EP3728947A1 - Burner maintenance tool - Google Patents
Burner maintenance toolInfo
- Publication number
- EP3728947A1 EP3728947A1 EP18833934.5A EP18833934A EP3728947A1 EP 3728947 A1 EP3728947 A1 EP 3728947A1 EP 18833934 A EP18833934 A EP 18833934A EP 3728947 A1 EP3728947 A1 EP 3728947A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- scraper
- support tube
- burner
- axis
- cleaning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000012423 maintenance Methods 0.000 title description 4
- 238000004140 cleaning Methods 0.000 claims abstract description 24
- 238000013519 translation Methods 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 5
- 239000012530 fluid Substances 0.000 claims description 4
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 2
- 239000002184 metal Substances 0.000 abstract description 6
- 230000009471 action Effects 0.000 description 6
- 230000008901 benefit Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000009991 scouring Methods 0.000 description 3
- 230000035508 accumulation Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
- F23D14/48—Nozzles
- F23D14/50—Cleaning devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/16—Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
- B08B1/165—Scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
- B08B1/36—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members rotating about an axis orthogonal to the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/04—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by a combination of operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/043—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
- B08B9/0436—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes provided with mechanical cleaning tools, e.g. scrapers, with or without additional fluid jets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/043—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
- B08B9/045—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes the cleaning devices being rotated while moved, e.g. flexible rotating shaft or "snake"
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D11/00—Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space
- F23D11/36—Details, e.g. burner cooling means, noise reduction means
- F23D11/38—Nozzles; Cleaning devices therefor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D11/00—Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space
- F23D11/36—Details, e.g. burner cooling means, noise reduction means
- F23D11/38—Nozzles; Cleaning devices therefor
- F23D11/386—Nozzle cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2209/00—Details of machines or methods for cleaning hollow articles
- B08B2209/02—Details of apparatuses or methods for cleaning pipes or tubes
- B08B2209/027—Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces
- B08B2209/04—Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces using cleaning devices introduced into and moved along the pipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D2900/00—Special features of, or arrangements for burners using fluid fuels or solid fuels suspended in a carrier gas
- F23D2900/00002—Cleaning burner parts, e.g. burner tips
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D2900/00—Special features of, or arrangements for burners using fluid fuels or solid fuels suspended in a carrier gas
- F23D2900/31018—Nozzles and cleaning devices therefor
Definitions
- the present invention relates to rotary kilns and more particularly to the burners of these furnaces.
- the burners present in rotary kilns (in particular cement mills, lime producers, etc.) generate high air flows at very high speeds (200-300 m / s). . These levels of speed can, depending on the conditions prevailing in the furnace (temperature, quantity of dust, percentage of liquid phase in the chemical compounds) create concretions fixing on the tips of the burner. Their accumulations end up reducing the performance of the burner, by deflection of the flame, which has consequences on the process (quality of production, lifetime of refractory lining of the furnace ...), which can oblige the user to stop his oven to clean the burner tips.
- the object of the invention is to set up a nozzle cleaning system for performing a safe maintenance operation, with the burner in operation, and without risking a costly oven stop.
- the object of the invention consists of a device for cleaning the tips of a burner present on the rotary furnaces, said device consists of an X-axis support tube intended to pass through said burner and is characterized in that the support tube comprises a metal cable connected at one of its ends to a scraper and at the other end to a setting and holding system in position of the scraper, the scraper is articulated on the support tube between a first position aligned with the X axis in the extension of the support tube and a second position perpendicular to the X axis, that the scraper has a beveled portion on its profile and that the support tube is connected to a rotation system of the entire device.
- the device may for example be made of refractory stainless steel.
- the support tube is connected to a means of hammering along the axis X. It is thus possible to translate the scraper back and forth along the axis X in a periodic longitudinal movement or not, which creates repeated blows on said tip by the scraper.
- the cleaning of the tips can be done by scouring action by a rotational movement or by hammering action by a translational movement or by the combination of the two actions.
- the metal cable is disposed outside the support tube.
- a set of guide tubes attached to the support tube holds the cable in the correct position to prevent any pinching between the tool and the tube in which it is inserted.
- the cable may be disposed inside the support tube to benefit from the mechanical protection thereof. So nothing protrudes from the support tube in the burner
- the support tube and the scraper have a diameter F ⁇ 73mm.
- the diameter of the support tube and the scraper are small in size so that they can be inserted into a standard tube. The device is thus compact and able to be inserted in most burners without expensive modification, by an opening of reduced section.
- the scraper is removable and interchangeable. It is thus possible to adapt to different burner diameters by choosing longer or shorter scrapers and choose different types of scrapers, more or less sharpened to improve the scouring of the tip, and whether or not to inject the scraper. pressurized air or powdery materials.
- the support tube is removable and interchangeable. It is thus possible to adapt to the different lengths of burners by choosing longer or shorter tubes, or even by welding an additional tube on the support tube.
- the cable is sufficiently long or it is replaced according to the new length of the burner.
- the support tube and the scraper are hollow and communicating, the support tube is open on both sides, the scraper comprises holes communicating with the inside of said scraper and arranged on one side and the support tube and the scraper are intended to be traveled by compressed air.
- the compressed air flows from the support tube to the scraper.
- the compressed air is injected into the support tube up to the inside of the wiper from which it leaves through the holes, and it allows a cleaning mode adapted to certain conditions of fouling of the burner, it also allows to maintain more long the scraper in the flame, without risking its degradation due to high temperatures inside the oven.
- the support tube and the scraper are hollow and communicating, the support tube is open on both sides, the scraper comprises holes communicating with the inside of said scraper and arranged on one side and the support tube and the scraper are traversed a fluid loaded with a material.
- the powdery material circulates from the powder circulates from the support tube to the scraper.
- the fluid loaded with a powdery material such as sand allows a cleaning mode adapted to severe burner fouling conditions.
- the fluid used may be compressed air.
- the holes may be of a larger diameter.
- the system for rotating the entire device is a motorized steering wheel.
- the cleaning can thus be automated.
- the invention also relates to a method of cleaning a rotary kiln burner, it is characterized in that it comprises the following steps: - insertion and placement of the device according to one of the preceding claims in the burner,
- the device allows a simple and effective mechanical cleaning process.
- the insertion and placement of the device is made using a jack. It is thus possible to automate the process.
- the device is moved in translation along the X axis manually or with the aid of a motorized jack, which in addition to the scraping force, to make a hammering effort on too large collages.
- the cleaning of the end pieces is done by scouring action by a rotational movement or by hammering action by a translational movement or by the combination of the two actions
- the wire rope is connected to the other of its ends to a motorized winch. It is thus possible to automate the process.
- Other advantages may still appear to those skilled in the art on reading the examples below, illustrated by the appended figures given by way of example:
- FIG. 1 is a perspective view of the device according to the invention
- FIG. 2 is a section of the device along the X axis
- FIG. 2A is a section of the device according to AA
- FIG. 3 is a section of the scraper aligned with the tube
- FIG. 4 is a section of the scraper according to IV-IV,
- FIG. 5 is a schematic view of a burner equipped with the device according to the invention.
- Figures 6 and 7 are front views of the tip of different burners with the device according to the invention.
- the device 1 comprises a support tube 2 of X axis, a metal cable 3, a scraper 4 of elongated shape attached to the support tube 2, a system 5 for placing and holding in position the scraper 4, a means 6 for setting rotation of the device 1.
- the metal cable 3 is placed along the support tube 2 (FIG. 2A) in guide tubes 21 fixed to the support tube 2, but it can also be placed inside the support tube 2 (FIG. 5). .
- the wire rope 3 is connected at one of its ends to the scraper 4 and at the other end to a system 5 for placing and holding the scraper 4 in position.
- the scraper 4 is articulated on the support tube 2 about a Y axis perpendicular to the X axis at the end of said support tube 2. It has two positions: a position aligned on the X axis in the extension of the tube 2 and a second position perpendicular to the X axis corresponding to the position of use of the scraper 4.
- the system 5 allows the tilting of the wiper from one position to the other and its holding in position.
- the system 5 consists of a lever arm 50 driving a pulley 51 on which the wire rope 3 is wound.
- the lever arm 50 can be locked in order to immobilize the scraper 4.
- the support tube 2 is connected to a wheel 60 which is the rotating means 6. It can be motorized.
- the scraper 4 is hollow and has holes 40 connecting the hollow 41 to the outside. These holes 40 are distributed over the length of the scraper 4. They may be evenly distributed or not.
- the scraper 4 has a beveled portion 42 on its profile.
- the bevelled portion 42 has two faces 420 and 421. One face is pierced with holes 40, or both. When both sides 420 and 421 are both drilled, the holes 40 may be staggered or staggered from one face to the other or not.
- the scraper 4 has a bore 43 near its hinge 44, this bore is aligned with the inside 20 of the support tube 2 when the scraper is perpendicular to the support tube in the use position.
- the device 1 is placed in the extended position where the support tube 2 and the scraper 4 are in the extension of one another as illustrated in FIG. 3.
- the device 1 is introduced into the burner 7 from the rear of said burner 7 until the scraper 4 comes out completely from the burner on the oven side.
- the introduction can be done in the center or not.
- the system 5 is actuated which tilts the scraper 4 from its extended position to its position perpendicular to the support tube 2 and holds it in position against the nozzle 70 of the burner.
- the positioning and holding system in position is achieved by means of a ratchet winch applied to a toothed wheel which allows the scraper to remain in abutment on the endpiece 70.
- the device 1 is rotated by the steering wheel 60 manually or by a motor, driving the scraper 4 which will rub over the entire periphery of the nozzle 70 of the burner 7 and remove the concretions that are accumulated therein.
- the device 1 can also be moved in translation along the X axis manually or by a motorized jack, driving the scraper 4 which will hammering the surface of the tip 70 of the burner 7 and detach the concretions that are accumulated therein.
- the device offers several possibilities.
- the scraper 4 being removable and interchangeable, one can choose different types of scraper 4.
- the system is set in motion by means 6 of rotation 6, this means can be manual or automated by a mechanism type cylinder and motor.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning In General (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1762884A FR3075930B1 (en) | 2017-12-21 | 2017-12-21 | MAINTENANCE TOOL FOR BURNER |
PCT/FR2018/053274 WO2019122622A1 (en) | 2017-12-21 | 2018-12-13 | Burner maintenance tool |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3728947A1 true EP3728947A1 (en) | 2020-10-28 |
EP3728947B1 EP3728947B1 (en) | 2023-03-29 |
Family
ID=61655933
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18833934.5A Active EP3728947B1 (en) | 2017-12-21 | 2018-12-13 | Burner maintenance tool and method of use thereof |
Country Status (4)
Country | Link |
---|---|
US (1) | US11885491B2 (en) |
EP (1) | EP3728947B1 (en) |
FR (1) | FR3075930B1 (en) |
WO (1) | WO2019122622A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117847525B (en) * | 2024-03-07 | 2024-05-28 | 西安重装铜川煤矿机械有限公司 | Gas stove |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR367133A (en) * | 1906-06-14 | 1906-10-20 | Albert Ganstere | Scaler device |
US2126838A (en) * | 1937-01-13 | 1938-08-16 | John J Stoner | Cleaning device for burner tips |
DE684726C (en) * | 1938-01-04 | 1939-12-04 | Heinrich Stoetzel | Adjustable jackhammer |
US2342228A (en) * | 1942-01-30 | 1944-02-22 | Riley Stoker Corp | Gas burner |
US2429299A (en) * | 1945-02-28 | 1947-10-21 | Serafinovitch Chris | Method and means of cleaning burners |
US2755850A (en) * | 1952-07-24 | 1956-07-24 | W M Cissell Mfg Co Inc | Gas burner |
US3175239A (en) * | 1963-08-06 | 1965-03-30 | Koppers Co Inc | Lance carriage mounted pneumatic jack hammer |
DE2157841C2 (en) * | 1971-11-22 | 1974-01-17 | Alje Renger Groningen Nanninga (Niederlande) | Device for piercing the nozzle opening of a torch |
US4058870A (en) * | 1976-07-09 | 1977-11-22 | C. H. Heist Corporation | Lance tip construction |
US8495783B2 (en) * | 2006-10-06 | 2013-07-30 | Haldor Topsoe A/S | Method and apparatus for cleaning of a burner |
CN205939187U (en) * | 2016-08-19 | 2017-02-08 | 河南汇金智能装备有限公司 | Coke cutter |
CN206683425U (en) * | 2017-02-28 | 2017-11-28 | 上海万澄环保科技有限公司 | A kind of coke cleaning apparatus of cement rotary kiln burner |
CN208860148U (en) * | 2018-09-12 | 2019-05-14 | 唐山冀东水泥三友有限公司 | Cement combustor carbon distribution cleaning plant |
CN216174999U (en) * | 2021-09-11 | 2022-04-05 | 冀东水泥黑龙江有限公司 | Burner coking cleaner |
CN217635690U (en) * | 2022-05-30 | 2022-10-21 | 上海法孚自动化成套设备有限公司 | Device for cleaning coking at head of kiln burner |
-
2017
- 2017-12-21 FR FR1762884A patent/FR3075930B1/en active Active
-
2018
- 2018-12-13 WO PCT/FR2018/053274 patent/WO2019122622A1/en unknown
- 2018-12-13 EP EP18833934.5A patent/EP3728947B1/en active Active
- 2018-12-13 US US16/769,038 patent/US11885491B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
FR3075930B1 (en) | 2020-05-22 |
WO2019122622A1 (en) | 2019-06-27 |
FR3075930A1 (en) | 2019-06-28 |
US11885491B2 (en) | 2024-01-30 |
US20210172598A1 (en) | 2021-06-10 |
EP3728947B1 (en) | 2023-03-29 |
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