EP3728713B1 - Method and system for twisting tyre cords with a controlled tension - Google Patents

Method and system for twisting tyre cords with a controlled tension Download PDF

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Publication number
EP3728713B1
EP3728713B1 EP18845298.1A EP18845298A EP3728713B1 EP 3728713 B1 EP3728713 B1 EP 3728713B1 EP 18845298 A EP18845298 A EP 18845298A EP 3728713 B1 EP3728713 B1 EP 3728713B1
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EP
European Patent Office
Prior art keywords
strand
tension
actual
speed
assembly
Prior art date
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Application number
EP18845298.1A
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German (de)
French (fr)
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EP3728713A1 (en
Inventor
Richard CORNILLE
Christophe Hombert
Francis Aubarede
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Compagnie Generale des Etablissements Michelin SCA
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Compagnie Generale des Etablissements Michelin SCA
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Publication of EP3728713A1 publication Critical patent/EP3728713A1/en
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Classifications

    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44Yarns or threads characterised by the purpose for which they are designed
    • D02G3/48Tyre cords
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/26Yarns or threads characterised by constructional features, e.g. blending, filament/fibre with characteristics dependent on the amount or direction of twist
    • D02G3/28Doubled, plied, or cabled threads
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B3/00General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B3/00General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material
    • D07B3/08General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material in which the take-up reel rotates about the axis of the rope or cable or in which a guide member rotates about the axis of the rope or cable to guide the rope or cable on the take-up reel in fixed position and the supply reels are fixed in position
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B7/00Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
    • D07B7/02Machine details; Auxiliary devices
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2301/00Controls
    • D07B2301/25System input signals, e.g. set points
    • D07B2301/258Tensile stress
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2301/00Controls
    • D07B2301/35System output signals
    • D07B2301/3583Rotational speed
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2301/00Controls
    • D07B2301/35System output signals
    • D07B2301/3591Linear speed

Definitions

  • the present invention relates to the field of the production of wire elements, called “cabled”, by assembly by twisting of several continuous strands, in particular of textile yarns.
  • the present invention relates more particularly to the application of such an assembly method to the manufacture of reinforcing wire elements which are intended to enter into the constitution of tires, in particular pneumatic tires for vehicles.
  • the strands are stored on input spools, from which each strand is unwound to an assembly point, at which said strand is interlaced with the other strand(s) to form a wired element, called " cable ".
  • the strands may have been previously subjected, before being unwound and assembled, to a twisting operation, in order to present a certain pre-twist around their axis.
  • a motorized drive device such as a capstan, which is placed between the input reel and the assembly point in order to give the strand in question a speed of predetermined advance.
  • the wire element is itself driven, downstream of the assembly point, by a motorized output reel, on which said wire element is wound as it is manufactured.
  • a slider which is mounted to slide freely on a ring, coaxial with the axis of rotation of the output spool. output, and through which the wired element passes before joining the coil.
  • the rotation of the coil generates traction on the wired element, which in turn induces a stress on the slider which, by reaction, travels in rotation along the ring and thus causes a twisting movement which generates the intertwining of the strands at the assembly point.
  • the behavior of the slider is sensitive to the degree of filling of the output spool, insofar as the orientation of the wired element which leaves the slider to join the spool varies depending on whether the output spool is very sparsely filled , in which case the wire element, which has a small turn diameter, is oriented quasi-radially with respect to the axis of the coil, and therefore quasi-radially with respect to the axis of the ring which carries the slider , or depending on whether the output coil is on the contrary filled, in which case the wire element, which has a large turn diameter, is oriented almost tangentially to the outer perimeter of said coil.
  • the objects assigned to the invention therefore aim to remedy the aforementioned drawbacks and to propose a new method and a new installation for manufacturing a wire element by interlacing strands, the implementation of which is facilitated, and which has improved robustness and good reproducibility.
  • Another object assigned to the invention aims to propose a new method and a new installation for manufacturing wire elements which has a certain versatility, by making it possible to carry out on request, and in a reproducible manner, a wide variety of manufacturing ranges of wireframe elements, with distinct properties.
  • the objects assigned to the invention are achieved by means of a method of manufacturing a wire element by interlacing at least a first strand and a second strand distinct from the first strand, according to claim 1.
  • the inventors have in fact observed that, in a certain number of situations, and in particular depending on the nature of the strands used, the properties of the manufactured wire element could closely depend on the tension of the strands at the time of assembly.
  • the implementation of a regulation by the tension of one or more strands, rather than by speeds, therefore makes it possible to finely control, and in a reproducible manner, the properties of the fabricated wire element.
  • the method according to the invention is therefore particularly robust and reproducible.
  • the method makes it possible to simultaneously control one strand in tension and the other strand in speed.
  • the invention makes it possible to select, by means of a selector, for at least one of the strands or even for each strand of the wired element, a voltage control or a speed control, which in particular offers multiple possibilities. combinations when searching for new wireframe elements with particular properties.
  • the interlacing which occurs at the assembly point makes it possible in a way to "freeze" the properties which have been conferred on the wire element thanks to the tension and/or speed servo-controls chosen for the different constituent strands of said wired element, and therefore to substantially retain the properties and advantages procured by the specific combination of these chosen controls.
  • the method according to the invention is perfectly applicable to the manufacture of a wire element involving different lengths of strands from one strand to another, and in particular to the manufacture of so-called "covered" wire elements.
  • FIG. 1 illustrates, in a schematic view, an example of an installation, of the ring loom type, making it possible to implement the manufacturing method according to the invention.
  • FIG. 2 illustrates, in a schematic view, an arrangement of rollers in "trio" which can be used, depending on the configuration of the rollers and the path of the strand through said rollers, either as a motorized drive device to achieve speed regulation, or as a voltage monitoring device, to measure the voltage of the strand.
  • FIG. 3 illustrates, according to a schematic perspective view, an example of a tension monitoring device using a wire guide, of the pulley type, mounted on an elastically deformable support formed by a cantilever beam.
  • the present invention relates to a method of manufacturing a wire element 1 by interlacing at least a first strand 2 and a second strand 3, said second strand 3 being distinct from the first strand.
  • the wire element 1 thus obtained is also called a "wired".
  • wireframe is meant an element which extends longitudinally along a main axis, corresponding to the longitudinal direction, and which has a transverse section, perpendicular to the main axis, the largest dimension D of which is relatively small compared to to dimension L along the main axis.
  • relatively low it is meant that L/D is greater than or equal to 100, preferably greater than or equal to 1000.
  • wireframe elements 1 of circular cross-section as well as wireframe elements 1 of non-circular cross-section, for example of polygonal or oblong cross-section.
  • the ratio of the largest dimension D of the section to the smallest dimension d of the section may for example be greater than or equal to 20, preferably greater than or equal to 30 and more preferably greater than or equal to 50.
  • the wire element 1 may have a cross section whose largest dimension D is between 0.05 mm and 5 mm, or even for example between 0.2 mm and 2 mm, and, more particularly, whose section transverse is geometrically inscribed in a cylinder, centered on the main axis of the wire element, the diameter of which is between 0.05 mm and 5 mm, or even for example between 0.2 mm and 2 mm.
  • said wired element 1 may have a continuous length L equal to or greater than 1 m, 10 m, 100 m, or even 1,000 m, and for example between 500 m and 100,000 m.
  • each of the strands 2, 3 may have a cross-section whose largest dimension D is between 0.05 mm and 5 mm, or even for example between 0.2 mm and 2 mm, and, more particularly , whose cross section is geometrically inscribed in a cylinder, centered on the main axis of the wire element, whose diameter is between 0.05 mm and 5 mm, or even for example between 0.2 mm and 2 mm.
  • the strand 2, 3 considered may have a continuous length L equal to or greater than 1 m, 10 m, 100 m, or even 1,000 m, and for example between 500 m and 100,000 m.
  • the first strand 2, and/or the second strand 3 may be monofilament, that is to say made up of a single monolithic filament, or multi-filament, that is to say made up of a set of filaments forming a bundle.
  • the filament or filaments constituting the first strand 2, respectively the second strand 3, may be of any suitable nature.
  • textile filaments will be used, preferably made of polymer material, for example Polyamide (Nylon TM ), Aramid, Rayon (fiber from wood cellulose), PolyEthylene Terephthalate (PET), etc., or in any combination of such polymer materials.
  • Polyamide Nylon TM
  • Aramid Aramid
  • Rayon fiber from wood cellulose
  • PET PolyEthylene Terephthalate
  • the method can be applied to the assembly of any number of strands 2, 3.
  • the number of strands 2, 3 used to form the wire element 1 may be between two and twelve strands, and particularly preferably between two and four strands.
  • a wire element 1 with four strands, comprising a central strand forming a core and three peripheral strands wound around said core.
  • each of the implementation variants of the supply devices 6A, 6B, 6C, 6D, 6E represented on the figure 1 can be applied to the first strand 2, to the second strand 3, to any one of the strands used to make the wire element 1, or even to all of the strands used to make the wire element 1.
  • Each strand depicted on said figure 1 therefore bears, for convenience of description, the double reference “2, 3”.
  • the present invention naturally relates to an installation 5 for implementing the method.
  • said installation 5 may correspond to a ring loom which will have been improved by adding to it in particular a voltage servo unit 30, or voltage servo units 30, making it possible to control in closed loop the tension of the strand 2, 3 considered or, respectively, the respective tensions of the strands 2, 3 considered.
  • the method comprises a supply step (a) during which the first strand 2 and, respectively, the second strand 3 are conveyed to an assembly point 4 at the level of which the first strand 2 and the second strand 3 come together.
  • the installation 5 will comprise for this purpose a supply device 6 responsible for conveying the first strand 2 and, respectively, the second strand 3, up to an assembly point 4 at the level of which the first strand 2 and the second strand 3 come together.
  • the supply device 6 will preferably be arranged so as to allow the strand 2, 3 concerned to be unrolled and conveyed to the assembly point 4, from an input reel 7 on which said strand 2, 3 is initially stored.
  • one and/or the other of the strands 2, 3 intended for assembly may have undergone prior individual twisting, before their use by the installation 5, and thus form one or more "overtwists", stored each on its respective input coil 7.
  • the supply device 6 of the strand 2, 3 considered may advantageously comprise a motorized drive device 8.
  • Said motorized drive device 8 is located upstream of said assembly point 4, and is arranged to impart to the considered strand 2, 3 a so-called "advance speed" speed V_fwd in response to a drive instruction that the is applied to said motorized drive device 8.
  • the motorized drive device 8 makes it possible to drive the strand 2, 3, in a direction called "direction of transport" F , from the input coil 7 towards the assembly point 4.
  • the motor drive device 8 will be formed by a capstan, as shown in the figure 1 .
  • such a capstan 8 may comprise two rollers 9, 10, including a motorized roller 9 and a free roller 10, around which several turns of the strand 2, 3 considered are wound, so as to carry out a drive of the strand 2, 3 by friction.
  • any type of suitable motorized drive device 8 for example a call trio 11, such as that illustrated in the picture 2 .
  • Such a call trio 11 comprises three rollers 12, 13, 14, including a planetary roller 12, preferably free, and two satellite rollers 13, 14, preferably motorized and synchronized, said rollers 12, 13, 14 being arranged so that the strand 2, 3 is driven by friction between said rollers, along a path in the form of ⁇ (capital omega).
  • the planetary roller 12 can preferably come into contact with the two satellite rollers 13, 14, and the cylindrical surface of the planetary roller 12 can be coated with a layer of non-slip rubber. , in order to improve the driving of said planetary roller 12 by the satellite rollers 13, 14.
  • the feed device 6 may comprise several separate motorized drive devices 8, each assigned to a different strand 2, 3.
  • the method also comprises an interlacing step (b) during which the first strand 2 and the second strand 3 are interlaced with each other, at the assembly point 4, so as to form an element wired 1 from said at least first and second strands 2, 3.
  • the interlacing can preferably be carried out by twisting so as to wind the second strand 3 around the first strand 2 in a helix, or the second strand 3 and the first strand 2 around each other, to form the element wired 1.
  • the installation 5 will therefore comprise an interlacing device 15, and more particularly a twisting device 15, responsible for interlacing the first strand 2 and the second strand 3 with each other, at the assembly point. 4, so as to form a wire element 1 from said at least first and second strands 2, 3.
  • the method will also comprise a step (c) of evacuation, during which the wire element 1 is routed from the assembly point 4 to an exit station located downstream of the assembly point 4, and, more preferably , during which said wire element 1 is wound on an output reel 16.
  • the interlacing device 15 may comprise a guide eyelet 17, for example made of ceramic, intended to guide the wired element 1 downstream of the assembly point 4, here directly downstream of the assembly point, as well as a ring 18 which is coaxial with the output coil 16 and on which a slider 19, which forms a crossing point of the wired element located downstream of the guide eyelet 17 and upstream of the output coil 16, is mounted in free sliding.
  • a guide eyelet 17 for example made of ceramic
  • the slider 19 adopts a relative rotational movement around the output coil 16, which causes a twisting force of the wire element 1, and therefore the twisting of the strands 2, 3 at the assembly point 4, while guiding the progressive winding of said wire element 1 on the output spool 16.
  • Ring 18 is also moved back and forth in translation along the axis of output coil 16 so as to distribute the turns of wire element 1 over the entire length of the coil output 16.
  • the supply device 6 can preferably comprise a distributor 21 arranged to distribute the strands 2, 3 in space, and this in order to order the geometric configuration according to which said strands 2, 3 converge towards the point of assembly 4, which assembly point 4 is located downstream, here directly downstream, and more preferably just below, of said distributor 21.
  • the distributor 21 can be in the form of a support plate 22 which defines a plurality of passage points 23 each intended to guide one of the strands 2, 3 coming from the input coils 7 and/or the devices of motor drive 8.
  • the passage points 23 can be formed for example by holes, each preferably lined with a ceramic distribution eyelet, or even by guide pulleys.
  • the passage points 23 define predetermined gaps between the different strands 2, 3, so that, starting from the base represented by the support plate 22, the strands converge by following the edges of at least one polygon (in plan ), or even at least one polyhedron (in three dimensions), whose vertex corresponds to assembly point 4.
  • the first strand 2 passes through a central crossing point 23, around which are arranged the other crossing points 23 intended for the other strands 3 constituting the wired element 1.
  • the central passage point 23 can be arranged with respect to the other passage points 23 so that the first strand 2 follows a trajectory, between the central passage point 23 and the point of assembly 4, which substantially corresponds to a height of the polygon, respectively to a height of the polyhedron, formed by the other strands 3.
  • a central passage point 23 makes it possible in particular to use the first strand 2 as a central core, around which the other strand(s) 3 will wrap.
  • the method comprises a step (a1) of strand voltage control.
  • the tension of the strand 2, 3 corresponds to the longitudinal tensile force which is exerted within the strand 2, 3 at the point considered, and therefore to the tensile stress which results from the application of this force.
  • centi-Newton corresponds in practice substantially to the weight of a mass of one gram, so that, by misuse of language, it is sometimes possible to express the tension of the strand in "grams".
  • Strand voltage control operates in a closed loop.
  • the unit 30 for enslaving the voltage strand, and more particularly one and/or the other of the organs 31, 32, 33, 34 for setting the voltage setpoint, voltage monitoring, feedback, and voltage regulation, may include, or be formed by, any appropriate computer or electronic controller.
  • the voltage slaving can thus take place automatically, substantially in real time.
  • a voltage servo unit 30 which applies to the strand 3 concerned, and which acts on said strand concerned distinctly from the voltage servo unit 30 which manages the first strand 2.
  • a structure similar to that described above which comprises, for each strand concerned, a voltage servo unit 30 for the strand concerned, said voltage servo unit comprising a member 31 for fixing an assembly voltage setpoint T_set for the strand concerned, a device 32 for monitoring the effective voltage T_actual of the strand concerned at a first voltage measurement point PT1 located along said strand concerned, a feedback device 33, and a voltage regulator device 34 which acts on said strand concerned to converge automatically the actual tension of the strand concerned towards the voltage setpoint applicable to said strand.
  • the effective assembly tension T_actual of the strand in question is measured by means of a tension monitoring device 32 comprising a thread guide 35, such as a pulley or a roller in free rotation, which bears against the strand 2, 3 considered, here at the chosen tension measurement point PT1, and which is carried by an elastically deformable support 36 whose elastic deformation is measured by means of a suitable sensor 37, for example by means of a strain gauge.
  • a tension monitoring device 32 comprising a thread guide 35, such as a pulley or a roller in free rotation, which bears against the strand 2, 3 considered, here at the chosen tension measurement point PT1, and which is carried by an elastically deformable support 36 whose elastic deformation is measured by means of a suitable sensor 37, for example by means of a strain gauge.
  • the tension monitoring member 32 may comprise a wire guide 35 formed by a pulley carried by a support 36 formed by a beam, preferably horizontal, mounted cantilevered.
  • the force exerted by the strand 2, 3 coming to bear against the pulley 35 results in a bending of the beam 36 which can be measured by an appropriate sensor, such as a strain gauge 37.
  • the tension monitoring device 32 may take the form of a trio 11, within which the planetary roller 12, in free rotation, will form the yarn guide 35 and will be mounted on a support 36 comprising a movable bearing which carries said planetary roller 12 and which cooperates with an elastic suspension member, of the spring type, so that the sensor 37 will measure the compression deformation of said spring, or, equivalently, will measure the displacement of the planetary roller 12 and of its bearing suspended against said spring, to deduce therefrom the effective assembly tension T_actual of the strand considered.
  • the planetary roller 12 will then be distant from the satellite rollers 13, 14 of the trio 11, themselves also in free rotation, and the strand will follow a path in ⁇ passing below each satellite roller 13, 14 and over planetary roller 12, so that the strand tension results in a force which tends to bring planetary roller 12 closer to the fictitious straight line passing through the respective centers of the two satellite rollers.
  • strand 2, 3 passes above planetary rollers 13, 14 of the trio, and below planetary roller 12, which is close enough to planetary rollers 13, 14 to interfere with strand 2, 3 and force said strand 2, 3, supported by the satellite rollers 13, 14, to bypass said planetary roller 12, so that the tension of the strand 2, 3 is translated by a force which tends to move the planetary roller 12 away from the fictitious straight line passing through the respective centers of the two satellite rollers 13, 14.
  • the first strand 2 is preferably, as mentioned above, driven in displacement towards the assembly point 4 by means of a drive device motor 8, such as a capstan, which is located upstream of said assembly point 4 and which is arranged to impart to the first strand 2 a so-called “advance speed" speed V_fwd in response to a drive instruction that the is applied to said motorized drive device 8.
  • a drive device motor 8 such as a capstan
  • the first voltage measurement point PT1 is then chosen, where the actual assembly voltage T_actual is measured, so that said first voltage measurement point PT1 is located in a section of the first strand, called “approach section", which extends from the motorized drive device 8, upstream, and the assembly point 4, downstream.
  • the measurement of the effective assembly tension T_actual is done at a measurement point PT1 which is between the position (considered along the path taken by the strand concerned) of the motorized drive device 8 and the position (considered along the path taken by the strand concerned) of assembly point 4, and which is therefore particularly close to assembly point 4.
  • the voltage measurement point PT1 thus chosen can therefore be located between the assembly point 4 and the last motor element, here the motorized drive device 8, which precedes the assembly point 4, in the direction upstream-downstream routing of strand 2, 3.
  • the effective assembly voltage T_actual is therefore preferably measured downstream of the last motorized device (here the motorized drive device 8) which is capable of acting actively on the strand 2, 3 considered and significantly modifying the voltage. before said strand 2, 3 reaches assembly point 4.
  • a voltage regulator member 34 forming a controlled brake, which is capable of acting on the relevant strand 2, 3 by more or less slowing down the progression of said strand 2, 3.
  • the voltage regulator member 34 may then for example comprise a friction roller, coming into contact with the strand 2, 3, and opposing the advance of the strand a braking torque which is adjusted, for example by means of a pad friction or a magnetic brake, depending on the value of the voltage error ER_T.
  • the motorized drive device 8 will preferably be used, in particular the motorized drive device 8 associated with the first strand 2, as a voltage regulator member 34, by adjusting, as a function of the voltage error ER_T, the training instruction that is applied to said (first) motorized training device 8.
  • the use of a motorized device makes it possible, depending on the voltage error ER_T measured, either to slow down the strand 2, 3, upstream of the point assembly 4, by applying to the strand, via the motorized device 8, a sufficiently reduced advance speed V_fwd, which will have the effect of retaining the strand 2, 3 and therefore increasing the tension of said strand 2 , 3, or on the contrary to accelerate the strand 2, 3, upstream of the assembly point 4, that is to say to increase the speed of advance V_fwd of said strand, which will have the effect of reducing the tension of said strand 2, 3, by "giving slack" to said strand.
  • the use of the motorized drive device 8 as a voltage regulator member 34 makes it possible to produce a compact and inexpensive installation 5, since the same motorized drive device 8 is used both for supplying of the strand 2, 3 concerned and the enslavement of the voltage of said strand 2, 3.
  • the method can also comprise a step (a0 ) unwinding, during which the strand in question is unwound, here for example the first strand 2, from an input reel 7, by means of an unwinding device 50 which is separate from the drive device motorized 8 (of the strand considered) and which is located upstream of said motorized drive device 8.
  • a motorized drive device 8 such as a capstan
  • the unwinding device 50 comprises a motorized spool holder 51 intended to receive and drive in rotation, at a speed called “input spool speed” ⁇ 7 chosen, the input spool 7 concerned.
  • the strand 2, 3 concerned which comes at the input of the motorized drive device 8, is thus provided with a well-controlled effective unwinding tension T_unwind_actual, which sets a first pre-tension level, from which it will be possible then, thanks to the action of the motorized drive device 8, modify the state of tension of the strand 2, 3 in the approach section, downstream of the motorized drive device 8 and upstream of the assembly point 4, in order to give said strand 2, 3 the desired effective assembly voltage T_actual.
  • the inventors have as such found that the creation and maintenance, thanks to a double motorization (successively that of the unwinding device 50 then that of the motorized drive device 8), of a tension pre-stress, in the form an effective unwinding tension T_unwind actual of regular and well-controlled value, advantageously made it possible to adjust more precisely and more easily the effective assembly tension T_actual of the strand concerned.
  • an unwinding tension T_unwind set (and therefore obtain an effective unwinding tension T_unwind_actual) between 50 cN (fifty centi-Newton) and 600 cN, and for example equal at 100 cN, at 200 cN, or at 400 cN, and obtain, at the level of the second tension level, an assembly tension T_actual, precise and stable, which will be perfectly in accordance with a setpoint T_set which one will have freely chosen in a very wide possible range, between 15 cN (fifteen centi-Newtons, which corresponds to a mass of approximately 15 grams) and 100 N (one hundred Newton, which corresponds to a mass of approximately ten kilograms), or even between 5 cN (five centi-Newtons, which corresponds to a mass of about 5 grams) and 200 N (two hundred Newtons, which corresponds to a mass of about twenty kilograms).
  • the method advantageously makes it possible to set an assembly voltage setpoint T_set which is chosen lower than the unwinding tension setpoint T_unwind_set, and to obtain a stable assembly tension servo-control.
  • the inventors have found that the existence of a first tension level, defined by the unwinding tension, makes it possible to lower, in the second tension level, the assembly tension (both the tension setpoint d assembly than the corresponding effective assembly tension) T_set, T_actual at a very low level, for example of the order of a few centi-Newtons (which is equivalent to the weight of a mass of a few grams) or a few tens of centi-Newton (which is equivalent to the weight of a mass of a few tens of grams), without risk of creating jolts of tension in the strand, and without risk of causing the effective assembly tension T_actual to pass by a value null, which would risk causing the strand 2, 3 to come out of the guides (pulleys, rollers, etc.) which define the path of the said strand through the installation 5.
  • the voltage measurement at the second voltage measurement point PT2 can be performed by any voltage monitoring device 32 as described above and placed at said second measurement point PT2, for example a trio 11 according to the figure 2 or a pulley 35 cantilevered according to the picture 3 .
  • the installation 5, according to the invention, comprises a selector 70 which makes it possible to activate selectively, for the first strand 2, the voltage servo mode or the speed servo mode.
  • the invention proposes to offer the user a possibility of selection, at least for the first strand 2, and if necessary for one and/or the other of the other strands 3, between a mode for enslaving said strand in tension, and a mode for enslaving said strand in forward speed.
  • the method according to the invention thus provides for a corresponding selection step.
  • the selector 70 allows the user to choose, for the strand in question, and preferably strand by strand, whether he wishes to perform voltage regulation or speed regulation.
  • Installation 5 therefore offers great versatility of use.
  • the selector 70 may be formed either by any suitable mechanical, electromechanical, electronic or computer unit.
  • the installation comprises one or more selectors 70 which make it possible to select, for each of the first and second strands 2, 3, and independently for each of the first and second strands 2, 3, a voltage servo mode or, alternatively, a speed servo mode.
  • the invention may relate as such to a method of manufacturing a wired element 1 during which at least one first strand 2 is slaved in tension as described above, so as to confer on said strand 2, when said strand 2 reaches assembly point 4, a state of longitudinal tension corresponding to a tension setpoint T_set, while at least one second strand 3 is simultaneously controlled in advance speed, so as to give the second strand 3, when said strand 3 reaches the assembly point 4, a forward speed which corresponds to a determined forward speed setpoint V_fwd_set.
  • the invention can therefore in particular relate to a corresponding installation 5, which comprises at least one voltage servo unit 30 making it possible to servo the first strand 2 in voltage and a speed servo unit 60 making it possible to enslave the second strand 3 in advance speed.
  • the speed control mode is based on a feed rate measurement, and does not involve measurement of the tension of the strand, which makes the two control modes independent of each other. , or even mutually exclusive (in that it may be impossible to regulate at the same point of a strand both the forward speed of the strand and the tension of said strand).
  • speed servo unit 60 is however perfectly applicable, alone or in combination with a voltage servo unit 30 and a selector 70, to one or the other of, or even to all the other branches 6B, 6C, 6D, 6E of the supply device 6, that is to say to one and/or the other of the strands, to the majority of the strands, or even to all strands 2, 3.
  • one of the strands 3, for example the second strand 3, is provided with a speed servo unit 60 but without a voltage servo unit 30, then at least one other strand, for example, the first strand 2 will be provided with at least one voltage servo unit 30, or even both a voltage servo unit 30 and a speed servo unit 60 which will then be associated to a selector 70 making it possible to selectively opt for the use of one or the other of these servo units 30, 60 available at the level of the first strand 2.
  • the unit 60 for enslaving the speed strand, and more particularly one and/or the other of the organs 61, 62, 63, 64 for setting the speed setpoint, speed monitoring, feedback, and speed regulation, may include, or be formed by, any appropriate computer or electronic controller.
  • the speed control can thus be carried out automatically, substantially in real time.
  • the speed control and in particular the measurement of the effective forward speed V_fwd_actual of the strand 2, 3 considered, preferably intervenes near the assembly point 4, and for example in the section of approach, between the last motorized element which precedes assembly point 4 and said assembly point 4, so that the forward speed considered, and slaved, is representative of the forward speed at which the strand 2, 3 arrives at assemblage point 4.
  • the speed measurement point PV1 could be located at the level of the motorized drive device 8.
  • speed monitoring device 62 a rotation speed sensor integrated into the motor which drives said motorized drive device 8
  • the feed device 6 comprises a motorized drive device 8, such as a capstan, in particular as described above, which is located upstream of said point of assembly 4 and which causes the first strand 2 to move towards the assembly point 4, then, preferably, said motorized drive device 8 can alternatively form, according to the servo mode defined by the selector 70, the voltage regulator 34 used by voltage servo unit 30 or speed regulator 64 used by speed servo unit 60.
  • a motorized drive device 8 such as a capstan, in particular as described above, which is located upstream of said point of assembly 4 and which causes the first strand 2 to move towards the assembly point 4
  • said motorized drive device 8 can alternatively form, according to the servo mode defined by the selector 70, the voltage regulator 34 used by voltage servo unit 30 or speed regulator 64 used by speed servo unit 60.
  • the invention therefore proposes to use the same motorized drive device 8 selectively either as voltage regulator 34, or as speed regulator 64 of the strand 2, 3 considered.
  • branches 6A, 6B, 6C, 6D, 6E of the supply device 6, illustrated on the figure 1 will be found below a brief description of the variants of branches 6A, 6B, 6C, 6D, 6E of the supply device 6, illustrated on the figure 1 .
  • the branch 6A makes it possible to select, thanks to the selector 70, between a voltage servo mode (unit 30) and a speed servo mode (unit 60). It is the assembly voltage servo mode which is active here. It is completed by an unwinding device 50 with motorized reel holder 51.
  • Branch 6B illustrates “basic” unwinding, with an input coil 7 in free rotation. Voltage control is available, but inactive.
  • Branch 6C proposes a motorized unwinding device 50 which makes it possible to control the unwinding tension of the strand T_unwind_actual, and which supplies a device motor drive 8, here of the capstan type, which performs a voltage servo. A regulation with two voltage levels is therefore obtained.
  • Branch 6D is a variant of branch 6B, in which the unwinding of the input reel 7, with a vertical axis, has been replaced by unwinding called "on the run" from an input reel 7 with a vertical axis. horizontal.
  • Branch 6E is a variant of branch 6A, in which the unwinding of the input reel 7, with a vertical axis, has been replaced by unwinding called "on the run" from an input reel 7 with a vertical axis. horizontal, and within which it has been chosen to carry out assembly voltage servoing, and accordingly configured the selector 70 to activate the voltage servo unit 30 and deactivate the speed servo unit 60 .

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Ropes Or Cables (AREA)
  • Tension Adjustment In Filamentary Materials (AREA)

Description

La présente invention concerne le domaine de la réalisation d'éléments filaires, dits « câblés », par assemblage par tordage de plusieurs brins continus, notamment de fils textiles.The present invention relates to the field of the production of wire elements, called “cabled”, by assembly by twisting of several continuous strands, in particular of textile yarns.

La présente invention concerne plus particulièrement l'application d'un tel procédé d'assemblage à la fabrication d'éléments filaires de renfort qui sont destinés à entrer dans la constitution de bandages, notamment de bandages pneumatiques pour véhicules.The present invention relates more particularly to the application of such an assembly method to the manufacture of reinforcing wire elements which are intended to enter into the constitution of tires, in particular pneumatic tires for vehicles.

Il est connu de réaliser des éléments filaires en entrelaçant plusieurs brins les uns avec les autres, par tordage, au moyen d'un dispositif de tordage de type métier à anneau.It is known to produce wire elements by interlacing several strands with each other, by twisting, by means of a twisting device of the ring loom type.

Généralement, les brins sont stockés sur des bobines d'entrée, à partir desquelles on déroule chaque brin jusqu'à un point d'assemblage, au niveau duquel ledit brin est entrelacé avec le ou les autres brins pour former un élément filaire, dit « câblé ».Generally, the strands are stored on input spools, from which each strand is unwound to an assembly point, at which said strand is interlaced with the other strand(s) to form a wired element, called " cable ".

Les brins peuvent avoir été soumis préalablement, avant d'être déroulés et assemblés, à une opération de tordage, afin de présenter une certaine pré-torsion autour de leur axe.The strands may have been previously subjected, before being unwound and assembled, to a twisting operation, in order to present a certain pre-twist around their axis.

Il est connu de prévoir, le long du brin considéré, un dispositif d'entraînement motorisé, tel qu'un cabestan, qui est placé entre la bobine d'entrée et le point d'assemblage afin de conférer au brin considéré une vitesse d'avance prédéterminée.It is known to provide, along the strand in question, a motorized drive device, such as a capstan, which is placed between the input reel and the assembly point in order to give the strand in question a speed of predetermined advance.

Par ailleurs, l'élément filaire est lui-même entraîné, en aval du point d'assemblage, par une bobine de sortie motorisée, sur laquelle on enroule ledit élément filaire au fur et à mesure de sa fabrication.Furthermore, the wire element is itself driven, downstream of the assembly point, by a motorized output reel, on which said wire element is wound as it is manufactured.

Au sein d'un métier à anneau, on trouve également, entre le point d'assemblage et la bobine de sortie motorisée, un curseur qui est monté mobile en glissement libre sur un anneau, coaxial à l'axe de rotation de la bobine de sortie, et à travers lequel l'élément filaire passe avant de rejoindre la bobine.Within a ring loom, there is also, between the assembly point and the motorized output spool, a slider which is mounted to slide freely on a ring, coaxial with the axis of rotation of the output spool. output, and through which the wired element passes before joining the coil.

Ainsi, la mise en rotation de la bobine engendre une traction sur l'élément filaire, laquelle induit à son tour une contrainte sur le curseur qui, par réaction, chemine en rotation le long de l'anneau et provoque ainsi un mouvement de vrillage qui génère l'entrelacement des brins au niveau du point d'assemblage.Thus, the rotation of the coil generates traction on the wired element, which in turn induces a stress on the slider which, by reaction, travels in rotation along the ring and thus causes a twisting movement which generates the intertwining of the strands at the assembly point.

En pratique, il est nécessaire de déterminer empiriquement une combinaison appropriée entre d'une part une vitesse de rotation de bobine à laquelle on fait tourner la bobine de sortie motorisée, et d'autre part, pour chaque brin, une vitesse d'avance adaptée, telle que conférée par le cabestan en amont du point d'assemblage, de manière à ce que l'équilibre dynamique subtil du mouvement de curseur, qui s'instaure lors de l'application de cette combinaison de vitesses, permette d'obtenir un élément filaire qui présente les qualités souhaitées, notamment en matière de propriétés mécaniques.In practice, it is necessary to empirically determine an appropriate combination between, on the one hand, a reel rotation speed at which the motorized output reel is rotated, and, on the other hand, for each strand, a suitable advance speed. , as imparted by the capstan upstream of the assembly point, so that the subtle dynamic balance of the cursor movement, which takes place when applying this combination of speeds, makes it possible to obtain a wire element which has the desired qualities, in particular in terms of mechanical properties.

Il est donc parfois difficile de mettre au point de tels procédés de fabrication d'éléments filaires, et notamment de déterminer les réglages de vitesse de cabestan et de bobine de sortie qui garantissent l'obtention des propriétés souhaitées de l'élément filaire.It is therefore sometimes difficult to develop such methods of manufacturing wired elements, and in particular to determine the capstan and output spool speed settings which guarantee obtaining the desired properties of the wired element.

En outre, même lorsque de tels réglages sont convenablement déterminés, il subsiste un risque de dérive lié à la sensibilité du procédé aux variations des conditions de mise en oeuvre, et notamment à la sensibilité du procédé aux fluctuations des frottements qui opèrent au sein des différents organes mécaniques du métier à anneau, par exemple au niveau des éléments de déroulage ou bien au niveau du curseur.In addition, even when such settings are suitably determined, there remains a risk of drift related to the sensitivity of the process to variations in the conditions of implementation, and in particular to the sensitivity of the process to the fluctuations of the frictions which operate within the different mechanical components of the ring loom, for example at the level of the unwinding elements or else at the level of the slider.

De même, le comportement du curseur est sensible au degré de remplissage de la bobine de sortie, dans la mesure où l'orientation de l'élément filaire qui sort du curseur pour rejoindre la bobine varie selon que la bobine de sortie est très peu remplie, auquel cas l'élément filaire, qui présente un faible diamètre de spire, est orienté quasi-radialement par rapport à l'axe de la bobine, et donc quasi-radialement par rapport à l'axe de l'anneau qui porte le curseur, ou selon que la bobine de sortie est au contraire remplie, auquel cas l'élément filaire, qui présente un grand diamètre de spire, est orienté quasiment tangentiellement au périmètre externe de ladite bobine.Similarly, the behavior of the slider is sensitive to the degree of filling of the output spool, insofar as the orientation of the wired element which leaves the slider to join the spool varies depending on whether the output spool is very sparsely filled , in which case the wire element, which has a small turn diameter, is oriented quasi-radially with respect to the axis of the coil, and therefore quasi-radially with respect to the axis of the ring which carries the slider , or depending on whether the output coil is on the contrary filled, in which case the wire element, which has a large turn diameter, is oriented almost tangentially to the outer perimeter of said coil.

Bien entendu, la sensibilité du procédé aux conditions de mise en oeuvre du curseur est potentiellement préjudiciable à la reproductibilité du procédé de fabrication.Of course, the sensitivity of the method to the conditions of implementation of the cursor is potentially detrimental to the reproducibility of the manufacturing method.

Les objets assignés à l'invention visent par conséquent à remédier aux inconvénients susmentionnés et proposer un nouveau procédé et une nouvelle installation de fabrication d'un élément filaire par entrelacement de brins dont la mise en oeuvre soit facilitée, et qui présente une robustesse améliorée et une bonne reproductibilité.The objects assigned to the invention therefore aim to remedy the aforementioned drawbacks and to propose a new method and a new installation for manufacturing a wire element by interlacing strands, the implementation of which is facilitated, and which has improved robustness and good reproducibility.

Un autre objet assigné à l'invention vise à proposer un nouveau procédé et une nouvelle installation de fabrication d'éléments filaires qui présente une certaine polyvalence, en permettant de réaliser sur demande, et de manière reproductible, une large variété de gammes de fabrication d'éléments filaires, aux propriétés distinctes.Another object assigned to the invention aims to propose a new method and a new installation for manufacturing wire elements which has a certain versatility, by making it possible to carry out on request, and in a reproducible manner, a wide variety of manufacturing ranges of wireframe elements, with distinct properties.

Les objets assignés à l'invention sont atteints au moyen d'un procédé de fabrication d'un élément filaire par entrelacement d'au moins un premier brin et un second brin distinct du premier brin, selon la revendication 1.The objects assigned to the invention are achieved by means of a method of manufacturing a wire element by interlacing at least a first strand and a second strand distinct from the first strand, according to claim 1.

Les inventeurs ont en effet constaté que, dans un certain nombre de situations, et notamment en fonction de la nature des brins utilisés, les propriétés de l'élément filaire fabriqué pouvaient dépendre étroitement de la tension des brins au moment de l'assemblage.The inventors have in fact observed that, in a certain number of situations, and in particular depending on the nature of the strands used, the properties of the manufactured wire element could closely depend on the tension of the strands at the time of assembly.

Avantageusement, la mise en oeuvre d'une régulation par la tension d'un ou plusieurs brins, plutôt que par des vitesses, permet donc de contrôler finement, et de manière reproductible, les propriétés de l'élément filaire fabriqué.Advantageously, the implementation of a regulation by the tension of one or more strands, rather than by speeds, therefore makes it possible to finely control, and in a reproducible manner, the properties of the fabricated wire element.

En outre, une telle régulation par la tension permet de compenser au moins en partie d'éventuelles fluctuations de frottement dans l'installation de tordage, ce qui rend le procédé bien moins sensible auxdites fluctuations de frottement, notamment aux fluctuations de frottement qui se produisent en amont du point d'assemblage.In addition, such voltage regulation makes it possible to compensate at least in part for any friction fluctuations in the twisting installation, which makes the method much less sensitive to said friction fluctuations, in particular to the friction fluctuations which occur upstream of the assembly point.

Le procédé selon l'invention est donc particulièrement robuste et reproductible.The method according to the invention is therefore particularly robust and reproducible.

En outre, un tel procédé permet non seulement de réaliser une production industrielle mieux contrôlée, mais également de faciliter la transition entre le développement et l'industrialisation d'un nouvel élément filaire.In addition, such a method not only makes it possible to carry out better controlled industrial production, but also to facilitate the transition between the development and the industrialization of a new wired element.

En effet, il est possible, en appliquant ce procédé, d'élaborer tout d'abord, sur une installation offrant une régulation de tension conformément à l'invention, un élément filaire aux propriétés bien définies, en fixant une spécification en tension d'un ou de plusieurs brins, puis ensuite d'en déduire, de manière empirique, en mesurant les vitesses qui résultent de l'application de la régulation en tension, des réglages correspondants destinés à une régulation en vitesse, qui, réciproquement, permettront d'obtenir la ou les tensions désirées avec un degré de précision et de reproductibilité raisonnable, et qui pourront être avantageusement appliqués sur des machines industrielles existantes de fabrication en grande série qui ne disposent pas d'une régulation en tension, mais seulement d'une régulation en vitesse.Indeed, it is possible, by applying this method, to develop first of all, on an installation offering voltage regulation in accordance with the invention, a wired element with well-defined properties, by fixing a voltage specification of one or more strands, then then to deduce therefrom, empirically, by measuring the speeds which result from the application of voltage regulation, corresponding settings intended for speed regulation, which, reciprocally, will make it possible to obtain the desired voltage(s) with a reasonable degree of precision and reproducibility, and which can advantageously be applied to existing industrial machines for mass production which do not have voltage regulation, but only voltage regulation speed.

Selon une possibilité particulièrement préférentielle, le procédé permet d'asservir simultanément un brin en tension et l'autre brin en vitesse. L'invention permet de sélectionner, par le biais d'un sélecteur, pour au moins l'un des brins voire pour chaque brin de l'élément filaire, un asservissement en tension ou un asservissement en vitesse, ce qui offre notamment de multiples possibilités de combinaisons lors de la recherche de nouveaux éléments filaires présentant des propriétés particulières.According to a particularly preferred possibility, the method makes it possible to simultaneously control one strand in tension and the other strand in speed. The invention makes it possible to select, by means of a selector, for at least one of the strands or even for each strand of the wired element, a voltage control or a speed control, which in particular offers multiple possibilities. combinations when searching for new wireframe elements with particular properties.

On notera en outre que, avantageusement, l'entrelacement qui intervient au point d'assemblage permet en quelque sorte de "figer" les propriétés que l'on a conférées à l'élément filaire grâce aux asservissements en tension et/ou en vitesse choisis pour les différents brins constitutifs dudit élément filaire, et donc de conserver sensiblement les propriétés et avantages procurés par la combinaison spécifique de ces asservissements choisis.It will also be noted that, advantageously, the interlacing which occurs at the assembly point makes it possible in a way to "freeze" the properties which have been conferred on the wire element thanks to the tension and/or speed servo-controls chosen for the different constituent strands of said wired element, and therefore to substantially retain the properties and advantages procured by the specific combination of these chosen controls.

En outre, le procédé selon l'invention est parfaitement applicable à la fabrication d'un élément filaire faisant intervenir des longueurs de brins différentes d'un brin à l'autre, et en particulier à la fabrication d'éléments filaires dits « guipés » dont un brin forme une âme centrale autour de laquelle s'enroulent en hélice un ou plusieurs autres brins.In addition, the method according to the invention is perfectly applicable to the manufacture of a wire element involving different lengths of strands from one strand to another, and in particular to the manufacture of so-called "covered" wire elements. one strand of which forms a central core around which one or more other strands are wound helically.

D'autres objets, caractéristiques et avantages de l'invention apparaîtront plus en détail à la lecture de la description qui suit, ainsi qu'à l'aide des dessins annexés, fournis à titre purement illustratif et non limitatif, parmi lesquels :Other objects, characteristics and advantages of the invention will appear in more detail on reading the description which follows, as well as with the aid of the appended drawings, provided for purely illustrative and non-limiting purposes, among which:

La figure 1 illustre, selon une vue schématique, un exemple d'installation, de type métier à anneau, permettant de mettre en oeuvre le procédé de fabrication selon l'invention.There figure 1 illustrates, in a schematic view, an example of an installation, of the ring loom type, making it possible to implement the manufacturing method according to the invention.

La figure 2 illustre, selon une vue schématique, un agencement de rouleaux en « trio » qui peut être utilisé, selon la configuration des rouleaux et le cheminement du brin à travers lesdits rouleaux, soit comme dispositif d'entraînement motorisé pour réaliser une régulation en vitesse, soit comme organe de surveillance de tension, pour mesurer la tension du brin.There figure 2 illustrates, in a schematic view, an arrangement of rollers in "trio" which can be used, depending on the configuration of the rollers and the path of the strand through said rollers, either as a motorized drive device to achieve speed regulation, or as a voltage monitoring device, to measure the voltage of the strand.

La figure 3 illustre, selon une vue schématique en perspective, un exemple d'organe de surveillance de tension utilisant un guide-fil, de type poulie, monté sur un support élastiquement déformable formé par une poutre en porte-à-faux.There picture 3 illustrates, according to a schematic perspective view, an example of a tension monitoring device using a wire guide, of the pulley type, mounted on an elastically deformable support formed by a cantilever beam.

La présente invention concerne un procédé de fabrication d'un élément filaire 1 par entrelacement d'au moins un premier brin 2 et un second brin 3, ledit second brin 3 étant distinct du premier brin.The present invention relates to a method of manufacturing a wire element 1 by interlacing at least a first strand 2 and a second strand 3, said second strand 3 being distinct from the first strand.

L'élément filaire 1 ainsi obtenu est également appelé un « câblé ».The wire element 1 thus obtained is also called a "wired".

Par « filaire », on désigne un élément qui s'étend longitudinalement selon un axe principal, correspondant à la direction longitudinale, et qui présente une section transverse, perpendiculaire à l'axe principal, dont la plus grande dimension D est relativement faible par rapport à la dimension L selon l'axe principal. Par « relativement faible », on entend que L/D est supérieur ou égal à 100, de préférence supérieur ou égal à 1 000.By "wireframe", is meant an element which extends longitudinally along a main axis, corresponding to the longitudinal direction, and which has a transverse section, perpendicular to the main axis, the largest dimension D of which is relatively small compared to to dimension L along the main axis. By “relatively low”, it is meant that L/D is greater than or equal to 100, preferably greater than or equal to 1000.

Cette définition couvre aussi bien les éléments filaires 1 de section transverse circulaire que les éléments filaires 1 de section transverse non circulaire, par exemple de section transverse polygonale ou oblongue. Dans le cas d'éléments de renfort filaires de section transverse non circulaire, le rapport de la plus grande dimension D de la section sur la plus petite dimension d de la section pourra par exemple être supérieur ou égal à 20, de préférence supérieur ou égal à 30 et plus préférentiellement supérieur ou égal à 50.This definition covers wireframe elements 1 of circular cross-section as well as wireframe elements 1 of non-circular cross-section, for example of polygonal or oblong cross-section. In the case of wire reinforcement elements of non-circular cross-section, the ratio of the largest dimension D of the section to the smallest dimension d of the section may for example be greater than or equal to 20, preferably greater than or equal to 30 and more preferably greater than or equal to 50.

Typiquement, l'élément filaire 1 pourra présenter une section transverse dont la plus grande dimension D est comprise entre 0,05 mm et 5 mm, voire par exemple compris entre 0,2 mm et 2 mm, et, plus particulièrement, dont la section transverse s'inscrit géométriquement dans un cylindre, centré sur l'axe principal de l'élément filaire, dont le diamètre est compris entre 0,05 mm et 5 mm, voire par exemple compris entre 0,2 mm et 2 mm.Typically, the wire element 1 may have a cross section whose largest dimension D is between 0.05 mm and 5 mm, or even for example between 0.2 mm and 2 mm, and, more particularly, whose section transverse is geometrically inscribed in a cylinder, centered on the main axis of the wire element, the diameter of which is between 0.05 mm and 5 mm, or even for example between 0.2 mm and 2 mm.

A titre indicatif, ledit élément filaire 1 pourra présenter une longueur L continue égale ou supérieure à 1 m, à 10 m, à 100 m, voire à 1 000 m, et par exemple comprise entre 500 m et 100 000 m.As an indication, said wired element 1 may have a continuous length L equal to or greater than 1 m, 10 m, 100 m, or even 1,000 m, and for example between 500 m and 100,000 m.

De même, chacun des brins 2, 3 pourra présenter une 1 une section transverse dont la plus grande dimension D est comprise entre 0,05 mm et 5 mm, voire par exemple compris entre 0,2 mm et 2 mm, et, plus particulièrement, dont la section transverse s'inscrit géométriquement dans un cylindre, centré sur l'axe principal de l'élément filaire, dont le diamètre est compris entre 0,05 mm et 5 mm, voire par exemple compris entre 0,2 mm et 2 mm.Similarly, each of the strands 2, 3 may have a cross-section whose largest dimension D is between 0.05 mm and 5 mm, or even for example between 0.2 mm and 2 mm, and, more particularly , whose cross section is geometrically inscribed in a cylinder, centered on the main axis of the wire element, whose diameter is between 0.05 mm and 5 mm, or even for example between 0.2 mm and 2 mm.

A titre indicatif, le brin 2, 3 considéré pourra présenter une longueur L continue égale ou supérieure à 1 m, à 10 m, à 100 m, voire à 1 000 m, et par exemple comprise entre 500 m et 100 000 m.By way of indication, the strand 2, 3 considered may have a continuous length L equal to or greater than 1 m, 10 m, 100 m, or even 1,000 m, and for example between 500 m and 100,000 m.

Le premier brin 2, et/ou le second brin 3, pourra être mono-filament, c'est-à-dire constitué d'un seul filament monolithique, ou bien multi-filaments, c'est-à-dire constitué d'un ensemble de filaments formant un faisceau.The first strand 2, and/or the second strand 3, may be monofilament, that is to say made up of a single monolithic filament, or multi-filament, that is to say made up of a set of filaments forming a bundle.

Le filament ou les filaments constitutifs du premier brin 2, respectivement du second brin 3, pourront être de toute nature appropriée.The filament or filaments constituting the first strand 2, respectively the second strand 3, may be of any suitable nature.

De préférence, on utilisera des filaments textile, préférentiellement en matériau polymère, par exemple en Polyamide (Nylon), en aramide, en rayonne (fibre issue de la cellulose du bois), en PolyEthylèneTéréphtalate (PET), etc., ou en toute combinaison de tels matériaux polymères.Preferably, textile filaments will be used, preferably made of polymer material, for example Polyamide (Nylon ), Aramid, Rayon (fiber from wood cellulose), PolyEthylene Terephthalate (PET), etc., or in any combination of such polymer materials.

Bien entendu, le procédé pourra s'appliquer à l'assemblage d'un nombre quelconque de brins 2, 3.Of course, the method can be applied to the assembly of any number of strands 2, 3.

A titre d'exemple, le nombre de brins 2, 3 utilisés pour former l'élément filaire 1 pourra être compris entre deux et douze brins, et de façon particulièrement préférentielle entre deux et quatre brins.By way of example, the number of strands 2, 3 used to form the wire element 1 may be between two and twelve strands, and particularly preferably between two and four strands.

En particulier, on pourra ainsi réaliser un élément filaire 1 à quatre brins, comprenant un brin central formant une âme et trois brins périphériques enroulés autour de ladite âme.In particular, it will thus be possible to produce a wire element 1 with four strands, comprising a central strand forming a core and three peripheral strands wound around said core.

Par simple commodité de description, on pourra, lorsque nécessaire, faire référence à, et opérer une distinction entre, un premier brin 2 et à un second brin 3, étant bien entendu que l'on pourra assigner et adapter mutatis mutandis à n'importe quel brin considéré les caractéristiques décrites en lien avec le premier brin 2 ou le second brin 3.For simple convenience of description, we can, when necessary, refer to, and make a distinction between, a first strand 2 and a second strand 3, it being understood that we can assign and adapt mutatis mutandis to any which strand considered the characteristics described in connection with the first strand 2 or the second strand 3.

En particulier, on notera que chacune des variantes de mise en oeuvre des dispositifs d'amenée 6A, 6B, 6C, 6D, 6E représentées sur la figure 1 peut trouver à s'appliquer au premier brin 2, au second brin 3, à l'un quelconque des brins utilisés pour réaliser l'élément filaire 1, voire à l'ensemble des brins utilisés pour fabriquer l'élément filaire 1. Chaque brin représenté sur ladite figure 1 porte donc, par commodité de description, la double référence « 2, 3 ».In particular, it will be noted that each of the implementation variants of the supply devices 6A, 6B, 6C, 6D, 6E represented on the figure 1 can be applied to the first strand 2, to the second strand 3, to any one of the strands used to make the wire element 1, or even to all of the strands used to make the wire element 1. Each strand depicted on said figure 1 therefore bears, for convenience of description, the double reference “2, 3”.

La présente invention concerne bien entendu une installation 5 pour la mise en oeuvre du procédé.The present invention naturally relates to an installation 5 for implementing the method.

Tel qu'on le verra dans ce qui suit, ladite installation 5 peut correspondre à un métier à anneau que l'on aura perfectionné en lui ajoutant notamment une unité d'asservissement en tension 30, ou des unités d'asservissement en tension 30, permettant d'asservir en boucle fermée la tension du brin 2, 3 considéré ou, respectivement, les tensions respectives des brins 2, 3 considérés.As will be seen in the following, said installation 5 may correspond to a ring loom which will have been improved by adding to it in particular a voltage servo unit 30, or voltage servo units 30, making it possible to control in closed loop the tension of the strand 2, 3 considered or, respectively, the respective tensions of the strands 2, 3 considered.

De façon connue en soi, le procédé comprend une étape (a) d'amenée au cours de laquelle on achemine le premier brin 2 et, respectivement, le second brin 3, jusqu'à un point d'assemblage 4 au niveau duquel le premier brin 2 et le second brin 3 se rejoignent.In a manner known per se, the method comprises a supply step (a) during which the first strand 2 and, respectively, the second strand 3 are conveyed to an assembly point 4 at the level of which the first strand 2 and the second strand 3 come together.

L'installation 5 comprendra à cet effet un dispositif d'amenée 6 chargé d'acheminer le premier brin 2 et, respectivement, le second brin 3, jusqu'à un point d'assemblage 4 au niveau duquel le premier brin 2 et le second brin 3 se rejoignent.The installation 5 will comprise for this purpose a supply device 6 responsible for conveying the first strand 2 and, respectively, the second strand 3, up to an assembly point 4 at the level of which the first strand 2 and the second strand 3 come together.

En pratique, et tel que cela est illustré sur la figure 1, le dispositif d'amenée 6, sera de préférence agencé de manière à permettre de dérouler et d'acheminer jusqu'au point d'assemblage 4 le brin 2, 3 concerné, depuis une bobine d'entrée 7 sur laquelle ledit brin 2, 3 est initialement stocké.In practice, and as illustrated in the figure 1 , the supply device 6 will preferably be arranged so as to allow the strand 2, 3 concerned to be unrolled and conveyed to the assembly point 4, from an input reel 7 on which said strand 2, 3 is initially stored.

On notera que l'un et/ou l'autre des brins 2, 3 destinés à l'assemblage pourront avoir subi un tordage individuel préalable, avant leur utilisation par l'installation 5, et former ainsi un ou des « surtords », stockés chacun sur sa bobine d'entrée 7 respective.It will be noted that one and/or the other of the strands 2, 3 intended for assembly may have undergone prior individual twisting, before their use by the installation 5, and thus form one or more "overtwists", stored each on its respective input coil 7.

Le dispositif d'amenée 6 du brin 2, 3 considéré pourra avantageusement comprendre un dispositif d'entraînement motorisé 8.The supply device 6 of the strand 2, 3 considered may advantageously comprise a motorized drive device 8.

Ledit dispositif d'entraînement motorisé 8 est situé en amont dudit point d'assemblage 4, et est agencé pour conférer au brin 2, 3 considéré une vitesse dite « vitesse d'avance » V_fwd en réponse à une consigne d'entraînement que l'on applique audit dispositif d'entraînement motorisé 8.Said motorized drive device 8 is located upstream of said assembly point 4, and is arranged to impart to the considered strand 2, 3 a so-called "advance speed" speed V_fwd in response to a drive instruction that the is applied to said motorized drive device 8.

Ainsi, le dispositif d'entraînement motorisé 8 permet d'entraîner le brin 2, 3, dans un sens dit « sens d'acheminement » F, de la bobine d'entrée 7 vers le point d'assemblage 4.Thus, the motorized drive device 8 makes it possible to drive the strand 2, 3, in a direction called "direction of transport" F , from the input coil 7 towards the assembly point 4.

Par convention, on considérera que le sens d'acheminement F selon lequel le brin 2, 3 se déplace de la bobine d'entrée 7 vers le point d'assemblage 4, puis au-delà, correspond à un sens de déplacement amont-aval.By convention, it will be considered that the direction of transport F according to which the strand 2, 3 moves from the input coil 7 towards the assembly point 4, then beyond, corresponds to an upstream-downstream direction of movement .

De préférence, le dispositif d'entraînement motorisé 8 sera formé par un cabestan, tel que cela est illustré sur la figure 1.Preferably, the motor drive device 8 will be formed by a capstan, as shown in the figure 1 .

De façon connue en soi, un tel cabestan 8 pourra comprendre deux rouleaux 9, 10, dont un rouleau motorisé 9 et un rouleau libre 10, autour desquels on enroule plusieurs spires du brin 2, 3 considéré, de sorte à réaliser un entraînement du brin 2, 3 par friction.In a manner known per se, such a capstan 8 may comprise two rollers 9, 10, including a motorized roller 9 and a free roller 10, around which several turns of the strand 2, 3 considered are wound, so as to carry out a drive of the strand 2, 3 by friction.

On pourra éventuellement prévoir, à la surface du rouleau motorisé 9 et/ou du rouleau libre un revêtement anti-dérapant qui améliore l'adhérence du brin 2, 3 sur le rouleau 9, 10.It is possible to provide, on the surface of the motorized roller 9 and/or of the idler roller, an anti-slip coating which improves the adhesion of the strand 2, 3 to the roller 9, 10.

En variante, on pourrait utiliser, en lieu et place d'un cabestan, tout type de dispositif d'entraînement motorisé 8 adapté, par exemple un trio d'appel 11, tel que celui illustré sur la figure 2.As a variant, one could use, instead of a capstan, any type of suitable motorized drive device 8, for example a call trio 11, such as that illustrated in the picture 2 .

Un tel trio d'appel 11 comprend trois rouleaux 12, 13, 14, dont un rouleau planétaire 12, de préférence libre, et deux rouleaux satellites 13, 14, de préférence motorisés et synchronisés, lesdits rouleaux 12, 13, 14 étant agencés de manière à ce que le brin 2, 3 soit entraîné par friction entre lesdits rouleaux, selon un chemin en forme de Ω (oméga majuscule).Such a call trio 11 comprises three rollers 12, 13, 14, including a planetary roller 12, preferably free, and two satellite rollers 13, 14, preferably motorized and synchronized, said rollers 12, 13, 14 being arranged so that the strand 2, 3 is driven by friction between said rollers, along a path in the form of Ω (capital omega).

Dans cette configuration destinée à entraîner le brin 2, 3 en déplacement, le rouleau planétaire 12 peut de préférence venir au contact des deux rouleaux satellites 13, 14, et la surface cylindrique du rouleau planétaire 12 peut être revêtue d'une couche de gomme antidérapante, afin d'améliorer l'entraînement dudit rouleau planétaire 12 par les rouleaux satellites 13, 14.In this configuration intended to drive the strand 2, 3 in displacement, the planetary roller 12 can preferably come into contact with the two satellite rollers 13, 14, and the cylindrical surface of the planetary roller 12 can be coated with a layer of non-slip rubber. , in order to improve the driving of said planetary roller 12 by the satellite rollers 13, 14.

Bien entendu, le dispositif d'amenée 6 pourra comprendre plusieurs dispositifs d'entraînement motorisés 8 distincts, affectés chacun à un brin 2, 3 différent.Of course, the feed device 6 may comprise several separate motorized drive devices 8, each assigned to a different strand 2, 3.

Ainsi, on pourra prévoir, en sus d'un premier dispositif d'entraînement motorisé 8 affecté au premier brin 2, un second dispositif d'entraînement motorisé 8, analogue au premier dispositif d'entraînement motorisé mais distinct de ce dernier, et affecté au second brin 3, le cas échéant un troisième dispositif d'entraînement motorisé 8 affecté à un troisième brin, etc.Thus, it is possible to provide, in addition to a first motorized drive device 8 assigned to the first strand 2, a second motorized drive device 8, similar to the first motorized drive device but distinct from the latter, and assigned to the second strand 3, where appropriate a third motorized drive device 8 assigned to a third strand, etc.

Le procédé comprend également une étape (b) d'entrelacement au cours de laquelle on entrelace le premier brin 2 et le second brin 3 l'un avec l'autre, au niveau du point d'assemblage 4, de sorte à former un élément filaire 1 à partir desdits au moins premier et second brins 2, 3.The method also comprises an interlacing step (b) during which the first strand 2 and the second strand 3 are interlaced with each other, at the assembly point 4, so as to form an element wired 1 from said at least first and second strands 2, 3.

L'entrelacement peut de préférence être réalisé par tordage de manière à enrouler en hélice le second brin 3 autour du premier brin 2, ou le second brin 3 et le premier brin 2 l'un autour de l'autre, pour former l'élément filaire 1.The interlacing can preferably be carried out by twisting so as to wind the second strand 3 around the first strand 2 in a helix, or the second strand 3 and the first strand 2 around each other, to form the element wired 1.

L'installation 5 comprendra donc un dispositif d'entrelacement 15, et plus particulièrement un dispositif de tordage 15, chargé d'entrelacer le premier brin 2 et le second brin 3 l'un avec l'autre, au niveau du point d'assemblage 4, de sorte à former un élément filaire 1 à partir desdits au moins premier et second brins 2, 3.The installation 5 will therefore comprise an interlacing device 15, and more particularly a twisting device 15, responsible for interlacing the first strand 2 and the second strand 3 with each other, at the assembly point. 4, so as to form a wire element 1 from said at least first and second strands 2, 3.

Le procédé comprendra également une étape (c) d'évacuation, au cours de laquelle on achemine l'élément filaire 1 depuis le point d'assemblage 4 vers un poste de sortie situé en aval du point d'assemblage 4, et, plus préférentiellement, au cours de laquelle on enroule ledit élément filaire 1 sur une bobine de sortie 16.The method will also comprise a step (c) of evacuation, during which the wire element 1 is routed from the assembly point 4 to an exit station located downstream of the assembly point 4, and, more preferably , during which said wire element 1 is wound on an output reel 16.

Selon une possibilité d'agencement, par ailleurs connue en soi au sein d'une installation de type « métier à anneau », le dispositif d'entrelacement 15 peut comporter un oeillet de guidage 17, par exemple en céramique, destiné à guider l'élément filaire 1 en aval du point d'assemblage 4, ici directement en aval du point d'assemblage, ainsi qu'un anneau 18 qui est coaxial à la bobine de sortie 16 et sur lequel un curseur 19, qui forme un point de passage de l'élément filaire situé en aval de l'oeillet de guidage 17 et en amont de la bobine de sortie 16, est monté en glissement libre.According to a possibility of arrangement, moreover known per se within an installation of the "ring loom" type, the interlacing device 15 may comprise a guide eyelet 17, for example made of ceramic, intended to guide the wired element 1 downstream of the assembly point 4, here directly downstream of the assembly point, as well as a ring 18 which is coaxial with the output coil 16 and on which a slider 19, which forms a crossing point of the wired element located downstream of the guide eyelet 17 and upstream of the output coil 16, is mounted in free sliding.

Ainsi, lorsque la bobine de sortie 16 est entraînée en rotation sur son axe, de préférence vertical, au moyen d'une broche motorisée 20, et exerce ainsi une traction sur l'élément filaire 1, tandis que l'alimentation en brins 2, 3 est assurée par le dispositif d'amenée 6, le curseur 19 adopte un mouvement de rotation relatif autour de la bobine de sortie 16, ce qui provoque un effort de vrillage de l'élément filaire 1, et donc le tordage des brins 2, 3 au point d'assemblage 4, tout en guidant l'enroulement progressif dudit élément filaire 1 sur la bobine de sortie 16.Thus, when the output coil 16 is driven in rotation on its axis, preferably vertical, by means of a motorized spindle 20, and thus exerts a traction on the wired element 1, while the supply of strands 2, 3 is ensured by the supply device 6, the slider 19 adopts a relative rotational movement around the output coil 16, which causes a twisting force of the wire element 1, and therefore the twisting of the strands 2, 3 at the assembly point 4, while guiding the progressive winding of said wire element 1 on the output spool 16.

L'anneau 18 est en outre animé d'un mouvement de va-et-vient en translation le long de l'axe de la bobine de sortie 16 de sorte à répartir les spires d'élément filaire 1 sur toute la longueur de la bobine de sortie 16.Ring 18 is also moved back and forth in translation along the axis of output coil 16 so as to distribute the turns of wire element 1 over the entire length of the coil output 16.

Par ailleurs, le dispositif d'amenée 6 peut de préférence comprendre un répartiteur 21 agencé pour répartir les brins 2, 3 dans l'espace, et ce afin d'ordonner la configuration géométrique selon laquelle lesdits brins 2, 3 convergent vers le point d'assemblage 4, lequel point d'assemblage 4 est situé en aval, ici directement en aval, et plus préférentiellement juste en dessous, dudit répartiteur 21.Furthermore, the supply device 6 can preferably comprise a distributor 21 arranged to distribute the strands 2, 3 in space, and this in order to order the geometric configuration according to which said strands 2, 3 converge towards the point of assembly 4, which assembly point 4 is located downstream, here directly downstream, and more preferably just below, of said distributor 21.

Le répartiteur 21 peut se présenter sous forme d'une plaque-support 22 qui définit une pluralité de points de passage 23 destinés chacun à guider l'un des brins 2, 3 en provenance des bobines d'entrée 7 et/ou des dispositifs d'entraînement motorisés 8.The distributor 21 can be in the form of a support plate 22 which defines a plurality of passage points 23 each intended to guide one of the strands 2, 3 coming from the input coils 7 and/or the devices of motor drive 8.

Les points de passage 23 peuvent être formés par exemple par des trous, de préférence garnis chacun d'un oeillet de répartition en céramique, ou bien encore par des poulies de guidage.The passage points 23 can be formed for example by holes, each preferably lined with a ceramic distribution eyelet, or even by guide pulleys.

Les points de passage 23 définissent des écarts prédéterminés entre les différents brins 2, 3, de sorte que, à partir de la base que représente la plaque-support 22, les brins convergent en suivant les arêtes d'au moins un polygone (en plan), voire d'au moins un polyèdre (en trois dimensions), dont le sommet correspond au point d'assemblage 4.The passage points 23 define predetermined gaps between the different strands 2, 3, so that, starting from the base represented by the support plate 22, the strands converge by following the edges of at least one polygon (in plan ), or even at least one polyhedron (in three dimensions), whose vertex corresponds to assembly point 4.

Selon une possibilité de mise en oeuvre, le premier brin 2 traverse un point de passage 23 central, autour duquel sont disposés les autres points de passage 23 destinés aux autres brins 3 constitutifs de l'élément filaire 1.According to one possibility of implementation, the first strand 2 passes through a central crossing point 23, around which are arranged the other crossing points 23 intended for the other strands 3 constituting the wired element 1.

Selon une possibilité plus particulière de mise en oeuvre, le point de passage 23 central peut être agencé par rapport aux autres points de passage 23 de manière à ce que le premier brin 2 suive une trajectoire, entre le point de passage 23 central et le point d'assemblage 4, qui correspond sensiblement à une hauteur du polygone, respectivement à une hauteur du polyèdre, que forment les autres brins 3.According to a more particular possibility of implementation, the central passage point 23 can be arranged with respect to the other passage points 23 so that the first strand 2 follows a trajectory, between the central passage point 23 and the point of assembly 4, which substantially corresponds to a height of the polygon, respectively to a height of the polyhedron, formed by the other strands 3.

Avantageusement, la mise en oeuvre d'un point de passage 23 central permet notamment d'utiliser le premier brin 2 comme une âme centrale, autour de laquelle vont s'enrouler le ou les autres brins 3.Advantageously, the implementation of a central passage point 23 makes it possible in particular to use the first strand 2 as a central core, around which the other strand(s) 3 will wrap.

Selon l'invention, le procédé comprend une étape (a1) d'asservissement en tension de brin.According to the invention, the method comprises a step (a1) of strand voltage control.

La tension du brin 2, 3 correspond à l'effort de traction longitudinale qui s'exerce au sein du brin 2, 3 au point considéré, et donc à la contrainte de traction qui résulte de l'application de cet effort.The tension of the strand 2, 3 corresponds to the longitudinal tensile force which is exerted within the strand 2, 3 at the point considered, and therefore to the tensile stress which results from the application of this force.

Par convention d'usage, la tension peut être exprimée en centi-Newton (cN). On notera qu'un centi-Newton correspond en pratique sensiblement au poids d'une masse d'un gramme, de sorte que, par abus de langage, on pourra parfois exprimer la tension du brin en « grammes ».By convention of use, the tension can be expressed in centi-Newton (cN). It will be noted that a centi-Newton corresponds in practice substantially to the weight of a mass of one gram, so that, by misuse of language, it is sometimes possible to express the tension of the strand in "grams".

L'asservissement en tension de brin s'opère en boucle fermée.Strand voltage control operates in a closed loop.

A cet effet, au cours de l'étape (a1) d'asservissement en tension de brin :

  • on définit une consigne de tension, dite « consigne de tension d'assemblage » T_set, qui est représentative d'un état de tension longitudinale que l'on souhaite obtenir dans le premier brin 2 lorsque ledit premier brin parvient au point d'assemblage 4,
  • on mesure, en un premier point de mesure de tension PT1 qui est situé le long dudit premier brin 2 et en amont du point d'assemblage 4 par rapport au sens d'acheminement F dudit premier brin, la tension dite « tension d'assemblage effective » T_actual qui s'exerce au sein dudit premier brin 2,
  • on utilise une boucle de rétroaction en tension pour déterminer une erreur, dite « erreur de tension » ER_T, qui correspond à la différence entre la consigne de tension d'assemblage et la tension d'assemblage effective du premier brin : ER_T = T_set - T_actual,
  • et l'on pilote, à partir de ladite erreur de tension ER_T, un organe régulateur de tension 34, qui agit sur le premier brin 2 en amont du point d'assemblage 4, de sorte à faire converger automatiquement, au sein dudit premier brin 2, la tension d'assemblage effective T_actual vers la consigne de tension d'assemblage T_set.
To this end, during step (a1) of strand voltage control:
  • a tension setpoint, called the "assembly tension setpoint" T_set, is defined, which is representative of a state of longitudinal tension that it is desired to obtain in the first strand 2 when said first strand reaches the assembly point 4 ,
  • is measured, at a first voltage measurement point PT1 which is located along said first strand 2 and upstream of the assembly point 4 with respect to the direction of transport F of said first strand, the voltage called "assembly voltage effective” T_actual which is exerted within said first strand 2,
  • a voltage feedback loop is used to determine an error, called "tension error" ER_T, which corresponds to the difference between the assembly voltage setpoint and the actual assembly voltage of the first strand: ER_T = T_set - T_actual ,
  • and a voltage regulator member 34 is controlled from said voltage error ER_T, which acts on the first strand 2 upstream of the assembly point 4, so as to cause the actual assembly voltage T_actual to converge automatically, within said first strand 2, towards the assembly voltage setpoint T_set.

L'installation 5 comprend donc une unité 30 d'asservissement en tension, agencée pour asservir en boucle fermée la tension du brin considéré selon un mode de fonctionnement dit « mode d'asservissement en tension », ladite unité 30 d'asservissement en tension comprenant à cet effet :

  • un organe 31 de fixation de consigne de tension qui permet de fixer une consigne, dite « consigne de tension d'assemblage » T_set, qui est représentative d'un état de tension longitudinale que l'on souhaite obtenir dans le premier brin 2 lorsque ledit premier brin parvient au point d'assemblage 4,
  • un organe 32 de surveillance de tension qui permet de mesurer, en un premier point de mesure de tension PT1 qui est situé le long dudit premier brin 2 et en amont du point d'assemblage 4 par rapport au sens d'acheminement F dudit premier brin, la tension dite « tension d'assemblage effective » T_actual qui s'exerce au sein dudit premier brin 2,
  • un organe 33 de rétroaction en tension qui permet d'évaluer une erreur, dite « erreur de tension » ER_T, qui correspond à la différence entre la consigne de tension d'assemblage T_set et la tension d'assemblage effective T_actual du premier brin 2,
  • et un organe 34 régulateur de tension, placé sous la dépendance de l'organe de rétroaction en tension 33, et qui peut agir sur le premier brin 2 en amont du point d'assemblage 4 de sorte à faire converger automatiquement, au sein dudit premier brin, la tension d'assemblage effective T_actual vers la consigne de tension d'assemblage T_set.
The installation 5 therefore comprises a voltage servo unit 30, arranged to servo in closed loop the voltage of the strand considered according to an operating mode called "voltage servo mode", said voltage servo unit 30 comprising for this purpose:
  • a tension setpoint setting member 31 which makes it possible to set a setpoint, called the "assembly tension setpoint" T_set, which is representative of a state of longitudinal tension which it is desired to obtain in the first strand 2 when said first strand arrives at assemblage point 4,
  • a voltage monitoring device 32 which makes it possible to measure, at a first voltage measurement point PT1 which is located along said first strand 2 and upstream of assembly point 4 with respect to the direction of transport F of said first strand , the tension called “effective assembly tension” T_actual which is exerted within said first strand 2,
  • a voltage feedback unit 33 which makes it possible to evaluate an error, called "voltage error" ER_T, which corresponds to the difference between the assembly voltage setpoint T_set and the actual assembly voltage T_actual of the first strand 2,
  • and a voltage regulator member 34, placed under the control of the voltage feedback member 33, and which can act on the first strand 2 upstream of the assembly point 4 so as to make it converge automatically, within said first strand, the actual assembly voltage T_actual to the assembly voltage setpoint T_set.

L'unité 30 d'asservissement du brin en tension, et plus particulièrement l'un et/ou l'autre des organes 31, 32, 33, 34 de fixation de consigne de tension, de surveillance de tension, de rétroaction, et de régulation de tension, pourront comprendre, ou être formés par, tout calculateur ou contrôleur électronique approprié.The unit 30 for enslaving the voltage strand, and more particularly one and/or the other of the organs 31, 32, 33, 34 for setting the voltage setpoint, voltage monitoring, feedback, and voltage regulation, may include, or be formed by, any appropriate computer or electronic controller.

Avantageusement, l'asservissement en tension peut ainsi s'effectuer de manière automatique, sensiblement en temps réel.Advantageously, the voltage slaving can thus take place automatically, substantially in real time.

Comme indiqué en introduction, la prise en considération de la tension du brin 2, 3, et l'asservissement en tension conforme à l'invention qui en résulte, permettent de maîtriser de façon précise et reproductible les conditions de formation de l'élément filaire 1, et ce en continu, ce qui permet d'obtenir des propriétés homogènes et conformes aux spécifications sur la quasi-totalité, voire la totalité de la longueur de l'élément filaire 1 obtenu.As indicated in the introduction, taking into consideration the voltage of the strand 2, 3, and the voltage servoing in accordance with the invention which results therefrom, make it possible to control in a precise and reproducible manner the conditions of formation of the wired element. 1, and this continuously, which makes it possible to obtain properties that are homogeneous and conform to the specifications over almost all, or even all of the length of the wire element 1 obtained.

Bien entendu, comme indiqué plus haut, il est parfaitement envisageable de prévoir pour l'un et/ou l'autre des brins 3 autres que le premier brin 2, et notamment spécifiquement pour le second brin 3, une unité d'asservissement en tension 30 qui s'applique au brin 3 concerné, et qui agit sur ledit brin concerné distinctement de l'unité d'asservissement en tension 30 qui gère le premier brin 2.Of course, as indicated above, it is perfectly possible to provide for one and/or the other of the strands 3 other than the first strand 2, and in particular specifically for the second strand 3, a voltage servo unit 30 which applies to the strand 3 concerned, and which acts on said strand concerned distinctly from the voltage servo unit 30 which manages the first strand 2.

Ainsi, on peut prévoir, pour l'un et/ou l'autre brins 2, 3, et de préférence pour plusieurs des brins à assembler, voire pour tous les brins à assembler, une structure analogue à celle décrite ci-dessus, qui comprend, en propre pour chaque brin concerné, une unité 30 d'asservissement en tension du brin concerné, ladite unité d'asservissement en tension comportant un organe 31 de fixation d'une consigne de tension d'assemblage T_set pour le brin concerné, un organe 32 de surveillance de la tension effective T_actual du brin concerné en un premier point de mesure de tension PT1 situé le long dudit brin concerné, un organe 33 de rétroaction, et un organe 34 régulateur de tension qui agit sur ledit brin concerné pour faire converger automatiquement la tension effective du brin concerné vers la consigne de tension applicable audit brin.Thus, it is possible to provide, for one and/or the other strands 2, 3, and preferably for several of the strands to be assembled, or even for all the strands to be assembled, a structure similar to that described above, which comprises, for each strand concerned, a voltage servo unit 30 for the strand concerned, said voltage servo unit comprising a member 31 for fixing an assembly voltage setpoint T_set for the strand concerned, a device 32 for monitoring the effective voltage T_actual of the strand concerned at a first voltage measurement point PT1 located along said strand concerned, a feedback device 33, and a voltage regulator device 34 which acts on said strand concerned to converge automatically the actual tension of the strand concerned towards the voltage setpoint applicable to said strand.

A cet effet, on pourra dupliquer, sur plusieurs des dispositifs d'amenée 6, et de préférence sur chacun des dispositifs d'amenée 6 prévus au sein de l'installation 5, une unité 30 d'asservissement en tension, pour offrir la possibilité d'asservir, ou non, le brin concerné en tension, et ce de manière individuelle et indépendante des autres brins.To this end, it is possible to duplicate, on several of the feed devices 6, and preferably on each of the feed devices 6 provided within the installation 5, a voltage servo unit 30, to offer the possibility to enslave, or not, the strand concerned in tension, and this individually and independently of the other strands.

Bien entendu, on pourra fixer, le cas échéant, des consignes de tension d'assemblage T_set différentes pour différents brins 2, 3, et assurer un asservissement séparé de chacun desdits brins 2, 3, indépendante des autres brins.Of course, it will be possible to set, if necessary, different assembly voltage setpoints T_set for different strands 2, 3, and ensure a separate servo-control of each of said strands 2, 3, independent of the other strands.

De préférence, on mesure la tension d'assemblage effective T_actual du brin considéré au moyen d'un organe de surveillance de tension 32 comprenant un guide-fil 35, tel qu'une poulie ou un rouleau en rotation libre, qui vient en appui contre le brin 2, 3 considéré, ici au point de mesure de tension PT1 choisi, et qui est porté par un support élastiquement déformable 36 dont on mesure la déformation élastique au moyen d'un capteur 37 approprié, par exemple au moyen d'une jauge de contrainte.Preferably, the effective assembly tension T_actual of the strand in question is measured by means of a tension monitoring device 32 comprising a thread guide 35, such as a pulley or a roller in free rotation, which bears against the strand 2, 3 considered, here at the chosen tension measurement point PT1, and which is carried by an elastically deformable support 36 whose elastic deformation is measured by means of a suitable sensor 37, for example by means of a strain gauge.

Selon une possibilité de mise en oeuvre illustrée sur la figure 3, l'organe de surveillance de tension 32 peut comprendre un guide-fil 35 formé par une poulie portée par un support 36 formé par une poutre, de préférence horizontale, montée en porte-à-faux.According to a possibility of implementation illustrated on the picture 3 , the tension monitoring member 32 may comprise a wire guide 35 formed by a pulley carried by a support 36 formed by a beam, preferably horizontal, mounted cantilevered.

Ainsi, l'effort exercé par le brin 2, 3 venant en appui contre la poulie 35 se traduit par une flexion de la poutre 36 que l'on peut mesurer par un capteur approprié, tel qu'une jauge de contrainte 37.Thus, the force exerted by the strand 2, 3 coming to bear against the pulley 35 results in a bending of the beam 36 which can be measured by an appropriate sensor, such as a strain gauge 37.

Selon une autre possibilité de mise en oeuvre correspondant à la figure 2, l'organe de surveillance de tension 32 pourra prendre la forme d'un trio 11, au sein duquel le rouleau planétaire 12, en rotation libre, formera le guide-fil 35 et sera monté sur un support 36 comprenant un palier mobile qui porte ledit rouleau planétaire 12 et qui coopère avec un organe de suspension élastique, du genre ressort, de telle sorte que le capteur 37 mesurera la déformation en compression dudit ressort, ou, de manière équivalente, mesurera le déplacement du rouleau planétaire 12 et de son palier suspendu à l'encontre dudit ressort, pour en déduire la tension d'assemblage effective T_actual du brin considéré.According to another possibility of implementation corresponding to the picture 2 , the tension monitoring device 32 may take the form of a trio 11, within which the planetary roller 12, in free rotation, will form the yarn guide 35 and will be mounted on a support 36 comprising a movable bearing which carries said planetary roller 12 and which cooperates with an elastic suspension member, of the spring type, so that the sensor 37 will measure the compression deformation of said spring, or, equivalently, will measure the displacement of the planetary roller 12 and of its bearing suspended against said spring, to deduce therefrom the effective assembly tension T_actual of the strand considered.

Selon une possible configuration, le rouleau planétaire 12 sera alors distant des rouleaux satellites 13, 14 du trio 11, eux-mêmes également en rotation libre, et le brin suivra un cheminement en Ω en passant par-dessous chaque rouleau satellite 13, 14 et pardessus le rouleau planétaire 12, de sorte que la tension de brin se traduit par un effort qui tend à rapprocher le rouleau planétaire 12 de la droite fictive passant par les centres respectifs des deux rouleaux satellites.According to a possible configuration, the planetary roller 12 will then be distant from the satellite rollers 13, 14 of the trio 11, themselves also in free rotation, and the strand will follow a path in Ω passing below each satellite roller 13, 14 and over planetary roller 12, so that the strand tension results in a force which tends to bring planetary roller 12 closer to the fictitious straight line passing through the respective centers of the two satellite rollers.

Selon une autre configuration possible, qui peut notamment correspondre à l'agencement schématisé sur les branches 6A, 6B, 6C, 6D, 6E du dispositif d'amenée 6 de la figure 1, le brin 2, 3 passe au-dessus des rouleaux satellites 13, 14 du trio, et par-dessous le rouleau planétaire 12, qui est suffisamment proche des rouleaux satellites 13, 14 pour interférer avec le brin 2, 3 et forcer ledit brin 2, 3, soutenu par les rouleaux satellites 13, 14, à contourner ledit rouleau planétaire 12, de telle manière que la tension du brin 2, 3 se traduit par un effort qui tend à éloigner le rouleau planétaire 12 de la droite fictive passant par les centres respectifs des deux rouleaux satellites 13, 14.According to another possible configuration, which may in particular correspond to the arrangement schematized on the branches 6A, 6B, 6C, 6D, 6E of the supply device 6 of the figure 1 , strand 2, 3 passes above planetary rollers 13, 14 of the trio, and below planetary roller 12, which is close enough to planetary rollers 13, 14 to interfere with strand 2, 3 and force said strand 2, 3, supported by the satellite rollers 13, 14, to bypass said planetary roller 12, so that the tension of the strand 2, 3 is translated by a force which tends to move the planetary roller 12 away from the fictitious straight line passing through the respective centers of the two satellite rollers 13, 14.

Bien entendu, on pourrait utiliser, sans sortir du cadre de l'invention, tout autre moyen adapté, et notamment tout ensemble de rouleaux ou poulies adapté, pour évaluer la tension d'assemblage effective T_actual.Of course, without departing from the scope of the invention, any other suitable means could be used, and in particular any suitable set of rollers or pulleys, to evaluate the effective assembly tension T_actual.

Par ailleurs, lors de l'étape (a) d'amenée, le premier brin 2 est de préférence, comme cela a été mentionné plus haut, entraîné en déplacement vers le point d'assemblage 4 au moyen d'un dispositif d'entraînement motorisé 8, tel qu'un cabestan, qui est situé en amont dudit point d'assemblage 4 et qui est agencé pour conférer au premier brin 2 une vitesse dite « vitesse d'avance » V_fwd en réponse à une consigne d'entraînement que l'on applique audit dispositif d'entraînement motorisé 8.Furthermore, during step (a) of supply, the first strand 2 is preferably, as mentioned above, driven in displacement towards the assembly point 4 by means of a drive device motor 8, such as a capstan, which is located upstream of said assembly point 4 and which is arranged to impart to the first strand 2 a so-called "advance speed" speed V_fwd in response to a drive instruction that the is applied to said motorized drive device 8.

De préférence, on choisit alors le premier point de mesure de tension PT1, où l'on mesure la tension d'assemblage effective T_actual, de manière à ce que ledit premier point de mesure de tension PT1 soit situé dans un tronçon du premier brin, dit « tronçon d'approche », qui s'étend depuis le dispositif d'entraînement motorisé 8, en amont, et le point d'assemblage 4, en aval.Preferably, the first voltage measurement point PT1 is then chosen, where the actual assembly voltage T_actual is measured, so that said first voltage measurement point PT1 is located in a section of the first strand, called "approach section", which extends from the motorized drive device 8, upstream, and the assembly point 4, downstream.

Ainsi, avantageusement, la mesure de la tension d'assemblage effective T_actual se fait en un point de mesure PT1 qui est compris entre la position (considérée le long du chemin emprunté par le brin concerné) du dispositif d'entraînement motorisé 8 et la position (considérée le long du chemin emprunté par le brin concerné) du point d'assemblage 4, et qui est donc particulièrement proche du point d'assemblage 4.Thus, advantageously, the measurement of the effective assembly tension T_actual is done at a measurement point PT1 which is between the position (considered along the path taken by the strand concerned) of the motorized drive device 8 and the position (considered along the path taken by the strand concerned) of assembly point 4, and which is therefore particularly close to assembly point 4.

Plus particulièrement, le point de mesure de tension PT1 ainsi choisi peut donc être situé entre le point d'assemblage 4 et le dernier élément moteur, ici le dispositif d'entraînement motorisé 8, qui précède le point d'assemblage 4, dans le sens amont-aval d'acheminement du brin 2, 3.More particularly, the voltage measurement point PT1 thus chosen can therefore be located between the assembly point 4 and the last motor element, here the motorized drive device 8, which precedes the assembly point 4, in the direction upstream-downstream routing of strand 2, 3.

La tension d'assemblage effective T_actual est donc mesurée de préférence en aval du dernier dispositif motorisé (ici le dispositif d'entraînement motorisé 8) qui soit susceptible d'agir activement sur le brin 2, 3 considéré et d'en modifier significativement la tension avant que ledit brin 2, 3 ne parvienne au point d'assemblage 4.The effective assembly voltage T_actual is therefore preferably measured downstream of the last motorized device (here the motorized drive device 8) which is capable of acting actively on the strand 2, 3 considered and significantly modifying the voltage. before said strand 2, 3 reaches assembly point 4.

A ce titre, on notera que la présence éventuelle d'un ou même plusieurs galets de renvoi 40 passifs, en rotation libre, placés le long du brin 2, 3 entre le dispositif d'entraînement motorisé 8 et le point d'assemblage 4 n'a que peu d'influence sur la tension qui règne au sein dudit brin 2, 3.In this regard, it will be noted that the possible presence of one or even several passive return rollers 40, in free rotation, placed along the strand 2, 3 between the motorized drive device 8 and the assembly point 4 n has little influence on the tension that reigns within said strand 2, 3.

Par conséquent, la mesure de la tension d'assemblage effective T_actual, qui est réalisée au plus proche du point d'assemblage 4, dans un tronçon d'approche peu perturbé par des forces externes, est particulièrement fiable, et bien représentative de la tension qui s'exerce réellement dans le brin 2, 3 concerné au moment au ledit brin atteint le point d'assemblage 4.Consequently, the measurement of the effective assembly tension T_actual, which is carried out as close as possible to the assembly point 4, in an approach section little disturbed by external forces, is particularly reliable, and well representative of the tension which is actually exerted in the strand 2, 3 concerned at the moment when said strand reaches assembly point 4.

Comme indiqué plus haut, on peut retrouver un agencement et un fonctionnement de mesure de tension similaires sur l'un et/ou l'autre quelconque des brins 2, 3 faisant l'objet de l'assemblage.As indicated above, a similar voltage measurement arrangement and operation can be found on one and/or any other of the strands 2, 3 forming the subject of the assembly.

Dans l'absolu, on pourrait envisager d'utiliser un organe régulateur de tension 34 formant un frein piloté, qui est capable d'agir sur le brin concerné 2, 3 en freinant plus ou moins la progression dudit brin 2, 3.In absolute terms, one could consider using a voltage regulator member 34 forming a controlled brake, which is capable of acting on the relevant strand 2, 3 by more or less slowing down the progression of said strand 2, 3.

Plus le brin sera freiné par l'organe régulateur de tension 34 en amont du point d'assemblage 4, plus la tension dudit brin sera élevée. A l'inverse, plus le frein sera lâche, moins le brin 2 sera tendu.The more the strand will be slowed down by the voltage regulator member 34 upstream of the assembly point 4, the higher the tension of said strand will be. Conversely, the looser the brake, the less stretch 2 will be.

L'organe régulateur de tension 34 pourra alors par exemple comprendre un galet de friction, venant au contact du brin 2, 3, et opposant à l'avance du brin un couple de freinage qui est ajusté, par exemple au moyen d'un patin de friction ou d'un frein magnétique, en fonction de la valeur de l'erreur de tension ER_T.The voltage regulator member 34 may then for example comprise a friction roller, coming into contact with the strand 2, 3, and opposing the advance of the strand a braking torque which is adjusted, for example by means of a pad friction or a magnetic brake, depending on the value of the voltage error ER_T.

Selon une caractéristique préférentielle qui peut constituer une invention à part entière, lors de l'étape (a1) d'asservissement de tension de brin, on utilisera de préférence le dispositif d'entraînement motorisé 8, en particulier le dispositif d'entraînement motorisé 8 associé au premier brin 2, comme organe régulateur de tension 34, en ajustant, en fonction de l'erreur de tension ER_T, la consigne d'entraînement que l'on applique audit (premier) dispositif d'entraînement motorisé 8.According to a preferred characteristic which may constitute an invention in its own right, during step (a1) of strand tension servo-control, the motorized drive device 8 will preferably be used, in particular the motorized drive device 8 associated with the first strand 2, as a voltage regulator member 34, by adjusting, as a function of the voltage error ER_T, the training instruction that is applied to said (first) motorized training device 8.

Avantageusement, l'utilisation d'un dispositif motorisé, permet, en fonction de l'erreur de tension ER_T mesurée, soit de ralentir le brin 2, 3, en amont du point d'assemblage 4, en appliquant au brin, par l'intermédiaire du dispositif motorisé 8, une vitesse d'avance V_fwd suffisamment réduite, ce qui aura pour effet de retenir le brin 2, 3 et donc d'augmenter la tension dudit brin 2, 3, soit au contraire d'accélérer le brin 2, 3, en amont du point d'assemblage 4, c'est-à-dire d'augmenter la vitesse d'avance V_fwd dudit brin, ce qui aura pour effet de réduire la tension dudit brin 2, 3, en « donnant du mou » audit brin.Advantageously, the use of a motorized device makes it possible, depending on the voltage error ER_T measured, either to slow down the strand 2, 3, upstream of the point assembly 4, by applying to the strand, via the motorized device 8, a sufficiently reduced advance speed V_fwd, which will have the effect of retaining the strand 2, 3 and therefore increasing the tension of said strand 2 , 3, or on the contrary to accelerate the strand 2, 3, upstream of the assembly point 4, that is to say to increase the speed of advance V_fwd of said strand, which will have the effect of reducing the tension of said strand 2, 3, by "giving slack" to said strand.

De la sorte, on peut avantageusement corriger et adapter la tension d'assemblage effective T_actual en favorisant activement soit un relâchement du brin 2, 3, soit une accentuation de la tension dudit brin 2, 3.In this way, it is advantageously possible to correct and adapt the effective assembly tension T_actual by actively promoting either a relaxation of the strand 2, 3, or an accentuation of the tension of said strand 2, 3.

Par ailleurs, l'utilisation du dispositif d'entraînement motorisé 8 en tant qu'organe régulateur de tension 34 permet de réaliser une installation 5 compacte et peu onéreuse, puisque un même dispositif d'entraînement motorisé 8 sert à la fois à l'amenée du brin 2, 3 concerné et à l'asservissement de la tension dudit brin 2, 3.Furthermore, the use of the motorized drive device 8 as a voltage regulator member 34 makes it possible to produce a compact and inexpensive installation 5, since the same motorized drive device 8 is used both for supplying of the strand 2, 3 concerned and the enslavement of the voltage of said strand 2, 3.

Bien entendu, ici encore, on pourra prévoir mutatis mutandis une régulation en tension, et notamment une régulation individuelle en tension, par un dispositif d'entraînement motorisé 8 associé au brin considéré, sur tout brin 2, 3 destiné à l'assemblage, et le cas échéant sur plusieurs des brins, voire sur l'ensemble des brins destinés à l'assemblage.Of course, here again, provision may be made mutatis mutandis for voltage regulation, and in particular individual voltage regulation, by a motorized drive device 8 associated with the strand in question, on any strand 2, 3 intended for assembly, and where appropriate on several of the strands, or even on all of the strands intended for assembly.

Avantageusement, on pourra ainsi opérer simultanément et simplement sur plusieurs brins 2, 3 autant de régulations en tension, indépendantes les unes des autres.Advantageously, it will thus be possible to operate simultaneously and simply on several strands 2, 3 as many voltage regulations, independent of each other.

Selon une autre caractéristique préférentielle qui peut constituer une invention à part entière, si, lors de l'étape (a) d'amenée, le brin considéré, par exemple le premier brin 2, est entraîné en déplacement vers le point d'assemblage 4 au moyen d'un dispositif d'entraînement motorisé 8, tel qu'un cabestan, qui est situé en amont du point d'assemblage 4, notamment tel que cela a été décrit plus haut, alors le procédé peut également comprendre une étape (a0) de déroulage, au cours de laquelle on déroule le brin considéré, ici par exemple le premier brin 2, à partir d'une bobine d'entrée 7, au moyen d'un dispositif de déroulage 50 qui est distinct du dispositif d'entraînement motorisé 8 (du brin considéré) et qui est situé en amont dudit dispositif d'entraînement motorisé 8.According to another preferred characteristic which may constitute an invention in its own right, if, during step (a) of supply, the strand in question, for example the first strand 2, is moved towards the assembly point 4 by means of a motorized drive device 8, such as a capstan, which is located upstream of the assembly point 4, in particular as described above, then the method can also comprise a step (a0 ) unwinding, during which the strand in question is unwound, here for example the first strand 2, from an input reel 7, by means of an unwinding device 50 which is separate from the drive device motorized 8 (of the strand considered) and which is located upstream of said motorized drive device 8.

Une telle possibilité est notamment illustrée, de façon non limitative, sur les variantes 6A et 6C de dispositifs d'amenée 6 de la figure 2.Such a possibility is particularly illustrated, in a non-limiting way, on the variants 6A and 6C of supply devices 6 of the figure 2 .

Le dispositif de déroulage 50 comprend un porte-bobine motorisé 51 destiné à recevoir et à entraîner en rotation, à une vitesse dite « vitesse de bobine d'entrée » ω7 choisie, la bobine d'entrée 7 concernée.The unwinding device 50 comprises a motorized spool holder 51 intended to receive and drive in rotation, at a speed called “input spool speed” ω7 chosen, the input spool 7 concerned.

Avantageusement, tel que cela est notamment illustré sur la branche 6C de la figure 1, on peut alors mesurer, en un second point de mesure de tension PT2 qui est situé le long du brin considéré, ici par exemple le long du premier brin 2, entre le porte-bobine motorisé 51 et le dispositif d'entraînement motorisé 8, la tension dite « tension de déroulage » effective T_unwind_actual qui s'exerce dans le premier brin 2, et ajuster en conséquence la vitesse de bobine d'entrée ω7 de sorte à faire converger ladite tension de déroulage effective T_unwind_actual vers une consigne de tension de déroulage T_unwind_set prédéterminée.Advantageously, as shown in particular in branch 6C of the figure 1 , it is then possible to measure, at a second voltage measurement point PT2 which is located along the strand considered, here for example along the first strand 2, between the motorized reel holder 51 and the motorized drive device 8, the so-called effective “unwinding voltage” tension T_unwind_actual which is exerted in the first strand 2, and consequently adjusting the input winding speed ω7 so as to cause said effective unwinding tension T_unwind_actual to converge towards an unwinding voltage setpoint T_unwind_set predetermined.

En effet, en contrôlant d'une part, en amont, la vitesse de bobine d'entrée ω7 et donc la vitesse de déroulage à laquelle on libère le brin 2, 3, et d'autre part, en aval, la vitesse d'avance V_fwd conférée par le dispositif d'entraînement motorisé 8, on peut avantageusement choisir la tension de déroulage du brin, qui règne entre le dispositif de déroulage 50, en amont, et le dispositif d'entraînement motorisé, en aval.Indeed, by controlling on the one hand, upstream, the input reel speed ω7 and therefore the unwinding speed at which the strand 2, 3 is released, and on the other hand, downstream, the speed of advance V_fwd conferred by the motorized drive device 8, one can advantageously choose the unwinding tension of the strand, which prevails between the unwinding device 50, upstream, and the motorized drive device, downstream.

Avantageusement, on procure ainsi au brin 2, 3 concerné, qui se présente en entrée du dispositif d'entraînement motorisé 8, une tension de déroulage effective T_unwind_actual bien contrôlée, qui fixe un premier palier de pré-tension, à partir duquel on va pouvoir ensuite, grâce à l'action du dispositif d'entraînement motorisé 8, modifier l'état de tension du brin 2, 3 dans le tronçon d'approche, en aval du dispositif d'entraînement motorisé 8 et en amont du point d'assemblage 4, afin de conférer audit brin 2, 3 la tension d'assemblage effective T_actual souhaitée.Advantageously, the strand 2, 3 concerned, which comes at the input of the motorized drive device 8, is thus provided with a well-controlled effective unwinding tension T_unwind_actual, which sets a first pre-tension level, from which it will be possible then, thanks to the action of the motorized drive device 8, modify the state of tension of the strand 2, 3 in the approach section, downstream of the motorized drive device 8 and upstream of the assembly point 4, in order to give said strand 2, 3 the desired effective assembly voltage T_actual.

Les inventeurs ont à ce titre constaté que la création et le maintien, grâce à une double motorisation (successivement celle du dispositif de déroulage 50 puis celle du dispositif d'entraînement motorisé 8), d'une pré-contrainte de tension, sous la forme d'une tension de déroulage effective T_unwind actual de valeur régulière et bien maîtrisée, permettait avantageusement d'ajuster plus précisément et plus facilement la tension d'assemblage effective T_actual du brin concerné.The inventors have as such found that the creation and maintenance, thanks to a double motorization (successively that of the unwinding device 50 then that of the motorized drive device 8), of a tension pre-stress, in the form an effective unwinding tension T_unwind actual of regular and well-controlled value, advantageously made it possible to adjust more precisely and more easily the effective assembly tension T_actual of the strand concerned.

En effet, à partir du premier palier de tension, égal à la tension de déroulage effective T_unwind_actual, et que l'on pourra aisément stabiliser autant que nécessaire, il est possible, par une action additive exercée par le dispositif d'entraînement motorisé 8 (consistant à augmenter la tension par freinage du brin) ou au contraire par une action soustractive exercée par le dispositif d'entraînement motorisé 8 (consistant à réduire la tension par accélération du brin), d'atteindre avec précision une tension d'assemblage effective T_actual résultante, qui forme un second palier de tension, et qui pourra être librement choisie dans une très large plage de tension d'assemblage effective.Indeed, from the first tension level, equal to the effective unwinding tension T_unwind_actual, and which can easily be stabilized as much as necessary, it is possible, by an additive action exerted by the motorized drive device 8 ( consisting in increasing the tension by braking the strand) or on the contrary by a subtractive action exerted by the motorized drive device 8 (consisting in reducing the tension by accelerating the strand), to achieve with precision an effective assembly tension T_actual resultant, which forms a second voltage level, and which can be freely chosen within a very wide range of effective assembly voltage.

Dans l'absolu, grâce à un tel procédé à deux paliers de tension, qui utilise deux points de mesure de tension PT1, PT2 situés en amont du point d'assemblage 4, sur un même brin 2, 3, et distants l'un de l'autre, on peut librement choisir la consigne de tension d'assemblage T_set, et obtenir de manière fiable une tension d'assemblage effective T_actual correspondante, dans une plage dont la limite basse peut être inférieure (en valeur absolue) au premier palier de tension, c'est-à-dire inférieure à la tension de déroulage effective T_unwind_actual, et dont la limite haute peut être supérieure audit premier palier de tension.In absolute terms, thanks to such a process with two voltage levels, which uses two voltage measurement points PT1, PT2 located upstream of the assembly point 4, on the same strand 2, 3, and distant from one on the other hand, one can freely choose the assembly voltage setpoint T_set, and reliably obtain a corresponding effective assembly voltage T_actual, in a range whose lower limit may be lower (in absolute value) than the first level voltage, that is to say lower than the effective unwinding voltage T_unwind_actual, and whose upper limit may be higher than said first voltage level.

A titre d'exemple, on pourra choisir pour le premier palier de tension une tension de déroulage T_unwind set (et donc obtenir une tension de déroulage effective T_unwind_actual) comprise entre 50 cN (cinquante centi-Newton) et 600 cN, et par exemple égale à 100 cN, à 200 cN, ou à 400 cN, et obtenir, au niveau du second palier de tension, une tension d'assemblage T_actual, précise et stable, qui sera parfaitement conforme à une consigne T_set que l'on aura librement choisie dans une plage possible très large, entre 15 cN (quinze centi-Newton, ce qui correspond à une masse d'environ 15 grammes) et 100 N (cent Newton, ce qui correspond à une masse d'environ dix kilogrammes), voire entre 5 cN (cinq centi-Newton ce qui correspond à une masse d'environ 5 grammes) et 200 N (deux cents Newton, ce qui correspond à une masse d'environ vingt kilogrammes).For example, we can choose for the first tension level an unwinding tension T_unwind set (and therefore obtain an effective unwinding tension T_unwind_actual) between 50 cN (fifty centi-Newton) and 600 cN, and for example equal at 100 cN, at 200 cN, or at 400 cN, and obtain, at the level of the second tension level, an assembly tension T_actual, precise and stable, which will be perfectly in accordance with a setpoint T_set which one will have freely chosen in a very wide possible range, between 15 cN (fifteen centi-Newtons, which corresponds to a mass of approximately 15 grams) and 100 N (one hundred Newton, which corresponds to a mass of approximately ten kilograms), or even between 5 cN (five centi-Newtons, which corresponds to a mass of about 5 grams) and 200 N (two hundred Newtons, which corresponds to a mass of about twenty kilograms).

On notera que, selon une possibilité de mise en oeuvre préférée, le procédé permet avantageusement de fixer une consigne de tension d'assemblage T_set qui est choisie inférieure à la consigne de tension de déroulage T_unwind_set, et d'obtenir un asservissement stable en tension d'assemblage.It will be noted that, according to a preferred implementation option, the method advantageously makes it possible to set an assembly voltage setpoint T_set which is chosen lower than the unwinding tension setpoint T_unwind_set, and to obtain a stable assembly tension servo-control.

En outre, les inventeurs ont constaté que l'existence d'un premier palier de tension, défini par la tension de déroulage, permet de descendre, dans le second palier de tension, la tension d'assemblage (aussi bien la consigne de tension d'assemblage que la tension d'assemblage effective correspondante) T_set, T_actual à un niveau très bas, par exemple de l'ordre de quelques centi-Newton (ce qui équivaut au poids d'une masse de quelque grammes) ou de quelques dizaines de centi-Newton (ce qui équivaut au poids d'une masse de quelques dizaines de grammes), sans risque de créer des à-coups de tension dans le brin, et sans risque de faire passer la tension d'assemblage effective T_actual par une valeur nulle, ce qui risquerait de faire sortir le brin 2, 3 des guides (poulies, galets, etc.) qui définissent le cheminement dudit brin à travers l'installation 5.In addition, the inventors have found that the existence of a first tension level, defined by the unwinding tension, makes it possible to lower, in the second tension level, the assembly tension (both the tension setpoint d assembly than the corresponding effective assembly tension) T_set, T_actual at a very low level, for example of the order of a few centi-Newtons (which is equivalent to the weight of a mass of a few grams) or a few tens of centi-Newton (which is equivalent to the weight of a mass of a few tens of grams), without risk of creating jolts of tension in the strand, and without risk of causing the effective assembly tension T_actual to pass by a value null, which would risk causing the strand 2, 3 to come out of the guides (pulleys, rollers, etc.) which define the path of the said strand through the installation 5.

En particulier, un tel procédé permet notamment d'obtenir une régulation efficace de la tension d'assemblage pour toute valeur de consigne de tension d'assemblage T_set librement choisie dans une plage de tension d'assemblage comprise entre T_actual = 5 cN (cinq centi-Newton) et T_actual = 100 cN (cent centi-Newton).In particular, such a method makes it possible in particular to obtain effective regulation of the assembly tension for any freely chosen assembly tension setpoint value T_set in an assembly tension range comprised between T_actual=5 cN (five hundred -Newton) and T_actual = 100 cN (one hundred centi-Newton).

La mesure de tension au second point de mesure de tension PT2 peut s'effectuer par tout organe de surveillance de tension 32 tel que décrit précédemment et placé audit second point de mesure PT2, par exemple un trio 11 selon la figure 2 ou une poulie 35 en porte-à-faux selon la figure 3.The voltage measurement at the second voltage measurement point PT2 can be performed by any voltage monitoring device 32 as described above and placed at said second measurement point PT2, for example a trio 11 according to the figure 2 or a pulley 35 cantilevered according to the picture 3 .

Selon une caractéristique essentielle de l'invention, l'installation 5 comprend également une unité 60 d'asservissement en vitesse d'avance agencée pour asservir en boucle fermée la vitesse d'avance V_fwd de l'un des brins 2, 3, de préférence du premier brin 2, selon un mode de fonctionnement dit « mode d'asservissement en vitesse », ladite unité 60 d'asservissement en vitesse comprenant à cet effet :

  • un organe 61 de fixation de consigne de vitesse qui permet de fixer une consigne, dite « consigne de vitesse d'avance » V_fwd_set, qui correspond à une valeur de vitesse d'avance que l'on souhaite conférer au brin 2, 3 considéré, ici par exemple le premier brin 2, en amont du point d'assemblage 4,
  • un organe 62 de surveillance de vitesse qui permet de mesurer, en un point de mesure de vitesse d'avance PV1 qui est situé le long dudit brin 2, 3 considéré, ici par exemple le lond dudit premier brin 2, et en amont du point d'assemblage 4, une valeur de vitesse dite « vitesse d'avance effective » V_fwd_actual qui est représentative de la vitesse d'avance effective du brin considéré, ici par exemple du premier brin, au point de mesure PV1 considéré,
  • un organe 63 de rétroaction en vitesse qui permet d'évaluer une erreur, dite « erreur de vitesse » ER_V, qui correspond à la différence entre la consigne de vitesse d'avance et la vitesse d'avance effective du brin 2, 3 considéré, ici du premier brin : ER_V = V_fwd_set - V_fwd_actual,
  • et un organe 64 régulateur de vitesse, placé sous la dépendance de l'organe 63 de rétroaction en vitesse, et qui peut agir sur le brin 2, 3 considéré, ici par exemple sur le premier brin 2, en amont du point d'assemblage 4, de sorte à faire converger automatiquement la vitesse d'avance effective V_fwd_actual du brin 2, 3 considéré, ici par exemple du premier brin 2, vers la consigne de vitesse d'avance V_fwd_set.
According to an essential characteristic of the invention, the installation 5 also comprises a feed rate servo-control unit 60 arranged to servo in a closed loop the feed rate V_fwd of one of the strands 2, 3, preferably of the first strand 2, according to an operating mode called "speed servo mode", said speed servo unit 60 comprising for this purpose:
  • a member 61 for setting the speed setpoint which makes it possible to set a setpoint, called the "advance speed setpoint" V_fwd_set, which corresponds to a value of the advance speed that it is desired to confer on the strand 2, 3 considered, here for example the first strand 2, upstream of the assembly point 4,
  • a speed monitoring device 62 which makes it possible to measure, at a point of measurement of the forward speed PV1 which is located along said strand 2, 3 considered, here for example along said first strand 2, and upstream of the point of assembly 4, a speed value called "effective forward speed" V_fwd_actual which is representative of the effective forward speed of the strand considered, here for example of the first strand, at the measurement point PV1 considered,
  • a speed feedback unit 63 which makes it possible to evaluate an error, called "speed error" ER_V, which corresponds to the difference between the forward speed setpoint and the effective forward speed of the strand 2, 3 considered, here of the first strand: ER_V = V_fwd_set - V_fwd_actual,
  • and a speed regulator member 64, placed under the control of the speed feedback member 63, and which can act on the strand 2, 3 considered, here for example on the first strand 2, upstream of the assembly point 4, so as to automatically converge the effective forward speed V_fwd_actual of the strand 2, 3 considered, here for example of the first strand 2, towards the forward speed setpoint V_fwd_set.

L'installation 5, selon l'invention, comporte un sélecteur 70 qui permet d'activer sélectivement, pour le premier brin 2, le mode d'asservissement en tension ou le mode d'asservissement en vitesse.The installation 5, according to the invention, comprises a selector 70 which makes it possible to activate selectively, for the first strand 2, the voltage servo mode or the speed servo mode.

En d'autres termes, l'invention propose d'offrir à l'utilisateur une possibilité de sélection, au moins pour le premier brin 2, et le cas échéant pour l'un et/ou l'autre des autres brins 3, entre un mode d'asservissement dudit brin en tension, et un mode d'asservissement dudit brin en vitesse d'avance.In other words, the invention proposes to offer the user a possibility of selection, at least for the first strand 2, and if necessary for one and/or the other of the other strands 3, between a mode for enslaving said strand in tension, and a mode for enslaving said strand in forward speed.

Le procédé selon l'invention prévoit ainsi une étape de sélection correspondante.The method according to the invention thus provides for a corresponding selection step.

Le sélecteur 70 permet à l'utilisateur de choisir, pour le brin considéré, et de préférence brin par brin, s'il souhaite réaliser une régulation en tension ou une régulation en vitesse.The selector 70 allows the user to choose, for the strand in question, and preferably strand by strand, whether he wishes to perform voltage regulation or speed regulation.

L'installation 5 offre donc une grande polyvalence d'utilisation.Installation 5 therefore offers great versatility of use.

Le sélecteur 70 pourra être formé indifféremment par toute unité mécanique, électromécanique, électronique ou informatique appropriée.The selector 70 may be formed either by any suitable mechanical, electromechanical, electronic or computer unit.

De préférence, l'installation comprend un ou plusieurs sélecteurs 70 qui permettent de sélectionner, pour chacun des premier et second brins 2, 3, et indépendamment pour chacun des premier et second brins 2, 3, un mode d'asservissement en tension ou, alternativement, un mode d'asservissement en vitesse.Preferably, the installation comprises one or more selectors 70 which make it possible to select, for each of the first and second strands 2, 3, and independently for each of the first and second strands 2, 3, a voltage servo mode or, alternatively, a speed servo mode.

Dans ce cas, et, plus globalement, dans le cas où plusieurs, voire la totalité des branches du dispositif d'amenée 6, c'est-à-dire si plusieurs, voire la totalité des brins 2, 3, sont équipés chacun d'une unité d'asservissement en tension 30, d'une unité d'asservissement en vitesse 60, et d'un sélecteur 70 permettant de commuter entre ces deux unités 30, 60, alors il est possible de réaliser de multiples combinaisons d'assemblage, au sein desquelles un brin est régulé en tension, voire plusieurs brins sont régulés en tension, tandis qu'un autre brin, voire plusieurs autres brins, sont régulés en vitesse.In this case, and, more generally, in the case where several, or even all, of the branches of the supply device 6, that is to say if several, or even all, of the strands 2, 3, are each equipped with a voltage servo unit 30, a speed servo unit 60, and a selector 70 for switching between these two units 30, 60, then it is possible to make multiple assembly combinations , in which one strand is voltage-regulated, or even several strands are voltage-regulated, while another strand, or even several other strands, are speed-regulated.

Bien entendu, bien que l'on puisse de préférence équiper au moins un même brin 2, voire chacun de l'ensemble des brins 2, 3, à la fois d'une unité d'asservissement en tension 30, d'une unité d'asservissement en vitesse 60, et d'un sélecteur 70 permettant de mettre en oeuvre alternativement l'une ou l'autre de ces unités 30, 60 sur le brin 2 considéré, on pourra tout aussi bien prévoir d'équiper séparément au moins un premier brin 2 d'une unité d'asservissement en tension 30, et au moins un autre brin 3 d'une unité d'asservissement en vitesse 60.Of course, although one can preferably equip at least one and the same strand 2, or even each of the set of strands 2, 3, both with a voltage servo unit 30, with a speed control 60, and a selector 70 making it possible to alternately implement one or the other of these units 30, 60 on the strand 2 considered, provision may just as well be made to equip separately at least one first strand 2 of a voltage servo unit 30, and at least one other strand 3 of a speed servo unit 60.

Ainsi, en définitive, l'invention peut porter en tant que telle sur un procédé de fabrication d'un élément filaire 1 au cours duquel on asservit au moins un premier brin 2 en tension tel que cela a été décrit plus haut, de manière à conférer audit brin 2, lorsque ledit brin 2 parvient au point d'assemblage 4, un état de tension longitudinale correspondant à une consigne de tension T_set, tandis que l'on asservit simultanément au moins un second brin 3 en vitesse d'avance, de manière à conférer au second brin 3, lorsque ledit brin 3 parvient au point d'assemblage 4, une vitesse d'avance qui correspond à une consigne de vitesse d'avance V_fwd_set déterminée.Thus, ultimately, the invention may relate as such to a method of manufacturing a wired element 1 during which at least one first strand 2 is slaved in tension as described above, so as to confer on said strand 2, when said strand 2 reaches assembly point 4, a state of longitudinal tension corresponding to a tension setpoint T_set, while at least one second strand 3 is simultaneously controlled in advance speed, so as to give the second strand 3, when said strand 3 reaches the assembly point 4, a forward speed which corresponds to a determined forward speed setpoint V_fwd_set.

Bien entendu, l'invention peut donc notamment porter sur une installation 5 correspondante, qui comprend au moins une unité 30 d'asservissement en tension permettant d'asservir le premier brin 2 en tension et une unité 60 d'asservissement en vitesse permettant d'asservir le second brin 3 en vitesse d'avance.Of course, the invention can therefore in particular relate to a corresponding installation 5, which comprises at least one voltage servo unit 30 making it possible to servo the first strand 2 in voltage and a speed servo unit 60 making it possible to enslave the second strand 3 in advance speed.

Grâce à l'invention, on peut donc réaliser aisément, et de manière reproductible, de nombreux types d'éléments filaires 1.Thanks to the invention, it is therefore possible to produce easily, and in a reproducible manner, many types of wire elements 1.

A titre d'exemple, on pourra notamment, lors du procédé selon l'invention, asservir séparément chacun des premier et second brins 2, 3, le premier brin 2 étant asservi en tension conformément à l'étape (a1) d'asservissement en tension de brin, et le second brin 3, au choix :

  • soit en tension en appliquant mutatis mutandis au second brin une étape (a1) d'asservissement en tension (telle que cette étape a été décrite plus haut en référence préférentielle au premier brin 2),
  • soit en vitesse conformément à une étape (a2) d'asservissement en vitesse, selon laquelle on fixe une consigne de vitesse d'avance V_fwd_set, qui correspond à une valeur de vitesse d'avance que l'on souhaite conférer au second brin 3 en amont du point d'assemblage 4, et l'on utilise un organe régulateur de vitesse 64, qui agit sur le second brin 3 en amont du point d'assemblage 4, de sorte à faire converger automatiquement, la vitesse d'avance effective V_fwd_actual du second brin 3 vers la consigne de vitesse d'avance V_fwd_set. Cette étape (a2) d'asservissement en vitesse pourra bien entendu être réalisée à l'aide de l'unité 60 d'asservissement en vitesse décrite ci-dessus.
By way of example, it is possible in particular, during the method according to the invention, to separately enslave each of the first and second strands 2, 3, the first strand 2 being enslaved in voltage in accordance with step (a1) of enslavement in strand tension, and the second strand 3, at your choice:
  • either in voltage by applying mutatis mutandis to the second strand a step (a1) of voltage slaving (such as this step was described above with preferential reference to the first strand 2),
  • either in speed in accordance with a step (a2) of speed control, according to which a forward speed setpoint V_fwd_set is fixed, which corresponds to a forward speed value that it is desired to confer on the second strand 3 in upstream of the assembly point 4, and a speed regulating member 64 is used, which acts on the second strand 3 upstream of the assembly point 4, so as to cause the effective advance speed V_fwd_actual to converge automatically of the second strand 3 to the feedrate reference V_fwd_set. This speed control step (a2) can of course be carried out using the speed control unit 60 described above.

Comme indiqué plus haut, on pourra bien entendu prévoir, si les deux modes d'asservissement, en vitesse et en tension, sont disponibles pour le même brin, ici le second brin 3, une étape de sélection par laquelle on décide, au moyen d'un sélecteur 70, d'opter soit pour un asservissement du second brin 3 en tension, en appliquant au second brin 3 une étape (a1) d'asservissement en tension, soit pour un asservissement du second brin 3 en vitesse, conformément à une étape (a2) d'asservissement en vitesse.As indicated above, we can of course provide, if the two servo modes, speed and voltage, are available for the same strand, here the second strand 3, a selection step by which we decide, by means of a selector 70, to opt either for a servo-control of the second strand 3 in voltage, by applying to the second strand 3 a voltage servo-control step (a1), or for a servo-control of the second strand 3 in speed, in accordance with a speed control step (a2).

On notera que le mode d'asservissement en vitesse repose sur une mesure de vitesse d'avance, et ne fait pas intervenir de mesure de la tension du brin, ce qui rend les deux modes d'asservissement indépendants l'un de l'autre, voire exclusifs l'un de l'autre (en ceci qu'il peut être impossible de réguler au même point d'un brin à la fois la vitesse d'avance du brin et la tension dudit brin).It will be noted that the speed control mode is based on a feed rate measurement, and does not involve measurement of the tension of the strand, which makes the two control modes independent of each other. , or even mutually exclusive (in that it may be impossible to regulate at the same point of a strand both the forward speed of the strand and the tension of said strand).

Afin de ne pas surcharger les dessins, le détail de l'unité 60 d'asservissement en vitesse et de ses organes 61, 62, 63, 64 constitutifs a été représenté uniquement sur la branche 6A du dispositif d'amenée 6 de la figure 1.In order not to overload the drawings, the detail of the speed control unit 60 and of its constituent members 61, 62, 63, 64 has been represented only on the branch 6A of the supply device 6 of the figure 1 .

Bien entendu, un tel agencement d'unité 60 d'asservissement en vitesse est toutefois parfaitement applicable, seul ou en combinaison avec une unité 30 d'asservissement en tension et un sélecteur 70, à l'une ou l'autre des, voire à toutes les, autres branches 6B, 6C, 6D, 6E du dispositif d'amenée 6, c'est-à-dire à l'un et/ou l'autre des brins, à la majorité des brins, voire à l'ensemble des brins 2, 3.Of course, such an arrangement of speed servo unit 60 is however perfectly applicable, alone or in combination with a voltage servo unit 30 and a selector 70, to one or the other of, or even to all the other branches 6B, 6C, 6D, 6E of the supply device 6, that is to say to one and/or the other of the strands, to the majority of the strands, or even to all strands 2, 3.

De préférence, si l'un des brins 3, par exemple le second brin 3, est pourvu d'une unité 60 d'asservissement en vitesse mais dépourvu d'unité d'asservissement en tension 30, alors au moins un autre brin, par exemple le premier brin 2, sera pourvu au moins d'une unité 30 d'asservissement en tension, voire à la fois d'une unité 30 d'asservissement en tension et d'une unité 60 d'asservissement en vitesse qui seront alors associées à un sélecteur 70 permettant d'opter sélectivement pour l'utilisation de l'une ou de l'autre de ces unités d'asservissement 30, 60 disponibles au niveau du premier brin 2.Preferably, if one of the strands 3, for example the second strand 3, is provided with a speed servo unit 60 but without a voltage servo unit 30, then at least one other strand, for example, the first strand 2 will be provided with at least one voltage servo unit 30, or even both a voltage servo unit 30 and a speed servo unit 60 which will then be associated to a selector 70 making it possible to selectively opt for the use of one or the other of these servo units 30, 60 available at the level of the first strand 2.

L'unité 60 d'asservissement du brin en vitesse, et plus particulièrement l'un et/ou l'autre des organes 61, 62, 63, 64 de fixation de consigne de vitesse, de surveillance de vitesse, de rétroaction, et de régulation de vitesse, pourront comprendre, ou être formés par, tout calculateur ou contrôleur électronique approprié.The unit 60 for enslaving the speed strand, and more particularly one and/or the other of the organs 61, 62, 63, 64 for setting the speed setpoint, speed monitoring, feedback, and speed regulation, may include, or be formed by, any appropriate computer or electronic controller.

Avantageusement, l'asservissement en vitesse peut ainsi s'effectuer de manière automatique, sensiblement en temps réel.Advantageously, the speed control can thus be carried out automatically, substantially in real time.

On notera par ailleurs que l'asservissement en vitesse, et notamment la mesure de la vitesse d'avance effective V_fwd_actual du brin 2, 3 considéré, intervient de préférence à proximité du point d'assemblage 4, et par exemple dans le tronçon d'approche, compris entre le dernier élément motorisé qui précède le point d'assemblage 4 et ledit point d'assemblage 4, afin que la vitesse d'avance considérée, et asservie, soit représentative de la vitesse d'avance à laquelle le brin 2, 3 parvient au point d'assemblage 4.It will also be noted that the speed control, and in particular the measurement of the effective forward speed V_fwd_actual of the strand 2, 3 considered, preferably intervenes near the assembly point 4, and for example in the section of approach, between the last motorized element which precedes assembly point 4 and said assembly point 4, so that the forward speed considered, and slaved, is representative of the forward speed at which the strand 2, 3 arrives at assemblage point 4.

De préférence, le point de mesure de vitesse PV1 pourra être situé au niveau du dispositif d'entraînement motorisé 8.Preferably, the speed measurement point PV1 could be located at the level of the motorized drive device 8.

A ce titre, on pourra par exemple utiliser, comme organe de surveillance de vitesse 62, un capteur de vitesse de rotation intégré au moteur qui anime ledit dispositif d'entraînement motorisé 8, par exemple un capteur de vitesse de rotation intégré au moteur qui entraîne le rouleau motorisé du cabestan 8 ou du trio 11 qui forme ledit dispositif d'entraînement motorisé 8.As such, it is possible, for example, to use, as speed monitoring device 62, a rotation speed sensor integrated into the motor which drives said motorized drive device 8, for example a rotation speed sensor integrated into the motor which drives the motorized roller of the capstan 8 or of the trio 11 which forms said motorized driving device 8.

Selon une caractéristique préférentielle qui peut constituer une invention à part entière, si le dispositif d'amenée 6 comporte un dispositif d'entraînement motorisé 8, tel qu'un cabestan, notamment tel que décrit plus haut, qui est situé en amont dudit point d'assemblage 4 et qui entraîne le premier brin 2 en déplacement vers le point d'assemblage 4, alors, de préférence, ledit dispositif d'entraînement motorisé 8 peut former alternativement, selon le mode d'asservissement défini par le sélecteur 70, l'organe régulateur en tension 34 utilisé par l'unité d'asservissement en tension 30 ou l'organe régulateur en vitesse 64 utilisé par l'unité d'asservissement en vitesse 60.According to a preferred feature which may constitute an invention in its own right, if the feed device 6 comprises a motorized drive device 8, such as a capstan, in particular as described above, which is located upstream of said point of assembly 4 and which causes the first strand 2 to move towards the assembly point 4, then, preferably, said motorized drive device 8 can alternatively form, according to the servo mode defined by the selector 70, the voltage regulator 34 used by voltage servo unit 30 or speed regulator 64 used by speed servo unit 60.

Avantageusement, l'invention propose donc d'utiliser un même dispositif d'entraînement motorisé 8 sélectivement soit comme régulateur de tension 34, soit comme régulateur de vitesse 64 du brin 2, 3 considéré.Advantageously, the invention therefore proposes to use the same motorized drive device 8 selectively either as voltage regulator 34, or as speed regulator 64 of the strand 2, 3 considered.

Une telle utilisation d'un moyen commun aux deux modes d'asservissement permet avantageusement de simplifier la structure de l'installation 5, et de réduire le coût et l'encombrement de ladite installation 5.Such use of a means common to the two servo modes advantageously makes it possible to simplify the structure of the installation 5, and to reduce the cost and the size of said installation 5.

A titre purement illustratif, on trouvera ci-dessous une brève description des variantes de branches 6A, 6B, 6C, 6D, 6E de dispositif d'amenée 6, illustrées sur la figure 1.For purely illustrative purposes, there will be found below a brief description of the variants of branches 6A, 6B, 6C, 6D, 6E of the supply device 6, illustrated on the figure 1 .

La branche 6A permet de sélectionner, grâce au sélecteur 70, entre un mode d'asservissement en tension (unité 30) et un mode d'asservissement en vitesse (unité 60). C'est le mode d'asservissement en tension d'assemblage qui est ici actif. Il est complété par un dispositif de déroulage 50 avec porte-bobine motorisé 51.The branch 6A makes it possible to select, thanks to the selector 70, between a voltage servo mode (unit 30) and a speed servo mode (unit 60). It is the assembly voltage servo mode which is active here. It is completed by an unwinding device 50 with motorized reel holder 51.

La branche 6B illustre un déroulage « basique », avec une bobine d'entrée 7 en rotation libre. L'asservissement en tension est disponible, mais inactif.Branch 6B illustrates “basic” unwinding, with an input coil 7 in free rotation. Voltage control is available, but inactive.

La branche 6C propose un dispositif de déroulage motorisé 50 qui permet de piloter la tension de déroulage du brin T_unwind_actual, et qui alimente un dispositif d'entraînement motorisé 8, ici de type cabestan, qui réalise un asservissement en tension. On obtient donc une régulation à deux paliers de tension.Branch 6C proposes a motorized unwinding device 50 which makes it possible to control the unwinding tension of the strand T_unwind_actual, and which supplies a device motor drive 8, here of the capstan type, which performs a voltage servo. A regulation with two voltage levels is therefore obtained.

La branche 6D est une variante de la branche 6B, au sein de laquelle on a remplacé le déroulage de la bobine d'entrée 7, à axe vertical, par un déroulage dit « à la défilée » depuis une bobine d'entrée 7 à axe horizontal.Branch 6D is a variant of branch 6B, in which the unwinding of the input reel 7, with a vertical axis, has been replaced by unwinding called "on the run" from an input reel 7 with a vertical axis. horizontal.

La branche 6E est une variante de la branche 6A, au sein de laquelle on a remplacé le déroulage de la bobine d'entrée 7, à axe vertical, par un déroulage dit « à la défilée » depuis une bobine d'entrée 7 à axe horizontal, et au sein de laquelle on a choisi de réaliser un asservissement en tension d'assemblage, et configuré en conséquence le sélecteur 70 pour activer l'unité 30 d'asservissement en tension et désactiver l'unité 60 d'asservissement en vitesse.Branch 6E is a variant of branch 6A, in which the unwinding of the input reel 7, with a vertical axis, has been replaced by unwinding called "on the run" from an input reel 7 with a vertical axis. horizontal, and within which it has been chosen to carry out assembly voltage servoing, and accordingly configured the selector 70 to activate the voltage servo unit 30 and deactivate the speed servo unit 60 .

Claims (13)

  1. Method for manufacturing a filamentary element (1) by interlacing at least a first strand (2) and a second strand (3) separate from the first strand, said method comprising the following steps:
    - a feeding step (a), during which the first strand (2) and, respectively, the second strand (3) are conveyed to an assembly point (4) at which the first strand and the second strand meet,
    - an interlacing step (b), during which the first strand (2) and the second strand (3) are interlaced with one another at the assembly point (4) so as to form a filamentary element (1) from said at least first and second strands (2, 3),
    said method being characterized in that it comprises a selection step, during which a selector (70) is used to selectively activate a control mode for the first strand (2) from among
    a closed-loop strand tension control mode, in which:
    - a tension setpoint, referred to as "assembly tension setpoint" (T_set), which is representative of a state of longitudinal tension that is desired to be obtained in the first strand (2) when said first strand arrives at the assembly point (4), is defined,
    - the tension referred to as "actual assembly tension" (T_actual) that is exerted within said first strand is measured at a first tension measuring point (PT1) which is located along said first strand and upstream of the assembly point (4) in relation to the conveying direction (F) of said first strand (2),
    - a tension feedback loop is used to determine an error, referred to as "tension error" (ER_T), which corresponds to the difference between the assembly tension setpoint and the actual assembly tension of the first strand,
    - and, on the basis of said tension error (ER_T), a tension regulator member (34) which acts on the first strand (2) upstream of the assembly point (4) is controlled so as to automatically converge, within said first strand, the actual assembly tension (T_actual) towards the assembly tension setpoint (T_set);
    a speed control mode, in which:
    - a setpoint, referred to as "forward speed setpoint" (V_fwd_set), which corresponds to a value for a forward speed that is desired to be conferred on the first strand (2) upstream of the assembly point (4), is defined,
    - at a forward speed measuring point (PV1) which is located along said first strand (2) and upstream of the assembly point (4), a speed value referred to as "actual forward speed" (V_fwd_actual), which is representative of the actual forward speed of the first strand at the measuring point (PV1) in question, is measured,
    - a speed feedback member (63) is used to evaluate an error, referred to as "speed error" (ER _V), which corresponds to the difference between the forward speed setpoint and the actual forward speed of the first strand,
    - a speed regulator member (64), which is dependent on the speed feedback member (63), is used to act on the first strand upstream of the assembly point (4) so as to automatically converge the actual forward speed (V_fwd_actual) of the first strand towards the forward speed setpoint (V_fwd_set).
  2. Method according to Claim 1, characterized in that, during the supplying step (a), the first strand (2) is moved towards the assembly point (4) by means of a motorized drive device (8), such as a spool, which is located upstream of said assembly point (4) and is designed to confer on the first strand (2) a speed referred to as "forward speed" (V_fwd) in response to a drive setpoint applied to said motorized drive device (8), and in that said motorized drive device (8), depending on the selected control mode, is selectively used as tension regulator member (34) used by the tension control mode (30) or as speed regulator member (64) used by the speed control mode (60).
  3. Method according to Claim 1 or 2, characterized in that, during the selection step, use is made of the selector (70), which is electronic or computerized.
  4. Method according to one of Claims 1 to 3, characterized in that, during the supplying step (a), the first strand (2) is moved towards the assembly point (4) by means of a motorized drive device (8), such as a spool, which is located upstream of the assembly point (4), in that the tension control mode is applied to the first strand, in that the first tension measuring point (PT1), at which the actual assembly tension (T_actual) is measured, is located in a portion of the first strand, referred to as "approach portion", which extends from the motorized drive device (8), upstream, to the assembly point (4), downstream, and in that said method comprises an unwinding step (a0), during which the first strand (2) is unwound from an input reel (7) by means of an unwinding device (50) which is separate from the motorized drive device (8), is located upstream of said motorized drive device (8) and comprises a motorized reel holder (51) intended to receive the input reel (7) and drive it in rotation at a selected speed referred to as "input reel speed" (w7), and in that the tension referred to as actual "unwinding tension" (T_unwind_actual), which is exerted in the first strand (2), is measured at a second tension measuring point (PT2) which is located along the first strand (2), between the motorized reel holder (51) and the motorized drive device (8), and the input reel speed (w7) is adjusted so as to converge said actual unwinding tension (T_unwind_actual) towards a predetermined unwinding tension setpoint (T_unwind_set) so as to define, in the strand in question which is at the inlet of the motorized drive device (8), a first tension level equal to the actual unwinding tension (T_unwind_actual), on the basis of which, by way of an action of braking the strand or an action of accelerating the strand which is performed by the motorized drive device (8), the desired actual assembly tension (T_actual), which, downstream of the motorized drive device (8), forms a second tension level of which the value will preferably be less than the first tension level, for example between 5 cN and 100 cN, is conferred on said strand.
  5. Method according to one of the preceding claims, characterized in that control is performed separately for each of the first and second strands (2, 3), the first strand (2) in accordance with the strand tension control mode, and the second strand (3) in accordance with a speed control mode, in which a forward speed setpoint (V_fwd_set), which corresponds to a value for a forward speed that is desired to be conferred on the second strand (3) upstream of the assembly point (4), is defined and use is made of a speed regulator member (64), which acts on the second strand (3) upstream of the assembly point (4), so as to automatically converge the actual forward speed (V_fwd_actual) of the second strand (3) towards the forward speed setpoint (V_fwd_set).
  6. Method according to one of the preceding claims, characterized in that it includes a selection step, which is used to make a decision on whether to opt for tension control of the second strand (3), by applying, mutatis mutandis, a tension control mode to the second strand, or to opt for speed feedback control of the second strand (3), in accordance with a speed control mode, in which a forward speed setpoint (V_fwd_set), which corresponds to a value for a forward speed that is desired to be conferred on the second strand (3) upstream of the assembly point (4), is defined, and use is made of a speed regulator member (64), which acts on the second strand (3) upstream of the assembly point (4), so as to automatically converge the actual forward speed (V_fwd_actual) of the second strand (3) towards the forward speed setpoint (V_fwd_set).
  7. Method according to one of the preceding claims, characterized in that, when the tension control mode is selected, the actual assembly tension (T_actual) of the strand in question is measured by means of a tension monitoring member (32) comprising a thread guide (35), such as a pulley or a roller that rotates freely, comes to bear against the strand (2, 3) in question and is borne by an elastically deformable support (36), the elastic deformation of which is measured by means of a suitable sensor (37), for example by means of a strain gauge.
  8. Method according to one of the preceding claims, characterized in that, during the interlacing step (b), the interlacing is performed by twisting so as to helically wind the second strand (3) around the first strand (2) or the second strand (3) and the first strand (2) one around the other, to form the filamentary element (1) .
  9. Installation (5) for manufacturing a filamentary element (1) by interlacing at least a first strand (2) and a second strand (3) separate from the first strand, said installation comprising:
    - a feeding device (6) charged with conveying the first strand (2) and, respectively, the second strand (3) to an assembly point (4) at which the first strand and the second strand meet,
    - an interlacing device (8) charged with interlacing the first strand (2) and the second strand (3) with one another at the assembly point (4) so as to form a filamentary element (1) from said at least first and second strands (2, 3),
    said installation being characterized in that it comprises a tension control unit (30), designed for closed-loop control of the tension of the strand in an operating mode referred to as "tension control mode", said tension control unit (30) to that end comprising:
    - a tension setpoint defining member (31), which makes it possible to define a setpoint, referred to as "assembly tension setpoint" (T_set), which is representative of a state of longitudinal tension that is desired to be obtained in the first strand (2) when said first strand arrives at the assembly point (4),
    - a tension monitoring member (32), which makes it possible to measure the tension referred to as "actual assembly tension" (T_actual), which is exerted within said first strand (2), at a first tension measuring point (PT1) which is located along said first strand and upstream of the assembly point (4) in relation to the conveying direction (F) of said first strand,
    - a tension feedback member (33), which makes it possible to evaluate an error, referred to as "tension error" (ER_T), which corresponds to the difference between the assembly tension setpoint (T_set) and the actual assembly tension (T_actual) of the first strand,
    - and a tension regulator member (34), which is dependent on the tension feedback member (33) and can act on the first strand (2) upstream of the assembly point (4) so as to automatically converge, within said first strand, the actual assembly tension (T_actual) towards the assembly tension setpoint (T_set);
    said installation being characterized in that it also comprises a forward speed control unit (60) designed for closed-loop control of the forward speed (V_fwd) of the first strand (2) in an operating mode referred to as "speed control mode", said speed control unit to that end comprising:
    - a speed setpoint defining member (61), which makes it possible to define a setpoint, referred to as "forward speed setpoint" (V_fwd_set), which corresponds to a value for a forward speed that is desired to be conferred on the first strand (2) upstream of the assembly point (4),
    - a speed monitoring member (62), which makes it possible to measure, at a forward speed measuring point (PV1) which is located along said first strand (2) and upstream of the assembly point (4), a speed value referred to as "actual forward speed" (V_fwd_actual), which is representative of the actual forward speed of the first strand at the measuring point (PV1) in question,
    - a speed feedback member (63), which makes it possible to evaluate an error, referred to as "speed error" (ER _V), which corresponds to the difference between the forward speed setpoint and the actual forward speed of the first strand,
    - and a speed regulator member (64), which is dependent on the speed feedback member (63) and can act on the first strand upstream of the assembly point (4) so as to automatically converge the actual forward speed (V_fwd_actual) of the first strand towards the forward speed setpoint (V_fwd_set),
    and in that said installation has a selector (70) which makes it possible to selectively activate, for the first strand, the tension control mode or the speed control mode.
  10. Installation according to Claim 9, characterized in that it comprises multiple selectors (70) which make it possible to select, for each of the first and second strands (2, 3), and independently for each of the first and second strands, a tension control mode or, alternatively, a speed control mode.
  11. Installation according to Claim 9 or 10, characterized in that the supplying device (6) has a motorized drive device (8), such as a spool, which is located upstream of said assembly point (4) and moves the first strand (2) towards the assembly point (4), and in that said motorized drive device (8), depending on the control mode defined by the selector (70), alternatively forms the tension regulator member (34) used by the tension control unit (30) or the speed regulator member (64) used by the speed control unit (60).
  12. Installation (5) according to one of Claims 9 to 11, characterized in that it comprises at least one tension control unit (30) for tension control of the first strand (2) and a speed control unit (60) for forward speed control of the second strand (3).
  13. Installation according to one of Claims 9 to 12, characterized in that the selector (70) is formed by an electromechanical, electronic or computerized unit.
EP18845298.1A 2017-12-22 2018-12-18 Method and system for twisting tyre cords with a controlled tension Active EP3728713B1 (en)

Applications Claiming Priority (2)

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FR1763110 2017-12-22
PCT/FR2018/053386 WO2019122698A1 (en) 2017-12-22 2018-12-18 Twisting method and installation with tension control for the production of reinforcing cords for tyres

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EP3728713B1 true EP3728713B1 (en) 2023-08-23

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US11332853B2 (en) 2022-05-17
CN111511969B (en) 2022-07-26
ES2960389T3 (en) 2024-03-04
CN111511969A (en) 2020-08-07
EP3728713A1 (en) 2020-10-28
US20210180219A1 (en) 2021-06-17
WO2019122698A1 (en) 2019-06-27

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