EP3784830B1 - Drier and method for operating a drier - Google Patents

Drier and method for operating a drier Download PDF

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Publication number
EP3784830B1
EP3784830B1 EP19729172.7A EP19729172A EP3784830B1 EP 3784830 B1 EP3784830 B1 EP 3784830B1 EP 19729172 A EP19729172 A EP 19729172A EP 3784830 B1 EP3784830 B1 EP 3784830B1
Authority
EP
European Patent Office
Prior art keywords
air
proportion
dried
circulating air
receiving member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP19729172.7A
Other languages
German (de)
French (fr)
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EP3784830A1 (en
Inventor
Wolf-Peter Graeser
Joachim Krause
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lavatec Laundry Technology GmbH
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Lavatec Laundry Technology GmbH
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Publication date
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Publication of EP3784830A1 publication Critical patent/EP3784830A1/en
Application granted granted Critical
Publication of EP3784830B1 publication Critical patent/EP3784830B1/en
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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F58/00Domestic laundry dryers
    • D06F58/20General details of domestic laundry dryers 
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F58/00Domestic laundry dryers
    • D06F58/20General details of domestic laundry dryers 
    • D06F58/26Heating arrangements, e.g. gas heating equipment
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F95/00Laundry systems or arrangements of apparatus or machines; Mobile laundries 
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/02Characteristics of laundry or load
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/02Characteristics of laundry or load
    • D06F2103/04Quantity, e.g. weight or variation of weight
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/02Characteristics of laundry or load
    • D06F2103/06Type or material
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/02Characteristics of laundry or load
    • D06F2103/08Humidity
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/02Characteristics of laundry or load
    • D06F2103/12Temperature
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/24Spin speed; Drum movements
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/28Air properties
    • D06F2103/32Temperature
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/28Air properties
    • D06F2103/34Humidity
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/28Air properties
    • D06F2103/36Flow or velocity
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/16Air properties
    • D06F2105/24Flow or velocity
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/28Electric heating
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/30Blowers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/32Air flow control means
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/46Drum speed; Actuation of motors, e.g. starting or interrupting
    • D06F2105/48Drum speed
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F58/00Domestic laundry dryers
    • D06F58/02Domestic laundry dryers having dryer drums rotating about a horizontal axis
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F58/00Domestic laundry dryers
    • D06F58/32Control of operations performed in domestic laundry dryers 
    • D06F58/34Control of operations performed in domestic laundry dryers  characterised by the purpose or target of the control
    • D06F58/36Control of operational steps, e.g. for optimisation or improvement of operational steps depending on the condition of the laundry
    • D06F58/38Control of operational steps, e.g. for optimisation or improvement of operational steps depending on the condition of the laundry of drying, e.g. to achieve the target humidity

Definitions

  • the invention relates to a dryer with a holder for items to be dried, an air duct for guiding circulating air and/or fresh air to the holder, a heating device and at least one sensor for determining relative humidity and/or temperature, the air duct comprising at least one adjustment element, see above that the proportion of circulating air led to the recording can be changed via the setting element.
  • the invention also relates to a method for controlling or regulating a dryer according to the invention.
  • Dryers of the type mentioned are known from practice and exist in different embodiments. This is only an example on the document WO 2016/184462 A1 referred.
  • the residual water is removed from the textiles under the influence of heat.
  • pre-drying takes place in the drum dryer (tumbler) as preparation for ironing flat laundry or for finishing shaped parts.
  • Certain parts e.g. terry goods
  • Pre- and full drying differ in the water content (residual moisture) of the laundry items at the end of the drying process.
  • the final residual moisture content of the textile is between 35% and 50% (pre-drying) or 5% and 0% (full drying).
  • a significant problem in the removal of residual water under the influence of heat with the known dryers is the extremely unfavorable efficiency.
  • the desired residual textile moisture determines the required drying time, the drying energy requirement and the textile damage caused by drying, the service life of the laundry items and thus the economic situation of the mostly small and medium-sized laundry companies.
  • the energy requirements for heating the exhaust air dryers currently used in laundries are up to 1.5 kWh/kg of dried textile.
  • the reason for this high thermal energy requirement, compared to the theoretically required for evaporating the water, is that the porous material to be dried is heated by hot air, which is directed to the textiles by means of a blower and at the same time takes over the removal of the evaporated water.
  • Directly gas-heated dryers have prevailed over steam-heated dryers due to the lower installation costs, the easier control of the thermal energy supply and the lower energy consumption. Electrical heating is only used in small commercial machines or for household appliances
  • the damage caused by drying is, in particular, damage to textiles such as changes in the dimensions of the textile, a reduction in the degree of whiteness and color, and chemical damage to the fiber substrate.
  • This type of damage to textiles occurs in particular as a result of "overdrying" of the items of laundry (removal of the water contained in textiles at normal humidity levels, around 10% in the case of cotton) at elevated temperatures and drying times. Prolonged drying time - even at low temperatures - promotes fiber abrasion due to intensive "drying mechanics".
  • a dryer and a method for operating a dryer according to the prior art are from EP 0 503 586 A1 known.
  • the present invention is therefore based on the object of designing and developing a dryer and a method for operating a dryer in such a way that gentle drying with the lowest possible energy requirement is made possible with structurally simple means.
  • the drying process can be significantly optimized in terms of energy efficiency and gentle treatment of textiles if the proportion of circulating air and/or the heating output can be regulated or controlled during operation.
  • the proportion of circulating air and/or the heating output can be changed by a control or regulation device, taking into account the different drying phases, which means that drying can be carried out overall with an extremely high degree of saturation of the process air and the lowest possible air temperature.
  • the drying process is extremely gentle on the textiles, since overheating of the material to be dried is avoided.
  • the proportion of recirculated air can be routed inside--for example in a hood--and/or outside--for example in pipes.
  • fresh air refers to ambient air that is supplied to the dryer, for example the receiver or the burner.
  • process air refers to the air contained in the receptacle during the drying process.
  • exhaust air means the air removed from the receptacle. If the exhaust air is returned to the intake and thus forms part of the process air, it is referred to as "circulating air”.
  • the "goods to be dried” can be textiles or goods made of other materials, for example rubber mats or mats made of polyamide pile.
  • the “receptacle” can be designed in particular as a drum.
  • the recording of the entire device can be formed, for example, by the respective drums of the modules, ie also be modular.
  • the setting element can advantageously be a ventilation flap and/or a circulating air fan.
  • the ventilation flap can be arranged in an air duct in such a way that in the open position of the ventilation flap, exhaust air is fed back to the intake and thus serves as circulating air.
  • the ventilation flap and, if necessary, the air duct are designed in such a way that a proportion of circulating air of 100% can be realized in a completely open ventilation flap position and a proportion of circulating air of 0% can be realized in a closed ventilation flap position.
  • a circulating air fan can be arranged in the air duct in order to convey exhaust air to the receptacle as circulating air.
  • the ventilation flap position and/or the circulating air fan output can be adjusted at least essentially continuously. This design measure enables a particularly energy-efficient control or regulation of the drying process.
  • the ventilation flap it is possible for the ventilation flap to be operable by means of a servomotor or a cylinder-piston device (e.g. pneumatic cylinder).
  • the senor is used to determine the relative humidity of the exhaust air discharged from the inlet.
  • This sensor can have a filter element to protect the sensor from fluff.
  • a fabric filter or sintered steel element, in particular with a pore size of 5 ⁇ m, can be used as the filter element.
  • the term "relative exhaust air humidity” is to be understood in the broadest sense, since the measurement of the relative air humidity can also take place inside the recording and thus affect the process air.
  • a sensor for determining the surface temperature of the material to be dried can be arranged.
  • this can be an infrared sensor or any other temperature sensor.
  • a combined temperature and humidity sensor is provided.
  • a sensor for determining the inlet air temperature and/or the outlet air temperature is arranged.
  • the inlet air is the air that is introduced into the receptacle, while the outlet air is the air that is exhausted from the receptacle. Any combination of the above sensors can thus be arranged.
  • the number and mode of operation of the sensors in the individual modules can differ from one another, so that the sensors are provided in accordance with the defined task of the modules.
  • the inlet air temperature and/or the outlet air temperature can be taken into account when controlling or regulating the proportion of circulating air and/or the heat output.
  • the adjustment element in particular the ventilation flap position and/or the circulating air fan, can be controlled with the relative exhaust air humidity and/or with the surface temperature of the material to be dried as a measured variable and the circulating air proportion as a manipulated variable.
  • the proportion of circulating air can be adapted to the relevant, variable parameters during operation, which results in a significant improvement in efficiency and avoids damage to the material to be dried.
  • the heating device can be controlled using the relative exhaust air humidity and/or the surface temperature of the material to be dried as the measured variable and the heating power as the manipulated variable. In this way, the heat output of the burner can be adjusted to the essential parameters that change during the drying process.
  • the receptacle can have several modules arranged one after the other and/or next to one another, which are suitably designed for heating, drying or cooling the material to be dried; in particular, each module can have its own heating device.
  • the receptacle can have two or more modules arranged one after the other and/or next to one another.
  • This offers the possibility of carrying out individual process steps in a particularly efficient manner, with the proportion of circulating air and/or the heat output of the heating device of each module can be controllable during the drying process.
  • a structure with a module for heating, one or more modules for drying, a module for checking the moisture content of the material to be dried and a module for cooling the material to be dried is particularly efficient.
  • the dryer can have at least one transport device assigned to a module for transporting the material to be dried onward from this module to another module. Such a transport device enables safe transport or safe transfer of the material to be dried in the drying process effected by the modules.
  • the air duct can be designed in such a way that the circulating air supplied to a module is exhaust air from this module and/or exhaust air from at least one other module.
  • it can be the exhaust air from a module arranged in front of it, viewed in the direction of transport of the material to be dried, preferably the module arranged directly in front of it or a plurality of modules arranged in front of it.
  • the heat contained in the exhaust air can be used in one or more other modules.
  • the exhaust air can also be used as combustion air for the heating device if the heating device is operated by means of a combustion process.
  • the air can also be heated by means of steam or electrical energy—without a combustion process. In this case, exhaust air from a module is not required for the heating device.
  • heat from the exhaust air from a module or multiple modules can be at least partially transferred to supply air and/or circulating air, in particular one that is arranged in front of it, preferably the one that is arranged directly in front of it. Module or several, in particular modules arranged in front of it, can be transferred. Such a transfer process can be carried out by means of one or more heat exchangers, preferably air/air heat exchangers, take place.
  • This type of use of waste heat from an exhaust air differs from a direct transmission of the heat due to the means of transmission used - the heat exchanger - as is the case, for example, in a case where exhaust air from one module at least partially forms supply air from another or several other modules.
  • a heat exchanger can be integrated into a module, for example, or can be assigned directly to a module, for example to enable air recirculation of the module.
  • a heat exchanger or several heat exchangers can be provided, which are arranged in an air duct or integrated into an air duct in order, if necessary, to preheat, for example, supply air for a module using exhaust air from a module.
  • a module for checking the moisture content of the material to be dried can be arranged in front of a module for cooling the material to be dried.
  • a control module can form the end of an arrangement of modules for heating and for drying, in order to control the moisture content before the material to be dried is cooled and, if necessary, to carry out additional post-drying in the control module.
  • air supply to a module for controlling the moisture content of the material to be dried can be at least partially air that is heated by means of a heat exchanger, preferably an air/air heat exchanger, which uses thermal energy from the exhaust air of a module to heat up the Material to be dried and/or from the exhaust air of another module or the module for controlling the moisture content of the material to be dried itself.
  • a heat exchanger preferably an air/air heat exchanger
  • energy can be used efficiently by supplying preheated supply air.
  • the supply air to this control module is formed exclusively by air that has been preheated in the manner described.
  • One or more modules for cooling the items to be dried usually arranged at the end of the arrangement of different modules supply air or fresh air can be supplied from the installation room in which this module or the modules are located, or from outside the building.
  • the air duct which can be formed, for example, at least partially in the form of corresponding tubes, has additional blowers or fans. This makes it possible to support the air flow, so that a reliable functioning of the dryer is ensured, particularly when the air is ducted over larger distances.
  • a transport device can be arranged between two modules in each case.
  • the transport device can preferably have a conveyor belt or a chute or a chute.
  • a suitable height offset between the modules makes sense so that the drying goods can be moved from one module to the next module by gravity.
  • a compressed air support can be provided, which ensures a safe further transport of the material to be dried.
  • the transport device can be designed as an internal mechanism of a module or can be integrated into a module. Such a transport device or mechanism can move the goods to be transported between modules by means of suitable gripping and/or guiding elements. When selecting a suitable transport device, the required quantity of drying material to be transported can be taken into account.
  • a drying material feed device can be arranged in front of the receptacle, which preferably has a weighing device for the drying material. This ensures that the dryer and specifically the recording is loaded with a suitable amount of drying material. This prevents the dryer from being overloaded.
  • the control or regulation device to record the material to be dried (type of material to be dried), the heating temperature, the residual drying moisture, the initial drying moisture, the load quantity, the filling ratio, the process air condition variables, the blower output (of a circulating air blower and /or a heater fan), the drum movement and/or the burner temperature is taken into account.
  • the user can specify that the items to be dried are rubber mats or mats made of polyamide pile with a specific load.
  • Corresponding parameters can be entered, for example, via an input device and taken into account by the open-loop or closed-loop control device.
  • the user can select a specific program for an item to be dried in order to carry out the drying process.
  • the setting element or the setting elements can be regulated as a function of the pressure prevailing in the air duct.
  • One or more air pressure sensors can be arranged for this purpose.
  • a method for operating a dryer in particular according to one of Claims 1 to 11, with a holder for drying material, an air duct for guiding circulating air and/or fresh air to the holder, a heating device and at least one sensor for determining relative humidity and /or temperature, the air ducting comprising at least one adjusting element, so that the proportion of circulating air led to the receptacle is changed via the adjusting element, characterized in that a proportion of circulating air directed to the receptacle and/or the heat output of the heating device during the drying process via a control or control device is controlled or regulated.
  • a high proportion of circulating air and a small proportion of fresh air are directed to the receptacle during a heating phase, with the proportion of circulating air being reduced during a drying phase as a function of the measured relative exhaust air humidity, with a small proportion of circulating air and a high proportion of fresh air being directed to the receptacle during a cooling phase.
  • the duration of the drying phase and/or the reduction in the proportion of circulating air during the drying phase is adjusted taking into account at least one external parameter.
  • the duration of the drying phase and/or the reduction in the proportion of circulating air is adjusted during the drying phase, taking into account at least one external parameter.
  • the type of material to be dried, the heating temperature, the residual moisture of the material to be dried, the initial moisture of the material to be dried, the load, the filling ratio, process air condition variables, the fan output (of a circulating air fan and/or a heating fan), the drum movement and/or the burner temperature can serve as external parameters.
  • the first phase 1 shows the typical temperature profile over time in the material to be dried for the duration of the drying process, with the fabric temperature being plotted as a function of the drying time.
  • the three phases 1, 2, 3 of the drying process can be seen.
  • the temperature rises rapidly to the value of the evaporation temperature (cooling limit temperature) in order to keep this constant during the second phase 2 as long as the moisture is evaporated from the surface of the textile.
  • the third phase 3 the remaining moisture is evaporated from the capillaries of the textiles, which leads to a sharp rise in temperature up to the level of hot air.
  • This Phase indicates that the drying process is complete, the heat supply has stopped and the cool-down can be initiated.
  • the dryer is designed as a single dryer and has a receptacle 4 for the material to be dried, which is not shown.
  • the recording 4 can be designed as a drum.
  • the receptacle 4 can be supplied with fresh air 5 from outside the device, which is guided transversely through the receptacle 4 and there, as process air 6, removes moisture from the material to be dried.
  • the exhaust air 7 discharged from the receptacle passes through a fluff filter 8 .
  • a circulating air fan 9 and a moisture sensor 10 are arranged after the fluff filter 8 , viewed in the flow direction of the exhaust air 7 . This arrangement prevents the moisture sensor 10 from becoming full of fluff. However, it is also possible to arrange the moisture sensor 10 in front of the fluff filter 8 as viewed in the direction of flow.
  • a ventilation flap 11 is shown. If the ventilation flap 11 is closed, the exhaust air 7 is led out of the dryer. When the ventilation flap 11 is fully or partially opened, the exhaust air 7 can be supplied entirely or partially to the receptacle 4 as circulating air 12 .
  • the position of the ventilation flap 11 and / or the power of the circulating air fan 9 can be adjusted depending on the humidity of the exhaust air 7 measured with the humidity sensor 10 during operation.
  • a temperature sensor 13 is arranged in the receptacle 4, which is used to determine the surface temperature of the drying material.
  • a sensor for determining the inlet air temperature and/or a sensor for determining the outlet air temperature can also be provided.
  • the receptacle 4 is formed by a plurality of modules 14, 14', 14" arranged one after the other, for example for heating, drying or cooling the material to be dried.
  • the individual modules 14, 14', 14" can be configured in accordance with the 2 illustrated embodiment may be formed, so that reference is made to the relevant statements.
  • the receptacle 4 of the entire device can be formed by the individual receptacles or drums of the modules 14, 14', 14''.
  • each module has a circulating air duct 16, via which circulating air can be supplied to the receptacle 4, i.e. to each module 14, 14', 14", by regulating or controlling the setting elements (not shown).
  • the exhaust air of the respective module 14 , 14', 14" can be discharged via an exhaust air duct 21.
  • a heat exchanger 17 is arranged, via which the heat from the exhaust air can be transferred to the incoming air.
  • the first module 14 has a heating air supply 18 via which the heating device 19 can be supplied with fresh air which can be preheated via the heat exchanger 17 . It is conceivable that all modules 14, 14', 14'' have a corresponding heating air supply 18.
  • a drying material feed In front of the first module 14 there is a drying material feed, via which the module 14 is loaded with the drying material. Between the modules 14 and module 14′ and between module 14′ and module 14′′ there is a transport device 20 for further transport of the material to be dried.
  • the material to be dried can be heated, for example, in the first module 14 , ie the heating-up phase takes place in this module 14 .
  • the actual drying of the material to be dried can take place in the second module 14', ie the drying phase takes place in this module 14'.
  • the material to be dried can be cooled, ie the cooling phase takes place.
  • the proportion of circulating air supplied to individual modules 14, 14' and 14" can take place during the drying process as a function of the measured humidity and/or surface temperature of the material to be dried.
  • the heat output of the heating devices of modules 14, 14' and 14" can be adjusted as a function of these measured values become.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Drying Of Solid Materials (AREA)
  • Control Of Washing Machine And Dryer (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Description

Die Erfindung betrifft einen Trockner mit einer Aufnahme für Trocknungsgut, einer Luftführung zur Führung von Umluft und/oder Frischluft zu der Aufnahme, einer Heizeinrichtung und mindestens einem Sensor zur Bestimmung von relativer Luftfeuchtigkeit und/oder Temperatur, wobei die Luftführung mindestens ein Einstellelement umfasst, so dass der zu der Aufnahme geführte Umluftanteil über das Einstellelement veränderbar ist. Die Erfindung betrifft des Weiteren ein Verfahren zur Steuerung oder Regelung eines erfindungsgemäßen Trockners.The invention relates to a dryer with a holder for items to be dried, an air duct for guiding circulating air and/or fresh air to the holder, a heating device and at least one sensor for determining relative humidity and/or temperature, the air duct comprising at least one adjustment element, see above that the proportion of circulating air led to the recording can be changed via the setting element. The invention also relates to a method for controlling or regulating a dryer according to the invention.

Trockner der eingangs genannten Art sind aus der Praxis bekannt und existieren in unterschiedlichen Ausführungsformen. Hierzu wird lediglich beispielhaft auf das Dokument WO 2016/184462 A1 verwiesen.Dryers of the type mentioned are known from practice and exist in different embodiments. This is only an example on the document WO 2016/184462 A1 referred.

Generell wird nach dem Waschprozess mit mechanischer Entwässerung das Restwasser aus den Textilien unter Wärmeeinwirkung entfernt. Je nach Wäscheart erfolgt dazu im Trommeltrockner (Tumbler) eine Vortrocknung als Vorbereitung für das Mangeln von Flachwäsche oder für das Finishen von Formteilen. Bestimmte Teile (z.B. Frottierware) werden einer "Volltrocknung" unterzogen. Vor- und Volltrocknung unterscheiden sich durch den Wassergehalt (Restfeuchte) der Wäscheteile bei Trocknungsende. Die Textilendrestfeuchte (Wassergehalt bezogen auf die trockene Wäschemasse) liegt je nach Wäscheart und anschließender Behandlungsart zwischen 35% und 50% (Vortrocknung) bzw. 5% und 0% (Volltrocknung). Ein wesentliches Problem bei der Entfernung von Restwasser unter Wärmeeinwirkung mit den bekannten Trocknern besteht in dem äußerst ungünstigen Wirkungsgrad.In general, after the washing process with mechanical dewatering, the residual water is removed from the textiles under the influence of heat. Depending on the type of laundry, pre-drying takes place in the drum dryer (tumbler) as preparation for ironing flat laundry or for finishing shaped parts. Certain parts (e.g. terry goods) are subjected to "full drying". Pre- and full drying differ in the water content (residual moisture) of the laundry items at the end of the drying process. Depending on the type of laundry and subsequent treatment, the final residual moisture content of the textile (water content based on the dry laundry mass) is between 35% and 50% (pre-drying) or 5% and 0% (full drying). A significant problem in the removal of residual water under the influence of heat with the known dryers is the extremely unfavorable efficiency.

Die gewünschte Textilrestfeuchte bestimmt über die dazu erforderliche Trocknungsdauer den Trocknungsenergiebedarf und über durch die Trocknung verursachte Textilschädigung die Lebensdauer der Wäscheteile und damit die wirtschaftliche Situation der meist klein und mittelständisch strukturierten Wäschereibetriebe.The desired residual textile moisture determines the required drying time, the drying energy requirement and the textile damage caused by drying, the service life of the laundry items and thus the economic situation of the mostly small and medium-sized laundry companies.

Für die Beheizung der in den Wäschereien gegenwärtig eingesetzten Abluft-Trockner liegen die Energiebedarfswerte bei bis zu 1,5 kWh/kg getrockneten Textils. Dieser, gegenüber dem theoretisch zum Verdampfen des Wassers erforderliche hohe Wärmeenergiebedarf ist darin begründet, dass das poröse Trocknungsgut durch Heißluft erwärmt wird, die mittels Gebläse an die Textilien geführt wird und gleichzeitig den Abtransport des verdampften Wassers übernimmt. Aufgrund geringerer Kosten für Installationsaufwand, der leichteren Regelung der Wärmeenergiezufuhr und des geringeren Energieeinsatzes haben sich direkt gasbeheizte Trockner gegenüber dampfbeheizten Trocknern durchgesetzt. Die elektrische Beheizung wird nur noch in Kleingewerbemaschinen oder für Haushaltsgeräte eingesetztThe energy requirements for heating the exhaust air dryers currently used in laundries are up to 1.5 kWh/kg of dried textile. The reason for this high thermal energy requirement, compared to the theoretically required for evaporating the water, is that the porous material to be dried is heated by hot air, which is directed to the textiles by means of a blower and at the same time takes over the removal of the evaporated water. Directly gas-heated dryers have prevailed over steam-heated dryers due to the lower installation costs, the easier control of the thermal energy supply and the lower energy consumption. Electrical heating is only used in small commercial machines or for household appliances

Bei den durch die Trocknung verursachten Schädigungen handelt es sich insbesondere um Textilschädigungen wie Änderungen der Textilabmessungen, eine Verringerung des Weißgrads und der Farbe sowie um chemische Schädigungen des Fasersubstrates. Diese Textilschädigungen treten insbesondere durch "Übertrocknen" der Wäscheteile (Entfernung des bei üblicher Luftfeuchte in Textilien enthaltenen Wassers, bei Baumwolle um 10 %) bei erhöhter Temperatur und Trocknungsdauer auf. Verlängerte Trocknungsdauer - auch bei niedrigen Temperaturen - begünstigt aufgrund intensiver "Trocknungsmechanik" Faserabrieb.The damage caused by drying is, in particular, damage to textiles such as changes in the dimensions of the textile, a reduction in the degree of whiteness and color, and chemical damage to the fiber substrate. This type of damage to textiles occurs in particular as a result of "overdrying" of the items of laundry (removal of the water contained in textiles at normal humidity levels, around 10% in the case of cotton) at elevated temperatures and drying times. Prolonged drying time - even at low temperatures - promotes fiber abrasion due to intensive "drying mechanics".

Ein Trockner sowie ein Verfahren zum Betrieb eines Trockners nach dem Stand der Technik sind aus der EP 0 503 586 A1 bekannt.A dryer and a method for operating a dryer according to the prior art are from EP 0 503 586 A1 known.

Der vorliegenden Erfindung liegt daher die Aufgabe zugrunde, einen Trockner sowie ein Verfahren zum Betrieb eines Trockners derart auszugestalten und weiterzubilden, dass mit konstruktiv einfachen Mitteln eine schonende Trocknung bei geringstmöglichem Energiebedarf ermöglicht wird.The present invention is therefore based on the object of designing and developing a dryer and a method for operating a dryer in such a way that gentle drying with the lowest possible energy requirement is made possible with structurally simple means.

Erfindungsgemäß wird die voranstehende Aufgabe durch die Merkmale des Anspruches 1 gelöst.According to the invention, the above object is achieved by the features of claim 1.

In erfindungsgemäßer Weise ist zunächst erkannt worden, dass der Trocknungsprozess im Hinblick auf Energieeffizienz und Textilschonung erheblich optimierbar ist, wenn der Umluftanteil und/oder die Heizleistung während des Betriebs regelbar bzw. steuerbar ist. Im Konkreten können der Umluftanteil und/oder die Heizleistung von einer Steuer- oder Regelungseinrichtung unter Berücksichtigung der unterschiedlichen Trocknungsphasen veränderbar sein, wodurch erreicht wird, dass die Trocknung insgesamt bei äußerst hohem Sättigungsgrad der Prozessluft und möglichst geringer Lufttemperatur durchführbar ist. Durch die erfindungsgemäße konstruktive Ausgestaltung wird neben einer hohen Wärmemengenausnutzung erreicht, dass der Trocknungsprozess äußerst textilschonend abläuft, da eine Überhitzung des Trocknungsgutes vermieden wird. Es wird darauf hingewiesen, dass der Umluftanteil innerhalb - beispielsweise in einer Haube - und/oder außerhalb - beispielsweise in Rohren - der Vorrichtung geführt werden kann.In a manner according to the invention, it was first recognized that the drying process can be significantly optimized in terms of energy efficiency and gentle treatment of textiles if the proportion of circulating air and/or the heating output can be regulated or controlled during operation. In concrete terms, the proportion of circulating air and/or the heating output can be changed by a control or regulation device, taking into account the different drying phases, which means that drying can be carried out overall with an extremely high degree of saturation of the process air and the lowest possible air temperature. As a result of the structural design according to the invention, in addition to a high utilization of the amount of heat, the drying process is extremely gentle on the textiles, since overheating of the material to be dried is avoided. It is pointed out that the proportion of recirculated air can be routed inside--for example in a hood--and/or outside--for example in pipes.

Der Begriff "Frischluft" bezeichnet im Rahmen dieser Erfindung Umgebungsluft, die dem Trockner, beispielsweise der Aufnahme oder dem Brenner, zugeführt wird.In the context of this invention, the term "fresh air" refers to ambient air that is supplied to the dryer, for example the receiver or the burner.

Der Begriff "Prozessluft" bezeichnet die während des Trocknungsvorgangs in der Aufnahme enthaltene Luft. Unter "Abluft" ist die aus der Aufnahme abgeführte Luft zu verstehen. Sofern die Abluft wieder der Aufnahme zugeführt wird und somit einen Teil der Prozessluft bildet, wird sie als "Umluft" bezeichnet.The term "process air" refers to the air contained in the receptacle during the drying process. "Exhaust air" means the air removed from the receptacle. If the exhaust air is returned to the intake and thus forms part of the process air, it is referred to as "circulating air".

Bei dem "Trocknungsgut" kann es sich um Textilien oder auch um Güter aus anderen Materialien handeln, beispielsweise Gummimatten bzw. Matten aus Polyamid-Flor.The "goods to be dried" can be textiles or goods made of other materials, for example rubber mats or mats made of polyamide pile.

Die "Aufnahme" kann bei einem Einzeltrockner insbesondere als Trommel ausgebildet sein. Bei einer Ausgestaltung mit mehreren, beispielsweise hinter- bzw. nebeneinander angeordneten Modulen, kann die Aufnahme der gesamten Vorrichtung beispielsweise durch die jeweiligen Trommeln der Module gebildet sein, d.h. auch modular vorliegen.In the case of a single dryer, the “receptacle” can be designed in particular as a drum. In an embodiment with several, for example behind or modules arranged next to one another, the recording of the entire device can be formed, for example, by the respective drums of the modules, ie also be modular.

In vorteilhafter Weise kann es sich bei dem Einstellelement um eine Lüftungsklappe und/oder ein Umluftgebläse handeln. Die Lüftungsklappe kann dabei derart in einer Luftführung angeordnet sein, dass in der geöffneten Stellung der Lüftungsklappe Abluft wieder der Aufnahme zugeführt wird und somit als Umluft dient. In besonders vorteilhafter Weise ist die Lüftungsklappe und ggf. die Luftführung derart ausgelegt, dass in einer vollkommen geöffneten Lüftungsklappenstellung ein Umluftanteil von 100% und in einer geschlossenen Lüftungsklappenstellung ein Umluftanteil von 0% realisierbar ist. Alternativ oder zusätzlich kann in der Luftführung ein Umluftgebläse angeordnet sein, um der Aufnahme Abluft als Umluft zu zufördern.The setting element can advantageously be a ventilation flap and/or a circulating air fan. The ventilation flap can be arranged in an air duct in such a way that in the open position of the ventilation flap, exhaust air is fed back to the intake and thus serves as circulating air. In a particularly advantageous manner, the ventilation flap and, if necessary, the air duct are designed in such a way that a proportion of circulating air of 100% can be realized in a completely open ventilation flap position and a proportion of circulating air of 0% can be realized in a closed ventilation flap position. Alternatively or additionally, a circulating air fan can be arranged in the air duct in order to convey exhaust air to the receptacle as circulating air.

Um eine besonders exakte Einstellung des Umluftanteils zu ermöglichen, ist es denkbar, dass die Lüftungsklappenstellung und/oder die Umluftgebläseleistung zumindest im Wesentlichen stufenlos einstellbar ist. Durch diese konstruktive Maßnahme wird eine besonders energieeffiziente Steuerung bzw. Regelung des Trocknungsprozesses ermöglicht. Im Konkreten ist es möglich, dass die Lüftungsklappe mittels eines Stellmotors oder einer Zylinder-Kolben-Einrichtung (bspw. Pneumatikzylinder) bedienbar ist.In order to enable a particularly precise setting of the proportion of circulating air, it is conceivable that the ventilation flap position and/or the circulating air fan output can be adjusted at least essentially continuously. This design measure enables a particularly energy-efficient control or regulation of the drying process. In concrete terms, it is possible for the ventilation flap to be operable by means of a servomotor or a cylinder-piston device (e.g. pneumatic cylinder).

In weiter vorteilhafter Weise ist es denkbar, dass der Sensor zur Bestimmung der relativen Abluftfeuchtigkeit der aus der Eingabe abgeführten Abluft dient. Dieser Sensor kann ein Filterelement aufweisen, um den Sensor vor Flusen zu schützen. Als Filterelement kann beispielsweise ein Gewebefilter bzw. Stahlsinterelement, insbesondere mit einer Porengröße von 5 µm, dienen. An dieser Stelle wird darauf hingewiesen, dass der Begriff "relative Abluftfeuchtigkeit" im weitesten Sinne zu verstehen ist, kann die Messung der relativen Luftfeuchtigkeit nämlich auch im Innern der Aufnahme erfolgen und somit die Prozessluft betreffen. Alternativ oder zusätzlich kann ein Sensor zur Bestimmung der Oberflächentemperatur des Trocknungsgutes angeordnet sein. Beispielsweise kann es sich hierbei um einen Infrarotsensor oder einen beliebigen anderen Temperatursensor handeln. Auch ist es möglich, dass ein kombinierter Temperatur- und Feuchtesensor vorgesehen ist. Auch ist es denkbar, dass ein Sensor zur Bestimmung der Eingangslufttemperatur und/oder der Ausgangslufttemperatur angeordnet ist. Die Eingangsluft ist die Luft, welche in die Aufnahme eingebracht wird, wohingegen die Ausgangsluft die Luft ist, welche aus der Aufnahme abgeleitet wird. Es können somit eine beliebige Kombination der voranstehenden Sensoren angeordnet sein. Bei einer modularen Ausgestaltung kann sich die Anzahl und Funktionsweise der Sensoren der einzelnen Module voneinander unterscheiden, so dass die Sensoren entsprechend der definierten Aufgabe der Module vorgesehen sind. Die Eingangslufttemperatur und/oder die Ausgangslufttemperatur kann bei der Steuerung oder Regelung des Umluftanteils und/oder der Heizleistung berücksichtigt werden.In a further advantageous manner, it is conceivable that the sensor is used to determine the relative humidity of the exhaust air discharged from the inlet. This sensor can have a filter element to protect the sensor from fluff. A fabric filter or sintered steel element, in particular with a pore size of 5 μm, can be used as the filter element. At this point it is pointed out that the term "relative exhaust air humidity" is to be understood in the broadest sense, since the measurement of the relative air humidity can also take place inside the recording and thus affect the process air. Alternatively or additionally, a sensor for determining the surface temperature of the material to be dried can be arranged. For example, this can be an infrared sensor or any other temperature sensor. also is it is possible that a combined temperature and humidity sensor is provided. It is also conceivable that a sensor for determining the inlet air temperature and/or the outlet air temperature is arranged. The inlet air is the air that is introduced into the receptacle, while the outlet air is the air that is exhausted from the receptacle. Any combination of the above sensors can thus be arranged. In a modular configuration, the number and mode of operation of the sensors in the individual modules can differ from one another, so that the sensors are provided in accordance with the defined task of the modules. The inlet air temperature and/or the outlet air temperature can be taken into account when controlling or regulating the proportion of circulating air and/or the heat output.

Gemäß einer vorteilhaften Ausgestaltung kann die Regelung des Einstellelements, insbesondere der Lüftungsklappenstellung und/oder des Umluftgebläses, mit der relativen Abluftfeuchtigkeit und/oder mit der Oberflächentemperatur des Trocknungsgutes als Messgröße und dem Umluftanteil als Stellgröße erfolgen. Bei einer solchen Konstruktion ist gewährleistet, dass während des Betriebs der Umluftanteil an die relevanten, veränderlichen Parameter anpassbar ist, wodurch eine erhebliche Verbesserung des Wirkungsgrads einhergeht und Schäden am Trocknungsgut vermieden werden.According to an advantageous embodiment, the adjustment element, in particular the ventilation flap position and/or the circulating air fan, can be controlled with the relative exhaust air humidity and/or with the surface temperature of the material to be dried as a measured variable and the circulating air proportion as a manipulated variable. Such a design ensures that the proportion of circulating air can be adapted to the relevant, variable parameters during operation, which results in a significant improvement in efficiency and avoids damage to the material to be dried.

Alternativ oder zusätzlich ist es des Weiteren denkbar, dass die Regelung der Heizeinrichtung mit der relativen Abluftfeuchtigkeit und/oder der Oberflächentemperatur des Trocknungsgutes als Messgröße und der Heizleistung als Stellgröße erfolgt. Somit ist die Heizleistung des Brenners an die wesentlichen Parameter anpassbar, die sich während des Trocknungsprozesses verändern.Alternatively or additionally, it is also conceivable for the heating device to be controlled using the relative exhaust air humidity and/or the surface temperature of the material to be dried as the measured variable and the heating power as the manipulated variable. In this way, the heat output of the burner can be adjusted to the essential parameters that change during the drying process.

In weiter vorteilhafter Weise kann die Aufnahme mehrere nacheinander und/oder nebeneinander angeordnete Module aufweisen, die in geeigneter Weise zum Aufheizen, Trocknen oder Abkühlen des Trocknungsguts ausgestaltet sind, insbesondere kann jedes Modul eine eigene Heizeinrichtung aufweisen. Dabei kann die Aufnahme zwei oder mehrere nacheinander und/oder nebeneinander angeordnete Module aufweisen. Dies bietet die Möglichkeit, einzelne Prozessschritte auf besonders effiziente Weise durchzuführen, wobei der Umluftanteil und/oder die Heizleistung der Heizeinrichtung eines jeden Moduls während des Trocknungsprozesses steuerbar sein kann. Beispielsweise ist ein Aufbau mit einem Modul zum Aufheizen, einem oder mehreren Modulen zum Trocknen, einem Modul zur Kontrolle des Feuchtegehalts des Trocknungsguts und einem Modul zum Abkühlen des Trocknungsguts besonders effizient. Des Weiteren kann der Trockner zumindest eine einem Modul zugeordnete Transporteinrichtung zum Weitertransport des Trocknungsguts von diesem Modul zu einem anderen Modul aufweisen. Mit einer derartigen Transporteinrichtung ist ein sicherer Transport bzw. eine sichere Weitergabe des Trocknungsguts im durch die Module bewirkten Trocknungsprozess ermöglicht.In a further advantageous manner, the receptacle can have several modules arranged one after the other and/or next to one another, which are suitably designed for heating, drying or cooling the material to be dried; in particular, each module can have its own heating device. In this case, the receptacle can have two or more modules arranged one after the other and/or next to one another. This offers the possibility of carrying out individual process steps in a particularly efficient manner, with the proportion of circulating air and/or the heat output of the heating device of each module can be controllable during the drying process. For example, a structure with a module for heating, one or more modules for drying, a module for checking the moisture content of the material to be dried and a module for cooling the material to be dried is particularly efficient. Furthermore, the dryer can have at least one transport device assigned to a module for transporting the material to be dried onward from this module to another module. Such a transport device enables safe transport or safe transfer of the material to be dried in the drying process effected by the modules.

Bei einem vorteilhaften Ausführungsbeispiel kann die Luftführung derart ausgebildet sein, dass es sich bei der einem Modul zugeführten Umluft um Abluft dieses Moduls und/oder um Abluft mindestens eines anderen Moduls handelt. Insbesondere kann es sich um die Abluft eines in Transportrichtung des Trocknungsguts gesehen davor angeordneten Moduls handeln, vorzugsweise des direkt davor angeordneten Moduls oder mehrerer davor angeordneter Module. Durch die zumindest teilweise Verwendung von Abluft als Umluft kann die in der Abluft enthaltene Wärme bei einem oder mehreren anderen Modulen genutzt werden. Alternativ oder zusätzlich zu einer derartigen Nutzung der Abluft als Zuluft bzw. Umluft kann die Abluft auch als Verbrennungsluft der Heizeinrichtung genutzt werden, sofern die Heizeinrichtung mittels eines Verbrennungsprozesses betrieben wird. Neben einer derartigen Betriebsweise der Heizeinrichtung kann auch eine Erwärmung der Luft mittels Dampf oder elektrischer Energie - ohne einen Verbrennungsprozess - erfolgen. In diesem Fall wird eine Abluft eines Moduls für die Heizeinrichtung nicht benötigt.In an advantageous exemplary embodiment, the air duct can be designed in such a way that the circulating air supplied to a module is exhaust air from this module and/or exhaust air from at least one other module. In particular, it can be the exhaust air from a module arranged in front of it, viewed in the direction of transport of the material to be dried, preferably the module arranged directly in front of it or a plurality of modules arranged in front of it. By at least partially using exhaust air as circulating air, the heat contained in the exhaust air can be used in one or more other modules. As an alternative or in addition to such use of the exhaust air as supply air or circulating air, the exhaust air can also be used as combustion air for the heating device if the heating device is operated by means of a combustion process. In addition to such a mode of operation of the heating device, the air can also be heated by means of steam or electrical energy—without a combustion process. In this case, exhaust air from a module is not required for the heating device.

Alternativ oder zusätzlich zu einer wie oben beschriebenen Nutzung der Abluft eines Moduls oder mehrerer Module kann in weiter vorteilhafter Weise Wärme einer Abluft eines Moduls oder mehrerer Module zumindest teilweise auf eine Zuluft und/oder Umluft eines, insbesondere davor angeordneten, vorzugsweise des direkt davor angeordneten, Moduls oder mehrerer, insbesondere davor angeordneter Module übertragbar sein. Ein derartiger Übertragungsvorgang kann mittels eines oder mehrerer Wärmetauscher, vorzugsweise Luft/Luft-Wärmetauscher, erfolgen. Diese Art der Nutzung von Abwärme aus einer Abluft unterscheidet sich aufgrund eines verwendeten Übertragungsmittels - des Wärmetauschers - von einer direkten Übertragung der Wärme, wie dies beispielweise in einem Fall vorliegt, wenn Abluft eines Moduls zumindest teilweise eine Zuluft eines anderen oder mehrerer anderer Module bildet. Ein Wärmetauscher kann beispielsweise in ein Modul integriert sein oder einem Modul direkt zugeordnet sein, um beispielsweise einen Umluftbetrieb des Moduls zu ermöglichen. Alternativ oder zusätzlich hierzu kann ein Wärmetauscher oder können mehrere Wärmetauscher vorgesehen sein, die in einer Luftführung angeordnet oder in eine Luftführung integriert sind, um erforderlichenfalls beispielsweise eine Zuluft für ein Modul mittels einer Abluft eines Moduls vorzuwärmen.As an alternative or in addition to using the exhaust air from a module or multiple modules as described above, heat from the exhaust air from a module or multiple modules can be at least partially transferred to supply air and/or circulating air, in particular one that is arranged in front of it, preferably the one that is arranged directly in front of it. Module or several, in particular modules arranged in front of it, can be transferred. Such a transfer process can be carried out by means of one or more heat exchangers, preferably air/air heat exchangers, take place. This type of use of waste heat from an exhaust air differs from a direct transmission of the heat due to the means of transmission used - the heat exchanger - as is the case, for example, in a case where exhaust air from one module at least partially forms supply air from another or several other modules. A heat exchanger can be integrated into a module, for example, or can be assigned directly to a module, for example to enable air recirculation of the module. Alternatively or additionally, a heat exchanger or several heat exchangers can be provided, which are arranged in an air duct or integrated into an air duct in order, if necessary, to preheat, for example, supply air for a module using exhaust air from a module.

Zur Gewährleistung eines besonders guten Trocknungsergebnisses und zur sicheren Gewährleistung einer effizienten Nutzung erforderlicher Energie kann vor einem Modul zum Abkühlen des Trocknungsguts ein Modul zur Kontrolle des Feuchtegehalts des Trocknungsguts angeordnet sein. Ein derartiges Kontrollmodul kann das Ende einer Anordnung von Modulen zum Aufheizen und zum Trocknen bilden, um vor einem Abkühlen des Trocknungsguts den Feuchtegehalt zu kontrollieren und um ggf. zusätzlich eine Nachtrocknung im Kontrollmodul vorzunehmen.To ensure a particularly good drying result and to ensure efficient use of the energy required, a module for checking the moisture content of the material to be dried can be arranged in front of a module for cooling the material to be dried. Such a control module can form the end of an arrangement of modules for heating and for drying, in order to control the moisture content before the material to be dried is cooled and, if necessary, to carry out additional post-drying in the control module.

Hinsichtlich einer besonders effizienten Nutzung erforderlicher Energie kann eine Zuluft eines Moduls zur Kontrolle des Feuchtegehalts des Trocknungsguts zumindest teilweise Luft sein, die mittels eines Wärmetauschers, vorzugsweise eines Luft/Luft-Wärmetauschers, erwärmt ist, der thermische Energie von der Abluft eines Moduls zum Aufheizen des Trocknungsguts und/oder von der Abluft eines anderen Moduls oder des Moduls zur Kontrolle des Feuchtegehalts des Trocknungsguts selbst bezieht. In diesem Fall kann eine effiziente Energienutzung durch Zufuhr vorgewärmter Zuluft erfolgen. In besonders vorteilhafter Weise wird die Zuluft zu diesem Kontrollmodul ausschließlich durch auf die beschriebene Art vorgewärmte Luft gebildet.With regard to a particularly efficient use of the energy required, air supply to a module for controlling the moisture content of the material to be dried can be at least partially air that is heated by means of a heat exchanger, preferably an air/air heat exchanger, which uses thermal energy from the exhaust air of a module to heat up the Material to be dried and/or from the exhaust air of another module or the module for controlling the moisture content of the material to be dried itself. In this case, energy can be used efficiently by supplying preheated supply air. In a particularly advantageous manner, the supply air to this control module is formed exclusively by air that has been preheated in the manner described.

Einem oder mehreren üblicherweise als Abschluss der Anordnung unterschiedlicher Module angeordnetes Modul zum Abkühlen des Trocknungsguts kann/können Zuluft bzw. Frischluft aus dem Aufstellraum, in dem sich dieses Modul oder die Module befinden, oder von außerhalb des Gebäudes zuführbar sein.One or more modules for cooling the items to be dried, usually arranged at the end of the arrangement of different modules supply air or fresh air can be supplied from the installation room in which this module or the modules are located, or from outside the building.

In weiter vorteilhafter Weise ist es denkbar, dass die Luftführung, welche beispielsweise zumindest teilweise entsprechende Rohre gebildet sein kann, zusätzliche Gebläse bzw. Ventilatoren aufweist. Dadurch ist es möglich, die Luftströmung zu unterstützen, so dass insbesondere bei Luftführungen über größere Distanzen hinweg eine zuverlässige Funktionsweise des Trockners gewährleistet ist.In a further advantageous manner, it is conceivable that the air duct, which can be formed, for example, at least partially in the form of corresponding tubes, has additional blowers or fans. This makes it possible to support the air flow, so that a reliable functioning of the dryer is ensured, particularly when the air is ducted over larger distances.

Bei einer besonders vorteilhaften Ausführungsform kann zwischen jeweils zwei Modulen eine Transporteinrichtung angeordnet sein. Dabei kann die Transporteinrichtung vorzugsweise ein Förderband oder eine Rutsche oder eine Rutschrinne aufweisen. Im Falle einer Rutsche oder Rutschrinne ist ein geeigneter Höhenversatz zwischen den Modulen sinnvoll, damit das Trocknungsgut schwerkraftbedingt von einem Modul zum nächsten Modul gelangt. Ggf. kann eine Druckluftunterstützung vorgesehen sein, die einen sicheren Weitertransport des Trocknungsguts gewährleistet. Alternativ zu den vorgenannten Ausführungsformen kann die Transporteinrichtung als interne Mechanik eines Moduls ausgebildet oder in ein Modul integriert sein. Eine derartige Transporteinrichtung oder Mechanik kann das Transportgut zwischen Modulen mittels geeigneten Greif- und/oder Führungselementen bewegen. Bei der Auswahl einer geeigneten Transporteinrichtung kann die erforderliche zu transportierende Menge an Trocknungsgut berücksichtigt werden.In a particularly advantageous embodiment, a transport device can be arranged between two modules in each case. The transport device can preferably have a conveyor belt or a chute or a chute. In the case of a chute or chute, a suitable height offset between the modules makes sense so that the drying goods can be moved from one module to the next module by gravity. If necessary, a compressed air support can be provided, which ensures a safe further transport of the material to be dried. As an alternative to the aforementioned embodiments, the transport device can be designed as an internal mechanism of a module or can be integrated into a module. Such a transport device or mechanism can move the goods to be transported between modules by means of suitable gripping and/or guiding elements. When selecting a suitable transport device, the required quantity of drying material to be transported can be taken into account.

Im Hinblick auf eine sichere Zuführung des Trocknungsguts zu der Aufnahme kann vor der Aufnahme eine Trocknungsgut-Zuführeinrichtung angeordnet sein, die vorzugsweise eine Wiegeeinrichtung für das Trocknungsgut aufweist. Hierdurch ist gewährleistet, dass der Trockner und im Konkreten die Aufnahme mit einer geeigneten Menge an Trocknungsgut beladen wird. Eine Überladung des Trockners kann hierdurch ausgeschlossen werden.With regard to a reliable supply of the drying material to the receptacle, a drying material feed device can be arranged in front of the receptacle, which preferably has a weighing device for the drying material. This ensures that the dryer and specifically the recording is loaded with a suitable amount of drying material. This prevents the dryer from being overloaded.

Zur weiteren Optimierung des Trocknungsvorgangs ist es möglich, dass die Steuer- oder Regelungseinrichtung als weitere Parameter das Trocknungsgut (Art des Trocknungsgutes), die Heiztemperatur, die Trocknungsrestfeuchte, die Trocknungsanfangsfeuchte, die Beladungsmenge, das Füllverhältnis, die Prozessluftzustandsgrößen, die Gebläseleistung (eines Umluftgebläses und/oder eines Heizgebläses), die Trommelbewegung und/oder die Brennertemperatur berücksichtigt. Beispielsweise kann der Anwender vorgeben, dass es sich bei dem Trocknungsgut um Gummimatten bzw. Matten aus Polyamid-Flor einer bestimmten Beladungsmenge handelt. Entsprechende Parameter können beispielsweise über eine Eingabeeinrichtung eingegeben und von der Steuer- oder Regelungseinrichtung berücksichtigt werden. Mit anderen Worten kann von dem Anwender ein bestimmtes Programm für ein Trocknungsgut auswählbar sein, um den Trocknungsprozess durchzuführen. Auch ist es denkbar, dass das Einstellelement bzw. die Einstellelemente in Abhängigkeit von dem in der Luftführung herrschenden Druck regelbar sind. Hierzu kann ein oder können mehrere Luftdrucksensoren angeordnet sein.To further optimize the drying process, it is possible for the control or regulation device to record the material to be dried (type of material to be dried), the heating temperature, the residual drying moisture, the initial drying moisture, the load quantity, the filling ratio, the process air condition variables, the blower output (of a circulating air blower and /or a heater fan), the drum movement and/or the burner temperature is taken into account. For example, the user can specify that the items to be dried are rubber mats or mats made of polyamide pile with a specific load. Corresponding parameters can be entered, for example, via an input device and taken into account by the open-loop or closed-loop control device. In other words, the user can select a specific program for an item to be dried in order to carry out the drying process. It is also conceivable that the setting element or the setting elements can be regulated as a function of the pressure prevailing in the air duct. One or more air pressure sensors can be arranged for this purpose.

Die zugrundeliegende Aufgabe wird im Hinblick auf das Verfahren durch die Merkmale des nebengeordneten Anspruchs 12 gelöst. Danach ist ein Verfahren zum Betrieb eines Trockners, insbesondere nach einem der Ansprüche 1 bis 11, mit einer Aufnahme für Trocknungsgut, einer Luftführung zur Führung von Umluft und/oder Frischluft zu der Aufnahme, einer Heizeinrichtung und mindestens einem Sensor zur Bestimmung von relativer Luftfeuchtigkeit und/oder Temperatur, wobei die Luftführung mindestens ein Einstellelement umfasst, so dass der zu der Aufnahme geführte Umluftanteil über das Einstellelement verändert wird, dadurch gekennzeichnet, dass ein zu der Aufnahme geleiteter Umluftanteil und/oder die Heizleistung der Heizeinrichtung während des Trocknungsprozesses über eine Steuer- oder Regelungseinrichtung gesteuert oder geregelt wird.With regard to the method, the underlying object is achieved by the features of independent claim 12 . According to this, a method for operating a dryer, in particular according to one of Claims 1 to 11, with a holder for drying material, an air duct for guiding circulating air and/or fresh air to the holder, a heating device and at least one sensor for determining relative humidity and /or temperature, the air ducting comprising at least one adjusting element, so that the proportion of circulating air led to the receptacle is changed via the adjusting element, characterized in that a proportion of circulating air directed to the receptacle and/or the heat output of the heating device during the drying process via a control or control device is controlled or regulated.

In erfindungsgemäßer Weise ist dabei erkannt worden, dass eine erhebliche Verbesserung des Wirkungsgrads erzielbar ist, indem der Umluftanteil und/oder die Heizleistung während des Trocknungsprozesses anpassbar ist.In accordance with the invention, it has been recognized that a significant improvement in efficiency can be achieved by adapting the proportion of circulating air and/or the heat output during the drying process.

Es wird darauf hingewiesen, dass die Vorrichtungsansprüche 1 bis 9 auch Merkmale mit einer verfahrensmäßigen Ausprägung aufweisen. Diese können ausdrücklich auch einen Teil des erfindungsgemäßen Verfahrens gemäß Anspruch 10 darstellen. Gleiches gilt für die voranstehende allgemeine Beschreibung des erfindungsgemäßen Trockners.It is pointed out that the device claims 1 to 9 also have features with a procedural form. These can expressly also represent part of the method according to the invention as claimed in claim 10 . The same applies to the above general description of the dryer according to the invention.

Erfindungsgemäß wird während einer Aufheizphase ein hoher Umluftanteil und ein geringer Frischluftanteil zu der Aufnahme geleitet, wobei der Umluftanteil während einer Trocknungsphase in Abhängigkeit von der gemessenen relativen Abluftfeuchtigkeit reduziert wird, wobei während einer Abkühlungsphase ein geringer Umluftanteil und ein hoher Frischluftanteil zu der Aufnahme geleitet wird, wobei die Dauer der Trocknungsphase und/oder die Reduzierung des Umluftanteils während der Trocknungsphase unter Berücksichtigung mindestens eines externen Parameters angepasst wird.According to the invention, a high proportion of circulating air and a small proportion of fresh air are directed to the receptacle during a heating phase, with the proportion of circulating air being reduced during a drying phase as a function of the measured relative exhaust air humidity, with a small proportion of circulating air and a high proportion of fresh air being directed to the receptacle during a cooling phase. wherein the duration of the drying phase and/or the reduction in the proportion of circulating air during the drying phase is adjusted taking into account at least one external parameter.

Im Hinblick auf eine schonende und effiziente Trocknung kann es vorgesehen sein, dass die Dauer der Trocknungsphase und/oder die Reduzierung des Umluftanteils während der Trocknungsphase unter Berücksichtigung mindestens eines externen Parameters angepasst wird. Als externen Parameter kann die Art des Trocknungsgutes, die Heiztemperatur, die Trocknungsgutrestfeuchte, die Trocknungsgutanfangsfeuchte, die Beladungsmenge, das Füllverhältnis, Prozessluftzustandsgrößen, die Gebläseleistung (eines Umluftgebläses und/oder eines Heizgebläses), die Trommelbewegung und/oder die Brennertemperatur dienen. Es gibt nun verschiedene Möglichkeiten, die Lehre der vorliegenden Erfindung in vorteilhafter Weise auszugestalten und weiterzubilden. Dazu ist einerseits auf die den Ansprüchen 1 und 10 nachgeordneten Ansprüche und andererseits auf die nachfolgende Erläuterung bevorzugter Ausführungsbeispiele der Erfindung anhand der Zeichnung zu verweisen. In Verbindung mit der Erläuterung der bevorzugten Ausführungsbeispiele der Erfindung anhand der Zeichnung werden auchWith regard to gentle and efficient drying, it can be provided that the duration of the drying phase and/or the reduction in the proportion of circulating air is adjusted during the drying phase, taking into account at least one external parameter. The type of material to be dried, the heating temperature, the residual moisture of the material to be dried, the initial moisture of the material to be dried, the load, the filling ratio, process air condition variables, the fan output (of a circulating air fan and/or a heating fan), the drum movement and/or the burner temperature can serve as external parameters. There are now various possibilities for embodying and developing the teaching of the present invention in an advantageous manner. This is on the one hand on the claims subordinate to claims 1 and 10 and on the other hand to refer to the following explanation of preferred exemplary embodiments of the invention with reference to the drawing. In connection with the explanation of the preferred embodiments of the invention with reference to the drawings are also

im Allgemeinen bevorzugte Ausgestaltungen und Weiterbildungen der Lehre erläutert. In der Zeichnung zeigen

Fig. 1
zeigt den typischen Verlauf der Gewebetemperatur in Abhängigkeit der Trockenzeit bei einem Trocknungsprozess,
Fig. 2
zeigt in einer schematischen, geschnittenen Darstellung ein erstes Ausführungsbeispiel eines erfindungsgemäßen Trockners zur Durchführung des erfindungsgemäßen Verfahrens,
Fig. 3
zeigt in einer schematischen, perspektivischen Darstellung ein zweites Ausführungsbeispiel eines erfindungsgemäßen Trockners zur Durchführung des erfindungsgemäßen Verfahrens,
Fig. 4
zeigt in einer schematischen, seitlichen Darstellung das Ausführungsbeispiel gemäß Fig. 3,
Fig. 5
zeigt in einer schematischen, seitlichen und teilweise geschnittenen Darstellung das Ausführungsbeispiel gemäß Fig. 3,
Fig. 6
zeigt in einer schematischen, Draufsicht das Ausführungsbeispiel gemäß Fig. 3.
generally preferred configurations and developments of the teaching are explained. Show in the drawing
1
shows the typical course of the fabric temperature depending on the drying time in a drying process,
2
shows a first exemplary embodiment of a dryer according to the invention for carrying out the method according to the invention in a schematic, sectional view,
3
shows a schematic, perspective representation of a second exemplary embodiment of a dryer according to the invention for carrying out the method according to the invention,
4
shows the exemplary embodiment according to FIG 3 ,
figure 5
shows the exemplary embodiment according to FIG 3 ,
6
shows the embodiment according to FIG 3 .

Fig. 1 zeigt den typisch zeitlichen Temperaturverlauf im Trocknungsgut für die Dauer der Trocknung, wobei die Gewebetemperatur in Abhängigkeit von der Trockenzeit aufgetragen ist. Zu erkennen sind die drei Phasen 1, 2, 3 des Trockenvorganges. In der ersten Phase 1 steigt die Temperatur rasch auf den Wert der Verdampfungstemperatur (Kühlgrenztemperatur) an, um diese anschließend im Verlauf von der zweiten Phase 2 solange konstant zu halten wie die Feuchtigkeit von der Oberfläche des Textils verdampft wird. In der dritten Phase 3 wird die restliche Feuchte aus den Kapillaren der Textilien verdampft, was zu einem starken Anstieg der Temperatur bis hin zum Heißluftniveau führt. Diese Phase gibt an, dass der Trocknungsvorgang beendet ist, die Wärmezufuhr gestoppt und der Cool-Down eingeleitet werden kann. 1 shows the typical temperature profile over time in the material to be dried for the duration of the drying process, with the fabric temperature being plotted as a function of the drying time. The three phases 1, 2, 3 of the drying process can be seen. In the first phase 1, the temperature rises rapidly to the value of the evaporation temperature (cooling limit temperature) in order to keep this constant during the second phase 2 as long as the moisture is evaporated from the surface of the textile. In the third phase 3, the remaining moisture is evaporated from the capillaries of the textiles, which leads to a sharp rise in temperature up to the level of hot air. This Phase indicates that the drying process is complete, the heat supply has stopped and the cool-down can be initiated.

Fig. 2 zeigt ein erstes Ausführungsbeispiel eines erfindungsgemäßen Trockners. Der Trockner ist als Einzeltrockner ausgebildet und weist eine Aufnahme 4 für das nicht dargestellte Trocknungsgut auf. Die Aufnahme 4 kann dabei als Trommel ausgebildet sein. Der Aufnahme 4 kann Frischluft 5 von außerhalb der Vorrichtung zugeführt werden, die quer durch die Aufnahme 4 geführt wird und dort als Prozessluft 6 dem Trocknungsgut Feuchtigkeit entzieht. Die aus der Aufnahme abgeführte Abluft 7 passiert ein Flusensieb 8. In Strömungsrichtung der Abluft 7 gesehen ist nach dem Flusensieb 8 ein Umluftgebläse 9 sowie ein Feuchtigkeitssensor 10 angeordnet. Durch diese Anordnung wird vermieden, dass sich der Feuchtigkeitssensor 10 mit Flusen vollsetzt. Jedoch ist es auch möglich, den Feuchtigkeitssensor 10 in Strömungsrichtung gesehen vor dem Flusensieb 8 anzuordnen. 2 shows a first embodiment of a dryer according to the invention. The dryer is designed as a single dryer and has a receptacle 4 for the material to be dried, which is not shown. The recording 4 can be designed as a drum. The receptacle 4 can be supplied with fresh air 5 from outside the device, which is guided transversely through the receptacle 4 and there, as process air 6, removes moisture from the material to be dried. The exhaust air 7 discharged from the receptacle passes through a fluff filter 8 . A circulating air fan 9 and a moisture sensor 10 are arranged after the fluff filter 8 , viewed in the flow direction of the exhaust air 7 . This arrangement prevents the moisture sensor 10 from becoming full of fluff. However, it is also possible to arrange the moisture sensor 10 in front of the fluff filter 8 as viewed in the direction of flow.

Des Weiteren ist in Fig. 2 eine Lüftungsklappe 11 dargestellt. Sofern die Lüftungsklappe 11 geschlossen ist, wird die Abluft 7 aus dem Trockner herausgeführt. Bei vollständiger oder teilweiser Öffnung der Lüftungsklappe 11 kann die Abluft 7 ganz oder teilweise als Umluft 12 der Aufnahme 4 zugeführt werden.Furthermore, in 2 a ventilation flap 11 is shown. If the ventilation flap 11 is closed, the exhaust air 7 is led out of the dryer. When the ventilation flap 11 is fully or partially opened, the exhaust air 7 can be supplied entirely or partially to the receptacle 4 as circulating air 12 .

Bei der in Fig. 2 dargestellten Vorrichtung, welche zur Ausführung des erfindungsgemäßen Verfahrens geeignet ist, können die Stellung der Lüftungsklappe 11 und/oder die Leistung des Umluftgebläses 9 in Abhängigkeit von der mit dem Feuchtigkeitssensor 10 gemessenen Luftfeuchtigkeit der Abluft 7 während des Betriebs angepasst werden. Des Weiteren ist es denkbar, dass in der Aufnahme 4 ein Temperatursensor 13 angeordnet ist, welcher zur Bestimmung der Oberflächentemperatur des Trocknungsgutes dient. Auch kann ein Sensor zur Bestimmung der Eingangslufttemperatur und/oder ein Sensor zur Bestimmung der Ausgangslufttemperatur vorgesehen sein.At the in 2 shown device, which is suitable for carrying out the method according to the invention, the position of the ventilation flap 11 and / or the power of the circulating air fan 9 can be adjusted depending on the humidity of the exhaust air 7 measured with the humidity sensor 10 during operation. Furthermore, it is conceivable that a temperature sensor 13 is arranged in the receptacle 4, which is used to determine the surface temperature of the drying material. A sensor for determining the inlet air temperature and/or a sensor for determining the outlet air temperature can also be provided.

In den Fig. 3 bis 6 ist in unterschiedlichen schematischen Darstellungen ein weiteres Ausführungsbeispiel einer erfindungsgemäßen Vorrichtung dargestellt, die zur Durchführung eines erfindungsgemäßen Verfahrens geeignet ist. Bei diesem Ausführungsbeispiel ist die Aufnahme 4 durch mehrere nacheinander angeordnete Module 14, 14', 14", beispielsweise zum Aufheizen, Trocknen oder Abkühlen des Trocknungsguts gebildet. Die einzelnen Module 14, 14', 14" können dabei entsprechend dem in Fig. 2 dargestellten Ausführungsbeispiel ausgebildet sein, so dass auf die diesbezüglichen Ausführungen verwiesen wird. Bei einer solchen Ausgestaltung kann die Aufnahme 4 der gesamten Vorrichtung durch die einzelnen Aufnahmen bzw. Trommeln der Module 14, 14', 14" gebildet sein.In the Figures 3 to 6 Another exemplary embodiment of a device according to the invention, which is suitable for carrying out a method according to the invention, is shown in different schematic representations. At In this exemplary embodiment, the receptacle 4 is formed by a plurality of modules 14, 14', 14" arranged one after the other, for example for heating, drying or cooling the material to be dried. The individual modules 14, 14', 14" can be configured in accordance with the 2 illustrated embodiment may be formed, so that reference is made to the relevant statements. In such an embodiment, the receptacle 4 of the entire device can be formed by the individual receptacles or drums of the modules 14, 14', 14''.

Aus den Fig. 3 bis 6 geht des Weiteren hervor, dass über eine Frischluftführung 15 Frischluft zu den einzelnen Modulen geleitet werden kann. Des Weiteren weist jedes Modul eine Umluftführung 16 auf, über die der Aufnahme 4, das heißt jedem Modul 14, 14', 14", Umluft zuführbar ist, indem nämlich die nicht dargestellten Einstellelemente geregelt bzw. gesteuert werden. Die Abluft des jeweiligen Moduls 14, 14', 14" kann über eine Abluftführung 21 abgeführt werden.From the Figures 3 to 6 also shows that fresh air can be routed to the individual modules via a fresh air duct 15 . Furthermore, each module has a circulating air duct 16, via which circulating air can be supplied to the receptacle 4, i.e. to each module 14, 14', 14", by regulating or controlling the setting elements (not shown). The exhaust air of the respective module 14 , 14', 14" can be discharged via an exhaust air duct 21.

Des Weiteren ist ein Wärmetauscher 17 angeordnet, über den die Wärme aus der Abluft auf die Zuluft übertragen werden kann.Furthermore, a heat exchanger 17 is arranged, via which the heat from the exhaust air can be transferred to the incoming air.

Zur weiteren Verbesserung der Energieeffizienz weist das erste Modul 14 eine Heizluftzuführung 18 auf, über die die Heizeinrichtung 19 mit Frischluft versorgbar ist, die über den Wärmetauscher 17 vorgewärmt werden kann. Dabei ist denkbar, dass alle Module 14, 14', 14" eine entsprechende Heizluftzuführung 18 aufweisen.To further improve the energy efficiency, the first module 14 has a heating air supply 18 via which the heating device 19 can be supplied with fresh air which can be preheated via the heat exchanger 17 . It is conceivable that all modules 14, 14', 14'' have a corresponding heating air supply 18.

Vor dem ersten Modul 14 ist eine Trocknungsgut-Zuführung angeordnet, über die das Modul 14 mit dem Trocknungsgut beladen wird. Zwischen den Modulen 14, und Modul 14' sowie zwischen Modul 14' und Modul 14" ist jeweils eine Transporteinrichtung 20 zum Weitertransport des Trocknungsgutes angeordnet.In front of the first module 14 there is a drying material feed, via which the module 14 is loaded with the drying material. Between the modules 14 and module 14′ and between module 14′ and module 14″ there is a transport device 20 for further transport of the material to be dried.

Durch die modulare Ausgestaltung der Vorrichtung kann beispielsweise in dem ersten Modul 14 das Trocknungsgut aufgeheizt werden, d.h. es findet die Aufheizphase in diesem Modul 14 statt. In dem zweiten Modul 14' kann die eigentliche Trocknung des Trocknungsgutes erfolgen, d.h. in diesem Modul 14' erfolgt die Trocknungsphase. In dem letzten Modul 14" kann beispielsweise die Abkühlung des Trocknungsgutes erfolgen, d.h. es findet die Abkühlungsphase statt. Der den einzelnen Modulen 14, 14' und 14" zugeführte Umluftanteil kann während des Trocknungsprozesses in Abhängigkeit der gemessenen Luftfeuchtigkeit und/oder Oberflächentemperatur des Trocknungsgutes erfolgen. Alternativ oder zusätzlich kann die Heizleistung der Heizeinrichtungen der Module 14, 14' und 14" in Abhängigkeit dieser Messwerte angepasst werden.Due to the modular design of the device, the material to be dried can be heated, for example, in the first module 14 , ie the heating-up phase takes place in this module 14 . The actual drying of the material to be dried can take place in the second module 14', ie the drying phase takes place in this module 14'. In the last module 14″, for example, the material to be dried can be cooled, ie the cooling phase takes place The proportion of circulating air supplied to individual modules 14, 14' and 14" can take place during the drying process as a function of the measured humidity and/or surface temperature of the material to be dried. Alternatively or additionally, the heat output of the heating devices of modules 14, 14' and 14" can be adjusted as a function of these measured values become.

Hinsichtlich weiterer vorteilhafter Ausgestaltungen der erfindungsgemäßen Vorrichtung und des erfindungsgemäßen Verfahrens wird zur Vermeidung von Wiederholungen auf den allgemeinen Teil der Beschreibung sowie auf die beigefügten Ansprüche verwiesen.With regard to further advantageous configurations of the device according to the invention and the method according to the invention, to avoid repetition, reference is made to the general part of the description and to the appended claims.

Schließlich sei ausdrücklich darauf hingewiesen, dass die voranstehend beschriebenen Ausführungsbeispiele der erfindungsgemäßen Vorrichtung und des erfindungsgemäßen Verfahrens lediglich zur Erörterung der beanspruchten Lehre dienen, diese jedoch nicht auf die Ausführungsbeispiele einschränken.Finally, it should be expressly pointed out that the above-described exemplary embodiments of the device according to the invention and the method according to the invention only serve to explain the claimed teaching, but do not restrict it to the exemplary embodiments.

BezugszeichenlisteReference List

11
erste Phasefirst phase
22
zweite Phasesecond phase
33
dritte Phasethird phase
44
AufnahmeRecording
55
Frischluftfresh air
66
Prozessluftprocess air
77
Abluftexhaust air
88th
Flusensiebfluff filter
99
Umluftgebläsecirculating fan
1010
Feuchtigkeitssensorhumidity sensor
1111
Lüftungsklappeventilation flap
1212
Umluftcirculating air
1313
Temperatursensortemperature sensor
14, 14', 14"14, 14', 14"
Modulmodule
1515
Frischluftzuführungfresh air intake
1616
Umluftzuführungcirculating air supply
1717
Wärmetauscherheat exchanger
1818
Heizluftzuführungheating air supply
1919
Heizeinrichtungheating device
2020
Transporteinrichtungtransport device
2121
Abluftführungexhaust duct

Claims (14)

  1. Dryer having a receiving member (4) for material to be dried, an air guide for guiding circulating air (12) and/or fresh air (5) to the receiving member (4), a heating device (19) and at least one sensor (13, 17) for determining relative air humidity and/or temperature, wherein the air guide comprises at least one adjustment element (9, 11) so that the circulating air proportion which is guided to the receiving member (4) can be changed by means of the adjustment element (9, 11), wherein a control and/or regulation device is arranged so that the circulating air proportion which is guided to the receiving member and/or the heating power of the heating device (19) can be controlled or regulated during the drying process,
    characterised in that during a heating phase a high circulating air proportion and a low fresh air proportion are directed to the receiving member (4), wherein the circulating air proportion during a drying phase is reduced in accordance with the measured relative exhaust air humidity, wherein during a cooling phase a low circulating air proportion and a high fresh air proportion is directed to the receiving member (4), wherein the duration of the drying phase and/or the reduction of the circulating air proportion is adapted during the drying phase taking into account at least one external parameter.
  2. Dryer according to claim 1, characterised in that the adjustment element is in the form of a ventilation flap (11) and/or a circulating air fan (9), wherein the ventilation flap position and/or the circulating air fan power can be varied at least substantially in a stepless manner.
  3. Dryer according to claim 1 or 2, characterised in that the sensor (10) serves to determine the relative exhaust air humidity of the exhaust air (7) discharged from the input (4).
  4. Dryer according to any one of claims 1 to 3, characterised in that the sensor (13) serves to determine the surface temperature of the material to be dried and/or to determine an input air temperature and/or output air temperature.
  5. Dryer according to claim 3 or 4, characterised in that the control of the adjustment element (9, 11) is carried out with the relative exhaust air humidity as a measurement variable and the circulating air proportion as a manipulated variable.
  6. Dryer according to any one of claims 3 to 5, characterised in that the control of the adjustment element (9, 13) is carried out with the surface temperature of the material to be dried as a measurement variable and the circulating air proportion as a manipulated variable.
  7. Dryer according to any one of claims 3 to 6, characterised in that the control of the heating device (19) is carried out with the relative exhaust air humidity and/or the surface temperature of the material to be dried as a measurement variable and the heating power as a manipulated variable.
  8. Dryer according to any one of claims 1 to 7, characterised in that the receiving member (4) has a plurality of modules (14, 14', 14") which are arranged one after the other and/or beside each other for heating, drying or cooling the material to be dried and in that a transport device (20) for the onward transport of the material to be dried from this module (14, 14', 14") to another module (14, 14', 14") is associated with at least one module (14, 14', 14"), wherein the air guide may be configured in such a manner that the circulating air supplied to one module (14, 14', 14") is exhaust air (7) of this module (14, 14', 14") and/or exhaust air (7) of at least one other module (14, 14', 14").
  9. Dryer according to any one of claims 1 to 8, characterised in that the control or regulation device takes into account as additional parameters the material to be dried and/or the heating temperature and/or the residual humidity of the material to be dried and/or the initial humidity of the material to be dried and/or the load quantity and/or the filling ratio and/or process air state variables and/or the fan power and/or the drum movement and/or the burner temperature.
  10. Method for operating a dryer, in particular according to any one of claims 1 to 9, having a receiving member (4) for material to be dried, an air guide for guiding circulating air (12) and/or fresh air (5) to the receiving member (4), a heating device (19) and at least one sensor (10, 13) for determining relative air humidity and/or temperature, wherein the air guide comprises at least one adjustment element (9, 11) so that the circulating air proportion which is guided to the receiving member (4) is changed by means of the adjustment element (9, 11), wherein a circulating air proportion which is guided to the receiving member (4) and/or the heating power of the heating device (19) is controlled or regulated during the drying process by means of a control and/or regulation device,
    characterised in that during a heating phase a high circulating air proportion and a low fresh air proportion is directed to the receiving member (4), wherein the circulating air proportion during a drying phase is reduced in accordance with the measured relative exhaust air humidity, wherein during a cooling phase a low circulating air proportion and a high fresh air proportion is directed to the receiving member (4), wherein the duration of the drying phase and/or the reduction of the circulating air proportion during the drying phase is adapted taking into account at least one external parameter.
  11. Method according to claim 10, characterised in that during a heating phase a high circulating air proportion between 90% and 100% of circulating air and a low fresh air proportion between 0% and 10% of fresh air is directed to the receiving member (4).
  12. Method according to claim 10 or 11, characterised in that during a drying phase the heating power of the heating device (19) is reduced.
  13. Method according to any one of claims 10 to 12, characterised in that during a cooling phase a low circulating air proportion of from 0% to 10% and a high fresh air proportion of from 90% to 100% is directed to the receiving member (4).
  14. Method according to claim 10, characterised in that the material to be dried and/or the heating temperature and/or the residual humidity of the material to be dried and/or the initial humidity of the material to be dried and/or the load quantity and/or the filling ratio and/or process air state variables and/or the fan power and/or the drum movement and/or the burner temperature is used as an external parameter.
EP19729172.7A 2018-04-27 2019-04-25 Drier and method for operating a drier Active EP3784830B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102018206629.9A DE102018206629A1 (en) 2018-04-27 2018-04-27 Dryer and method for operating a dryer
PCT/DE2019/200033 WO2019206383A1 (en) 2018-04-27 2019-04-25 Drier and method for operating a drier

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EP3784830A1 EP3784830A1 (en) 2021-03-03
EP3784830B1 true EP3784830B1 (en) 2023-04-05

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US (1) US11976409B2 (en)
EP (1) EP3784830B1 (en)
DE (1) DE102018206629A1 (en)
DK (1) DK3784830T3 (en)
ES (1) ES2949791T3 (en)
FI (1) FI3784830T3 (en)
WO (1) WO2019206383A1 (en)

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CN118531591A (en) * 2023-02-20 2024-08-23 青岛海尔洗涤电器有限公司 Washing machine with drying function

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Also Published As

Publication number Publication date
FI3784830T3 (en) 2023-07-11
DE102018206629A1 (en) 2019-10-31
WO2019206383A1 (en) 2019-10-31
US20210230792A1 (en) 2021-07-29
US11976409B2 (en) 2024-05-07
ES2949791T3 (en) 2023-10-03
EP3784830A1 (en) 2021-03-03
DK3784830T3 (en) 2023-07-10

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