EP3685109A1 - Method for freezing a liquid - Google Patents
Method for freezing a liquidInfo
- Publication number
- EP3685109A1 EP3685109A1 EP18772707.8A EP18772707A EP3685109A1 EP 3685109 A1 EP3685109 A1 EP 3685109A1 EP 18772707 A EP18772707 A EP 18772707A EP 3685109 A1 EP3685109 A1 EP 3685109A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- container
- liquid
- foam
- freezing
- volume
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D3/00—Devices using other cold materials; Devices using cold-storage bodies
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D11/00—Self-contained movable devices, e.g. domestic refrigerators
- F25D11/04—Self-contained movable devices, e.g. domestic refrigerators specially adapted for storing deep-frozen articles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D3/00—Devices using other cold materials; Devices using cold-storage bodies
- F25D3/10—Devices using other cold materials; Devices using cold-storage bodies using liquefied gases, e.g. liquid air
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25C—PRODUCING, WORKING OR HANDLING ICE
- F25C1/00—Producing ice
- F25C1/22—Construction of moulds; Filling devices for moulds
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D17/00—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces
- F25D17/04—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating air, e.g. by convection
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D25/00—Charging, supporting, and discharging the articles to be cooled
- F25D25/005—Charging, supporting, and discharging the articles to be cooled using containers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2201/00—Insulation
- F25D2201/10—Insulation with respect to heat
- F25D2201/12—Insulation with respect to heat using an insulating packing material
- F25D2201/126—Insulation with respect to heat using an insulating packing material of cellular type
Definitions
- the present invention relates to a method for freezing a liquid contained in a container, in particular a liquid medicament, having the features of the preamble of claim 1, a method for freezing liquids contained in a plurality of containers, and an arrangement comprising a liquid, in particular a liquid medicine, filled container.
- a liquid drug in particular a liquid drug.
- the liquid drug is filled in a flexible plastic container, which is normally disposed of after transport, that is not used again (so-called single use bag with volume from 50 ml to 50 l). Thereafter, the flexible (inner) container is placed in a mostly rigid outer container. This outer container should protect as much as possible from mechanical influences. The inner container holding liquid and the outer container are then deep-frozen so that the medicine freezes.
- Umbuchfreezer In addition to so-called Plattenfreezern in which the container is clamped between cooled plates, so-called Umluftfreezer (or Blastfreezer) are used, the containers are circulated with circulating air to freeze the liquid. Also static freezers can be used, not necessarily generating a cold gas stream.
- the drug still consists to a large extent of water and the water undergoes a volume expansion during freezing, can at the top described procedure in connection with circulating air freeze problems arise.
- the liquid is frozen from the outside, resulting in a residual bubble of not yet frozen liquid inside (especially in containers with volumes of 1000 ml or more).
- the frozen edge layer is subjected to stresses.
- the outer bladder bursts, which can cause the container to buckle up.
- further mechanical damage occurs, both the inner and the outer container, to a puncture of the flexible inner container or even a tearing of the same. It is clear that this is detrimental both to the transportation of the drug and to thawing at the destination.
- the corresponding stacking of the container is made more difficult or even prevented.
- FIGS. 1 a to 1 c For a visual representation of the underlying problem, reference is made to FIGS. 1 a to 1 c and the associated description of the figures.
- the object of the present invention is to prevent or at least reduce the disadvantageous consequences described above for freezing the medicament.
- This object is achieved by a method having the features of claim 1. This is accomplished by exposing, preferably circulating, the container for freezing the liquid to a cold gas, isolating the container on a surface of at least a first volume portion of the container, and substantially immediately contacting the container at a surface of a second volume portion of the container is cooled, so that the liquid in the at least a first volume part later freeze through than in the second volume part.
- the liquid in the at least one first volume part freezes before this is the case in the second volume part, which could entail entrapment of the liquid in the second volume part.
- the situation described at the outset, that frozen liquid does not include frozen liquid can lead to breakage of the already frozen liquid when the still liquid liquid freezes.
- the process according to the invention can in principle be used for all liquids, in particular for liquid medicaments and all liquids which occur during the production process for medicaments, that is to say also for precursors and the like.
- the container can always be stacked well, because the aforementioned bulges on the top and bottom do not occur. The latter also prevents the impairment of the optics.
- so-called plate freezers in which the container is clamped between cooled plates
- so-called Um Kunststofffreezer or Blastfreezer
- static freezers can be used, not necessarily generating a cold gas stream.
- the second volume part is a center of the container and that the at least one first volume part extends from the center of the container to the edges of the container.
- the container could be almost completely isolated except for an edge region. Then, first, the edge region would freeze and then the liquid would proceed in a uniform "freeze front" (ie, without the inclusion of not yet frozen liquid), for example, to an opposite edge.
- Practical are essentially rectangular containers. This is especially true when they are relatively flat. Under flat, rectangular containers are understood as containers whose height is less than a quarter of a width or a length of the container.
- At least one insulating body can be used to insulate the surface of the at least one first volume part. This is a particularly simple embodiment. Alternatively, it would be possible to design the corresponding freezer such that the cooling effect occurs at least at the beginning of the freezing process only on a part of the surface of the container.
- the insulating body may have a substantially U-shaped cross-section (may also be referred to as "shells"), which is particularly advantageous in parallelepipedic containers, since the insulation body is then easy to set up and holds to a certain extent by itself to the container This can even go so far that the arrangement of container and insulating body can be easily worn on the insulating body.
- a substantially U-shaped cross-section may also be referred to as "shells”
- insulating body can be used in a cuboid container with preferably U-shaped profiled insulation body preferably two insulating body can be used, which are laterally attached to the edge regions. This represents a particularly simple embodiment of the invention.
- the attachment of the insulation body is not absolutely necessary. It would also be possible to integrate the insulating body in the container.
- the at least one insulating body may have a thickness between 1 cm and 30 cm, preferably between 2 cm and 20 cm, and particularly preferably between 3 cm and 10 cm. In one embodiment, the at least one insulating body has a thickness of 4 cm.
- the at least one insulating body may comprise a material having a thermal conductivity of less than 0.5 W / mK, preferably less than 0.2 W / mK, and more preferably less than 0.1 W / mK. Preferred materials are expanded or extruded hydrocarbon polymers.
- the at least one insulating body can also be designed so that containers provided with it are easy to stack.
- the at least one isolation container can be designed to accommodate a plurality of containers, preferably arranged one above the other.
- Containers provided with corresponding insulation bodies can also be stacked more securely because the insulation bodies have a higher static friction relative to one another than, for example, metal plates which can form the upper and lower sides of the containers (anti-slip effect).
- the container may preferably be an assembly of a liquid retaining flexible inner container and a substantially rigid outer container.
- the surface of a container formed in this way is understood to be the surface of the outer container.
- the insulation or the at least one insulating body can be arranged on the outside of the outer container or between the inner container and the outer container - the latter in particular when the insulation or the at least one insulating body is integrated into the container.
- the outer container may be cuboid.
- a foam can be used between the inner container and the outer container, by means of which a volume expansion of the liquid during freezing is at least partially compensated. Such foams will generally not be able to compensate for breakage of a frozen bubble as object of the present invention.
- the "normal" volume expansion of about 8% can be taken with a suitable design of a corresponding foam quite.
- the foam has a decreasing elasticity with decreasing temperature below the freezing point. It can also be provided that the foam at a temperature between 0 ° C to -30 ° C, preferably between -5 ° C and -25 ° C and more preferably between -10 ° C and - 20 ° C, substantially cures. These measures can help to ensure that the flexible inner container is located in a well-adjusted "bed” in the outer container, thereby absorbing any forces on the flexible inner container and the outer container, thereby further reducing damage by clamping or the like.
- the foam is formed so that the process of curing is reversible. When the temperature of the arrangement is raised after transport, the elasticity of the foam is thus restored and thus offers a certain protection against the effects on the flexible inner container when it is removed from the outer container.
- the outer container is lined with the foam, that the inner container - preferably including any attachments - is surrounded by the foam when the inner container is arranged in the outer container.
- the inner container preferably including any attachments - is surrounded by the foam when the inner container is arranged in the outer container.
- the attachments can be better protected against damage.
- the foam then surrounds the inner container at the edges.
- a foam block in the outer container may be beneficial, which can accommodate the attachments (by deformation).
- a metal plate on the one hand has the advantage of increased stability (for example, compared to a plastic plate) and on the other hand a good heat conduction effect (or in the present case actually refrigeration effect), which can accelerate the freezing of the liquid.
- the containers can preferably be arranged one above the other and be arranged for freezing in a freezer.
- Protection is further desired for an arrangement of a container filled with a liquid, in particular a liquid medicine, and at least one insulating body which is arranged on a surface of at least a first volume part of the container, in particular for carrying out a method according to the invention, one surface of a second Volumes of the container is free of insulation.
- a freezer together with such an arrangement, wherein a plurality of such arrangements can also be arranged in the freezer, preferably one above the other.
- the freezer may be configured to freeze the liquid in the container or the liquids in the containers by cold gas or by other means, in particular by flushing with cold gas.
- a corresponding freezer may be a refrigerator in the form of a chamber in which the good to be frozen is exposed to cold air.
- the temperature of the cold air may be less than -10 ° C, preferably less than -25 ° C, and more preferably less than -50 ° C. It can be, for example, circulating air freezer or static freezer.
- corresponding containers in particular one above the other - at least one insulating body can be used, which can accommodate a plurality of containers.
- FIGS. 1 a to 1 c illustrate a prior art method for freezing a liquid, in particular a medicament.
- the liquid 3 is arranged in the container 2. Due to the cooling from the outside, a partial volume 13 of the liquid 3 freezes in such a way that the partial volume 13 encloses the volume of the still liquid liquid 3, which is shown in FIG. 1 b (ie from edge layers).
- FIG. 1 b ie from edge layers.
- FIGS. 2a to 2d show an exemplary embodiment according to the invention.
- the isolations prevent that subvolume 13 of the liquid 3, which first freezes, from enclosing that subvolume of the liquid 3 which has not yet frozen. Rather, two "freezing fronts" meet from the upper and lower central region, although here too the volume expansion occurs when freezing the liquid 3.
- this is not a problem in this case, since the additional volume can be pushed out to the side. no enclosed area of not yet frozen liquid 3 occurs, which could exert greater stresses on the already frozen part volume 13.
- a relatively flat parallelepipedic container may be advantageous, because it causes the non-isolated one Freeze area before the other areas freeze to significant parts.
- FIG. 2c also shows a foam 8 which has a compensation function for the normal volume expansion of the liquid 3 during freezing.
- FIGS. 1 a to 1 c on the one hand and FIGS. 2 a to 2 d on the other hand it becomes clear how an insulation, in particular insulation body 4, Mechanical damage can be prevented by the volume expansion of the liquid during freezing.
- FIG. 3b shows the same object from a plan view.
- Figure 4 shows an arrangement 10 of a plurality of superimposed containers 2, which are each provided with insulating bodies 4.
- the insulating body 4 are formed in this case so that they each receive a plurality of the container 2.
- the container 2 can be transported so easily, for example. Of course, they can also be arranged as an assembly 10 completely in a freezer 7 and frozen in a single freezing process.
- FIG. 5 a shows a more detailed sectional view of the arrangement 1, the container 2 being constructed from an inner container 5 and an outer container 6.
- the flexible inner container 5 holds the liquid 3 and the outer container 6 is mechanically stable.
- a certain excess volume between inner container 5 and outer container 6 is provided, which can also be filled with a foam 8.
- Figures 5b and 5c show an example of an arrangement of a rigid outer container 6 and a flexible inner container 5 (single use bag) using a foam 8.
- the foam 8 compensates for the volume expansion of the liquid 3 during freezing.
- the foam 8 may be such that it also solidifies at low temperatures, so that the inner container 5 is trapped accurately after freezing in the foam 8 and in the outer container 6.
- the foam 8 comprises a foam block 9, by means of which attachments 12, such as hoses and connecting elements, can also be enclosed.
- attachments 12 such as hoses and connecting elements
- foam block 9 also serves to compensate for the volume expansion during the freezing of the liquid 3.
- the outer container 6 may consist of plastics and / or metal.
- the cover layers are each made of (relatively thin) stainless steel and the side walls made of a polyethylene.
- FIG. 6a and 6b are a perspective and a sectional view of an inventive arrangement 10 with a plurality of containers 2, which are arranged one above the other.
- FIG. 6 b also indicates how the containers 2 also have an inner structure comprising an inner container 5 and an outer container 6. (Not all containers 2 are provided with reference numerals in order not to disturb the clarity of the illustrations.)
- Figures 7a and 7b photos To illustrate the realities are shown in Figures 7a and 7b photos.
- Figure 7a an arrangement according to the invention is shown in a freezer 7 after it has been cooled to -85 ° Celsius.
- the container 2 has undergone no bulging, so it can be assumed that a desired freezing of the liquid 3, that is, that the liquid 3 was destroyed non-destructive (for the surrounding devices).
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ATA50788/2017A AT520285B1 (en) | 2017-09-19 | 2017-09-19 | Method for freezing a liquid |
PCT/AT2018/060207 WO2019056031A1 (en) | 2017-09-19 | 2018-09-12 | Method for freezing a liquid |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3685109A1 true EP3685109A1 (en) | 2020-07-29 |
Family
ID=63637592
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18772707.8A Withdrawn EP3685109A1 (en) | 2017-09-19 | 2018-09-12 | Method for freezing a liquid |
Country Status (6)
Country | Link |
---|---|
US (1) | US11635246B2 (en) |
EP (1) | EP3685109A1 (en) |
KR (1) | KR102357006B1 (en) |
CN (1) | CN111247380A (en) |
AT (1) | AT520285B1 (en) |
WO (1) | WO2019056031A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20220170694A1 (en) * | 2018-10-05 | 2022-06-02 | Sartorius Stedim North America | Rapid freezing, storage, transport, and thawing system for containers of biopharmaceutical products |
EP3964453A1 (en) * | 2020-09-02 | 2022-03-09 | Single Use Support GmbH | Container for receiving a bag, method and usage |
Family Cites Families (22)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1824309A (en) * | 1928-09-10 | 1931-09-22 | Richard M Storer | Mold for freezing liquids |
US2633006A (en) * | 1950-04-18 | 1953-03-31 | Lloyd G Taylor | Apparatus to promote controlled freezing |
US2703964A (en) * | 1950-07-01 | 1955-03-15 | Carrier Corp | Ice cube |
US2775096A (en) | 1950-07-01 | 1956-12-25 | Carrier Corp | Ice cube makers |
US2722111A (en) * | 1953-03-03 | 1955-11-01 | Lloyd G Taylor | Apparatus to promote controlled freezing |
EP0358680B1 (en) | 1987-05-07 | 1994-04-13 | LIPKE, Cecil Walter | Ice mould assembly and use of the same in a method for making ice sculptures |
CN2058303U (en) * | 1989-11-23 | 1990-06-20 | 先宁冷冻食品工厂股份有限公司 | Freezing packing box for shrimp |
US5100016A (en) * | 1989-12-12 | 1992-03-31 | Rock-Tenn Company | Insulating blanket for shipping container |
US6684646B2 (en) * | 2001-05-22 | 2004-02-03 | Integrated Biosystems, Inc. | Systems and methods for freezing, storing and thawing biopharmaceutical material |
DE102007049278B4 (en) * | 2007-10-12 | 2010-08-05 | Gea Lyophil Gmbh | Devices for freeze-drying |
US9301520B2 (en) | 2007-12-21 | 2016-04-05 | Sartorius Stedim North America Inc. | Systems and methods for freezing, storing and thawing biopharmaceutical materials |
WO2009086136A2 (en) | 2007-12-21 | 2009-07-09 | Sartorius Stedim Systems Inc. | Systems and methods for freezing, storing and thawing biopharmaceutical materials |
US8177123B2 (en) | 2008-09-24 | 2012-05-15 | Sartorius Stedim North America Inc. | Systems and methods for freezing, storing and thawing biopharmaceutical materials |
KR101120366B1 (en) * | 2009-09-01 | 2012-02-24 | 김형수 | Cooling system for liquid |
US8448457B2 (en) | 2009-11-23 | 2013-05-28 | Sartorius Stedim North America Inc. | Systems and methods for use in freezing, thawing, and storing biopharmaceutical materials |
US8371132B2 (en) | 2009-11-23 | 2013-02-12 | Sartorius Stedim North America Inc. | Systems and methods for use in freezing, thawing, and storing biopharmaceutical materials |
US8438714B2 (en) | 2010-02-10 | 2013-05-14 | GM Global Technology Operations LLC | Joining or fastening components containing a shape memory polymer |
EP2691719A4 (en) * | 2011-03-28 | 2015-05-27 | Praxair Technology Inc | Bulk freezing of biopharmaceuticals |
US9574811B2 (en) | 2013-10-18 | 2017-02-21 | Rocco Papalia | Transparent ice maker |
AU2014346657B2 (en) | 2013-11-06 | 2017-03-23 | Rtc Industries, Inc. | Portable ice barrel |
US9777955B2 (en) | 2013-11-06 | 2017-10-03 | Rtc Industries, Inc. | Collapsible insulating device |
CN205133484U (en) * | 2015-09-29 | 2016-04-06 | 京嘉联创(北京)新材料技术有限公司 | Shape memory foams |
-
2017
- 2017-09-19 AT ATA50788/2017A patent/AT520285B1/en active
-
2018
- 2018-09-12 KR KR1020207010931A patent/KR102357006B1/en active IP Right Grant
- 2018-09-12 EP EP18772707.8A patent/EP3685109A1/en not_active Withdrawn
- 2018-09-12 CN CN201880068693.4A patent/CN111247380A/en active Pending
- 2018-09-12 WO PCT/AT2018/060207 patent/WO2019056031A1/en unknown
-
2020
- 2020-03-18 US US16/822,250 patent/US11635246B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
CN111247380A (en) | 2020-06-05 |
AT520285A4 (en) | 2019-03-15 |
US20200217579A1 (en) | 2020-07-09 |
WO2019056031A1 (en) | 2019-03-28 |
KR102357006B1 (en) | 2022-02-08 |
AT520285B1 (en) | 2019-03-15 |
KR20200055755A (en) | 2020-05-21 |
US11635246B2 (en) | 2023-04-25 |
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