EP3704039A1 - Shelving system having a shuttle vehicle - Google Patents
Shelving system having a shuttle vehicleInfo
- Publication number
- EP3704039A1 EP3704039A1 EP18795583.6A EP18795583A EP3704039A1 EP 3704039 A1 EP3704039 A1 EP 3704039A1 EP 18795583 A EP18795583 A EP 18795583A EP 3704039 A1 EP3704039 A1 EP 3704039A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- shuttle vehicle
- shuttle
- rails
- chassis
- storage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0407—Storage devices mechanical using stacker cranes
- B65G1/0435—Storage devices mechanical using stacker cranes with pulling or pushing means on either stacking crane or stacking area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/06—Storage devices mechanical with means for presenting articles for removal at predetermined position or level
- B65G1/065—Storage devices mechanical with means for presenting articles for removal at predetermined position or level with self propelled cars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/07—Floor-to-roof stacking devices, e.g. "stacker cranes", "retrievers"
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/12—Platforms; Forks; Other load supporting or gripping members
- B66F9/14—Platforms; Forks; Other load supporting or gripping members laterally movable, e.g. swingable, for slewing or transverse movements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/12—Platforms; Forks; Other load supporting or gripping members
- B66F9/14—Platforms; Forks; Other load supporting or gripping members laterally movable, e.g. swingable, for slewing or transverse movements
- B66F9/141—Platforms; Forks; Other load supporting or gripping members laterally movable, e.g. swingable, for slewing or transverse movements with shuttle-type movement
Definitions
- the present invention relates to a shelving system with
- the technical problem of the present invention is to increase the flexibility and throughput of a storage system.
- the shuttle vehicle according to the invention for transporting stored goods in a racking system includes a chassis with wheels mounted thereon to move the shuttle vehicle along rails of the racking system, one on the Chassis movably guided telescopic system, which can be relative to the chassis in a plane self-supporting on both sides of the chassis and extend and a lifting system for raising and lowering the telescope system relative to the rails of the rack system.
- the shelf system includes at least one storage level in which a plurality of storage bins are arranged at right angles.
- For each storage level at least one rectilinear shuttle passage runs between opposite outer sides of the rack system with rails extending along storage spaces of this storage level.
- a shuttle vehicle according to the invention can be moved in at least one shuttle passage of the storage system for storing and retrieving stored goods along the rails of the shuttle passage.
- Fig. 1 is a plan view of the invention
- Fig. 2 is a perspective view of the invention
- Fig. 3 is a partial perspective view of the invention
- Shuttle vehicles a perspective view of the shuttle vehicle according to the invention with extended telescope system; a side view, a plan view, and a front view of a positioned in a shelf system according to the invention shuttle vehicle; a perspective view of a shuttle according to the invention positioned in a shelf system according to the invention; a plan view of an inventive storage system; and a perspective view of the storage system according to the invention.
- FIG. 1 shows a plan view of a shuttle system 10 according to the invention with retracted telescope system 12, FIG. 1 (A), and with extended telescope system 12, FIG. 1 (B).
- the shuttle vehicle 10 for transporting stored goods in the racking system includes a chassis 12 having wheels 14-1, 14-4 mounted thereon, to which
- a telescopic system 18 movably guided by the chassis 12 can be retracted and extended. This is done relative to the chassis 12 in a plane and in a self-supporting manner on both sides of the chassis.
- the telescope system 18 carries storage containers 20-1, 20-2. For storing the storage containers 20-1, 20-2, the telescope system 18 is led out on the side of the chassis 12 of the shuttle vehicle 10.
- the shuttle vehicle 10 includes a lifting system for raising and lowering the telescope system 18 relative to the rails 16-1, 16-2 of the shelving system.
- the shuttle vehicle 10 as a whole can perform an up and down movement in order to achieve a relative movement of the loading surface of the telescope system 18 relative to the bearing rails 16-1, 16-2 of the rack system.
- the telescopic system 18 may also be moved relative to the chassis 12, provided that the rails 16-1, 16-2 of the rack system extend below the bearing rails of the rack system.
- the telescope system 18 is single-acting. This means that the telescopic arm of the telescope system 18 is one-piece and thus can be moved in one plane. This leads to a generally very low construction for the shuttle vehicle 10, which is of particular importance for the increase in efficiency in the shelving system.
- the shuttle vehicle 10 is preferably designed as a shuttle vehicle for low loads.
- an associated drive can be provided on the shuttle vehicle 10, for example a chain drive.
- the telescope system 18 may be provided with its own drive, for example an electric motor, which increases the flexibility because there are no restrictions with regard to the depth of entry into the shelving system.
- two storage containers 20-1, 20-2 can be used in a two-depth deep storage. Equip here
- containers for example, up to four containers with a size of 400 mm x 300 mm can be handled, provided that four-times deep storage takes place.
- the containers can have a size of 600 mm ⁇ 400 mm.
- containers may more generally have a width of 300mm to 800mm and a length of up to 1600mm, with the dimensions indicated merely serving as examples, and in no way limit the scope of the present invention.
- picking applications can be handled for products up to lt, whereby by means of a telescope system 18 underilia, lifted and outsourced or stored.
- Throughput is defined here by the standard (FEM) through entry, removal and relocation games, in particular double games.
- FEM field entry, removal and relocation games, in particular double games.
- the performance improvement achievable in the context of the present invention is an important advantage of the present invention.
- FIG. 2 shows a perspective view of the shuttle vehicle according to the invention.
- the chassis 12 of the shuttle vehicle 10 is composed of a base plate 22, at the corners of the wheels 14-1, 14-4 of the shuttle vehicle 10 are mounted.
- a drive of the wheels 14-1, 14-4, or at least a pair of wheels 14-1, 14-4, is possible by means of a drive motor 24, which is coupled via a belt 26 with a rotatable shaft, the two opposite wheels 14th , 1, 14-4 of the shuttle vehicle
- the shuttle vehicle 10 has on its underside at least two counter-bearing surfaces 28 assigned to a front or rear pair of wheels, by means of which tilting forces occurring when the telescopic system 18 is extended can be introduced into rails of the rack system.
- 3 shows a partial perspective view of the shuttle vehicle 10 according to the invention.
- FIG. 3 shows, in particular, the design of a lifting system according to the invention and further details of the telescope system 18.
- the lifting system may be configured to raise and lower the telescope system 18 relative to the chassis 12 of the shuttle vehicle 10.
- the lifting system raising and lowering of the entire shuttle vehicle 10 may be formed relative to the rails of the rack system.
- the hoisting system generally consists of holding blocks 30-1, 30-4 respectively mounted on the corners of the chassis 12.
- Each holding block 30-1, 30-4 has a through-channel, in each of which a lifting column 32-1, 32-4 is guided.
- FIG. 3 also shows further details of the telescope system 18.
- the telescopic system 18 at least one rail 38-1, 38-2, which are fixed to the base plate 22 so that their direction of travel to the sides of the Shuttle vehicle 10 are aligned.
- rollers 40- 1, 40-2 are provided on upper sides.
- the telescope system 18 additionally has a movable loading area 42 along the rails 38 - 1, 38 - 2, which has a cross-sectional profile with lateral U-sections.
- the U-sections are arranged to engage the rollers 40-1, 40-2 to guide the deck 42 during the process.
- the method of the loading surface is achieved by means of a drive for extending and retracting the loading surface 42 relative to the shuttle vehicle 10 along the at least one running rail 38-1, 38-2.
- a drive for extending and retracting the loading surface 42 relative to the shuttle vehicle 10 along the at least one running rail 38-1, 38-2.
- an option for the drive is a chain conveyor.
- a conveyor chain 44 is guided along two toothed wheels 46-1, 46-2.
- the shuttle vehicle 10 may be equipped with a Doppelgurt formulatechnik, for which then also a drive motor is provided. It is preferably provided that along the longitudinal sides of the loading surface 42 of at least one Telekopsystems 18 are each provided two conveyor belts of Doppelgurt formattechnik. In addition, more preferably, the running surfaces of the Doppelgurt formattechnik are spaced relative to the surface of the loading surface 42 of the telescope system 18 according to a predetermined distance greater than zero. This distance may, for example, have a value of 5 mm to 2 cm.
- Belt conveyors can be used, depending on the requirements.
- the operation of the same takes place by means of a drive provided for this purpose.
- This may, for example, be an electric motor (not shown in FIG. 3).
- the shuttle vehicle 10 of the present invention further includes a controller.
- the controller is interfaced by means of a wireless communication interface, e.g. WLAN, data relevant to the movement and the charging process, which are provided by an external control system of the shelving system.
- a wireless communication interface e.g. WLAN
- an energy store may be provided, for example in combination with a capacitor intermediate storage technique.
- a power supply by means of a busbar along a driving passage of the shuttle vehicle 10 take place.
- FIG. 4 shows a bottom view of the shuttle vehicle 10 according to the invention.
- a further chain mechanism 48 is provided on the underside of the shuttle vehicle 10, which with a on the underside of the gear 46- 1, 46-2 correspondingly provided gear - hidden in Fig. 4 by means of the cover 50 - in Intervention arrived.
- a further gear 52 is provided which is rotatably formed via a drive 54 shown in FIG. 4, thereby to actuate the chain conveyor 44, 46-1, 46-2 shown in FIG.
- FIG. 5 shows a further perspective view of the shuttle vehicle 10 according to the invention with the telescopic system 18 extended.
- the loading surface 42 of the telescope system 18 in this case has a length at the second deep storage, which is twice the length and / or width of the charge carriers 20-1, 20-2.
- the shuttle vehicle 10 is provided with a single-acting telescope system 18, which can be extended to the right or left.
- Single-acting means to extend in one plane to achieve a minimum overall height.
- a telescopic system 18 with lifting drive at low height in an angle shelf any number of containers, with a limitation is given only by the length of the telescope system 18.
- the shuttle vehicle 10 may include a variable number of telescope systems 18 that can be operated independently of each other.
- FIG. 6 shows a side view, a plan view, and a front view of a shuttle vehicle according to the invention positioned in a shelf system according to the invention.
- each storage box has support surfaces 58 whose spacing is determined by dimensions of storage containers 20-1, 20-2.
- the contact surfaces are formed as angled rails to provide for the storage container 20-1, 20-2 after retraction and laterally a stop.
- the support surfaces 58 of the rack system are arranged higher in relation to the rails of the shuttle passage in the rack system. Accordingly, it is possible to deposit the storage containers 20-1, 20-2 by lifting them, by retracting the storage containers into the rack, and by subsequently lowering the telescope system 18. As mentioned above, this can be achieved either by virtue of the telescope system 18 being relatively small Chassis of the shuttle vehicle 10 is raised. Alternatively, the shuttle vehicle 10 as a whole can be lifted so far that the loading surface of the telescope system is arranged higher than the support surfaces 58 of the shelving system.
- FIG. 7 shows a perspective view of a shuttle 10 according to the invention positioned in a shelf system according to the invention.
- the shelf system according to the invention has at least one storage level in which a plurality of storage boxes is arranged at right angles.
- the shelving system at least one between each opposite outer sides of the shelf system rectilinear shuttle passage per layer is provided with running along of storage boxes this storage level rails 60-1, 60-2.
- the shuttle vehicle 10 according to the invention can be moved in the at least one shuttle passage of the storage system for storing and retrieving stored goods along the rails 60-1, 60-2 of the shuttle passage.
- L-shaped and parallel-extending support rails 58 are provided per storage box, whose As a result, with a change in the height of the loading surface 42, the loading surface between the support rails 58 are moved in the vertical direction to lift the loading container 20-1, 20-2 relative to the support rails 58 and then lower and then telescope system 18 on or extend, depending on whether the loading container 20-1, 20-2 stored or outsourced.
- the transverse profile of the rails 60 - 1, 60 - 2 of each shuttle passage has an abutment surface 62 - 1, 62 - 2 which is a pendent to a counter abutment surface 28 - shown in FIG. 3 - of the shuttle vehicle 10 forms.
- FIG. 8 shows a plan view of a shelving system according to the invention, which is operated together with at least one shuttle vehicle 10 according to the present invention.
- the shelving system 64 includes at least one storage plane in which a plurality of storage boxes are arranged at right angles.
- the shelving system 64 includes at least one hull opposite outer sides of the shelving system 64, rectilinear shuttle passages 66-1, 66-2 per storage plane extending along the storage boxes of each storage plane.
- the shelving system 64 includes at least one shuttle vehicle 10 as described in FIGS. 1 to 3.
- the shuttle vehicle 10 can be in the at least one shuttle passage 66-1, 66-2 of the storage system 64 move to storage goods by means of the telescoping technique according to the invention and outsource.
- At least one lift system 68 - 1, 68 - 2, 68 - 3, 68 - 4 is provided on the outside of the rack system 64 to provide a shuttle vehicle 10 and / or stored goods in height relative to the individual storage levels of the storage system Shelving system 64 implement.
- At least one transfer or lift system 68-1, 68-2, 68-3, 68-4 operates a pre-zone 70 of the rack system 64.
- an infeed and outfeed conveyor 72 are arranged opposite the lift system ,
- FIG. 9 shows a perspective view of the shelving system according to the invention.
- the transfer systems 68-1, 68-2, 68-3, 68-4 are respectively provided at the end of a shuttle passage.
- shuttle vehicles 10 can be conveyed between levels of the rack system 64 and to the pre-zone 70, respectively.
- a combination of product converter and shuttle converter can also be used. Since 64 pass channels can be fitted along the longitudinal side of the rack system, there is an advantage in that also a possibility of combination with standardized goods to person order picking places is possible.
- shuttle vehicles 10 including storage goods can be converted by the transfer or lift systems 68-1, 68-2, 68- 3, 68-4.
- Several shuttle vehicles 10 per level of the rack system 64 can be used.
- a combination of product and shuttle vehicle conversion is possible.
- the shelving system 64 shown in FIG. 9 a standardized procedure results as follows:
- the shuttle converter or the lift system brings the shuttle vehicle 10 into the pre-zone 70. There, the shuttle vehicle 10 picks up the product to be stored. Revenue ⁇ or lift system 68-2, 68-4 10 turns the shuttle vehicle product to logistically correct level where the shuttle vehicle 10 enters the plane and then the product to be stored intercalates in the space provided storage box. Conversely, the procedure can be used for outsourcing.
- a further advantage of the present invention is the combination of the storage function with the order-picking function directly on the basis of the shelf system 64 and / or a separate arrangement on the shelf system 64.
- increasing demands are met in the environment of Industrie 4.0 system solutions. with regard to storage, intermediate buffers, picking and for an optimal solution of the higher-level communication by means of WLAN.
- the shuttle technology according to the invention is characterized by a lower energy consumption and by a very product-friendly solution.
- the shuttle vehicle 10 In the area of the pre-zone 70, the shuttle vehicle 10, after the lift has transported this in the correct height position, leave the stored goods on one side of the conveyor and record on the other side of the load from the conveyor. In this case, the delivery and the recording takes place by means of telescopic technology or, if required, also by means of the chain conveyor arranged on the shuttle vehicle 10. Conveyor connections can be repeated be executed one above the other or one-sided. Also connections to both ends of the shelf or along the shelving system 64 at the position of a parking space for the transfer to a shuttle vehicle 10 are possible.
- a lift system or a plurality of lift systems for the transfer of cargo can be provided on request at a very high throughput on one side of the rack system 64.
- shuttle vehicles 10 in the respective planes only spend the load on the defined transfer station, preferably at the end of the shuttle passages.
- the containers, products, etc. are then brought into the pre-zone 70 with the supply and removal conveying system by means of lift systems designed as a loader converter.
- one or more picking flow racks can be combined with the shelving system 64. This results in a particularly advantageous storage and material flow control of the overall system. Likewise, depending on the throughput requirements, the number of shuttle vehicles 10 used in the context of the racking system can be determined variably.
- commissioning flow racks are arranged along the rack system 64 for order picking, they are filled by the shuttle vehicle 10 on the upper side, ie the side of the lane.
- products can be taken from the containers or directly the load carriers.
- Empty charge carriers can be connected to a Shuttle passage falling flow shelf section are returned.
- the load is taken over by the shuttle vehicle 10 by means of the telescopic underpass technology. If the interface to the shuttle vehicle 10 is carried out by means of a driven conveyor system, it is possible to take over the shuttle vehicle 10 by means of a double belt conveyor technique.
- the flow racks are equipped, for example, with display systems such as "pick-by-light” or “pick-by-voice”.
- the present invention allows the use of a very low single acting underbody telescope by which 40 multi-deep bearings are possible in combination with a shelving system. Subsequently, a flow shelf can be actively operated by means of telescope system 18 in the filling and removal. As a result, the present invention provides a multi-depth storage by the telescope system 18, which can be lifted and lowered via a lifting system on the shuttle vehicle 10.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Transportation (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102017219431.6A DE102017219431A1 (en) | 2017-10-30 | 2017-10-30 | Shelving system with shuttle vehicle |
PCT/EP2018/079643 WO2019086413A1 (en) | 2017-10-30 | 2018-10-30 | Shelving system having a shuttle vehicle |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3704039A1 true EP3704039A1 (en) | 2020-09-09 |
Family
ID=64049258
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18795583.6A Pending EP3704039A1 (en) | 2017-10-30 | 2018-10-30 | Shelving system having a shuttle vehicle |
Country Status (7)
Country | Link |
---|---|
US (1) | US11673744B2 (en) |
EP (1) | EP3704039A1 (en) |
KR (1) | KR20200072547A (en) |
CN (1) | CN111757839A (en) |
CA (1) | CA3080850A1 (en) |
DE (1) | DE102017219431A1 (en) |
WO (1) | WO2019086413A1 (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102017219432A1 (en) | 2017-10-30 | 2019-05-02 | FB Industry Automation GmbH | Shelving system with shuttle vehicle |
CN108500949A (en) * | 2018-06-06 | 2018-09-07 | 北京极智嘉科技有限公司 | Mobile robot with multiple catching devices |
AT522434B1 (en) * | 2019-12-06 | 2020-11-15 | Tgw Mechanics Gmbh | Shelf storage system with improved transport vehicle lifting device |
AT522800B1 (en) * | 2019-12-06 | 2021-02-15 | Tgw Mechanics Gmbh | Shelf storage system with improved transport vehicle lifting device |
US11590849B1 (en) * | 2021-08-17 | 2023-02-28 | Amazon Technologies, Inc. | Wireless powering and control of conveyors on shuttles |
US11834276B2 (en) | 2021-10-28 | 2023-12-05 | Express Scripts Strategic Development, Inc. | Shuttle for moving packages through a filling system |
CN114803242B (en) * | 2022-04-01 | 2024-01-16 | 萨驰智能装备股份有限公司 | Material conveying system and control method |
CN114919942A (en) * | 2022-05-26 | 2022-08-19 | 北京京东乾石科技有限公司 | Rail transfer system, rail system and shuttle |
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-
2017
- 2017-10-30 DE DE102017219431.6A patent/DE102017219431A1/en active Pending
-
2018
- 2018-10-30 WO PCT/EP2018/079643 patent/WO2019086413A1/en unknown
- 2018-10-30 CN CN201880078592.5A patent/CN111757839A/en active Pending
- 2018-10-30 KR KR1020207015351A patent/KR20200072547A/en not_active Application Discontinuation
- 2018-10-30 CA CA3080850A patent/CA3080850A1/en active Pending
- 2018-10-30 EP EP18795583.6A patent/EP3704039A1/en active Pending
- 2018-10-30 US US16/760,397 patent/US11673744B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
DE102017219431A1 (en) | 2019-05-02 |
CN111757839A (en) | 2020-10-09 |
WO2019086413A1 (en) | 2019-05-09 |
US11673744B2 (en) | 2023-06-13 |
CA3080850A1 (en) | 2019-05-09 |
KR20200072547A (en) | 2020-06-22 |
JP2021501104A (en) | 2021-01-14 |
US20200339349A1 (en) | 2020-10-29 |
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