EP3778049A1 - Processing machine for flat material parts with a laying unit and method therefor - Google Patents
Processing machine for flat material parts with a laying unit and method therefor Download PDFInfo
- Publication number
- EP3778049A1 EP3778049A1 EP20190323.4A EP20190323A EP3778049A1 EP 3778049 A1 EP3778049 A1 EP 3778049A1 EP 20190323 A EP20190323 A EP 20190323A EP 3778049 A1 EP3778049 A1 EP 3778049A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- processing machine
- flat material
- placement unit
- unit
- processing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 239000000463 material Substances 0.000 title claims abstract description 61
- 238000000034 method Methods 0.000 title claims description 16
- 238000003754 machining Methods 0.000 claims abstract description 30
- 230000001154 acute effect Effects 0.000 claims description 4
- 238000003466 welding Methods 0.000 claims 1
- 238000005452 bending Methods 0.000 description 28
- 230000008569 process Effects 0.000 description 12
- 238000003780 insertion Methods 0.000 description 11
- 230000037431 insertion Effects 0.000 description 11
- 230000007246 mechanism Effects 0.000 description 11
- 239000002184 metal Substances 0.000 description 10
- 230000008901 benefit Effects 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 2
- 230000000284 resting effect Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009957 hemming Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/04—Bending sheet metal along straight lines, e.g. to form simple curves on brakes making use of clamping means on one side of the work
- B21D5/042—With a rotational movement of the bending blade
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/11—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers for feeding sheet or strip material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/18—Advancing work in relation to the stroke of the die or tool by means in pneumatic or magnetic engagement with the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/002—Positioning devices
Definitions
- the present invention relates to a processing machine for flat material parts comprising a machine frame, a lower beam, an upper beam, at least one processing tool assigned to the lower beam or upper beam and held on the machine frame, a control unit for controlling a processing sequence with the processing tools, a feed table on which the Flat material part can be placed on for positioning in the processing machine, and a placement unit for the predetermined positioning of the flat material part on the infeed table, wherein the infeed table can be moved back and forth from a parking position in an extension direction into a loading and unloading position, and the placing unit has a plurality of Has suction cup units with which the flat material part can be picked up and positioned by the feed table, and it relates to a method for this.
- a processing machine for flat material parts with a placement unit is from the EP 3 208 008 A1 known to the applicant.
- This placement unit makes it possible to improve the drawing-in process of the flat material part placed on it, in particular to accelerate it.
- the loading unit here is a turning unit in which a group of suction cups are arranged between individual sections of the subdivided feed table and rotate the workpiece about an axis parallel to the bending axis, which bending axis is swiveled out from below the feed table above the feed table, with the suction cups facing transversely are attached to the bending axis arranged arms.
- the arms have a predetermined length so that they can be gripped from behind the flat material part and turned around.
- US 2016/107847 A1 shows a handling device for a folding machine.
- the part to be bent can be gripped on one of its flat sides by pulling forces acting on one side of the flat side at several successive points in the longitudinal direction, after which the holding unit in turn can be pivoted relative to a pivotable support unit about a first pivot axis parallel to the longitudinal direction, the pivotable support unit is pivotable relative to a pivotable support base about a second pivot axis which runs parallel to the first pivot axis, and wherein the pivotable support base is movable by means of a support base movement unit in a direction transverse to the second pivot axis.
- WO 97/32677 A1 shows a device for bending a metal sheet, comprising a frame, a stationary lower cheek with a lower clamp, a movable upper cheek with an upper clamp, the clamps each having a clamping surface for clamping a metal sheet in a working position, a lower bending cheek and a upper bending cheek for bending a clamped sheet metal up or down, the bending cheeks being rotatably mounted on both sides about a corresponding axis in a carrier plate, the carrier plates being movably mounted in the frame such that the lower or upper bending cheek in a working position can be moved in which its axis lies essentially in the plane of the clamping surface of the lower or upper clamp.
- a device for holding the sheet metal is provided, the holding device being provided with a substantially C-shaped frame with a carriage which can be moved back and forth on a carriage bed between a front and a rear position, the legs of the C- shaped frame each carry a lower and an upper disc, which are suitable for engagement with a sheet in a working position. In the forward position of the carriage, the legs of the C-shaped frame extend between the upper and lower beams so that the lower and upper discs are adjacent to the clamps.
- WO 93/16822 A1 relates to a bending press, the bending devices with bending rods and mounted on a fixed lower jaw and a movable upper jaw Has gripping devices.
- the bending devices are attached to the jaws by means of spatial mechanisms, preferably ball joint couplings, and are brought into position in the longitudinal direction by means of mechanically or hydraulically actuated displacement devices.
- this object is achieved by the features of claim 1.
- the fact that the placement unit is mounted on the movement axis assigned to the machining tool or tools outside the assigned cheek for a similar pivoting movement results in several advantages.
- an existing movement axis is used for this placing unit, which works as a turning unit, so that no further elements are necessary.
- the feature "outside" of an associated cheek also means that the mechanism, for example a parallelogram mechanism for moving the processing cheek, is arranged on the side of the cheeks opposite the pivot axis of the upper part and lower part, so that this mechanism does not open the upper part too much for the turning process requires.
- the double arrow with the reference number 17 denotes the extension direction of the flat material part.
- the double arrow is apparently "inside" the inner free space of the machine formed by the upper part and lower part, while the said turning unit is on the axis of movement associated with the said machining tools for a similar pivoting movement, i.e. for a pivoting movement in the same direction, seen in cross-section "outside "is mounted from the upper part and lower part.
- the suction cups of the application unit are advantageously connected in a direct manner to the movement control, for example a parallelogram mechanism, of the processing tools, so that only a corresponding drive via the sections of the processing machine has to be provided.
- the suction cups can be mounted in a row on a frame. It is also possible to have two rows of suction cups.
- the plane of the suction cups forms an acute angle with the horizontal plane of the feed table, in particular an angle between 70 and 85 degrees.
- the draw-in table can advantageously be moved out between the lower cheek and upper cheek in order to pick up a flat component that has been turned after the suction cups have been released.
- the flat component which has been turned over 95 to 110 degrees, can also slide down onto a shelf provided below by loosening the suction cups.
- a further feed can be implemented by the placement unit on the upper or lower processing tool if the flat component is placed in the park position of the upper beam or the lower beam on the suction cups that are then activated and the flat component placed in this way is placed on the moving infeed table by pivoting downwards or upwards is deposited, so that processing by the bending tools then begins, in particular after the feed table has moved back and the flat component has been aligned.
- the placement unit is connected transversely to the machining tool or tools laterally within the associated cheek for a feed movement of the flat component in the direction of the machining edge of the flat component, a loading movement can be brought about via a rail that is pivotably connected to the upper part, thereby lifting the flat component is made possible by a loading table.
- the purpose of the placement unit here is to ensure a feed movement of the flat component in the direction of the machining edge of the flat component.
- the application unit can be moved transversely to the machining tool or tools, that is, parallel to the machining edges of the machining tool or tools, and is connected to this cheek within the associated cheek. This enables the feeding movement of a flat component in the direction of the machining edge of the flat component, which enables the device to be loaded directly after a machined flat component has been ejected to the front in front of the machine.
- the loading or transfer table is advantageously arranged in a parallel plane and higher than the plane predetermined by the draw-in table, so that the transfer of the flat component is possible without an additional pivoting movement of the placement unit.
- a free space is advantageously provided between the transfer table and the infeed table as a parking space for the placement unit so that the processing machine can perform the clamping movement of the cheeks necessary for the folding movement of a flat component without this placement unit spatially obstructing such a movement.
- both placement units are used in combination, so that one person feeds flat components to the machine and, after machining, can either turn them over or not remove them from the machine.
- the Fig. 1 shows a perspective view of a processing machine 1 according to embodiments of the invention. More precisely, one of two sections Processing machine 1 with its upper parts 3 and lower parts 2, which are arranged on a transverse frame 4. Processing machines 1 with four, six or 8 sections, in which a feed and turning unit 50 is particularly advantageous due to the length and weight of the flat component 5 to be turned, are common.
- the frame 4 runs in a direction of the double arrow 7, which direction is also the direction of the bending edges that can be produced with the processing machine 1. This direction runs transversely to the feed direction 17.
- a placement unit 70 is shown in the form of a side insertion unit, which in connection with FIGS. 13 to 22 is explained. This placement unit 70 is used together with a transfer table 80 with stops 12.
- the upper part 3 is also referred to as the upper machine part and the lower part 2 as the lower machine part of such a sheet metal bending machine. These are arranged perpendicular to a feed direction 17 of a workpiece 5 to be bent so that they can move relative to one another.
- a lower holding cheek 21 and a lower bending cheek are assigned to the lower machine part
- an upper holding cheek 23 and an upper bending cheek also known as an upper machining tool 24
- the four cheeks transversely are aligned to said feed direction and between the said four cheeks between the machine parts the flat component 5 to be bent can be inserted
- the upper holding cheek in a clamping position opposite the lower holding cheek clamps the workpiece to be bent
- the lower bending cheek being set up in said clamping position, in order to bend the flat component 5 to be bent upwards around the front edge of the upper holding cheek, with a further clamping position being set up in a double bender so that the upper bending cheek 24 can bend the flat component 5 to be bent downwards around the front edge of the lower holding cheek 21.
- the upper parts 3 and lower parts 2 can be driven and articulated in many ways, in particular also according to the EP 3 403 738 A1 of the applicant.
- the processing machine 1 also does not have to be a double bending unit, which has a lower processing tool 22 and an upper processing tool 24, as here in FIG Fig. 1 shown, has. It can also be a single editing tool, with this one the feeding and turning unit 50 is assigned as a placement unit.
- the Figures 2 to 12 show here a double bender with two placement units 50 and 60, which are assigned to the two processing tools 22 and 24.
- the feed unit 50 comprises a series of suction cups 51 connected to a pneumatically operated vacuum source, this connection being controlled, for example, via hydraulically activated valves.
- the feed unit 50 or the suction cups 51 thereof are attached to a frame component 53, to which the machining tool 24 is attached directly or indirectly.
- the machining tool 24 is via an in Fig. 4
- the movable parallelogram mechanism 52 shown is articulated on the upper part 3 and the upper beam 23.
- the processing tool 24 is arranged opposite the upper part 3 and the upper cheek 23 that the processing tip of the processing tool 24 is arranged in the extension direction of the feed table 10, which corresponds to the direction of the plane given by the surface of the underside of the suction cups 51, which direction in the side view of the Fig. 6 is predetermined by the sheet 5.
- the Fig. 6 shows the feed unit 50 after the flat component 5 has been put on, before it after Fig. 7 is placed on the infeed table 10 and then introduced into the machine 1 as a feed step by retracting the infeed table 10 so that, after the stop at the depth stops between sections of the infeed table, it is advanced in the direction 17 for processing.
- FIGS. 2 to 8 show in a sequence the sequence of movements when using this placement unit 50 with its further function as an upper turning unit. It shows Fig. 2 a schematic side view of here essential parts of a processing machine 1 with a feed table 10 and the placement unit 50 in a rest position. The upper part 3 is slightly open with respect to the lower part 2.
- the Fig. 3 shows a schematic side view of the processing machine 1 according to FIG Fig. 1 with a pushed-out feed table 10 on which the sheet 5 to be processed or already processed lies.
- the application unit 50 is in a rest position.
- the Fig. 4 shows a schematic side view of the processing machine 1 according to FIG Fig. 1 with a pushed out feed table 10 and the placement unit 50 on the Flat material part 5 in a receiving position.
- the upper processing tool 24 is pivoted as if for a hemming process, only that the upper part 3 of the processing machine 1 is slightly open with respect to the lower part. This opening only needs to be opened slightly so that the machining tip of the upper machining tool 24 remains securely above the infeed table 10.
- the machining tool 24 with the parallelogram mechanism 52 is pivoted on the holder 53 outside the upper part 3, so that the illustrated suction cup 51 (from a row of suction cups 51 arranged parallel to the machining tool 24 in direction 7) extends onto the flat material part 5 lowers and is supported on this, so that the flat material part 5 adheres to the suction cups 51 by a subsequent suction of air located inside the suction cup 51.
- a negative pressure is generated pneumatically and applied to the suction cups 51 via hydraulically operated valves, which negative pressure is then constantly maintained.
- the Fig. 5 shows a schematic side view of the processing machine 1 according to FIG Fig. 1 with a pushed-out draw-in table 10 and the placement unit 50 with the flat material part 5 picked up, the placement unit 50 returning to the rest position.
- This position of the Fig. 5 is released from the Fig. 4 achieved by returning the machining tool 24 to its starting position.
- the Fig. 6 shows a schematic side view of the processing machine according to FIG Fig. 1 with a pushed-out draw-in table 10 and the lay-up unit 50 with the flat material part 5 lowered onto the draw-in table 10.
- a negative pressure / vacuum to represent the Fig. 6 was reduced via a valve control (lower negative pressure) in such a way that the weight of the flat material part 5 allowed it to be lowered onto the infeed table 10.
- the flat material part 5 forms in the side view of Fig. 6 with the inwardly directed part of the feed table 10 an acute angle in the range between 70 and 85 degrees.
- the reference numeral 54 shows a reinforcement profile which, depending on the force required, is arranged in the direction 7 on the machining tool.
- the Fig. 7 shows a schematic side view of the processing machine 1 according to FIG Fig. 1 with a pushed-out draw-in table 10 and the placement unit 50 with the flat material part 5 released and sliding onto the draw-in table 10; shortly before the flat material part 5 comes to rest fully on the infeed table 10.
- the Fig. 8 shows a schematic side view of the processing machine 1 according to FIG Fig. 1 with a partially retracted feed table 10 and now opposite Fig. 2 turned flat material part 5.
- Fig. 2 the sequence of Fig. 2 to Fig. 8 a complete turn has been achieved.
- the flat material part 5 can alternatively also be lowered directly to the ground or a carriage arranged in front of the processing machine 1.
- FIGS. 9 to 12 show in a sequence the sequence of movements when using the placement unit 60, which is designed here as a lower turning unit.
- Fig. 9 a schematic side view of here essential parts of a processing machine 1 with a feed table 10 and the placement units 50 and 60 in a rest position.
- the upper part 3 is slightly open with respect to the lower part 2.
- the flat component 5 has already been machined on the two side ends and has an "S" shape in each case in the cross section shown.
- An upper lay-on unit 50 and a lower lay-on unit 60 are shown, with only the lower lay-on unit 60 going into action here as a result.
- This is also provided with corresponding suction cups 51 which are mounted on a frame part 53 which is firmly connected to the lower machining tool 22.
- the Fig. 10 shows a schematic side view of the processing machine 1 according to FIG Fig. 9 with a pushed-out feed table 10 on which the sheet 5 already processed here lies.
- the upper placement unit 50 is in a rest position and will remain so even after the sheet metal 5 is turned over.
- the turning process is carried out here by a lower placement unit 60 which is attached to the lower machining tool 22.
- the lower machining tool 22 pivoted as for a folding process, only that the upper part 3 of the processing machine 1 is slightly open with respect to the lower part 2. This opening only needs to be opened slightly so that the machined flat component 5 can be pushed safely through between the cheeks 21 and 23 on the infeed table 10.
- the lower machining tool 22 with the parallelogram mechanism 52 is pivoted on the holder 53 outside the lower part 2, so that the illustrated suction cup 51 (from a row of suction cups 51 arranged in direction 7 parallel to the machining tool 22) attaches from below the flat material part 5 is applied, so that the flat material part 5 adheres to the suction cups 51 due to a downstream suction of air located inside the suction cup 51.
- the part of the suction cup 51 resting on the flat material part 5 is shown in the side view of FIG Fig. 10 covered by the feed table 10.
- the infeed table 10 is not a continuous surface but has slots in the direction of the double arrow 17 at least at the locations of the suction cups 51, through which it can be placed against the flat material part 5 from below and through which the infeed table 10 is in the direction of this double arrow 17. and is extendable.
- the Fig. 11 shows a schematic side view of the processing machine 1 according to FIG Fig. 9 with a draw-in table 10 pulled back again and the placement unit 60 with the flat material part 5 picked up and carried by it, before the placement unit 60 returns to the rest position.
- the ones in the Fig. 11 The illustrated end position of the parallelogram mechanism 52 goes beyond the folding position of the lower processing tool 22 and also extends beyond the horizontal as the alignment of the front end surface of the suction cups 51. Therefore, the free edge of the flat component 5 pointing away from the processing machine 1 (as far as the main orientation of the flat component 5 is concerned) is arranged higher than the end of the flat component 5 near the suction cup here.
- the Fig. 12 shows a schematic side view of the processing machine 1 according to FIG Fig. 9 with the lower lay-up unit 60 swung out beforehand in the rest position but with activated suction cups 51 with the flat material part 5 still held therewith over a shelf 11. From the Fig. 11 Starting from this, the lower placement unit 60 is pivoted back so that the lower holding cheek 21 forms the lower edge opposite the upper holding cheek 23 and the flat material part 5 held on the suction cups 51 is pivoted downward.
- the lower placement unit 60 acts as a turning unit and turns the flat material part 5 with respect to its position in, for example Fig. 9 and then places it on tray 11.
- the lower placement unit can also be designed as a feed unit if in the position of the Fig. 12 the (then still unprocessed) flat component 5 is pressed against the row of suction cups and then the suction cups 51 with their parallelogram mechanism, so to speak, backwards Fig. 11 are moved in order to then first correctly position the flat component for the above-described folding operations after the feed table 12 has been pushed under.
- the arrangement of the lower and upper lay-up units 50 and 60 fixed to the associated bending tools 24 or 22 or to an axis parallel to their pivot axis, which also has an axis parallel to the axis of movement of the upper part 3 (and if the lower part 2 is pivotable) or parallel to the axis of movement of the lower part 3 allows faster and more reliable turning of the flat component or faster conveyance of the same out of the bending machine. Because these units act outside the upper part 3 and lower part 2, this does not need to be opened so wide, which saves further time.
- the angular relationships for the turning units 50 and 60 are easy to achieve an angle of over 90 degrees for effective turning is easier and can be achieved through the use of the parallelogram mechanism 52 already present for bending, which means one less axis of movement.
- the Fig. 13 shows a perspective view with essential parts of a processing machine 1 according to an embodiment of the invention.
- the feed table 10 is in the retracted position between the upper part 3 and the lower part 2, of which only one section is shown here.
- This section shown is the foremost section in front of a setup area 20 which has a transfer table 80 (not shown here).
- a placement unit runs transversely between the upper part 3 and the lower part 2 as a side insertion unit 70, which has a side insertion rail 72 under which a frame component 73 is arranged to be movable in the direction 7.
- a plurality of suction cups 51 are arranged on the frame component 73, with which a flat component 5 can be picked up laterally outside the processing machine 1 by the aforementioned set-up table 80. That has already happened here.
- the suction cups 51 correspond to the suction cups of the other exemplary embodiment with a corresponding, advantageously hydraulic control of valves and a permanently operated vacuum source.
- a stationary transfer table 80 is provided with stops 12. These stops are in the Fig. 1 , 19th and 21st shown arranged only to the front. Lateral stops are not necessary, since the position of the flat component 5 in the direction of the arrow 7 is not critical because the cutting length of the bending machine 1 always extends far beyond the length of the flat component 5.
- the Fig. 14 shows a schematic side view of the processing machine 1 according to FIG Fig. 13 with the application unit 70 in the receiving position with activated nine suction cups 51 with the flat component 5 received.
- Fig. 15 shows a schematic side view of the processing machine 1 according to FIG Fig. 13 with the placement unit in the insertion movement of the flat component 5 that has been picked up, the upper part 3 being slightly open, so that the flat component 5 is slightly inclined with respect to the placement table 10.
- the Fig. 15 shows the insertion movement so that it has a state in time after the Fig. 14 shows. She's also with her Fig. 16 to recognize which is a perspective view of the Situation of Fig. 15 with the moving-in placement unit 70, the sucked flat component 5 having been moved by the suction cups 51 in the direction of the double arrow 7 (here to the right) and continues to be moved.
- FIG. 17 shows a schematic side view of the processing machine 1 according to FIG Fig. 13 with the application unit 70 after the suction cups 51 have been released, with the flat component 5 lowered, this protruding from the machine 1 at the front.
- Fig. 18 a perspective view of the situation of the processing machine 1 chronologically behind Fig. 17 , whereby the frame component 73 on the side slide-in rail 72 of the lay-up unit 70 has been pulled back laterally, while the sheet metal between the cheeks 22, 24 protrudes from the machine 1 at the front.
- Fig. 20 shows a schematic side view of the processing machine 1 according to FIG Fig. 19 .
- FIGs. 17-20 show that after letting go of the flat component 5, the flat component 5 is precisely advanced without the use of the draw-in table 10 through depth stops, not shown here, which are located between segments of the feed table 10 divided in the direction of the double arrow, in order to then fold the flat component 5 allow.
- the frame component 73 is moved out laterally, as it is Fig. 18 shows.
- the Fig. 19 shows the position of the frame component 73 laterally next to the foremost section of the processing machine 1, but in the direction of the double arrow 7 behind the transfer table 80, i.e.
- Fig. 21 shows a perspective view of the machine 1 during a folding process of a first flat component 5, the side insertion unit being in the parking position as a placement unit 70 and a second flat component having been placed on the transfer table 80 and pushed against the stops 12; and Fig. 22 shows a schematic side view of the processing machine according to FIG Fig. 21 with the placement unit 70 in the parking position, with the two flat components 5, one that is bent over in its front section and the other that lies on the transfer table 80.
Abstract
Eine Bearbeitungsmaschine (1) für Flachmaterialteile (5) umfasst ein Maschinengestell (2, 3), eine Unterwange (21), eine Oberwange (23), mindestens ein der Unterwange (21) oder Oberwange (23) zugeordnetes und an dem Maschinengestell (2, 3) gehaltenes Bearbeitungswerkzeug (22 bzw. 24), eine Steuerungseinheit zur Steuerung eines Bearbeitungsablaufs mit den Bearbeitungswerkzeugen (22, 24), ein Einzugstisch (10), auf welchem das zu bearbeitende Flachmaterialteil (5) für eine Positionierung in der Bearbeitungsmaschine (1) auflegbar ist. Eine Auflegeeinheit (51) ist zum vorbestimmten Positionieren des Flachmaterialteils (5) auf dem Einzugstisch (10) vorgesehen, wobei der Einzugstisch (10) aus einer Parkposition in einer Ausfahrrichtung (17) in eine Beschickungs- und Entnahmeposition hin und wieder zurück bewegbar ist und wobei die Auflegeeinheit (50, 60, 70) eine Mehrzahl von Saugnapfeinheiten (51) aufweist, mit denen das Flachmaterialteil (5) vom Einzugstisch (10) aufnehmbar und positionierbar ist. Dabei ist die Auflegeeinheit (50, 60, 70) auf der, dem oder den Bearbeitungswerkzeugen (22, 24) zugeordneten Bewegungsachse ausserhalb der zugeordneten Wange (21, 23) für eine gleichartige Verschwenkbewegung montiert.A processing machine (1) for flat material parts (5) comprises a machine frame (2, 3), a lower beam (21), an upper beam (23), at least one of the lower beam (21) or upper beam (23) and on the machine frame (2 , 3) held processing tool (22 or 24), a control unit for controlling a processing sequence with the processing tools (22, 24), a feed table (10) on which the flat material part (5) to be processed is positioned for positioning in the processing machine (1 ) can be placed. A loading unit (51) is provided for the predetermined positioning of the flat material part (5) on the infeed table (10), the infeed table (10) being movable back and forth from a parking position in an extension direction (17) into a loading and unloading position and wherein the placement unit (50, 60, 70) has a plurality of suction cup units (51) with which the flat material part (5) can be picked up and positioned by the infeed table (10). The placement unit (50, 60, 70) is mounted on the axis of movement assigned to the machining tool (s) (22, 24) outside the assigned cheek (21, 23) for a similar pivoting movement.
Description
Die vorliegende Erfindung betrifft eine Bearbeitungsmaschine für Flachmaterialteile umfassend ein Maschinengestell, eine Unterwange, eine Oberwange, mindestens ein der Unterwange oder Oberwange zugeordnetes und an dem Maschinengestell gehaltenes Bearbeitungswerkzeug, eine Steuerungseinheit zur Steuerung eines Bearbeitungsablaufs mit den Bearbeitungswerkzeugen, ein Einzugstisch, auf welchem das zu bearbeitende Flachmaterialteil für eine Positionierung in der Bearbeitungsmaschine auflegbar ist, und eine Auflegeeinheit zum vorbestimmten Positionieren des Flachmaterialteils auf dem Einzugstisch, wobei der Einzugstisch aus einer Parkposition in einer Ausfahrrichtung in eine Beschickungs- und Entnahmeposition hin und wieder zurück bewegbar ist und wobei die Auflegeeinheit eine Mehrzahl von Saugnapfeinheiten aufweist, mit denen das Flachmaterialteil vom Einzugstisch aufnehmbar und positionierbar ist, und sie betrifft ein Verfahren hierfür.The present invention relates to a processing machine for flat material parts comprising a machine frame, a lower beam, an upper beam, at least one processing tool assigned to the lower beam or upper beam and held on the machine frame, a control unit for controlling a processing sequence with the processing tools, a feed table on which the Flat material part can be placed on for positioning in the processing machine, and a placement unit for the predetermined positioning of the flat material part on the infeed table, wherein the infeed table can be moved back and forth from a parking position in an extension direction into a loading and unloading position, and the placing unit has a plurality of Has suction cup units with which the flat material part can be picked up and positioned by the feed table, and it relates to a method for this.
Eine Bearbeitungsmaschine für Flachmaterialteile mit einer Auflegeeinheit ist aus der
Aus https://www.youtube.com/watch?v=Eq3Ovmc wZQ ist eine Bearbeitungsmaschine für Flachmaterialteile der Firma ASCO mit einer Auflegeeinheit bekannt (datiert 2. Februar 2015), die an einer Messe gezeigt worden ist. Die Auflegeeinheit ist hier eine Wendeeinheit, bei der eine Gruppe von Saugnäpfen jeweils zwischen einzelnen Abschnitten des unterteilten Einzugstischs angeordnet sind und das Werkstück um eine zur Biegeachse parallele Achse drehen, welche Biegeachse von unterhalb des Einzugstisches oberhalb des Einzugstischs herausgeschwenkt wird, wobei die Saugnäpfe an quer zur Biegeachse angeordneten Armen befestigt sind. Dabei weisen die Arme eine vorbestimmte Länge auf, um von hinter dem Flachmaterialteil dieses ergreifen und umdrehen zu können. Dabei müssen die Wangen der Bearbeitungsmaschine weit auseinander gefahren werden, um eine ausreichende Höhe der geöffneten Wangen zu erreichen, damit auch Flachmaterialteile einer gewissen Breite umgedreht werden kann. Durch das Wenden in der Maschine ist ebenfalls eine Beschleunigung des Einzugs- oder Zuführungsvorganges verbunden, da der nächste Biegeschritt schneller angegangen werden kann. https://www.youtube.com/watch?v=VtqX869N3Tk zeigt ein Firmenvideo einer Bearbeitungsmaschine für Flachmaterialteile mit der oben genannten Funktion.From https://www.youtube.com/watch?v=Eq3Ovmc wZQ a processing machine for flat material parts from the ASCO company with a lay-up unit is known (dated February 2, 2015), which was shown at a trade fair. The loading unit here is a turning unit in which a group of suction cups are arranged between individual sections of the subdivided feed table and rotate the workpiece about an axis parallel to the bending axis, which bending axis is swiveled out from below the feed table above the feed table, with the suction cups facing transversely are attached to the bending axis arranged arms. The arms have a predetermined length so that they can be gripped from behind the flat material part and turned around. The cheeks of the processing machine must be moved far apart in order to achieve a sufficient height of the open cheeks so that flat material parts of a certain width can also be turned over. Turning in the machine also speeds up the pull-in or feed process, as the next bending step can be tackled more quickly. https://www.youtube.com/watch?v=VtqX869N3Tk shows a company video of a processing machine for flat material parts with the above function.
Ausgehend von diesem Stand der Technik ist es eine Aufgabe der vorliegenden Erfindung, eine Bearbeitungsmaschine anzugeben, bei der der Zuführungsvorgang oder Entladevorgang beschleunigt werden kann, wobei dieser eine maschineninterne Zuführung als Wendevorgang umfassen kann. Vorteilhafterweise sind die Funktionen integriert und erlauben auch eine Ausgabe eines direkt gewendeten bearbeiteten Flachmaterialteils.Based on this prior art, it is an object of the present invention to provide a processing machine in which the feeding process or unloading process can be accelerated, it being possible for this to include a machine-internal feeding process as a turning process. The functions are advantageously integrated and also allow a directly turned machined flat material part to be output.
Diese Aufgabe wird bei einer Bearbeitungsmaschine der eingangs genannten Art durch die Merkmale des Anspruchs 1 gelöst. Dadurch, dass die Auflegeeinheit auf der, dem oder den Bearbeitungswerkzeugen zugeordneten Bewegungsachse ausserhalb der zugeordneten Wange für eine gleichartige Verschwenkbewegung montiert ist, ergeben sich mehrere Vorteile. Zum einen wird eine bestehende Bewegungsachse für diese als Wendeeinheit arbeitende Auflegeeinheit verwendet, so dass keine weiteren Elemente notwendig sind. Dabei bedeutet zudem das Merkmal "ausserhalb" einer zugeordneten Wange, dass die Mechanik, beispielsweise eine Parallelogrammmechanik zur Bewegung der Bearbeitungswange auf der der Verschwenkachse von Oberteil und Unterteil gegenüberliegenden Seite der Wangen angeordnet ist, so dass diese Mechanik kein grosses Öffnen des Oberteils für den Wendevorgang erfordert. In allen
Dadurch ist es möglich, auch breite Bleche zu wenden, da die Breite des Flachbauteils oder Bleches dem Freiraum zwischen der Ebene des Einzugstisches und dem Rahmen der Bearbeitungsmaschine einerseits nach unten oder die Raumhöhe von der Ebene des Einzugstisches ausgehend nach oben einnehmen darf. Gleichzeitig beschleunigt diese Vorgehensweise das Manipulieren der Bleche, da die Klemmwangen nur wenig geöffnet werden müssen, nämlich nur in dem Masse, wie sich die gefalzten Enden des Blechs über die mittlere Ebene erheben, also nicht mehr, als zum Herausschieben eines solchen bearbeiteten Bleches durch den Einzugstisch selber .erforderlich ist.This makes it possible to turn even wide sheets, since the width of the flat component or sheet may occupy the free space between the plane of the feed table and the frame of the processing machine on the one hand downwards or the height of the room from the plane of the feed table upwards. At the same time it accelerates Procedure manipulating the metal sheets, since the clamping cheeks only need to be opened a little, namely only to the extent that the folded ends of the sheet metal rise above the middle level, i.e. no more than for pushing out such a processed sheet through the infeed table itself. is required.
Vorteilhafterweise sind die Saugnäpfe der Auflegeeinheit in einer direkten Weise mit der Bewegungssteuerung, beispielsweise einer Parallelogrammmechanik, der Bearbeitungswerkzeuge verbunden, so dass nur ein entsprechender Antrieb über die Sektionen der Bearbeitungsmaschine vorgesehen sein muss. Die Saugnäpfe können dabei in einer Reihe auf einem Rahmen montiert werden. Es ist auch möglich zwei Reihen von Saugnäpfen vorzusehen.The suction cups of the application unit are advantageously connected in a direct manner to the movement control, for example a parallelogram mechanism, of the processing tools, so that only a corresponding drive via the sections of the processing machine has to be provided. The suction cups can be mounted in a row on a frame. It is also possible to have two rows of suction cups.
In der Parkposition der Saugnäpfe bildet die Ebene der Saugnäpfe mit der horizontalen Ebene des Einzugstisches einen spitzen Winkel bilden, insbesondere einen Winkel zwischen 70 und 85 Grad. Zusätzlich ist vorteilhafterweise der Einzugstisch zwischen Unterwange und Oberwange herausfahrbar, um nach Lösen der Saugnäpfe ein gewendetes Flachbauteil aufzunehmen.In the parking position of the suction cups, the plane of the suction cups forms an acute angle with the horizontal plane of the feed table, in particular an angle between 70 and 85 degrees. In addition, the draw-in table can advantageously be moved out between the lower cheek and upper cheek in order to pick up a flat component that has been turned after the suction cups have been released.
Damit ist es möglich, für eine zur Oberwange zugehörige Auflegeeinheit durch Lösen der Saugnäpfe das über 95 bis 110 Grad gewendete Flachbauteil entweder auf den Einzugstisch oder eine unterhalb vorgesehene Ablage heruntergleiten zu lassen.This makes it possible for a placement unit belonging to the upper beam to slide the flat component turned over 95 to 110 degrees either onto the infeed table or onto a shelf provided underneath by releasing the suction cups.
Für eine der Unterwange zugehörige Auflegeeinheit kann durch Lösen der Saugnäpfe das über 95 bis 110 Grad gewendete Flachbauteil ebenfalls auf eine unterhalb vorgesehene Ablage heruntergleiten.For a placement unit belonging to the lower cheek, the flat component, which has been turned over 95 to 110 degrees, can also slide down onto a shelf provided below by loosening the suction cups.
Eine weitere Zuführung kann durch die Auflegeeinheit an dem oberen beziehungsweise unteren Bearbeitungswerkzeug realisiert werden, wenn das Flachbauteil in der Parkposition der Oberwange beziehungsweise der Unterwange auf die dann aktivierten Saugnäpfe aufgesetzt wird und durch Verschwenken nach unten beziehungsweise nach oben das so aufgesetzte Flachbauteil auf den herausfahrenden Einzugstisch abgelegt wird, so dass dann insbesondere nach Rückfahrt des Einzugstisch und Ausrichtung des Flachbauteils die Bearbeitung durch die Biegewerkzeuge beginnt.A further feed can be implemented by the placement unit on the upper or lower processing tool if the flat component is placed in the park position of the upper beam or the lower beam on the suction cups that are then activated and the flat component placed in this way is placed on the moving infeed table by pivoting downwards or upwards is deposited, so that processing by the bending tools then begins, in particular after the feed table has moved back and the flat component has been aligned.
Die Aufgabe wird bei einer Bearbeitungsmaschine der eingangs genannten Art auch durch die Merkmale des Anspruchs 5 gelöst.In the case of a processing machine of the type mentioned at the outset, the object is also achieved by the features of
Dadurch, dass die Auflegeeinheit quer zu der oder den Bearbeitungswerkzeugen seitlich innerhalb der zugeordneten Wange für eine Zuführbewegung des Flachbauteils in Richtung der Bearbeitungskante des Flachbauteils verbunden ist, kann eine Beschickungsbewegung über eine mit dem Oberteil verschwenkmässig verbundene Schiene bewerkstelligt werden, wobei damit das Abheben des Flachbauteils von einem Beschickungstisch ermöglicht wird. Der Zweck der Auflegeinheit ist hier, für eine Zuführbewegung des Flachbauteils in Richtung der Bearbeitungskante des Flachbauteils zu sorgen. Dafür ist die Auflegeeinheit quer zu der oder den Bearbeitungswerkzeugen bewegbar, also parallel zu den Bearbeitungskanten des oder der Bearbeitungswerkzeuge, innerhalb der zugeordneten Wange mit dieser Wange verbunden. Damit ist die Zuführbewegung eines Flachbauteils in Richtung der Bearbeitungskante des Flachbauteils möglich, was ein Beladen der Vorrichtung direkt nach Ausstoss eines bearbeiteten Flachbauteils nach vorne vor die Maschine ermöglicht.Because the placement unit is connected transversely to the machining tool or tools laterally within the associated cheek for a feed movement of the flat component in the direction of the machining edge of the flat component, a loading movement can be brought about via a rail that is pivotably connected to the upper part, thereby lifting the flat component is made possible by a loading table. The purpose of the placement unit here is to ensure a feed movement of the flat component in the direction of the machining edge of the flat component. For this purpose, the application unit can be moved transversely to the machining tool or tools, that is, parallel to the machining edges of the machining tool or tools, and is connected to this cheek within the associated cheek. This enables the feeding movement of a flat component in the direction of the machining edge of the flat component, which enables the device to be loaded directly after a machined flat component has been ejected to the front in front of the machine.
Vorteilhafterweise ist der Beschickungs- oder Übergabetisch in einer parallelen Ebene und höher als die durch den Einzugstisch vorgegebene Ebene angeordnet, so dass die Übergabe des Flachbauteils ohne zusätzliche Schwenkbewegung der Auflegeeinheit möglich ist.The loading or transfer table is advantageously arranged in a parallel plane and higher than the plane predetermined by the draw-in table, so that the transfer of the flat component is possible without an additional pivoting movement of the placement unit.
Vorteilhafterweise ist zwischen dem Übergabetisch und dem Einzugstisch ein Freiraum als Parkraum für die Auflegeeinheit vorgesehen ist, so dass die Bearbeitungsmaschine die für die Falzbewegung eines Flachbauteils notwendige Klemmbewegung der Wangen durchführen kann, ohne dass diese Auflegeeinheit eine solche Bewegung räumlich behindert.A free space is advantageously provided between the transfer table and the infeed table as a parking space for the placement unit so that the processing machine can perform the clamping movement of the cheeks necessary for the folding movement of a flat component without this placement unit spatially obstructing such a movement.
Vorteilhafterweise werden beide Auflegeeinheiten kombiniert eingesetzt, so dass eine Person Flachbauteile der Maschine zuführt und diese nach erledigter Bearbeitung alleine gewendet oder nicht aus der Maschine herausnehmen kann.Advantageously, both placement units are used in combination, so that one person feeds flat components to the machine and, after machining, can either turn them over or not remove them from the machine.
Technisch gemeinsam ist den Auflegeeinheiten gemäss Anspruch 1 und Anspruch 5, dass sie das Flachbauteil von aussen in den Innenraum zuführen, ohne die Klemmwangen sehr weit öffnen zu müssen, was bei den Bearbeitungsmaschinen eine gewisse Zeit in Anspruch nimmt. Zudem wird die Komplexität der Maschinen gering gehalten, indem die entsprechenden Halteeinrichtungen, Saugnäpfe an Rahmen befestigt werden, die an bestehenden Verschwenkachsen der Maschine befestigt werden, so dass die Kosten klein gehalten werden.What is technically common to the placement units according to
Weitere Ausführungsformen sind in den abhängigen Ansprüchen angegeben.Further embodiments are given in the dependent claims.
Bevorzugte Ausführungsformen der Erfindung werden im Folgenden anhand der Zeichnungen beschrieben, die lediglich zur Erläuterung dienen und nicht einschränkend auszulegen sind. In den Zeichnungen zeigen:
- Fig. 1
- eine perspektivische Ansicht einer Bearbeitungsmaschine gemäss Ausführungsbeispielen der Erfindung;
- Fig. 2
- eine schematische Seitenansicht auf hier wesentliche Teile einer Bearbeitungsmaschine nach
Fig. 1 mit einem Einzugstisch und der Auflegeeinheit in einer Ruheposition; - Fig. 3
- eine schematische Seitenansicht auf die Bearbeitungsmaschine nach
Fig. 1 mit einem herausgeschobenen Einzugstisch und der Auflegeeinheit in einer Ruheposition; - Fig. 4
- eine schematische Seitenansicht auf die Bearbeitungsmaschine nach
Fig. 1 mit einem herausgeschobenen Einzugstisch und der Auflegeeinheit auf dem Flachmaterialteil in einer Aufnahmeposition; - Fig. 5
- eine schematische Seitenansicht auf die Bearbeitungsmaschine nach
Fig. 1 mit einem herausgeschobenen Einzugstisch und der Auflegeeinheit mit aufgenommenem Flachmaterialteil zurück in einer Ruheposition; - Fig. 6
- eine schematische Seitenansicht auf die Bearbeitungsmaschine nach
Fig. 1 mit einem herausgeschobenen Einzugstisch und der Auflegeeinheit mit auf den Einzugstisch herabgelassenen Flachmaterialteil; - Fig. 7
- eine schematische Seitenansicht auf die Bearbeitungsmaschine nach
Fig. 1 mit einem herausgeschobenen Einzugstisch und der Auflegeeinheit mit losgelassenem und auf den Einzugstisch gleitenden Flachmaterialteil; - Fig. 8
- eine schematische Seitenansicht auf die Bearbeitungsmaschine nach
Fig. 1 mit einem teilweise eingezogenen Einzugstisch und dem nun gegenüberFig. 2 gewendeten Flachmaterialteil; - Fig. 9
- eine schematische Seitenansicht auf hier wesentliche Teile einer Bearbeitungsmaschine mit einem Einzugstisch und einer oberen und einer unteren Auflegeeinheit, jeweils in einer Ruheposition;
- Fig. 10
- eine schematische Seitenansicht auf die Bearbeitungsmaschine nach
Fig. 9 mit einem herausgeschobenen Einzugstisch und der unteren Auflegeeinheit auf dem Flachmaterialteil in einer Aufnahmeposition; - Fig. 11
- zeigt eine schematische Seitenansicht der Bearbeitungsmaschine nach
Fig. 9 mit einem wieder zurück eingezogenen Einzugstisch und der Auflegeeinheit 60 mit dem aufgenommenem und von ihr getragenen Flachmaterialteil; - Fig. 12
- eine schematische Seitenansicht auf die Bearbeitungsmaschine nach
Fig. 9 mit der Auflegeeinheit in Ruheposition aber aktivierten Saugnäpfen mit noch gehaltenem Flachmaterialteil über einer Ablage; - Fig. 13
- eine perspektivische Ansicht mit wesentlichen Anteilen einer Bearbeitungsmaschine gemäss einem Ausführungsbeispiel der Erfindung;
- Fig. 14
- eine schematische Seitenansicht auf die Bearbeitungsmaschine nach
Fig. 13 mit der Auflegeeinheit in der Aufnahmeposition mit aktivierten Saugnäpfen mit aufgenommenem Flachbauteil; - Fig. 15
- eine schematische Seitenansicht auf die Bearbeitungsmaschine nach
Fig. 13 mit der Auflegeeinheit in der Einführbewegung des aufgenommenem Flachbauteils zeitlich nachFig. 14 ; - Fig. 16
- eine perspektivische Ansicht der Situation der
Fig. 15 mit der einfahrenden Auflegeeinheit; - Fig. 17
- eine schematische Seitenansicht auf die Bearbeitungsmaschine nach
Fig. 13 mit der Auflegeeinheit nach Lösung der Saugnäpfe mit heruntergelassenem Flachbauteil, wobei dieses vorne aus der Maschine herausragt; - Fig. 18
- eine perspektivische Ansicht der Situation der Bearbeitungsmaschine nach
Fig. 13 nach Zurückfahren des Rahmenbauteils; - Fig. 19
- eine perspektivische Ansicht der Situation der Bearbeitungsmaschine nach
Fig. 18 während der Bearbeitung des Flachbauteils mit der Seitenschubeinheit in einer Parkposition; - Fig. 20
- eine schematische Seitenansicht auf die Bearbeitungsmaschine nach
Fig. 19 ; - Fig. 21
- eine perspektivische Ansicht der Bearbeitungsmaschine nach
Fig. 1 bei einem Falzvorgang eines ersten Flachbauteils; und - Fig. 22
- eine schematische Seitenansicht auf die Bearbeitungsmaschine nach
Fig. 21 mit der Auflegeeinheit nach Lösung der Saugnäpfe mit heruntergelassenem Flachbauteil, welches umgebogen wird.
- Fig. 1
- a perspective view of a processing machine according to embodiments of the invention;
- Fig. 2
- a schematic side view of here essential parts of a processing machine
Fig. 1 with a feed table and the placement unit in a rest position; - Fig. 3
- a schematic side view of the processing machine according to
Fig. 1 with an extended feed table and the placement unit in a rest position; - Fig. 4
- a schematic side view of the processing machine according to
Fig. 1 with a drawn-out feed table and the placement unit on the flat material part in a pick-up position; - Fig. 5
- a schematic side view of the processing machine according to
Fig. 1 with a pulled-out feed table and the placement unit with the flat material part picked up back in a rest position; - Fig. 6
- a schematic side view of the processing machine according to
Fig. 1 with a pushed-out draw-in table and the loading unit with the flat material part lowered onto the draw-in table; - Fig. 7
- a schematic side view of the processing machine according to
Fig. 1 with a pushed-out draw-in table and the lay-up unit with the flat material part released and sliding onto the draw-in table; - Fig. 8
- a schematic side view of the processing machine according to
Fig. 1 with a partially retracted feed table and the one oppositeFig. 2 turned flat material part; - Fig. 9
- a schematic side view of here essential parts of a processing machine with a feed table and an upper and a lower lay-up unit, each in a rest position;
- Fig. 10
- a schematic side view of the processing machine according to
Fig. 9 with a drawn-out feed table and the lower placement unit on the flat material part in a pick-up position; - Fig. 11
- shows a schematic side view of the processing machine according to FIG
Fig. 9 with a draw-in table retracted again and theplacement unit 60 with the flat material part picked up and carried by it; - Fig. 12
- a schematic side view of the processing machine according to
Fig. 9 with the placement unit in the rest position but activated suction cups with the flat material part still held over a shelf; - Fig. 13
- a perspective view with essential parts of a processing machine according to an embodiment of the invention;
- Fig. 14
- a schematic side view of the processing machine according to
Fig. 13 with the placement unit in the receiving position with activated suction cups with the flat component received; - Fig. 15
- a schematic side view of the processing machine according to
Fig. 13 with the placement unit in the insertion movement of the flat component picked upFig. 14 ; - Fig. 16
- a perspective view of the situation of FIG
Fig. 15 with the incoming placement unit; - Fig. 17
- a schematic side view of the processing machine according to
Fig. 13 with the placement unit after releasing the suction cups with the flat component lowered, this protruding from the front of the machine; - Fig. 18
- a perspective view of the situation of the processing machine according to
Fig. 13 after moving back the frame component; - Fig. 19
- a perspective view of the situation of the processing machine according to
Fig. 18 during the machining of the flat component with the side shift unit in a parking position; - Fig. 20
- a schematic side view of the processing machine according to
Fig. 19 ; - Fig. 21
- a perspective view of the processing machine according to
Fig. 1 during a folding process of a first flat component; and - Fig. 22
- a schematic side view of the processing machine according to
Fig. 21 with the application unit after releasing the suction cups with the flat component lowered and bent over.
Die
Die in der
Das Oberteil 3 wird auch als oberes Maschinenteil und das Unterteil 2 als unteres Maschinenteil einer solchen Blechbiegemaschine bezeichnet. Diese sind senkrecht zu einer Zuführrichtung 17 eines zu biegendes Werkteiles 5 gegeneinander beweglich angeordnet. Dabei ist eine unteren Haltewange 21 und eine untere Biegewange, auch als unteres Bearbeitungswerkzeug 22 bezeichnet, dem unteren Maschinenteil zugeordnet, und eine obere Haltewange 23 und eine obere Biegewange, auch als oberes Bearbeitungswerkzeug 24 bezeichnet, dem oberen Maschinenteil zugeordnet, wobei die vier Wangen quer zur besagten Zuführrichtung ausgerichtet sind und zwischen den besagten vier Wangen zwischen den Maschinenteilen das zu biegende Flachbauteil 5 einlegbar ist, wobei die obere Haltewange in einer Klemmposition gegenüber der unteren Haltewange das zu biegende Werkteil klemmt, dabei ist in der besagten Klemmposition die untere Biegewange eingerichtet, um das zu biegende Flachbauteil 5 um die Vorderkante der oberen Haltewange nach oben zu biegen, wobei bei einem Doppelbieger eine weitere Klemmposition so eingerichtet ist, dass die obere Biegewange 24 das zu biegende Flachbauteil 5 um die Vorderkante der unteren Haltewange 21 nach unten biegen kann.The
Die Oberteile 3 und Unterteile 2 können dabei in vielfältiger Weise angetrieben und angelenkt sein, insbesondere auch nach der
Die Zuführeinheit 50 umfasst eine Reihe von mit einer pneumatisch betriebenen Unterdruckquelle verbundenen Saugnäpfen 51, wobei diese Verbindung beispielsweise über hydraulisch aktivierbare Ventile gesteuert wird. Die Zuführeinheit 50 beziehungsweise die Saugnäpfen 51 von dieser sind an einem Rahmenbauteil 53 befestigt, an welchem direkt oder indirekt das Bearbeitungswerkzeug 24 befestigt ist. Das Bearbeitungswerkzeug 24 ist über ein in
Die
Die
Die
Die
Die
Die
Das Bezugszeichen 54 zeigt ein Verstärkungsprofil, welches Fallweise je nach notwendigem Kraftaufwand an dem Bearbeitungswerkzeug in Richtung 7 angeordnet wird.The
Die
Die
Die
Die
Die
Die
Dabei ist es möglich, aber nicht in
Bei einer Lösung der Saugnäpfe 51 erst in der Position der
Analog zur Ausführung nach
Die Anordnung der unteren und oberen Auflegeeinheit 50 und 60 fest an den zugeordneten Biegewerkzeugen 24 oder 22 oder an einer zu deren Verschwenkachse parallelen Achse, welches auch eine Achse parallel zur Bewegungsachse des Oberteils 3 (und sofern das Unterteil 2 verschwenkbar ist) oder parallel zur Bewegungsachse des Unterteils 3 gestattet ein schnelleres und sicheres Wenden des Flachbauteils oder ein schnelleres Fördern desselben aus der Biegemaschine. Dadurch, dass diese Einheiten ausserhalb des Oberteils 3 und Unterteils 2 agieren, braucht dieses nicht so weit geöffnet zu werden, was weitere Zeit spart. Durch die Anordnung der aufeinanderliegenden Haltewangen und Bearbeitungswerkzeuge 21, 22 und 23, 24, was keine Notwendigkeit für die initialen Vorteile dieser Auflegeeinheit 50 oder 60 ist, sind die Winkelverhältnisse für die Wendeeinheiten 50 und 60 mit dem leichten Erreichen eines Winkels von über 90 Grad für ein effektives Wenden leichter und durch den Einsatz der sowieso schon für das Biegen vorhandene Parallelogrammmechanik 52 erreichbar, was eine Bewegungsachse weniger bedeutet.The arrangement of the lower and upper lay-up
Die
Das Rahmenbauteil 73 und damit die Seiteneinschubschiene 72 ist mit dem Oberteil 3 fest verbunden. Dies führt insbesondere zu einer Einsparung einer zu bewegenden Achse, da so ein Anheben des Flachbauteils 5 durch die Saugnäpfe 51 der Seiteneinschubeinheit 70 einfach durch ein geringes Öffnen (und damit Schiefstellen der Schiene 72 erreicht werden kann. Um für den Benutzer leicht die richtige Lage des Flachbauteils 5 zum Einführen in die Bearbeitungsmaschine 1 zu erreichen, sind ein fest stehender Übergabetisch 80 mit Anschlägen 12 vorgesehen. Diese Anschläge sind in den
Die
Bei der Aufnahme des Flachbauteils 5 in
Die
Diese
Claims (8)
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EP (2) | EP3778048B1 (en) |
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PT (1) | PT3778049T (en) |
SI (1) | SI3778049T1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102021117488A1 (en) | 2021-07-07 | 2023-01-12 | EVOBEND GmbH | Processing machine, workpiece table and method for processing a workpiece |
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US20220274149A1 (en) * | 2019-08-19 | 2022-09-01 | Nelson Hershberger | Sheet metal brake with loading rollers |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1993016822A1 (en) | 1992-02-29 | 1993-09-02 | Edgar Griebel | Bending press |
WO1997032677A1 (en) | 1996-03-08 | 1997-09-12 | Cornelis Hendricus Liet | Apparatus for bending a metal sheet |
US20160107847A1 (en) | 2013-06-27 | 2016-04-21 | Ras Reinhardt Maschinenbau Gmbh | Handling Device and Bending Installation and Method for Bending A Part to be Bent |
EP3208008A1 (en) | 2016-02-22 | 2017-08-23 | Thalmann Maschinenbau AG | Processing machine for flat material parts and a support unit for same |
EP3403738A1 (en) | 2017-05-16 | 2018-11-21 | Thalmann Maschinenbau AG | Sheet metal bending machine |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT519014B1 (en) * | 2016-10-20 | 2018-03-15 | Trumpf Maschinen Austria Gmbh & Co Kg | Production plant with manipulation device |
-
2019
- 2019-08-15 EP EP19191932.3A patent/EP3778048B1/en active Active
-
2020
- 2020-08-10 AU AU2020217311A patent/AU2020217311A1/en active Pending
- 2020-08-10 EP EP20190323.4A patent/EP3778049B1/en active Active
- 2020-08-10 SI SI202030096T patent/SI3778049T1/en unknown
- 2020-08-10 PT PT201903234T patent/PT3778049T/en unknown
- 2020-08-13 US US16/992,768 patent/US11541442B2/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1993016822A1 (en) | 1992-02-29 | 1993-09-02 | Edgar Griebel | Bending press |
WO1997032677A1 (en) | 1996-03-08 | 1997-09-12 | Cornelis Hendricus Liet | Apparatus for bending a metal sheet |
US20160107847A1 (en) | 2013-06-27 | 2016-04-21 | Ras Reinhardt Maschinenbau Gmbh | Handling Device and Bending Installation and Method for Bending A Part to be Bent |
EP3208008A1 (en) | 2016-02-22 | 2017-08-23 | Thalmann Maschinenbau AG | Processing machine for flat material parts and a support unit for same |
EP3403738A1 (en) | 2017-05-16 | 2018-11-21 | Thalmann Maschinenbau AG | Sheet metal bending machine |
Non-Patent Citations (1)
Title |
---|
ASCO MACHINES: "Variobend Bending Machine", YOUTUBE, 25 February 2013 (2013-02-25), pages 2 pp., XP054979901, Retrieved from the Internet <URL:https://www.youtube.com/watch?v=VtqX869N3Tk> [retrieved on 20191112], DOI: https://www.youtube.com/watch?v=VtqX869N3Tk * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102021117488A1 (en) | 2021-07-07 | 2023-01-12 | EVOBEND GmbH | Processing machine, workpiece table and method for processing a workpiece |
Also Published As
Publication number | Publication date |
---|---|
AU2020217311A1 (en) | 2021-03-04 |
EP3778048A1 (en) | 2021-02-17 |
EP3778049B1 (en) | 2022-07-20 |
US11541442B2 (en) | 2023-01-03 |
PT3778049T (en) | 2022-08-12 |
EP3778048C0 (en) | 2023-06-07 |
SI3778049T1 (en) | 2022-10-28 |
US20210046533A1 (en) | 2021-02-18 |
EP3778048B1 (en) | 2023-06-07 |
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