EP3752652A1 - Tôle fine à froid galvanisée possédant des propriétés de matériau homogènes - Google Patents
Tôle fine à froid galvanisée possédant des propriétés de matériau homogènesInfo
- Publication number
- EP3752652A1 EP3752652A1 EP19733645.6A EP19733645A EP3752652A1 EP 3752652 A1 EP3752652 A1 EP 3752652A1 EP 19733645 A EP19733645 A EP 19733645A EP 3752652 A1 EP3752652 A1 EP 3752652A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- flat steel
- steel product
- flat
- against corrosion
- annealing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title description 19
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 95
- 239000010959 steel Substances 0.000 claims abstract description 95
- 230000007797 corrosion Effects 0.000 claims abstract description 31
- 238000005260 corrosion Methods 0.000 claims abstract description 31
- 238000000576 coating method Methods 0.000 claims abstract description 30
- 239000011248 coating agent Substances 0.000 claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 claims abstract description 10
- 238000010276 construction Methods 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims description 75
- 238000000137 annealing Methods 0.000 claims description 46
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 23
- 229910052799 carbon Inorganic materials 0.000 claims description 23
- 239000011253 protective coating Substances 0.000 claims description 12
- 239000012535 impurity Substances 0.000 claims description 10
- 238000004140 cleaning Methods 0.000 claims description 8
- 238000003618 dip coating Methods 0.000 claims description 5
- 238000009826 distribution Methods 0.000 claims description 4
- 239000000155 melt Substances 0.000 claims description 4
- 238000009792 diffusion process Methods 0.000 claims description 3
- PCTMTFRHKVHKIS-BMFZQQSSSA-N (1s,3r,4e,6e,8e,10e,12e,14e,16e,18s,19r,20r,21s,25r,27r,30r,31r,33s,35r,37s,38r)-3-[(2r,3s,4s,5s,6r)-4-amino-3,5-dihydroxy-6-methyloxan-2-yl]oxy-19,25,27,30,31,33,35,37-octahydroxy-18,20,21-trimethyl-23-oxo-22,39-dioxabicyclo[33.3.1]nonatriaconta-4,6,8,10 Chemical compound C1C=C2C[C@@H](OS(O)(=O)=O)CC[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@H]([C@H](C)CCCC(C)C)[C@@]1(C)CC2.O[C@H]1[C@@H](N)[C@H](O)[C@@H](C)O[C@H]1O[C@H]1/C=C/C=C/C=C/C=C/C=C/C=C/C=C/[C@H](C)[C@@H](O)[C@@H](C)[C@H](C)OC(=O)C[C@H](O)C[C@H](O)CC[C@@H](O)[C@H](O)C[C@H](O)C[C@](O)(C[C@H](O)[C@H]2C(O)=O)O[C@H]2C1 PCTMTFRHKVHKIS-BMFZQQSSSA-N 0.000 claims description 2
- 229910052749 magnesium Inorganic materials 0.000 claims description 2
- 239000011701 zinc Substances 0.000 description 12
- 238000012876 topography Methods 0.000 description 7
- 229910052725 zinc Inorganic materials 0.000 description 7
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 5
- 239000011777 magnesium Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 238000005259 measurement Methods 0.000 description 4
- 238000010422 painting Methods 0.000 description 4
- 239000003973 paint Substances 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 239000010960 cold rolled steel Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000005261 decarburization Methods 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004070 electrodeposition Methods 0.000 description 2
- 238000010894 electron beam technology Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 229910001338 liquidmetal Inorganic materials 0.000 description 2
- 206010048909 Boredom Diseases 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 102000002322 Egg Proteins Human genes 0.000 description 1
- 108010000912 Egg Proteins Proteins 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 210000003278 egg shell Anatomy 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 238000000386 microscopy Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/74—Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material
- C21D1/76—Adjusting the composition of the atmosphere
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/12—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/56—Continuous furnaces for strip or wire
- C21D9/561—Continuous furnaces for strip or wire with a controlled atmosphere or vacuum
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
- C23C2/022—Pretreatment of the material to be coated, e.g. for coating on selected surface areas by heating
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
- C23C2/024—Pretreatment of the material to be coated, e.g. for coating on selected surface areas by cleaning or etching
Definitions
- the present invention relates to a method for producing a flat steel product with a protective coating against corrosion, a corresponding flat steel product, a component obtained therefrom by shaping and its use in the automotive sector, in particular for commercial vehicles, in particular trucks, construction machinery and earth moving vehicles, in the industrial sector, for example as a housing or telescopic rails, in the construction sector, for example as facade elements, for household appliances, in the energy sector, in shipbuilding.
- US 2016/339491 A1 discloses a method for producing a zinc-coated sheet. For this purpose, a cold-rolled steel strip is rolled with a textured roller and then electrolytically coated with a zinc layer that protects against corrosion.
- US 2012/0107636 A1 discloses a method for coating a flat steel product with a coating which protects against corrosion, in particular a coating containing Zn. After the actual coating, the process removes excess liquid metal in a stripping device with a specific geometry.
- the basis of the invention is the knowledge that a ripple characteristic value, which is determined from such a flat topography measurement, can reflect the appearance of the surface after painting more meaningfully than a simple profile characteristic value.
- Profile filtering takes place only in one spatial direction. With an area measurement, the folding operation is possible in both lateral directions. This is more realistic because the counterpart to filtering, the lacquer layer, does not cover the roughness in a linear manner, but rather over a large area.
- the measuring surface must have a width of at least 0.5 mm and a length of at least 25 mm.
- the lateral resolution of the measuring points must be at least 10 mm.
- the height data must be aligned in the area.
- the aligned data are low-pass filtered using a surface filter in accordance with DIN EN ISO 16610-61: 2012.
- the weight function of the area filter has the equation of a rotationally symmetrical Gaussian function with a cutoff wavelength lw of 0.6 mm.
- a profile or several profiles are extracted from the topography measurement data along the measurement direction, and the profile or the profiles is / are high-pass filtered in accordance with the DIN EN ISO 11562 standard with a cutoff wavelength of 5 mm.
- the root mean square RMS (QMW) is calculated from the height data and thus the SWq value is obtained.
- the object of the present invention is to provide a method for producing flat steel products provided with a coating which protects against corrosion, by means of which it can be ensured that corresponding flat steel products are obtained which are used in the further
- the intended shaping process does not undergo any significant change in the surface topography that interferes with the paint appearance.
- step (B) optionally cleaning the flat steel product from step (A),
- step (F) reeling the coated steel flat product from step (D), step (C) being carried out such that the process parameters annealing temperature in ° C, annealing time in s and dew point in ° C are within a space which is in a three-dimensional Cartesian coordinate system of the corner points A (870/190/15), B (870/190 / -25),
- a reference to lying within a room includes lying on an edge, corner or boundary surface of the room.
- the deformation-related topography changes which are noticeable in the areal ripple value or after painting, result in cold-rolled thin sheet with a BH2 value according to SEW094 of more than 5 MPa from the usual manufacturing conditions that lead to anisotropy of the material across the sheet cross-section in combination with a pronounced yield point elongation, which then leads to flow figures on the surface.
- the material anisotropy along the sheet cross-section is characterized by an inhomogeneous distribution of the free carbon. Elongation at stretch is caused by the interposition atoms dissolved in the structure, including the free carbon.
- Elongation at yield point leads to the formation of flow figures on the component surface and is therefore undesirable for the purposes sought in the present invention application.
- the free carbon content can be reduced, for example, by means of suitable measures, which would, however, also be associated with a disadvantageous reduction in the BH2 value.
- this can be redistributed over the sheet cross-section in such a way that there is no significant reduction in the BH2 value, but elastic limit stretching and thus flow figures on the surface can be avoided.
- the material anisotropy over the sheet cross section can be reduced in this way, which also leads to favorable long-wave properties of the surface.
- a redistribution of the carbon content along the sheet thickness can be achieved by the procedure according to the invention, which leads to a homogeneous carbon distribution which corresponds to a low material anisotropy.
- the combination of annealing temperature, annealing duration and dew point according to the invention makes it possible for the yield point elongation to be influenced positively, which contributes to the avoidance of flow figures during subsequent forming.
- the yield point expansion results from the free carbon atoms in the material, which prevent the sliding of dislocations when deformation begins.
- step (C) of the process the material is decarburized by targeted redistribution of the interstitially dissolved carbon atoms.
- the material is decarburized by targeted redistribution of the interstitially dissolved carbon atoms.
- a too high dew point is set in the furnace in step (C)
- a lot of carbon is removed from the edge area of the material, which leads to an extreme concentration gradient between the core and the Surface and associated with this leads to a pronounced material anisotropy, which is responsible for an inhomogeneous flow of the material along the sheet cross-section during the forming (eggshell effect).
- step (C) makes it possible to maintain a previously set topography about a uniform flow of the material on the surface during the forming. This topography is particularly characterized by the so-called SWq value.
- the individual steps of the method according to the present invention are described in detail below.
- the process according to the invention can be carried out batchwise or continuously. In a preferred embodiment, it is carried out continuously.
- Step (A) of the method according to the invention comprises providing a flat steel product.
- any flat steel product known to the person skilled in the art, which can or should be provided with a coating protecting against corrosion, can generally be used in step (A) of the method.
- a flat steel product is understood to be a sheet, a plate or a steel strip.
- a steel strip is preferably used according to the invention.
- the flat steel product used in step (A) of the method according to the invention can be a hot strip or a cold strip.
- a cold strip is preferably used according to the invention.
- the flat steel product can generally be used in all thicknesses known to the person skilled in the art, for example 0.2 to 1.2 mm, preferably 0.5 to 0.9 mm. If a steel strip is used according to the invention, it preferably has a width of 500 to 2500 mm, particularly preferably 800 to 2000 mm.
- the steel present in the flat steel product used according to the invention can generally have any composition.
- the steel present in the flat steel product used according to the invention preferably has a composition which enables a BH2 value of> 5 MPa.
- a steel flat product is particularly preferably used, comprising a steel containing, in addition to Fe and unavoidable impurities (all data in% by weight)
- 0.00 to 0.3 C preferably 0.0001 to 0.3 C, particularly preferably 0.0005 to 0.3 C, more preferably 0.0008 to 0.25 C,
- the optional step (B) of the method according to the invention comprises cleaning the flat steel product from step (A).
- Step (B) of the process according to the invention can generally be carried out by all processes known to the person skilled in the art.
- the cleaning can be done mechanically by brushing, alkaline by appropriate cleaning agents, for example containing surfactants and / or defoamers, and / or electrolytically, for example by alternately switching the strip as cathode and anode.
- the three methods mentioned can be used individually or usually in combination. If necessary, thermal cleaning can also be carried out on an open flame.
- Step (C) of the process according to the invention comprises recrystallizing annealing of the flat steel product from step (A) or (B), step (C) being carried out in such a way that the process parameters annealing temperature in ° C, annealing duration in s and dew point in ° C within one Are in a three-dimensional Cartesian coordinate system from the corner points E (870/381/0), F (870/428/0), G (870/490 / -8.5), H (870/490 / -25 ), l (870/381 / -25), J (830/381/0),
- K (830/423/0), L (830/490 / -8.5), M (830/490 / -25), N (830.381, -25) and the straight-line pentagons (EFGHI ) and (JKLMN), the rectilinearly delimited flat quadrilaterals with the respective corner points (EINJ), (INHM), (HGML), (EFKJ), as well as from the plane containing the points F, K and L and from which the points F, G and L containing plane is limited, the annealing temperature in ° C by the x value, the annealing time in s by the y value and the dew point in ° C by the z value.
- the designation A (870/190/15) means, for example, a point in a three-dimensional coordinate system with the annealing temperature in ° C on the x-axis, the annealing duration in s on the y-axis and the dew point in ° C on the z- Axis.
- the point therefore means, for example, that step (C) of the process according to the invention takes place at an annealing temperature of 870 ° C. for 190 s at a dew point of 15 ° C.
- step (C) the recrystallizing annealing in step (C) is carried out under conditions which lie within the three-dimensional space spanned by the corner points A to M which are connected in a straight line in the above-mentioned manner. If step (C) is carried out under these conditions, the technical advantages mentioned above are obtained. If step (C) is carried out under conditions which lie outside this three-dimensional space, the technical advantages mentioned above are not obtained.
- step (C) of the process is carried out in such a way that the process parameters annealing temperature in ° C, annealing duration in s and dew point in ° C within a three-dimensional coordinate system with the corner points E (870/381/0 ), F (870/428/0), G (870/490 / -8.5), H (870/490 / -25), l (870/381 / -25), J (830/381/0 )
- the present invention therefore preferably relates to the method according to the invention, the process parameters annealing temperature in ° C, annealing duration in s and dew point in ° C within a three-dimensional coordinate system with the corner points E (870/381/0), F (870/428 / 0), G (870/490 / - 8.5), H (870/490 / -25), l (870/381 / -25), J (830/381/0), K (830/423/0), L (830/490 / - 8.5), M (830/490 / -25), N (830.381, -25).
- step (C) is carried out such that the process parameters annealing temperature in ° C, annealing duration in s and dew point in ° C are not within a space which is in a three-dimensional coordinate system from the corner points 0 (870 / 434/0), P (870/490/0), Q (870/490 / -8), R (830/428/0), S (830/490/0), T (830/490 / - 8) and the following areas:
- Step (C) of the method according to the invention can generally be carried out in all devices known to the person skilled in the art, in which it is possible to control the annealing temperature, annealing duration and dew point so that these values are within the ranges according to the invention.
- Preferred devices for step (C) of the process according to the invention are preferably continuously operating furnaces, for example a continuous annealing furnace of an FBA (hot-dip coating system) or continuous annealing, or non-continuously operating furnaces, for example by bell annealing.
- FBA hot-dip coating system
- Step (D) of the method according to the invention comprises the application of a protective coating against corrosion to the flat steel product from step (C).
- a protective coating against corrosion is known per se to the person skilled in the art.
- a coating containing zinc is preferably applied as a protective coating against corrosion.
- a zinc-containing coating is preferably applied by a hot-melt dipping method known to the person skilled in the art or by electrolytic deposition. Methods for hot-dip coating are described, for example, in US 2015/292072 A1, US 2016/339491 A1, US 2012/0107636 A1 and in our own application DE 10 2017 216 572.3.
- Electrolytic processes for the deposition of a zinc-containing layer are also known to the person skilled in the art and are described, for example, in WO 2015/114405.
- a coating which protects against corrosion is preferably applied, comprising 0.1 to 2.0% by weight of Al and optionally 0.1 to 3% by weight of Mg, the rest being Zn and inevitable impurities.
- the corrosion-protecting coating is further preferably applied by hot dip coating.
- the present invention therefore preferably relates to the process according to the invention, step (D) being carried out by hot dip coating in a melt bath comprising 0.1 to 2.0% by weight of Al and optionally 0.1 to 3% by weight of Mg, the rest being Zn and inevitable impurities.
- the desired layer thickness or the desired coating weight is set by methods known to the person skilled in the art, for example using scraping nozzles.
- the coating protecting against corrosion is preferably in a coating weight of 20 to 100 g / m 2 , preferably 30 to 80 g / m 2 , in each case on each side of the flat steel product.
- the applied coatings protecting against corrosion can optionally be diffusion annealed, for example at 450 to 550 ° C., so that an Fe content of 0.1 to 15% by weight, preferably 4 to 10% by weight, in the protective against corrosion Coating sets.
- the present invention therefore preferably relates to the method according to the invention, the coating protecting against corrosion being diffusion annealed.
- Step (E) of the method according to the invention comprises the dressing of the flat steel product from step (D).
- step (E) of the method according to the invention can be carried out by all methods known to the person skilled in the art. Methods known to the person skilled in the art which can be used here are, for example
- EDT electric discharge texturing
- oscillating electrodes are attached to the rotating roller. Due to the current flow, the roller surface melts locally when the Current implodes gas bubbles that have formed on the surface and material is thrown out;
- EBT Electro Beam Texturing
- ECD Electro Chemical Deposition
- EDT-textured rollers are preferably used according to the invention.
- the roughness Ra of the work rolls used is preferably less than or equal to 4.0 mm, particularly preferably less than or equal to 2.7 mm, very particularly preferably less than or equal to 2.2 mm. According to the invention, the work roll roughness is preferably at least 0.5 mm.
- Step (F) of the method according to the invention comprises coiling the coated steel flat product from step (E).
- step (F) of the method according to the invention the flat steel product obtained from step (E) is provided with a corrosion-protective coating, i.e. wound into a coil.
- the reeling in step (F) of the method according to the invention can be carried out by all methods known to the person skilled in the art.
- the process comprising at least steps (A), (B), (C), (D), (E) and
- (F) obtained flat steel product is particularly suitable due to the advantages described above, to be further processed by forming into components that are used for example as the outer skin of vehicles, especially automobiles.
- the present invention therefore further relates to a method for producing a component, comprising at least the following steps:
- Step (H) reshaping the steel flat product from step (G) to obtain the component.
- Step (G) of the method according to the invention comprises providing a flat steel product with a coating protecting against corrosion by the method according to the invention.
- This method according to the invention comprises at least steps (A), (B), (C), (D), (E) and (F) as described above.
- step (F) of the method according to the invention the flat steel product emerges in coiled form as a coil. It is therefore preferred according to the invention to unroll the flat steel product obtained from step (F) before step (G) and, if necessary, to smooth and / or clean it.
- the flat steel product passes through a set of processor straightening rollers, in particular for leveling any unevenness, is then cut into boards of the desired shape and, if necessary, treated with methods known to the person skilled in the art, for example oiling, cleaning, etc.
- Step (H) of the method according to the invention comprises shaping the flat steel product from step (G) in order to obtain the component.
- Appropriate methods are known per se to the person skilled in the art.
- Step (G) of the method according to the invention is preferably carried out by cold working.
- the flat steel product which is preferably obtained as a steel strip, is first cut or punched into corresponding sheets or blanks. These sheets or blanks are then placed in an appropriate forming tool and shaped under pressure.
- the present invention also relates to a flat steel product provided with a corrosion-protecting coating, produced by the method according to the invention, comprising at least steps (A), (B), (C), (D) and (E).
- the process according to the invention makes it possible to produce a flat steel product which, owing to the recrystallizing annealing according to the invention in step (C), has a particularly good surface condition in the deformed state under specially selected conditions. This is shown in particular by an advantageous ripple characteristic value SWq.
- the present invention preferably relates to the flat steel product according to the invention, the coating protecting against corrosion containing 0.1 to 2.0% by weight of Al and optionally 0.1 to 3% by weight of Mg in addition to Zn and unavoidable impurities.
- the present invention further relates to a flat steel product provided with a protective coating against corrosion, the flat steel product having a carbon distribution according to the following formula (I) where f (x), x and k have the following meanings: f (x) relative amount of carbon, based on the original amount of carbon, at a normalized depth x,
- k less than 0.768 f (x) in formula (I) means the carbon content, based on the original carbon content, at a normalized depth x. If, for example, there is carbon in an amount of 50 ppm before the annealing step (C) at a standardized depth x, and after the annealing step (C) there is only 30 ppm of carbon in this standardized depth x, the relative would be Carbon amount f (x) 0.60 or 60%. For a given normalized depth x, the relative amount of carbon f (x) is thus the quotient [carbon fraction after annealing step (C)] / [carbon fraction before annealing step (C)].
- x in formula (I) means the normalized depth in the flat steel product.
- standardized depth in the flat steel product means that the thickness of the flat steel product is first divided by two, and the value obtained in this way then forms the base value. The respective depths to be considered are then divided by this base value in order to obtain the standardized depth x. For example, in the case of a sheet thickness of 2.5 mm, this means that at a point 0.5 mm below the surface of the sheet, the standardized depth x is 40% thus the quotient [distance from the surface] / [1/2 x thickness of the flat steel product].
- the standardized depth x is by definition less than or equal to 1 and without units.
- k is a unitless factor (k factor). According to the invention, k is less than 0.768, preferred less than or equal to 0.5, more preferably -0.5 to 0.7, particularly preferably -0.25 to 0.5.
- the present invention also relates to the flat steel product according to the invention, the coating protecting against corrosion containing 0.1 to 2.0% by weight of Al and optionally 0.1 to 3% by weight of Mg in addition to Zn and unavoidable impurities.
- the flat steel product according to the invention can be a hot strip or a cold strip. A cold strip is preferred according to the invention.
- the flat steel product can generally have all thicknesses known to the person skilled in the art, for example 0.2 to 1.2 mm, preferably 0.5 to 0.9 mm, in each case including the coating which protects against corrosion. If a steel strip is used according to the invention, it preferably has a width of 500 to 2500 mm, particularly preferably 800 to 2000 mm.
- the steel present in the flat steel product according to the invention can generally have any composition.
- the steel present in the flat steel product according to the invention preferably has a composition which enables a BH2 value according to SEW094 of> 5 MPa.
- a flat steel product is particularly preferably used, comprising a steel containing, in addition to Fe and unavoidable impurities (all data in% by weight)
- 0.00 to 0.3 C preferably 0.0001 to 0.3 C, particularly preferably 0.0005 to 0.3 C, more preferably 0.0008 to 0.3 C,
- the present invention also relates to the component produced by the method according to the invention, at least comprising steps (F) and (G). It can be provided as part of a development of the method that the skin pass with an EDT roller with a roller roughness Ra between 1.0 and 3.0 micrometers, preferably between 1.5 and 2.5 micrometers, especially between 1.8 and 2.2 micrometers with preferably 2.0 micrometers.
- the component is therefore preferably manufactured in such a way that the process with skin passaging with an EDT roller with a roller roughness Ra between 1.0 and 3.0 micrometers, preferably between 1.5 and 2.5 micrometers, particularly preferably between 1.8 and 2.2 microns.
- the present invention preferably relates to the component according to the invention, it having a SWq value of at most 0.34, particularly preferably at most 0.33, very particularly preferably 0.25 to 0.34, in particular 0.25 to 0.33, in each case after reshaping.
- the present invention also relates to the use of a flat steel product according to the invention or a component according to the invention in the automotive sector, in particular for commercial vehicles, in particular trucks, construction machinery and earth moving vehicles, in the industrial sector, for example as housings or telescopic rails, in the construction sector, for example as facade elements, for household appliances, in the energy sector, in shipbuilding.
- Figures 1, 2 and 3 each show three-dimensional coordinate systems, in which the annealing temperature in ° C as the x value, the annealing time in s as the y value and the dew point in ° C as the z value.
- FIG. 1 The particularly preferred space according to the invention is shown in FIG. 1
- FIG. 1 A further space according to the invention is shown in FIG.
- the entire space which results from the addition of the space according to FIG. 1 and the space according to FIG. 2, represents the space according to the invention.
- FIG. 3 shows a space that is not preferred, according to the invention. Examples
- the strip is then galvanized on both sides in a hot-dip process (nominal weight per side 50 g / m 2 ) and treated with an EDT roller with a roller roughness Ra of 2.0 mm.
- the C content of the annealed cold strip and the absolute decarburization are determined using GDOES. Furthermore, the SWq value was determined by a confocal white light microscope. A sample whose SWq value is greater than 0.34 does not meet the desired properties and is therefore a comparative sample.
- Coated flat steel products which are distinguished by a particularly high-quality surface structure can be obtained by the process according to the invention. These flat steel products can therefore be used advantageously in the automotive sector.
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- Engineering & Computer Science (AREA)
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- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physics & Mathematics (AREA)
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- Crystallography & Structural Chemistry (AREA)
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Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/EP2018/068091 WO2020007459A1 (fr) | 2018-07-04 | 2018-07-04 | Tôle fine à froid galvanisée possédant des propriétés de matériau homogènes |
PCT/EP2019/065793 WO2020007594A1 (fr) | 2018-07-04 | 2019-06-17 | Tôle fine à froid galvanisée possédant des propriétés de matériau homogènes |
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EP3752652A1 true EP3752652A1 (fr) | 2020-12-23 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP19733645.6A Pending EP3752652A1 (fr) | 2018-07-04 | 2019-06-17 | Tôle fine à froid galvanisée possédant des propriétés de matériau homogènes |
Country Status (2)
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EP (1) | EP3752652A1 (fr) |
WO (2) | WO2020007459A1 (fr) |
Families Citing this family (1)
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CN111830966B (zh) * | 2020-06-04 | 2023-12-19 | 深圳市无限动力发展有限公司 | 角落识别和清扫方法、装置及存储介质 |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2010130883A1 (fr) | 2009-05-14 | 2010-11-18 | Arcelormittal Investigacion Y Desarrollo Sl | Procede de fabrication d'une bande metallique revetue presentant un aspect ameliore |
WO2014135753A1 (fr) | 2013-03-06 | 2014-09-12 | Arcelormittal Investigacion Y Desarrollo, S.L. | Procédé de réalisation d'une tôle à revêtement znal avec un essorage optimisé, tôle, pièce et véhicule correspondants |
EP3102348B1 (fr) | 2014-01-30 | 2017-12-27 | ArcelorMittal | Procédé de réalisation de pièces à faible ondulation à partir d'une tôle électrozinguée, pièce et véhicule correspondants |
CN105908089B (zh) * | 2016-06-28 | 2019-11-22 | 宝山钢铁股份有限公司 | 一种热浸镀低密度钢及其制造方法 |
US11453923B2 (en) * | 2016-09-20 | 2022-09-27 | Thyssenkrupp Steel Europe Ag | Method for manufacturing flat steel products and flat steel product |
DE102017216572A1 (de) | 2017-09-19 | 2019-03-21 | Thyssenkrupp Ag | Schmelztauchbeschichtetes Stahlband mit verbessertem Oberflächenerscheinungsbild und Verfahren zu seiner Herstellung |
-
2018
- 2018-07-04 WO PCT/EP2018/068091 patent/WO2020007459A1/fr active Application Filing
-
2019
- 2019-06-17 WO PCT/EP2019/065793 patent/WO2020007594A1/fr unknown
- 2019-06-17 EP EP19733645.6A patent/EP3752652A1/fr active Pending
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WO2020007459A1 (fr) | 2020-01-09 |
WO2020007594A1 (fr) | 2020-01-09 |
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