Classifications

• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
  • H01F3/00—Cores, Yokes, or armatures
  • H01F3/10—Composite arrangements of magnetic circuits
  • H01F3/12—Magnetic shunt paths
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
  • H01F27/00—Details of transformers or inductances, in general
  • H01F27/34—Special means for preventing or reducing unwanted electric or magnetic effects, e.g. no-load losses, reactive currents, harmonics, oscillations, leakage fields
  • H01F27/38—Auxiliary core members; Auxiliary coils or windings
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
  • H01F27/00—Details of transformers or inductances, in general
  • H01F27/24—Magnetic cores
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
  • H01F3/00—Cores, Yokes, or armatures
  • H01F3/10—Composite arrangements of magnetic circuits
  • H01F3/14—Constrictions; Gaps, e.g. air-gaps
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
  • H01F38/00—Adaptations of transformers or inductances for specific applications or functions
  • H01F38/08—High-leakage transformers or inductances

Definitions

• the present invention relates to a transformer core and a
• Power electronic DC-DC converters can use transformers if an adaptation of the input to the output voltage or a galvanic isolation is necessary. Depending on the topology chosen, a high series inductance in series with the transformer may be desirable. This longitudinal inductance can be realized, for example, as external inductance, or can also be integrated into the transformer as leakage inductance. To limit magnification of the transformer by integrating the stray inductance, additional stray flux may be conducted in a high magnetic permeability material in the transformer.
• the air gap can be divided into a plurality of partial air gaps, so that the spatial extent of the stray magnetic field is reduced.
• the present invention discloses a transformer core with the features of patent claim 1, as well as a transformer with the features of claim 10. Accordingly, it is provided:
• a transformer core with a first transformer leg, a second transformer leg and a Streupfadenschenkel. The first
• Transformer leg has a first longitudinal axis.
• Transformer leg has a second longitudinal axis.
• Litter path has a further longitudinal axis. Furthermore, a first plane is predetermined which extends through the first longitudinal axis and the second longitudinal axis. In this case, the Streupfadschenkel is arranged such that the
• Longitudinal axis of the Streupfadschenkels is outside the first plane, which is spanned by the first longitudinal axis and the second longitudinal axis.
• a transformer having a transformer core according to the invention and a first winding, which is arranged on the first transformer arm and a second winding, which is arranged on the second transformer arm.
• the present invention is based on the finding that the longitudinal or leakage inductance of the transformer can be increased by the use of additional Streupfadschenkel in a transformer core. Such an increase in the longitudinal or leakage inductance of the transformer may be desirable depending on the circuit topology in which such a transformer is to be used. However, the additional lead
• the present invention is therefore based on the idea to take into account this knowledge and to provide an efficient geometry for a transformer core with additional Streupfadschenkeln, which further a possible efficient installation of such a transformer core allows. Moreover, it is an object of the present invention to provide a geometry for a transformer core with additional Streupfadschenkeln, which further a possible efficient installation of such a transformer core allows. Moreover, it is an object of the present invention to provide a geometry for a
• the present invention provides that the legs of the transformer, which receive the primary and secondary windings, as well as the additional Streupfadschenkel not to arrange in a linear structure. Rather, the additional Streupfadschenkel are arranged away from a line, which is formed by the transformer legs for the primary and secondary windings.
• Transformator leg can be created a transformer core geometry, which on the one hand the most efficient installation of such
• Transformers allows, and also makes the connection of the primary and secondary windings of the transformer as well as possible, without these connections are blocked or impaired by a Streupfadenschenkel.
• the Transformer core to understand which is surrounded by a winding, for example, the primary winding or the secondary winding of the transformer.
• the individual transformer legs in particular the legs of the primary winding and the secondary winding extend at least approximately parallel to one another.
• the Streupfadschenkel is another part of the transformer core, which also usually runs at least approximately parallel to the transformer legs.
• no winding is usually arranged on this scattering filament limb. Rather, the Streupfadschenkel primarily serves to increase the leakage inductance of the transformer.
• the legs of the transformer core can each be connected to each other via suitable transformer yokes.
• suitable transformer yokes for this purpose, in principle any suitable geometries are possible, as will be explained in more detail below.
• a plurality of transformer legs and optionally Streupfadschenkel and at least a portion of the transformer yokes may be formed together from a material or composite material.
• the inventive structure of the transformer core thus a better, space-optimized integration of the transformer is achieved in circuits.
• Connection points of the primary and secondary windings are easily accessible, so that no long connection paths and associated unused areas are required. This reduces the required space and beyond the occurring electrical resistance.
• the transformer core comprises a first transformer yoke and a second transformer yoke.
• Streupfadschenkel are hereby arranged between the first transformer yoke and the second transformer yoke. This creates a self-contained transformer core structure.
• the term "closed” in this case expressly includes any required air gaps for adjusting the inductances in the transformer.
• the transformer legs mean those parts of the transformer to which the windings, in particular the primary and secondary windings, are arranged.
• the Streupfschenschenkel corresponds to another component, in the same way as the
• Transformer leg is arranged, but without an additional turn is disposed on the Streupfschenschenkel.
• Streupfadschenkel are connected to each other via the first and second transformer yoke.
• the legs can each have end faces, wherein the two yokes are respectively arranged on the end faces of the legs.
• the connections and fixations of the transformer legs, Streupfadschenkel and yokes can by means of any suitable
• Streupfadschenkel formed coherently.
• Transformer leg with the other yoke are formed contiguous.
• an air gap is arranged at least between the first and the second transformer yoke and the scattering filament leg. In this way, the leakage inductance in the magnetic path through the yoke and the streamer leg can be increased.
• a suitable filling material can be introduced in the air gap, which fills the air gap completely or partially.
• the scattering filament leg comprises ferromagnetic powder grains.
• the inductance can also be increased.
• Such configurations with ferromagnetic powder grains are also known by the term distributed air gaps.
• a second plane can be defined by the longitudinal axes of the second transformer leg and the scattering leg.
• the Streupfadschenkel can be arranged such that the second plane is perpendicular to the first plane, which is spanned by the longitudinal axes of the first and second transformer arm.
• the transformer core comprises several
• each Streupfschenschenkel each Streupfschenschenkel each having an individual longitudinal axis.
• the plurality of litter path legs can be arranged such that all longitudinal axes of the Streupfadschenkel are located outside the first plane, which through the first longitudinal axis and the second longitudinal axis of the first transformer leg and the second transformer leg are formed. In this way, the required leakage inductance can be formed by several litter path legs.
• the individual Streupfadschenkel can be made particularly small and efficient, so that, if necessary, the required space can further reduce.
• a plane parallel to the first plane spanned by the first and second longitudinal axes of the first transformer leg and the second transformer leg can be spanned by the longitudinal axes of at least two scattering string legs.
• the first transformer leg and the second transformer leg can be arranged in a line which runs parallel to a line which is formed by two Streupfadschenkel. This allows a particularly compact and efficient construction of the
• At least two scattering filament legs may be arranged such that the longitudinal axes of the two scattering filament legs define a plane that is perpendicular to the first plane defined by the first longitudinal axis of the first transformer leg and the second longitudinal axis of the second transformer leg.
• Configuration allows arrangement of the Streupfadschenkel on both sides of a line, which is formed by the first transformer leg and the second transformer leg.
• FIG. 1 is a perspective view of a transformer core according to an embodiment
• Figs. 2 to 6 schematic representations of cross sections through
• FIG. 1 shows a schematic representation of a perspective view of a transformer core 1 according to an embodiment.
• the transformer core comprises a first transformer leg 10, a second
• Transformer leg 20 a Streupfschenschenkel 30, and a first yoke 41 and a second yoke 42. As can be seen, are the first
• Transformer leg 10 the second transformer arm 20 and the Streupfadschenkel 30 between the first Transformatorjoch 41 and the second Transformatorjoch 42 arranged.
• the upper end faces of the first transformer leg 10 the second transformer arm 20 and the Streupfadschenkel 30 between the first Transformatorjoch 41 and the second Transformatorjoch 42 arranged.
• the first transformer leg 10 in this case has a longitudinal axis 11.
• this longitudinal axis 11 may be an axis of symmetry extending from the upper end face to the lower end face of the first transformer leg 10.
• any other longitudinal axes in particular longitudinal axes between the upper and the lower end face of the first transformer leg 10 are possible.
• the second transformer leg 20 has a second longitudinal axis 21 which extends between the upper and the lower end face of the second transformer leg 20.
• the Streupfadschenkel 30 has a further longitudinal axis 31st on, which extends between the upper and the lower end face of the Streupfadschenkels 30.
• the first transformer leg 10 and the second transformer leg 20 as well as the scattering filament legs 30 each have an at least approximately square cross-section perpendicular to the respective longitudinal axes.
• the present invention is not limited to such square cross sections. Rather, any shapes for the cross sections of the transformer legs 10, 20 and the Streupfadschenkel 30 are possible. For example, rectangular, circular, oval or other types of cross sections are possible.
• Transformator leg 22 lie in a virtual plane, and the longitudinal axis 31 of the Streupfadschenkels 30 lies outside this virtual plane, which by the longitudinal axes 11, 21 of the first and second
• Transformer legs 10, 20 is clamped. In this way, by the structure of the transformer core 1 an angled structure, here
• Transformer core structure for example, on the first
• Transformer leg 10 a first winding 61, for example a
• Primary winding can be arranged, and at the second transformer leg 20, a second winding 62, for example, a secondary winding. In this way, an inductive energy transfer between the winding on the first transformer leg 10 and the winding on the second
• a gap for example an air gap 50
• this air gap 50 between the Streupfschenschenkel 30 and the upper, second transformer yoke 42 are located.
• any other positions for the air gap 50 in the region of the Streupfadschenkels 30 are possible.
• any other positions for the air gap 50 in the region of the Streupfadschenkels 30 are possible.
• Figure 2 shows a schematic representation of a cross section through a transformer with a transformer core 1 according to one embodiment.
• the first and second transformer yokes 41, 42 of FIG. 1 are shown in dashed lines. By the first longitudinal axis 11 of the first transformer yokes 41, 42 of FIG. 1 are shown in dashed lines. By the first longitudinal axis 11 of the first transformer yokes 41, 42 of FIG. 1 are shown in dashed lines. By the first longitudinal axis 11 of the first transformer yokes 41, 42 of FIG. 1 are shown in dashed lines. By the first longitudinal axis 11 of the first transformer yokes 41, 42 of FIG. 1 are shown in dashed lines. By the first longitudinal axis 11 of the first transformer yokes 41, 42 of FIG. 1 are shown in dashed lines. By the first longitudinal axis 11 of the first transformer yokes 41, 42 of FIG. 1 are shown in dashed lines. By the first longitudinal axis 11 of the first transformer yokes 41, 42 of FIG. 1 are shown in dashed lines. By the first longitudinal axis 11 of the first transformer
• Transformer leg 20 is defined a plane which is shown in the cross section of Figure 2 by A-A '.
• Streupfadschenkels 30 is located away from this plane A-A '.
• Transformer leg 20 and the longitudinal axis 31 of the Streupfadschenkels 30 another plane are spanned, which is shown in the cross section of Figure 2 by B-B '.
• the planes according to A-A 'and the plane according to B-B' can intersect at right angles or at least approximately at right angles.
• a first winding in particular a primary winding of a transformer
• a further winding in particular a secondary winding of a transformer
• FIG. 3 shows a schematic representation of a cross section through a transformer core 1 according to a further embodiment.
• the transformer core 1 in this case has two Streupfadschenkel 30.
• Both Streupfadschenkel 30 each have a longitudinal axis 31 which lies outside the plane AA ', by the first longitudinal axis 11 of the first transformer leg 10 and the second Longitudinal axis 21 of the second transformer arm 20 is clamped.
• Transformer leg 20 in a common plane B-B ' In a common plane B-B '.
• the transformer core 1 may also have any other configuration in which the longitudinal axes 31 of the Streupfadschenkel 30 outside the plane A-A ', which are spanned by the first longitudinal axis 11 of the first transformer leg 10 and the second longitudinal axis 21 of the second transformer leg 20.
• Figure 4 shows a schematic representation of another embodiment of a transformer core 1.
• the first embodiment the transformer core 1
• Transformer core 1 four litter path legs 30, each having a longitudinal axis 31.
• the four Streupfaschenkel 31 are, for example along a
• Rectangles or squares are arranged on the outer corners of the structure formed by the transformer core 1.
• FIG. 5 shows a schematic representation of a further embodiment for a transformer core 1.
• the transformer core 1 has an elongate scattering thread limb 30 which extends parallel to the first longitudinal axis 11 of the first transformer leg 10 and the second
• a corresponding Streupfadschenkel 30 may be provided on each side of the plane A-A '.
• FIG. 6 shows a further embodiment of a transformer core 1 with a littering path 30. As shown here, the
• Transformer core 1 does not necessarily have a square, rectangular or L-shaped structure with a right angle. It is for the
• transformer core 1 basically possible to provide at least one Streupfadenschenkel 30, the longitudinal axis 31 away from the Surface is located, which is spanned by the longitudinal axes 11, 21 of the two transformer legs 10, 20.
• the transformer legs 10, 20 As material for the transformer legs 10, 20, the transformer yokes 41, 42 and the or the Streupfadschenkel 30 any materials are possible, which are basically suitable for the production of transformer cores.
• the individual legs and yokes can also be realized from sheets or laminated cores.
• Transformer yokes 41, 42 form a common component.
• upper transformer yoke 42 all
• Components are executed as a common component.
• the or the litter path yoke 30 and the first transformer yoke 41 to perform as a common component and the first and second transformer legs 10, 20 and the second
• Transformer yoke 42 also run as a common component.
• a gap 50 in particular an air gap, may be provided between the scattering-filament leg 30 and the first transformer yoke 41 and / or the second transformer yoke 42. If appropriate, any suitable filling materials can also be embedded in this air gap.
• the present invention relates to a transformer core having at least one additional leg.
• This additional leg serves to form a scattering path.
• the Transformer legs and the additional Streupfadenschenkel not arranged along a common line.

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• Engineering & Computer Science (AREA)
• Power Engineering (AREA)
• Chemical & Material Sciences (AREA)
• Composite Materials (AREA)
• Coils Of Transformers For General Uses (AREA)
• Regulation Of General Use Transformers (AREA)
• Coils Or Transformers For Communication (AREA)

Applications Claiming Priority (2)

Publications (1)

Family

ID=64477166

Family Applications (1)

Country Status (7)

Families Citing this family (5)

Family Cites Families (25)

• 2017
  • 2017-12-20 DE DE102017223322.2A patent/DE102017223322A1/de active Pending
• 2018
  • 2018-11-23 JP JP2020534348A patent/JP7087083B2/ja active Active
  • 2018-11-23 US US16/956,891 patent/US11605500B2/en active Active
  • 2018-11-23 KR KR1020207020632A patent/KR102623872B1/ko active IP Right Grant
  • 2018-11-23 CN CN201880082687.4A patent/CN111466002B/zh active Active
  • 2018-11-23 WO PCT/EP2018/082389 patent/WO2019120882A1/de unknown
  • 2018-11-23 EP EP18808326.5A patent/EP3729477A1/de not_active Ceased

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