EP3778049B1 - Processing machine for flat material parts with a laying unit and method therefor - Google Patents
Processing machine for flat material parts with a laying unit and method therefor Download PDFInfo
- Publication number
- EP3778049B1 EP3778049B1 EP20190323.4A EP20190323A EP3778049B1 EP 3778049 B1 EP3778049 B1 EP 3778049B1 EP 20190323 A EP20190323 A EP 20190323A EP 3778049 B1 EP3778049 B1 EP 3778049B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- processing machine
- flat material
- processing
- material part
- unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000463 material Substances 0.000 title claims description 60
- 238000000034 method Methods 0.000 title claims description 16
- 238000003754 machining Methods 0.000 claims description 8
- 230000001154 acute effect Effects 0.000 claims description 4
- 238000005452 bending Methods 0.000 description 27
- 238000003780 insertion Methods 0.000 description 14
- 230000037431 insertion Effects 0.000 description 13
- 239000002184 metal Substances 0.000 description 12
- 230000008569 process Effects 0.000 description 12
- 230000007246 mechanism Effects 0.000 description 11
- 230000008901 benefit Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000009957 hemming Methods 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/04—Bending sheet metal along straight lines, e.g. to form simple curves on brakes making use of clamping means on one side of the work
- B21D5/042—With a rotational movement of the bending blade
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/11—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers for feeding sheet or strip material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/18—Advancing work in relation to the stroke of the die or tool by means in pneumatic or magnetic engagement with the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/002—Positioning devices
Definitions
- the present invention relates to a processing machine for flat material parts, comprising a machine frame, a lower beam, an upper beam, at least one processing tool assigned to the lower beam or upper beam and held on the machine frame, a control unit for controlling a processing sequence with the processing tools, an infeed table on which the Flat material part can be placed for positioning in the processing machine, and a placement unit for predetermined positioning of the flat material part on the feed table, wherein the feed table can be moved back and forth from a parking position in an extension direction into a loading and unloading position and wherein the placement unit has a plurality of Has suction cup units with which the flat material part can be picked up and positioned by the feed table, and it relates to a method for this.
- a processing machine for flat material parts with a loading unit is from EP 3 208 008 A1 known to the applicant.
- This placement unit makes it possible to improve, in particular to speed up, the feeding process of the placed flat material part.
- the placement unit is a turning unit in which a group of suction cups are each arranged between individual sections of the subdivided feed table and rotate the workpiece about an axis parallel to the bending axis, which bending axis is pivoted out from below the feed table above the feed table, with the suction cups on transverse attached to the bending axis arranged arms.
- the arms have a predetermined length in order to be able to grip the flat material part from behind and turn it over.
- the cheeks of the processing machine must be moved far apart in order to achieve a sufficient height for the open cheeks reach, so that flat material parts of a certain width can be turned over.
- U.S. 2016/107847 A1 shows a handling device for a folding machine.
- the part to be bent can be gripped on one of its flat sides by forces acting on one side of the flat side in a pulling manner at several longitudinally consecutive points, after which the holding unit can in turn be pivoted relative to a pivotable carrier unit about a first pivot axis parallel to the longitudinal direction, with the pivotable carrier unit pivotable relative to a pivotable support base about a second pivot axis parallel to the first pivot axis, and wherein the pivotable support base is movable in a direction transverse to the second pivot axis by a support base moving unit.
- WO 97/32677 A1 shows a device for bending a metal sheet, comprising a frame, a stationary lower beam with a lower clamp, a movable upper beam with an upper clamp, the clamps each having a clamping surface for clamping a metal sheet in a working position, a lower bending beam and a Upper bending beam for bending a clamped metal sheet upwards or downwards, the bending beams being mounted on both sides in a carrier plate so that they can rotate about a corresponding axis, the carrier plates being movably mounted in the frame in such a way that the lower or upper bending beam is in can be moved to a working position in which its axis lies essentially in the plane of the clamping surface of the lower or upper clamp.
- a device for holding the sheet metal the holding device being provided with a substantially C-shaped frame with a carriage which is reciprocable on a carriage bed between a front and a rear position, the legs of the C- shaped frame each carry a lower and an upper disc, which are suitable for engagement with a metal sheet in a working position.
- the legs of the C-shaped frame In the forward position of the carriage, the legs of the C-shaped frame extend between the top and bottom beams such that the bottom and top discs abut the clamps.
- WO 93/16822 A1 relates to a bending press that uses bending devices with bending rods and mounted on a fixed lower jaw and a movable upper jaw Has gripping devices.
- the flexures are attached to the jaws by spatial mechanisms, preferably ball joint couplings, and positioned longitudinally by mechanically or hydraulically actuated displacement devices.
- the suction cups of the placement unit are directly connected to the movement control, for example a parallelogram mechanism, of the processing tools, so that only a corresponding drive has to be provided via the sections of the processing machine.
- the suction cups can be mounted in a row on a frame. It is also possible to provide two rows of suction cups.
- the plane of the suction cups forms an acute angle with the horizontal plane of the feed table, in particular an angle between 70 and 85 degrees.
- the infeed table between the lower beam and the upper beam can advantageously be moved out in order to pick up a turned flat component after the suction cups have been released.
- the flat component turned over 95 to 110 degrees can also slide down onto a shelf provided below by releasing the suction cups.
- a further feed can be realized by the placement unit on the upper or lower processing tool if the flat component is placed in the parking position of the upper beam or the lower beam on the then activated suction cups and by pivoting downwards or upwards the flat component placed in this way on the moving infeed table is deposited, so that then, in particular after the retraction table has returned and the flat component has been aligned, processing by the bending tools begins.
- the placement unit is positioned transversely to the processing tool or tools laterally within the associated cheek for a feed movement of the flat component in In the direction of the processing edge of the flat component, a loading movement can be accomplished via a rail that is pivotably connected to the upper part, thereby enabling the flat component to be lifted off a loading table.
- the purpose of the placement unit here is to ensure a feed movement of the flat component in the direction of the processing edge of the flat component.
- the placement unit can be moved transversely to the processing tool or tools, that is to say parallel to the processing edges of the processing tool or tools, and is connected to this cheek within the associated cheek. This enables the feed movement of a flat component in the direction of the processing edge of the flat component, which enables the device to be loaded forwards in front of the machine directly after a processed flat component has been ejected.
- the loading or transfer table is arranged in a parallel plane and higher than the plane defined by the feed table, so that the transfer of the flat component is possible without an additional pivoting movement of the placement unit.
- a free space is provided between the transfer table and the feed table as a parking space for the placement unit, so that the processing machine can carry out the clamping movement of the cheeks required for the folding movement of a flat component without this placement unit spatially impeding such a movement.
- both placement units are used in combination, so that one person feeds flat components to the machine and these alone after the processing is complete turned over or cannot be removed from the machine.
- the two placement units have in common that they feed the flat component from the outside into the interior without having to open the clamping jaws very far, which takes a certain amount of time with the processing machines.
- the complexity of the machines is kept low by the corresponding holding devices, suction cups are attached to frames that are attached to existing pivoting axes of the machine, so that the costs are kept low.
- the 1 shows a perspective view of a processing machine 1 according to exemplary embodiments of the invention. More precisely of two sections of one Processing machine 1 with its upper parts 3 and lower parts 2, which are arranged on a transverse frame 4. Processing machines 1 with four, six or 8 sections are customary, in which case a feeding and turning unit 50 is particularly advantageous due to the length and weight of the flat component 5 to be turned.
- the frame 4 runs in a direction of the double arrow 7, which direction is also the direction of the bending edges that can be produced with the processing machine 1. This direction runs transversely to the feed direction 17.
- the one in the 1 The section shown furthest to the left is the foremost section in front of a set-up area 20.
- a lay-on unit 70 is shown in the form of a side-insertion unit, which is associated with FIG Figures 13 to 22 is explained.
- This placement unit 70 is used together with a transfer table 80 with stops 12 .
- the upper part 3 is also referred to as the upper machine part and the lower part 2 as the lower machine part of such a sheet metal bending machine. These are arranged so as to be movable relative to one another perpendicularly to a feed direction 17 of a workpiece 5 to be bent.
- the upper parts 3 and lower parts 2 can be driven and articulated in many ways, especially after EP 3 403 738 A1 the applicant.
- the processing machine 1 also does not have to be a double bending unit that has a lower processing tool 22 and an upper processing tool 24, as here in 1 shown, has. It can also be a single editing tool, with this is assigned to the feeding and turning unit 50 as a loading unit.
- the Figures 2 to 12 show here a double bender with two placement units 50 and 60, which are assigned to the two processing tools 22 and 24.
- the feed unit 50 comprises a series of suction cups 51 connected to a pneumatically operated vacuum source, this connection being controlled, for example, via hydraulically activatable valves.
- the feed unit 50 or the suction cups 51 of this are attached to a frame component 53 to which the processing tool 24 is attached directly or indirectly.
- the processing tool 24 is connected via an in 4 shown movable parallelogram mechanism 52 articulated on the upper part 3 and the upper beam 23.
- the processing tool 24 is already arranged in relation to the upper part 3 and the upper beam 23 in such a way that the processing tip of the processing tool 24 is arranged in the extension direction of the infeed table 10, which corresponds to the direction of the plane defined by the surface of the underside of the suction cups 51, which direction in the side view of the 6 is specified by the sheet 5.
- the 6 shows the feed unit 50 after the placement of the flat component 5, before it after 7 is placed on the infeed table 10 and is then brought into the machine 1 as a feeding step by retracting the infeed table 10, in order to be advanced in the direction 17 in a predetermined manner after striking the depth stops between sections of the infeed table for processing.
- the Figures 2 to 8 show in a sequence the sequence of movements when using this placement unit 50 with its additional function as an upper turning unit. while showing 2 a schematic side view of essential parts of a processing machine 1 with an infeed table 10 and the placement unit 50 in a rest position.
- the upper part 3 is slightly open compared to the lower part 2.
- the 3 shows a schematic side view of the processing machine 1 1 with a pushed-out feed table 10 on which the sheet to be machined or already machined 5 is located.
- the laying-on unit 50 is in a rest position.
- the 4 shows a schematic side view of the processing machine 1 1 with a pushed-out feed table 10 and the loading unit 50 on the Flat material part 5 in a receiving position.
- the upper processing tool 24 is pivoted as for a hemming process, except that the upper part 3 of the processing machine 1 is slightly open in relation to the lower part. This opening only needs to be opened slightly so that the processing tip of the upper processing tool 24 remains securely above the feed table 10 .
- the processing tool 24 is pivoted with the parallelogram mechanism 52 on the holder 53 outside the upper part 3, so that the suction cup 51 shown (from a row of suction cups 51 arranged parallel to the processing tool 24 in direction 7) is placed on the flat material part 5 lowered and supported on this, so that the flat material part 5 adheres to the suction cups 51 by a downstream suction of air located inside the suction cup 51 .
- a negative pressure is usually generated pneumatically and applied to the suction cups 51 via hydraulically operated valves, which negative pressure is then constantly maintained.
- the figure 5 shows a schematic side view of the processing machine 1 1 with a pushed-out feed table 10 and the laying-on unit 50 with picked up flat material part 5, the laying-on unit 50 returning to the rest position. This position of figure 5 is maintained in the vacuum from the 4 achieved by returning the machining tool 24 to its starting position.
- the 6 shows a schematic side view of the processing machine 1 with a pushed-out feed table 10 and the loading unit 50 with the feed table 10 lowered flat material part 5.
- the flat material part 5 is held by vacuum application on the suction cups 51 and in the position of figure 5 has been included is the application of a negative pressure / vacuum to represent the 6 was reduced via a valve control (lower negative pressure) in such a way that the dead weight of the flat material part 5 made it possible to lower it onto the feed table 10 .
- the flat material part 5 forms in the side view of 6 with the inward part of the feed table 10 an acute angle in the range between 70 and 85 degrees.
- the reference number 54 shows a reinforcement profile, which is arranged on the processing tool in direction 7 depending on the required expenditure of force.
- the 7 shows a schematic side view of the processing machine 1 1 with a pushed-out feed table 10 and the placement unit 50 with the flat material part 5 released and sliding onto the feed table 10; just before the flat material part 5 comes to rest fully on the feed table 10 .
- the 8 shows a schematic side view of the processing machine 1 1 with a partially retracted feed table 10 and now facing it 2 turned flat material part 5.
- the flat material part 5 can alternatively also be lowered directly to the ground or to a carriage arranged in front of the processing machine 1 .
- the Figures 9 to 12 show in a sequence the sequence of movements when using the placement unit 60, which is designed here as a lower turning unit. while showing 9 a schematic side view of essential parts of a processing machine 1 with an infeed table 10 and the placement units 50 and 60 in a rest position.
- the upper part 3 is slightly open compared to the lower part 2.
- the flat component 5 has already been machined on both side ends and has an “S” shape in each case in the cross section shown.
- An upper lay-up unit 50 and a lower lay-up unit 60 are shown, only the lower lay-up unit 60 being used here in sequence.
- This is also provided with corresponding suction cups 51 which are mounted on a frame part 53 which is firmly connected to the lower processing tool 22 .
- the 10 shows a schematic side view of the processing machine 1 9 with a pushed-out infeed table 10, on which the sheet metal 5, which has already been processed here, lies.
- the upper lay-up unit 50 is in a rest position and will remain so throughout the sheet 5 turning operation.
- the turning process is carried out here by a lower placement unit 60 which is attached to the lower processing tool 22 .
- the lower machining tool 22 as pivoted for a folding process, except that the upper part 3 of the processing machine 1 is slightly open relative to the lower part 2. This opening only needs to be slightly open so that the machined flat component 5 can be safely pushed through on the feed table 10 between the cheeks 21 and 23 .
- the lower machining tool 22 is pivoted with the parallelogram mechanism 52 on the holder 53 outside the lower part 2, so that the suction cup 51 shown (from a row of suction cups 51 arranged parallel to the machining tool 22 in direction 7) moves from below the flat material part 5 applies, so that the flat material part 5 adheres to the suction cups 51 by subsequent suction of air located inside the suction cup 51 .
- the part of the suction cup 51 lying against the flat material part 5 is shown in the side view 10 covered by the feed table 10.
- the feed table 10 is not a continuous surface, at least here, but has slots in the direction of the double arrow 17 at least at the locations of the suction cups 51, through which it can be applied from below to the flat material part 5 and through which the feed table 10 can be inserted in the direction of this double arrow 17. and is extendable.
- the 11 shows a schematic side view of the processing machine 1 9 with a retracted feed table 10 and the laying-on unit 60 with the flat material part 5 that has been picked up and carried by it, before the laying-on unit 60 returns to the rest position.
- the illustrated end position of the parallelogram mechanism 52 goes beyond the fold position of the lower processing tool 22 and also leads beyond the horizontal as alignment of the front end face of the suction cups 51. Therefore, the free edge of the flat component 5 pointing away from the processing machine 1 (as far as the main orientation of the flat component 5 is concerned) is arranged higher relative to the base of the processing machine 1 than the end of the flat component 5 near the suction cup.
- the 12 shows a schematic side view of the processing machine 1 9 with the previously swung out lower loading unit 60 in the rest position but with activated suction cups 51 with it still held flat material part 5 over a shelf 11. From the 11 Starting from this, the lower placement unit 60 is pivoted back so that the lower retaining cheek 21 forms the lower edge opposite the upper retaining cheek 23 and the flat material part 5 held on the suction cups 51 is pivoted downwards.
- the plane defined by the main plane of the flat material part 5 is similar to the flat material part 5 in FIG 6 is aligned. Then, when the suction cups are no longer held under vacuum, the sheet 5 falls on its back and the two "S" folds projecting upwards remain up. The flat material part 5 then falls onto the tray 11 without having been turned beforehand.
- the advantage then lies in the fact that, particularly in the case of very long metal sheets that extend in the transverse direction 7 over six or eight sections, the flat material part 5 only falls from a small height, making the risk of accidents and damage to the component less likely.
- the lower placement unit 60 acts as a turning unit and turns the flat material part 5 in relation to its position in, for example 9 and then places it on shelf 11.
- the lower placement unit can also be designed as a feed unit when in the position of the 12 the (then still unprocessed) flat component 5 is pressed against the row of suction cups and then the suction cups 51 with their parallelogram mechanism backwards, so to speak 11 be moved in order to then first correctly position the flat component for the folding processes described above after the feed table 12 has been pushed underneath.
- the arrangement of the lower and upper placement units 50 and 60 is fixed to the associated bending tools 24 or 22 or on an axis parallel to their pivoting axis, which is also an axis parallel to the axis of movement of the upper part 3 (and if the lower part 2 is pivotable) or parallel to the axis of movement of the lower part 3 allows faster and safer turning of the flat component or faster conveyance of the same from the bending machine. Because these units act outside of the upper part 3 and lower part 2, this does not need to be opened that far, which saves further time.
- the angular relationships for the turning units 50 and 60 are easy to achieve an angle of over 90 degrees for effective turning is easier and can be achieved by using the parallelogram mechanism 52 that is already present for bending, which means one movement axis less.
- the 13 shows a perspective view with essential parts of a processing machine 1 according to an embodiment of the invention.
- the feed table 10 is in the retracted position between the upper part 3 and the lower part 2, only a section of which is shown here. This section shown is the foremost section in front of a set-up area 20, which has a transfer table 80, not shown here.
- a loading unit runs transversely between the upper part 3 and the lower part 2 as a side insertion unit 70 which has a side insertion rail 72 under which a frame component 73 is arranged such that it can be moved in direction 7 .
- a plurality of suction cups 51 are arranged on the frame component 73, with which a flat component 5 can be picked up laterally outside of the processing machine 1 by the set-up table 80 mentioned. It has already happened here.
- the suction cups 51 correspond to the suction cups of the other exemplary embodiment with a corresponding, advantageously hydraulic control of valves and a permanently operated vacuum source.
- the frame component 73 and thus the side insertion rail 72 is firmly connected to the upper part 3 .
- a fixed transfer table 80 with stops 12 is provided to achieve flat component 5 for insertion into processing machine 1. These stops are in FIGS 1 , 19 and 21 only shown arranged forward. Lateral stops are not necessary since the position of the flat component 5 in the direction of the arrow 7 is not critical, because the cutting length of the bending machine 1 always far exceeds the length of the flat component 5 .
- the 14 shows a schematic side view of the processing machine 1 13 with the placement unit 70 in the pickup position with nine activated suction cups 51 with the flat component 5 picked up.
- 15 shows a schematic side view of the processing machine 1 13 with the placement unit in the insertion movement of the recorded flat component 5, the upper part 3 being slightly open, so that the flat component 5 is slightly inclined relative to the loading table 10.
- the 15 shows the insertion movement so that it is a state timed after the 14 indicates. It's with her too 16 to recognize the a perspective view of the situation of 15 with the retracting placement unit 70, the flat component 5 that has been sucked in being moved in the direction of the double arrow 7 (here to the right) by the suction cups 51 and being moved further.
- the upper part is opened slightly, whereby the insertion rail is raised and tilted about the same axis of rotation, so that the flat component 5 picked up is lifted from the transfer table 80 and then moved by the frame component 73 along the side insertion rail 72 in the insertion direction of the double arrow 7 , until well after the presentation of the 16 the entire flat component 5 has been moved into the processing machine 1 until it is positioned between the cheeks 21 and 22 .
- the 17 shows a schematic side view of the processing machine 1 13 with the placement unit 70 after releasing the suction cups 51 with the flat component 5 lowered, whereby this protrudes from the front of the machine 1.
- the 17 shows 18 a perspective view of the situation of the processing machine 1 chronologically 17 , wherein the frame component 73 has been pulled back laterally on the side insertion rail 72 of the placement unit 70, while the metal sheet between the cheeks 22, 24 protrudes from the machine 1 at the front.
- 20 shows a schematic side view of the processing machine 1 19 .
- FIGS 17 to 20 show that after releasing the flat component 5, the flat component 5 can be advanced with precise positioning without the use of the feed table 10 by depth stops (not shown here), which are located between segments of the feed table 10 divided in the direction of the double arrow, in order to then fold the flat component 5 allow.
- depth stops not shown here
- the frame member 73 is moved out laterally, as the 18 indicates.
- the 19 shows the position of the frame component 73 to the side next to the foremost section of the processing machine 1, but in the direction of the double arrow 7 behind the transfer table 80, i.e.
- 21 shows a perspective view of the machine 1 during a folding process of a first flat component 5, the side insertion unit being the placement unit 70 in the parking position and a second flat component being placed on the transfer table 80 and pushed against the stops 12; and 22 shows a schematic side view of the processing machine 21 with the laying unit 70 in the parking position, with the two flat members 5, one which is bent over in its front portion and the other which lies on the transfer table 80.
Description
Die vorliegende Erfindung betrifft eine Bearbeitungsmaschine für Flachmaterialteile umfassend ein Maschinengestell, eine Unterwange, eine Oberwange, mindestens ein der Unterwange oder Oberwange zugeordnetes und an dem Maschinengestell gehaltenes Bearbeitungswerkzeug, eine Steuerungseinheit zur Steuerung eines Bearbeitungsablaufs mit den Bearbeitungswerkzeugen, ein Einzugstisch, auf welchem das zu bearbeitende Flachmaterialteil für eine Positionierung in der Bearbeitungsmaschine auflegbar ist, und eine Auflegeeinheit zum vorbestimmten Positionieren des Flachmaterialteils auf dem Einzugstisch, wobei der Einzugstisch aus einer Parkposition in einer Ausfahrrichtung in eine Beschickungs- und Entnahmeposition hin und wieder zurück bewegbar ist und wobei die Auflegeeinheit eine Mehrzahl von Saugnapfeinheiten aufweist, mit denen das Flachmaterialteil vom Einzugstisch aufnehmbar und positionierbar ist, und sie betrifft ein Verfahren hierfür.The present invention relates to a processing machine for flat material parts, comprising a machine frame, a lower beam, an upper beam, at least one processing tool assigned to the lower beam or upper beam and held on the machine frame, a control unit for controlling a processing sequence with the processing tools, an infeed table on which the Flat material part can be placed for positioning in the processing machine, and a placement unit for predetermined positioning of the flat material part on the feed table, wherein the feed table can be moved back and forth from a parking position in an extension direction into a loading and unloading position and wherein the placement unit has a plurality of Has suction cup units with which the flat material part can be picked up and positioned by the feed table, and it relates to a method for this.
Eine Bearbeitungsmaschine für Flachmaterialteile mit einer Auflegeeinheit ist aus der
Aus https://www.youtube.com/watch?v=Eg3Ovmc_wZQ ist eine Bearbeitungsmaschine für Flachmaterialteile der Firma ASCO mit einer Auflegeeinheit bekannt (datiert 3.From https://www.youtube.com/watch?v=Eg3Ovmc_wZQ a processing machine for flat material parts from ASCO with a laying unit is known (dated 3.
Februar 2015), die an einer Messe gezeigt worden ist. Die Auflegeeinheit ist hier eine Wendeeinheit, bei der eine Gruppe von Saugnäpfen jeweils zwischen einzelnen Abschnitten des unterteilten Einzugstischs angeordnet sind und das Werkstück um eine zur Biegeachse parallele Achse drehen, welche Biegeachse von unterhalb des Einzugstisches oberhalb des Einzugstischs herausgeschwenkt wird, wobei die Saugnäpfe an quer zur Biegeachse angeordneten Armen befestigt sind. Dabei weisen die Arme eine vorbestimmte Länge auf, um von hinter dem Flachmaterialteil dieses ergreifen und umdrehen zu können. Dabei müssen die Wangen der Bearbeitungsmaschine weit auseinander gefahren werden, um eine ausreichende Höhe der geöffneten Wangen zu erreichen, damit auch Flachmaterialteile einer gewissen Breite umgedreht werden kann. Durch das Wenden in der Maschine ist ebenfalls eine Beschleunigung des Einzugs- oder Zuführungsvorganges verbunden, da der nächste Biegeschritt schneller angegangen werden kann. https://www.youtube.com/watch?v=VtqX869N3Tk zeigt ein Firmenvideo einer Bearbeitungsmaschine für Flachmaterialteile mit der oben genannten Funktion, die die Basis für den Oberbegriff des Anspruchs 1 bildet. https://www.youtube.com/watch? v=WwuX11ckxmM&ab_channel=jornsswiss zeigt ein weiteres Beispiel für eine ähnliche Bearbeitungsmaschine.February 2015) that was shown at a trade fair. The placement unit is a turning unit in which a group of suction cups are each arranged between individual sections of the subdivided feed table and rotate the workpiece about an axis parallel to the bending axis, which bending axis is pivoted out from below the feed table above the feed table, with the suction cups on transverse attached to the bending axis arranged arms. In this case, the arms have a predetermined length in order to be able to grip the flat material part from behind and turn it over. The cheeks of the processing machine must be moved far apart in order to achieve a sufficient height for the open cheeks reach, so that flat material parts of a certain width can be turned over. Turning in the machine also speeds up the infeed or feed process, since the next bending step can be tackled more quickly. https://www.youtube.com/watch?v=VtqX869N3Tk shows a company video of a processing machine for flat material parts with the above function, which forms the basis for the preamble of
Ausgehend von diesem Stand der Technik ist es eine Aufgabe der vorliegenden Erfindung, eine Bearbeitungsmaschine anzugeben, bei der der Zuführungsvorgang oder Entladevorgang beschleunigt werden kann, wobei dieser eine maschineninterne Zuführung als Wendevorgang umfassen kann. Vorteilhafterweise sind die Funktionen integriert und erlauben auch eine Ausgabe eines direkt gewendeten bearbeiteten Flachmaterialteils.Proceeding from this prior art, it is an object of the present invention to specify a processing machine in which the feeding process or unloading process can be accelerated, and this can include a machine-internal feeding as a turning process. The functions are advantageously integrated and also allow a directly turned, machined flat material part to be output.
Diese Aufgabe wird bei einer Bearbeitungsmaschine der eingangs genannten Art durch die Merkmale des Anspruchs 1 gelöst. Dadurch, dass die Auflegeeinheit auf der, dem oder den Bearbeitungswerkzeugen zugeordneten Bewegungsachse ausserhalb der zugeordneten Wange für eine gleichartige Verschwenkbewegung montiert ist, ergeben sich mehrere Vorteile. Zum einen wird eine bestehende Bewegungsachse für diese als Wendeeinheit arbeitende Auflegeeinheit verwendet, so dass keine weiteren Elemente notwendig sind. Dabei bedeutet zudem das Merkmal "ausserhalb" einer zugeordneten Wange, dass die Mechanik, beispielsweise eine Parallelogrammmechanik zur Bewegung der Bearbeitungswange auf der der Verschwenkachse von Oberteil und Unterteil gegenüberliegenden Seite der Wangen angeordnet ist, so dass diese Mechanik kein grosses Öffnen des Oberteils für den Wendevorgang erfordert. In allen
Dadurch ist es möglich, auch breite Bleche zu wenden, da die Breite des Flachbauteils oder Bleches dem Freiraum zwischen der Ebene des Einzugstisches und dem Rahmen der Bearbeitungsmaschine einerseits nach unten oder die Raumhöhe von der Ebene des Einzugstisches ausgehend nach oben einnehmen darf. Gleichzeitig beschleunigt diese Vorgehensweise das Manipulieren der Bleche, da die Klemmwangen nur wenig geöffnet werden müssen, nämlich nur in dem Masse, wie sich die gefalzten Enden des Blechs über die mittlere Ebene erheben, also nicht mehr, als zum Herausschieben eines solchen bearbeiteten Bleches durch den Einzugstisch selber .erforderlich ist.This makes it possible to turn even wide sheet metal, since the width of the flat component or sheet metal may occupy the free space between the level of the infeed table and the frame of the processing machine downwards or the room height from the level of the infeed table upwards. At the same time it accelerates Procedure for manipulating the sheets, since the clamping cheeks only have to be opened a little, namely only to the extent that the folded ends of the sheet rise above the middle level, i.e. no more than to push out such a machined sheet through the feed table itself. is required.
Vorteilhafterweise sind die Saugnäpfe der Auflegeeinheit in einer direkten Weise mit der Bewegungssteuerung, beispielsweise einer Parallelogrammmechanik, der Bearbeitungswerkzeuge verbunden, so dass nur ein entsprechender Antrieb über die Sektionen der Bearbeitungsmaschine vorgesehen sein muss. Die Saugnäpfe können dabei in einer Reihe auf einem Rahmen montiert werden. Es ist auch möglich zwei Reihen von Saugnäpfen vorzusehen.Advantageously, the suction cups of the placement unit are directly connected to the movement control, for example a parallelogram mechanism, of the processing tools, so that only a corresponding drive has to be provided via the sections of the processing machine. The suction cups can be mounted in a row on a frame. It is also possible to provide two rows of suction cups.
In der Parkposition der Saugnäpfe bildet die Ebene der Saugnäpfe mit der horizontalen Ebene des Einzugstisches einen spitzen Winkel bilden, insbesondere einen Winkel zwischen 70 und 85 Grad. Zusätzlich ist vorteilhafterweise der Einzugstisch zwischen Unterwange und Oberwange herausfahrbar, um nach Lösen der Saugnäpfe ein gewendetes Flachbauteil aufzunehmen.In the parking position of the suction cups, the plane of the suction cups forms an acute angle with the horizontal plane of the feed table, in particular an angle between 70 and 85 degrees. In addition, the infeed table between the lower beam and the upper beam can advantageously be moved out in order to pick up a turned flat component after the suction cups have been released.
Damit ist es möglich, für eine zur Oberwange zugehörige Auflegeeinheit durch Lösen der Saugnäpfe das über 95 bis 110 Grad gewendete Flachbauteil entweder auf den Einzugstisch oder eine unterhalb vorgesehene Ablage heruntergleiten zu lassen.This makes it possible, for a placement unit belonging to the upper beam, to let the flat component, which has been turned through 95 to 110 degrees, slide down either onto the feed table or onto a shelf provided underneath by releasing the suction cups.
Für eine der Unterwange zugehörige Auflegeeinheit kann durch Lösen der Saugnäpfe das über 95 bis 110 Grad gewendete Flachbauteil ebenfalls auf eine unterhalb vorgesehene Ablage heruntergleiten.For a placement unit associated with the lower beam, the flat component turned over 95 to 110 degrees can also slide down onto a shelf provided below by releasing the suction cups.
Eine weitere Zuführung kann durch die Auflegeeinheit an dem oberen beziehungsweise unteren Bearbeitungswerkzeug realisiert werden, wenn das Flachbauteil in der Parkposition der Oberwange beziehungsweise der Unterwange auf die dann aktivierten Saugnäpfe aufgesetzt wird und durch Verschwenken nach unten beziehungsweise nach oben das so aufgesetzte Flachbauteil auf den herausfahrenden Einzugstisch abgelegt wird, so dass dann insbesondere nach Rückfahrt des Einzugstisch und Ausrichtung des Flachbauteils die Bearbeitung durch die Biegewerkzeuge beginnt.A further feed can be realized by the placement unit on the upper or lower processing tool if the flat component is placed in the parking position of the upper beam or the lower beam on the then activated suction cups and by pivoting downwards or upwards the flat component placed in this way on the moving infeed table is deposited, so that then, in particular after the retraction table has returned and the flat component has been aligned, processing by the bending tools begins.
Wenn zusätzlich die Auflegeeinheit quer zu der oder den Bearbeitungswerkzeugen seitlich innerhalb der zugeordneten Wange für eine Zuführbewegung des Flachbauteils in Richtung der Bearbeitungskante des Flachbauteils verbunden ist, kann eine Beschickungsbewegung über eine mit dem Oberteil verschwenkmässig verbundene Schiene bewerkstelligt werden, wobei damit das Abheben des Flachbauteils von einem Beschickungstisch ermöglicht wird. Der Zweck der Auflegeinheit ist hier, für eine Zuführbewegung des Flachbauteils in Richtung der Bearbeitungskante des Flachbauteils zu sorgen. Dafür ist die Auflegeeinheit quer zu der oder den Bearbeitungswerkzeugen bewegbar, also parallel zu den Bearbeitungskanten des oder der Bearbeitungswerkzeuge, innerhalb der zugeordneten Wange mit dieser Wange verbunden. Damit ist die Zuführbewegung eines Flachbauteils in Richtung der Bearbeitungskante des Flachbauteils möglich, was ein Beladen der Vorrichtung direkt nach Ausstoss eines bearbeiteten Flachbauteils nach vorne vor die Maschine ermöglicht.If, in addition, the placement unit is positioned transversely to the processing tool or tools laterally within the associated cheek for a feed movement of the flat component in In the direction of the processing edge of the flat component, a loading movement can be accomplished via a rail that is pivotably connected to the upper part, thereby enabling the flat component to be lifted off a loading table. The purpose of the placement unit here is to ensure a feed movement of the flat component in the direction of the processing edge of the flat component. For this purpose, the placement unit can be moved transversely to the processing tool or tools, that is to say parallel to the processing edges of the processing tool or tools, and is connected to this cheek within the associated cheek. This enables the feed movement of a flat component in the direction of the processing edge of the flat component, which enables the device to be loaded forwards in front of the machine directly after a processed flat component has been ejected.
Vorteilhafterweise ist der Beschickungs- oder Übergabetisch in einer parallelen Ebene und höher als die durch den Einzugstisch vorgegebene Ebene angeordnet, so dass die Übergabe des Flachbauteils ohne zusätzliche Schwenkbewegung der Auflegeeinheit möglich ist.Advantageously, the loading or transfer table is arranged in a parallel plane and higher than the plane defined by the feed table, so that the transfer of the flat component is possible without an additional pivoting movement of the placement unit.
Vorteilhafterweise ist zwischen dem Übergabetisch und dem Einzugstisch ein Freiraum als Parkraum für die Auflegeeinheit vorgesehen ist, so dass die Bearbeitungsmaschine die für die Falzbewegung eines Flachbauteils notwendige Klemmbewegung der Wangen durchführen kann, ohne dass diese Auflegeeinheit eine solche Bewegung räumlich behindert.Advantageously, a free space is provided between the transfer table and the feed table as a parking space for the placement unit, so that the processing machine can carry out the clamping movement of the cheeks required for the folding movement of a flat component without this placement unit spatially impeding such a movement.
Wenn zusätzlich die Auflegeeinheit quer zu der oder den Bearbeitungswerkzeugen seitlich innerhalb der zugeordneten Wange für eine Zuführbewegung des Flachbauteils in Richtung der Bearbeitungskante des Flachbauteils verbunden ist, werden somit beide Auflegeeinheiten kombiniert eingesetzt, so dass eine Person Flachbauteile der Maschine zuführt und diese nach erledigter Bearbeitung alleine gewendet oder nicht aus der Maschine herausnehmen kann.If, in addition, the placement unit is connected transversely to the processing tool or tools on the side within the associated cheek for a feed movement of the flat component in the direction of the processing edge of the flat component, both placement units are used in combination, so that one person feeds flat components to the machine and these alone after the processing is complete turned over or cannot be removed from the machine.
Technisch gemeinsam ist dabei den beiden Auflegeeinheiten, dass sie das Flachbauteil von aussen in den Innenraum zuführen, ohne die Klemmwangen sehr weit öffnen zu müssen, was bei den Bearbeitungsmaschinen eine gewisse Zeit in Anspruch nimmt. Zudem wird die Komplexität der Maschinen gering gehalten, indem die entsprechenden Halteeinrichtungen, Saugnäpfe an Rahmen befestigt werden, die an bestehenden Verschwenkachsen der Maschine befestigt werden, so dass die Kosten klein gehalten werden.Technically, the two placement units have in common that they feed the flat component from the outside into the interior without having to open the clamping jaws very far, which takes a certain amount of time with the processing machines. In addition, the complexity of the machines is kept low by the corresponding holding devices, suction cups are attached to frames that are attached to existing pivoting axes of the machine, so that the costs are kept low.
Weitere Ausführungsformen sind in den abhängigen Ansprüchen angegeben.Further embodiments are specified in the dependent claims.
Bevorzugte Ausführungsformen der Erfindung werden im Folgenden anhand der Zeichnungen beschrieben, die lediglich zur Erläuterung dienen und nicht einschränkend auszulegen sind. In den Zeichnungen zeigen:
- Fig. 1
- eine perspektivische Ansicht einer Bearbeitungsmaschine gemäss Ausführungsbeispielen der Erfindung;
- Fig. 2
- eine schematische Seitenansicht auf hier wesentliche Teile einer Bearbeitungsmaschine nach
Fig. 1 mit einem Einzugstisch und der Auflegeeinheit in einer Ruheposition; - Fig. 3
- eine schematische Seitenansicht auf die Bearbeitungsmaschine nach
Fig. 1 mit einem herausgeschobenen Einzugstisch und der Auflegeeinheit in einer Ruheposition; - Fig. 4
- eine schematische Seitenansicht auf die Bearbeitungsmaschine nach
Fig. 1 mit einem herausgeschobenen Einzugstisch und der Auflegeeinheit auf dem Flachmaterialteil in einer Aufnahmeposition; - Fig. 5
- eine schematische Seitenansicht auf die Bearbeitungsmaschine nach
Fig. 1 mit einem herausgeschobenen Einzugstisch und der Auflegeeinheit mit aufgenommenem Flachmaterialteil zurück in einer Ruheposition; - Fig. 6
- eine schematische Seitenansicht auf die Bearbeitungsmaschine nach
Fig. 1 mit einem herausgeschobenen Einzugstisch und der Auflegeeinheit mit auf den Einzugstisch herabgelassenen Flachmaterialteil; - Fig. 7
- eine schematische Seitenansicht auf die Bearbeitungsmaschine nach
Fig. 1 mit einem herausgeschobenen Einzugstisch und der Auflegeeinheit mit losgelassenem und auf den Einzugstisch gleitenden Flachmaterialteil; - Fig. 8
- eine schematische Seitenansicht auf die Bearbeitungsmaschine nach
Fig. 1 mit einem teilweise eingezogenen Einzugstisch und dem nun gegenüberFig. 2 gewendeten Flachmaterialteil; - Fig. 9
- eine schematische Seitenansicht auf hier wesentliche Teile einer Bearbeitungsmaschine mit einem Einzugstisch und einer oberen und einer unteren Auflegeeinheit, jeweils in einer Ruheposition;
- Fig. 10
- eine schematische Seitenansicht auf die Bearbeitungsmaschine nach
Fig. 9 mit einem herausgeschobenen Einzugstisch und der unteren Auflegeeinheit auf dem Flachmaterialteil in einer Aufnahmeposition; - Fig. 11
- zeigt eine schematische Seitenansicht der Bearbeitungsmaschine nach
Fig. 9 mit einem wieder zurück eingezogenen Einzugstisch und der Auflegeeinheit 60 mit dem aufgenommenem und von ihr getragenen Flachmaterialteil; - Fig. 12
- eine schematische Seitenansicht auf die Bearbeitungsmaschine nach
Fig. 9 mit der Auflegeeinheit in Ruheposition aber aktivierten Saugnäpfen mit noch gehaltenem Flachmaterialteil über einer Ablage; - Fig. 13
- eine perspektivische Ansicht mit wesentlichen Anteilen einer Bearbeitungsmaschine gemäss einem Ausführungsbeispiel der Erfindung;
- Fig. 14
- eine schematische Seitenansicht auf die Bearbeitungsmaschine nach
Fig. 13 mit der Auflegeeinheit in der Aufnahmeposition mit aktivierten Saugnäpfen mit aufgenommenem Flachbauteil; - Fig. 15
- eine schematische Seitenansicht auf die Bearbeitungsmaschine nach
Fig. 13 mit der Auflegeeinheit in der Einführbewegung des aufgenommenem Flachbauteils zeitlich nachFig. 14 ; - Fig. 16
- eine perspektivische Ansicht der Situation der
Fig. 15 mit der einfahrenden Auflegeeinheit; - Fig. 17
- eine schematische Seitenansicht auf die Bearbeitungsmaschine nach
Fig. 13 mit der Auflegeeinheit nach Lösung der Saugnäpfe mit heruntergelassenem Flachbauteil, wobei dieses vorne aus der Maschine herausragt; - Fig. 18
- eine perspektivische Ansicht der Situation der Bearbeitungsmaschine nach
Fig. 13 nach Zurückfahren des Rahmenbauteils; - Fig. 19
- eine perspektivische Ansicht der Situation der Bearbeitungsmaschine nach
Fig. 18 während der Bearbeitung des Flachbauteils mit der Seitenschubeinheit in einer Parkposition; - Fig. 20
- eine schematische Seitenansicht auf die Bearbeitungsmaschine nach
Fig. 19 ; - Fig. 21
- eine perspektivische Ansicht der Bearbeitungsmaschine nach
Fig. 1 bei einem Falzvorgang eines ersten Flachbauteils; und - Fig. 22
- eine schematische Seitenansicht auf die Bearbeitungsmaschine nach
Fig. 21 mit der Auflegeeinheit nach Lösung der Saugnäpfe mit heruntergelassenem Flachbauteil, welches umgebogen wird.
- 1
- a perspective view of a processing machine according to embodiments of the invention;
- 2
- a schematic side view of essential parts of a
machine tool 1 with a feed table and the laying unit in a rest position; - 3
- a schematic side view of the
processing machine 1 with a feed table pushed out and the lay-on unit in a rest position; - 4
- a schematic side view of the
processing machine 1 with a pushed-out feed table and the placement unit on the flat material part in a pick-up position; - figure 5
- a schematic side view of the
processing machine 1 with an infeed table pushed out and the placement unit with picked up flat material part back in a rest position; - 6
- a schematic side view of the
processing machine 1 with a pushed-out feed table and the placement unit with the flat material part lowered onto the feed table; - 7
- a schematic side view of the
processing machine 1 with a pushed-out infeed table and the placement unit with the flat material part released and sliding onto the infeed table; - 8
- a schematic side view of the
processing machine 1 with a partially retracted infeed table and the one now opposite2 turned flat material part; - 9
- a schematic side view of essential parts of a processing machine with a feed table and an upper and a lower placement unit, each in a rest position;
- 10
- a schematic side view of the processing machine
9 with a feed table pushed out and the lower laying unit on the flat material part in a pick-up position; - 11
- shows a schematic side view of the processing machine
9 with an infeed table retracted again and theplacement unit 60 with the flat material part picked up and carried by it; - 12
- a schematic side view of the processing machine
9 with the lay-up unit in the rest position but activated suction cups with the sheet material still held over a tray; - 13
- a perspective view with essential parts of a processing machine according to an embodiment of the invention;
- 14
- a schematic side view of the processing machine
13 with the lay-up unit in the pickup position with activated suction cups with flat component picked up; - 15
- a schematic side view of the processing machine
13 with the placement unit in the insertion movement of the recorded flat component in time14 ; - 16
- a perspective view of the situation
15 with the incoming lay-up unit; - 17
- a schematic side view of the processing machine
13 with the laying unit after releasing the suction cups with the flat component lowered, protruding from the front of the machine; - 18
- a perspective view of the situation of the processing machine
13 after retracting the frame member; - 19
- a perspective view of the situation of the processing machine
18 during processing of the flat component with the side shift unit in a parking position; - 20
- a schematic side view of the processing machine
19 ; - 21
- a perspective view of the
processing machine 1 during a hemming process of a first flat component; and - 22
- a schematic side view of the
processing machine 21 with the loading unit after loosening the suction cups with lowered flat component, which is bent over.
Die
Die in der
Das Oberteil 3 wird auch als oberes Maschinenteil und das Unterteil 2 als unteres Maschinenteil einer solchen Blechbiegemaschine bezeichnet. Diese sind senkrecht zu einer Zuführrichtung 17 eines zu biegendes Werkteiles 5 gegeneinander beweglich angeordnet. Dabei ist eine unteren Haltewange 21 und eine untere Biegewange, auch als unteres Bearbeitungswerkzeug 22 bezeichnet, dem unteren Maschinenteil zugeordnet, und eine obere Haltewange 23 und eine obere Biegewange, auch als oberes Bearbeitungswerkzeug 24 bezeichnet, dem oberen Maschinenteil zugeordnet, wobei die vier Wangen quer zur besagten Zuführrichtung ausgerichtet sind und zwischen den besagten vier Wangen zwischen den Maschinenteilen das zu biegende Flachbauteil 5 einlegbar ist, wobei die obere Haltewange in einer Klemmposition gegenüber der unteren Haltewange das zu biegende Werkteil klemmt, dabei ist in der besagten Klemmposition die untere Biegewange eingerichtet, um das zu biegende Flachbauteil 5 um die Vorderkante der oberen Haltewange nach oben zu biegen, wobei bei einem Doppelbieger eine weitere Klemmposition so eingerichtet ist, dass die obere Biegewange 24 das zu biegende Flachbauteil 5 um die Vorderkante der unteren Haltewange 21 nach unten biegen kann.The
Die Oberteile 3 und Unterteile 2 können dabei in vielfältiger Weise angetrieben und angelenkt sein, insbesondere auch nach der
Die Zuführeinheit 50 umfasst eine Reihe von mit einer pneumatisch betriebenen Unterdruckquelle verbundenen Saugnäpfen 51, wobei diese Verbindung beispielsweise über hydraulisch aktivierbare Ventile gesteuert wird. Die Zuführeinheit 50 beziehungsweise die Saugnäpfen 51 von dieser sind an einem Rahmenbauteil 53 befestigt, an welchem direkt oder indirekt das Bearbeitungswerkzeug 24 befestigt ist. Das Bearbeitungswerkzeug 24 ist über ein in
Die
Die
Die
Die
Die
Die
Das Bezugszeichen 54 zeigt ein Verstärkungsprofil, welches Fallweise je nach notwendigem Kraftaufwand an dem Bearbeitungswerkzeug in Richtung 7 angeordnet wird.The
Die
Die
Die
Die
Die
Die
Dabei ist es möglich, aber nicht in
Bei einer Lösung der Saugnäpfe 51 erst in der Position der
Analog zur Ausführung nach
Die Anordnung der unteren und oberen Auflegeeinheit 50 und 60 fest an den zugeordneten Biegewerkzeugen 24 oder 22 oder an einer zu deren Verschwenkachse parallelen Achse, welches auch eine Achse parallel zur Bewegungsachse des Oberteils 3 (und sofern das Unterteil 2 verschwenkbar ist) oder parallel zur Bewegungsachse des Unterteils 3 gestattet ein schnelleres und sicheres Wenden des Flachbauteils oder ein schnelleres Fördern desselben aus der Biegemaschine. Dadurch, dass diese Einheiten ausserhalb des Oberteils 3 und Unterteils 2 agieren, braucht dieses nicht so weit geöffnet zu werden, was weitere Zeit spart. Durch die Anordnung der aufeinanderliegenden Haltewangen und Bearbeitungswerkzeuge 21, 22 und 23, 24, was keine Notwendigkeit für die initialen Vorteile dieser Auflegeeinheit 50 oder 60 ist, sind die Winkelverhältnisse für die Wendeeinheiten 50 und 60 mit dem leichten Erreichen eines Winkels von über 90 Grad für ein effektives Wenden leichter und durch den Einsatz der sowieso schon für das Biegen vorhandene Parallelogrammmechanik 52 erreichbar, was eine Bewegungsachse weniger bedeutet.The arrangement of the lower and
Die
Das Rahmenbauteil 73 und damit die Seiteneinschubschiene 72 ist mit dem Oberteil 3 fest verbunden. Dies führt insbesondere zu einer Einsparung einer zu bewegenden Achse, da so ein Anheben des Flachbauteils 5 durch die Saugnäpfe 51 der Seiteneinschubeinheit 70 einfach durch ein geringes Öffnen (und damit Schiefstellen der Schiene 72 erreicht werden kann. Um für den Benutzer leicht die richtige Lage des Flachbauteils 5 zum Einführen in die Bearbeitungsmaschine 1 zu erreichen, sind ein fest stehender Übergabetisch 80 mit Anschlägen 12 vorgesehen. Diese Anschläge sind in den
Die
Bei der Aufnahme des Flachbauteils 5 in
Die
Diese
Claims (8)
- Processing machine (1) for flat material parts (5) comprising a machine frame (2, 3), a lower beam (21), an upper beam (23), at least one processing tool (22 or 24) associated with the lower beam (21) or upper beam (23) and held on the machine frame (2, 3), a control unit for controlling a processing sequence with the processing tools (22, 24), a infeed table (10) on which the flat material part (5) to be processed can be placed for positioning in the processing machine (1), and a support unit (50, 60, 70) for predetermined positioning of the flat material part (5) on the infeed table (10), wherein the support unit (50, 60, 70) has a plurality of suction cup units (51) with which the flat material part (5) can be picked up and positioned, characterised in that the support unit (50, 60) is mounted on the axis of movement associated with the machining tool or tools (22, 24) for a similar pivoting movement, wherein the infeed table (10) is moved from a parking position (59, 69, 79) in an extension direction (17) to a second position and back again.
- Processing machine (1) according to claim 1, characterised in that, in the parking position of the suction cups (51), the plane of the suction cups (51) forms an acute angle with the horizontal plane of the infeed table (10), in particular an angle between 70 and 85 degrees.
- Processing machine (1) according to claim 2, characterised in that the infeed table (10) can be moved out between the lower beam (21) and the upper beam (23) in order to receive a turned flat material part (5) after the suction cups (51) have been released.
- Processing machine (1) according to any one of the claims 1 to 3, characterised in that two support units (50 and 60) are provided, wherein the one support unit (50) is associated with the upper processing tool (24) as a feed and turning unit and wherein the other support unit (60) is associated with the lower processing tool (22) as a feed and turning unit.
- Processing machine (1) for flat material parts (5) according to any one of the claims 1 to 4, characterised in that the support unit (70) is connected to the associated beam (21, 23) so as to be movable transversely to the processing tool or tools (22, 24) within the associated beam (21, 23) in order to enable a feeding movement of the flat material part (5) in the direction (7) of the processing edge of the flat material part (5).
- Processing machine (1) according to claim 5, characterised in that a transfer table (80) is arranged at the side of the processing machine (1) in a parallel plane and higher than the plane defined by the infeed table (10).
- Processing machine (1) according to claim 6, characterised in that a free space is provided between the transfer table (80) and the infeed table (10) as a parking space (79) for the support unit (70).
- Method for feeding flat material parts (5) to a processing machine (1) according to any one of claims 1 to 7, characterised in that the flat material part (5) to be fed and then processed is arranged for positioning in the processing machine (1) on a support unit (50, 60, 70) in a parking position (59, 69, 79) for predetermined positioning of the flat material part (5) on the infeed table (10), the infeed table (10) then being moved from its parking position (59, 69, 79) in an extension direction (17) into a second position and back again with the flat material part (5) released thereon, and wherein the support unit (50, 60, 70) has a plurality of suction cup units (51), with which the flat material part (5) can be picked up and positioned, wherein the support unit (50, 60, 70) is mounted on the axis of movement, associated with the processing tool or tools (22, 24), of the associated beam (21, 23, 24) for a similar pivoting movement.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SI202030096T SI3778049T1 (en) | 2019-08-15 | 2020-08-10 | Processing machine for flat material parts with a laying unit and method therefor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP19191932.3A EP3778048B1 (en) | 2019-08-15 | 2019-08-15 | Processing machine for flat material parts with a laying unit and method therefor |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3778049A1 EP3778049A1 (en) | 2021-02-17 |
EP3778049B1 true EP3778049B1 (en) | 2022-07-20 |
Family
ID=67658981
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19191932.3A Active EP3778048B1 (en) | 2019-08-15 | 2019-08-15 | Processing machine for flat material parts with a laying unit and method therefor |
EP20190323.4A Active EP3778049B1 (en) | 2019-08-15 | 2020-08-10 | Processing machine for flat material parts with a laying unit and method therefor |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19191932.3A Active EP3778048B1 (en) | 2019-08-15 | 2019-08-15 | Processing machine for flat material parts with a laying unit and method therefor |
Country Status (5)
Country | Link |
---|---|
US (1) | US11541442B2 (en) |
EP (2) | EP3778048B1 (en) |
AU (1) | AU2020217311A1 (en) |
PT (1) | PT3778049T (en) |
SI (1) | SI3778049T1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20220274149A1 (en) * | 2019-08-19 | 2022-09-01 | Nelson Hershberger | Sheet metal brake with loading rollers |
DE102021117488A1 (en) * | 2021-07-07 | 2023-01-12 | EVOBEND GmbH | Processing machine, workpiece table and method for processing a workpiece |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4206417A1 (en) * | 1992-02-29 | 1993-09-02 | Edgar Griebel | SWIVEL BENDING MACHINE |
NL1002552C1 (en) * | 1996-03-08 | 1997-09-09 | Cornelis Hendricus Liet | Device for bending a metal sheet. |
DE102013106764A1 (en) * | 2013-06-27 | 2014-12-31 | Ras Reinhardt Maschinenbau Gmbh | Handling device and bending machine and method for bending a bent part |
US20170252794A1 (en) * | 2016-02-22 | 2017-09-07 | Thalmann Maschinenbau Ag | Processing machine for flat material parts and a support unit thereof |
AT519014B1 (en) * | 2016-10-20 | 2018-03-15 | Trumpf Maschinen Austria Gmbh & Co Kg | Production plant with manipulation device |
EP3403738B1 (en) | 2017-05-16 | 2022-08-03 | Thalmann Maschinenbau AG | Sheet metal bending machine |
-
2019
- 2019-08-15 EP EP19191932.3A patent/EP3778048B1/en active Active
-
2020
- 2020-08-10 AU AU2020217311A patent/AU2020217311A1/en active Pending
- 2020-08-10 EP EP20190323.4A patent/EP3778049B1/en active Active
- 2020-08-10 SI SI202030096T patent/SI3778049T1/en unknown
- 2020-08-10 PT PT201903234T patent/PT3778049T/en unknown
- 2020-08-13 US US16/992,768 patent/US11541442B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
AU2020217311A1 (en) | 2021-03-04 |
EP3778048A1 (en) | 2021-02-17 |
US11541442B2 (en) | 2023-01-03 |
PT3778049T (en) | 2022-08-12 |
EP3778049A1 (en) | 2021-02-17 |
EP3778048C0 (en) | 2023-06-07 |
SI3778049T1 (en) | 2022-10-28 |
US20210046533A1 (en) | 2021-02-18 |
EP3778048B1 (en) | 2023-06-07 |
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