 4b, 4c which are not mixed connecting members, that is to say which do not have a connecting lug 42, and the generic term of connecting members will be applied to all types of connecting members, simple or mixed.
• the mixed connection members 400a, 400b, 400c comprise a body 40 and a connection tongue 41, identical respectively to the body 40 and to the connection tongues 41 of the connection members simple 4a, 4b, 4c.
• the connection tabs 41 of the mixed connection members 400a, 400b, 400c are each electrically connected to two coils of the groups of coils 20a, 20b, 20c of stator 2.
• each mixed connection member 400a, 400b, 400c extends from a long side of the substantially rectangular body 40 of the mixed connection member 400a, 400b, 400c considered, substantially perpendicular to the body 40 and opposite the connection tongue 41 of the mixed connection member 400a, 400b, 400c when we consider the direction of the axis X previously defined and the plane P in which the bodies 40 of the different connecting members.
• each mixed connection member 400a, 400b, 400c extends in a direction opposite to the connection tabs so as to pass through the insulating body 5 right through in the direction of the previously defined axis X, and so that its free end 420 is situated on the side of the insulating body 5 opposite the side of which the aforementioned plane P is located, that is to say, with reference to the orientations and directions defined above, of the internal side 56 of the insulating body 5.
• connection tab 42 of the mixed connection member can pass through the insulating body 5 at a part extending laterally the receiving housing 53 produced in the insulating body to receive this mixed connection member, this part also allowing the passage of a terminal 30 of the electronic power supply and control module.
• FIG. 5 is a schematic view of a part of the interconnection device 1 in section along a plane parallel to the axis X thereof. More specifically, FIG. 5 is a section of the interconnection device 1 in the region of a mixed connection member 400a, 400b, 400c, of the latter. Found in Figure 5 the insulating body 5 shown schematically, as well as the body 40, the connection tab
• connection tab 42 passes through the insulating body 5 right through in the direction of the axis X previously defined and extends so that its free end 420, that is to say the the end opposite the body 40 of the connection member, is disposed on the side of the insulating body opposite the side of which the connection tongue 41 extends.
• the invention provides that the connecting tab 42 emerges, opposite the side of the insulating body 5 from which extends the connection tab 41, over a length, measured along the direction of the axis X of the device. interconnection 1, sufficient to allow cooperation, for example by welding, of a free end 420 of the connecting tab 42 with a connection terminal 30 from the electronic power supply and control module 3 and also passing through the body insulator 5.
• interconnection 1 sufficient to allow cooperation, for example by welding, of a free end 420 of the connecting tab 42 with a connection terminal 30 from the electronic power supply and control module 3 and also passing through the body insulator 5.
• FIG. 8 is a schematic view which shows, this time seen from the internal side 56 of the insulating body 5 of the interconnection device 1, the stator 2 and the associated winding, the rotation shaft 70 around which of the rotor, of which there n 'is shown here as the permanent magnets 71.
• FIG. 8 shows the coils 20a, 20b, 20c of the different phases of the stator 2, as well as the insulating body 5 of the interconnection device 1 and the connection members 4a, 400a, 4b, 400b, 4c, 400c, from the first group, the second group and the third group of connecting members.
• FIG. 8 also shows the free ends 300 of three connection terminals 30 coming from the electronic supply and control module 3, configured to cooperate with the free ends 420 of the connection tabs 42 of the mixed connection members 400a, 400b, 400c.
• the connecting lugs 42 of two of the mixed connection members here the mixed connection members 400a and 400c of the second group and of the third group respectively. connecting members, are not arranged from the same long side of the body 40 of the corresponding mixed member as the connecting tab 42 of the mixed connecting member 400b of the first group of connecting members.
• This allows in particular a polarization during the installation, in reception cavities 54a, 54b, 54c formed in the insulating body 5 of the interconnection device 1 and in particular visible in FIG. 6, coupling tracks 21a, 21b, 21c and connecting members 4a, 400a, 4b, 400b, 4c, 400c integral with these coupling tracks, as shown by way of example in FIG. 7.
• connection members are, in the interconnection device 1 according to the invention, received in reception housings arranged in the insulating body 5. More specifically, the invention provides that the simple connection members 4a, 4b, 4c previously defined are received in a first group of reception housings 52, and that the members mixed connections 400a, 400b, 400c previously defined, are received in a second group of reception housings 53. It follows from the above that according to the invention, the reception housings 53 of the second group of reception housings are configured to receive simultaneously the connection tab 42 of a mixed connection member 400a, 400b, 400c, and a connection terminal 30 from the electronic power supply and control module 3.
• FIG. 9 shows more particularly the external side of the insulating body 5 and a group of connection members associated with one of the coupling tracks, here an external coupling track 21c in that it consists of the coupling track 1a. further away from the axis of rotation X.
• the group of connection members comprises two simple connection members 4c and a mixed connection member 400c.
• FIG. 9 are also shown the coils 20b, 20c of the two groups of coils of the stator 2 coupled by the coupling track 21c, as well as the wires 25b, 25c coming from these coils and connected to the connection tabs 21 carried by the members. connection 4c, 400c, to achieve this coupling.
• the insulating body 5 comprises a central part 50 configured to be inserted substantially into a central part 220, visible in FIG. 8, of the body 22 of the stator 2 with which it is coaxial, and a peripheral part 51 which comes to be placed substantially in contact with the teeth 21, previously defined, of the aforementioned body 22.
• the central part 50 of the insulating body 5 comprises, at its external side illustrated by FIG. 7, a plurality of concentric annular impressions, centered on the axis X of the interconnection device 1, configured to receive the coupling tracks of the device interconnection 1.
• the insulating body 5 comprises three annular cavities 54a, 54b, 54c, configured to receive the coupling tracks 21a, 21b, 21c , previously defined.
• the housings 52 of the first group of reception housings, intended to receive the simple connection members 4a, 4b, 4c previously defined have a substantially rectangular shape whose long sides are arranged in radial directions.
• the reception housings 52 of the first group of reception housings are all located at the same distance, measured radially with respect to the aforementioned axis X.
• the dimensions, in a plane perpendicular to the aforementioned axis X, of a reception housing 52 of the first group of reception housing are complementary to those of the body 40 of the connecting members 4a, 4b, 4c , measured in the plane P previously defined, in such a way that the aforementioned body 40 can be received in these reception housings and so, more particularly, that the body of the simple connection members completely fills these reception housings 52 of the first group of reception accommodation.
• each reception housing 52 of the first group of reception housing comprises two side walls which extend in radial directions relative to the axis X of the interconnection device 1, and which extend in a direction substantially parallel to that of the previously defined axis X, projecting from the external side of the insulating body 5.
• the side walls thus form, on the one hand, guide walls for the insertion of the body 40 of the simple connection members 4a , 4b, 4c in the aforementioned receiving housings 52, as well as lateral holding stops for the long sides of these bodies 40.
• the receiving housings 52 of the first group of receiving housings are delimited by a first end wall which forms a portion of a centered cylindrical wall on the axis X previously defined, and which is configured to allow the establishment of a coupling tab 421 by which the simple connection member 4a, 4b, 4c received in the receiving housing 52 considered is attached to the coupling track 21a, 21b, 21c, corresponding.
• the reception housings 52 of the first group of reception housings are delimited by a second end wall which forms a portion of a centered cylindrical wall on the previously defined axis X, concentric with the first end wall previously defined.
• the second end wall is configured to allow the installation of the part of the simple connection member 4a, 4b, 4c and allow the manipulation of the connection tab 41 of this connection member.
• the receiving housings 53 of the second group of receiving housings intended to receive a mixed connection member 400a, 400b, 400c, comprise a first part 530 whose internal dimensions are substantially identical to those of a receiving housing 52 of the first group of receiving housing, and a second part 531 laterally enlarging the first part 530 and configured to simultaneously receive the connecting tab 42 of a mixed connection member 400a, 400b , 400c, and a connection terminal 30, not shown in FIG. 9, from the electronic power supply and control module 3.
• the second part 531 of the reception housing 53 passes through the insulating body 5 right through in the direction of the axis X of the interconnection device 1 in order to allow the terminal to pass through the insulating body connection and by the connecting lug.
• the first part 530 and the second part 531 of the receiving housing 53 pass through the insulating body 5 right through in the direction of the aforementioned axis X, and the first part 530 and the second part 531 extend in the lateral extension of one another, around the axis X previously defined.
• first part 530 and second part 531 together form a single opening in the insulating body 5, passing right through it in the direction of the axis X previously defined.
• the receiving housings 53 of the second group of receiving housings are in the form of openings whose tangential dimension, measured around this axis X, is greater than the equivalent dimension, measured around l 'axis X above, reception housing 52 of the first group of reception housing.
• the reception housings 52 of the first group of reception housings also pass right through, in the direction of the aforementioned axis X, the insulating body 5.
• This although presenting no necessity with regard to the interconnection between the stator 2 and the electronic control module 3 by the interconnection device 1 makes it possible, on the one hand, to simplify the manufacture, and therefore reduce the cost price of the insulating body 5, and allows, on the other hand, to lighten this element.
• the first part 530 of a receiving housing 53 is limited, around the axis X of the interconnection device 1, on the one hand, by a first side wall similar to a side wall of a receiving housing 52 of the first group of reception housings, previously defined and, on the other hand, by the second part 531 of the reception housing 53 considered.
• the second part 531 of a reception housing 53 is limited, around the axis X of the interconnection device 1, on the one hand, by the first part 530 mentioned above, and, on the other hand, by a second side wall 533.
• the second side wall 533 is formed of a first portion 5330 similar to the first side wall previously defined and which extends substantially radially, and of a second portion 5331 which extends the first portion 5330 at its end closest to the X axis of the interconnection device 1 by forming a cylinder portion centered on the aforementioned X axis. Measured tangentially around this axis X, the dimension of the aforementioned second portion 5331 is defined so that the free end of the latter forms a lateral stop for the body 40 of the mixed connection member 400a, 400b, 400c received in the reception accommodation 53 considered, as shown in FIG. 9 for the mixed connection member 400c.
• the second portion 5331 of the second side wall 533 forms an abutment for the mixed connection member at the level of its connecting lug 42. It should be noted that, according to the embodiment more particularly illustrated by FIG. 9 , the reception housings 53 of the second group of reception housings are not regularly distributed around the axis X previously defined.
• the angle 600 measured around the aforementioned axis X, between the reception housing intended to receive the mixed connection member 400a of the first group of connection members and the reception housing intended to receiving the mixed connection member 400b from the second group of connection members is different from the angle 610, measured around the aforementioned axis X, between the receiving housing intended to receive the mixed connection member 400b from the second group of connection members and the receiving housing intended to receive the mixed connection member 400c of the third group of connection members, previously defined.
• the locations and dimensions of the reception housings 52 of the first group of reception housings and of the reception housings 53 of the second group of reception housings are defined so that, when a coupling track 21a, 21b, 21c of the device d interconnection 1 is inserted in the cavity 54a, 54b, 54c configured in the insulating body to receive it, the simple connection members 4a, 4b, 4c and mixed 400a, 400b, 400c attached to this coupling track are placed naturally respectively in the reception housings 52 of the first group of reception housings and in the reception housings 53 of the second group of reception housings.
• the invention achieves the goals it had set for itself and allows, by simple means, to produce an efficient connection between a stator 2 of a rotating electrical machine 100 intended to a motor vehicle, and an electronic power supply and control module 3 of this stator 2, without risk of loss of tightness of a housing 31 in which the aforementioned electronic module is housed.
• the invention cannot however be limited to the means and configurations described and illustrated, and it also applies to all means or equivalent configurations and to any combination of such means.
• the invention has been described and illustrated here in the case of a three-phase stator, it applies to any type of stator 2 regardless of the number of phases it comprises.
• the invention applies to any geometry of a rotary electrical machine 100 having the elements and characteristics described and illustrated in this document.

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• Engineering & Computer Science (AREA)
• Power Engineering (AREA)
• Physics & Mathematics (AREA)
• Thermal Sciences (AREA)
• Mechanical Engineering (AREA)
• Microelectronics & Electronic Packaging (AREA)
• Insulation, Fastening Of Motor, Generator Windings (AREA)
• Motor Or Generator Frames (AREA)

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• 2018
  • 2018-06-26 FR FR1855689A patent/FR3083024B1/fr active Active
• 2019
  • 2019-06-26 WO PCT/FR2019/051583 patent/WO2020002840A1/fr unknown
  • 2019-06-26 US US17/255,127 patent/US11955862B2/en active Active
  • 2019-06-26 EP EP19749393.5A patent/EP3794714A1/de active Pending
  • 2019-06-26 CN CN201980049821.5A patent/CN112514210A/zh active Pending

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